Memekdoor

Download as pdf or txt
Download as pdf or txt
You are on page 1of 14

SHELTER

MODEL: JIT-2365J
L20.0xW7.0xH4.8m
www.vikre.no
Assembly Manual
Congratulations on your purchase of our instant shelter. This unit is a combination
of excellent manufacturing and design. It is comprised of a rigid frame and a durable
cover. For easy assembly,we have marked all the parts with codes. With proper
installation,use and maintenance,your unit will provide mang years of good and
suitable service.

READ ALL THE INSTRUCTIONS BEFORE ASSEMBLY !

1.The proper erection and installation of this building requires a high level of care and
safety. We recommend the safety regulations be complied with during the installation.
It includes but is not limited to:
- Safety hats, protective eyewear and protective clothing
- Safety harnesses for all elevated workers
- Proper ladder, cage, and safety operation
2. Site selection: Choose a solid level location for your building. Do not install the
building where the ground could not keep the building steady. Do not install the
building where the ground could not bear the weight of the building. Do not install the
building in soft grass ground or wetland.
3. Be cautions with the surroundings. Keep work area clean. Do not set up it near
snow drifts, n slippery places, or in wet location, The cover of the building will
protect against normal falling leaves and light debris, however, large, fast or sharp
falling items etc. may cause a puncture or tear in the cover material. So keep the
building away from such harmful things. Be careful with power and heat sources. Do
not keep heat sources near the tarpaulin. Do not expose to open flame.
4. Chose a windless day to install the building. It is very difficult to attach the in
heavy wind.
5. All snow accumulation on the main cover should be removed as soon as possible.
Otherwise, when old snow on the roof becomes hard with new snow falling in,it will
increase the burden of the roof badly and will damage the roof.
6. Try to keep the building, especially its base, in a dry condition. This will help the
building to have a longer life than keeping it in a wet conditions.
7. The user should be responsible for the parts missing or damage occurred during the
installation.
8. Do not make alteration of the frame. Do not hang anything besides included parts
to the frame. Damages, consequential damages, or injuries caused by improper
installation, alteration, improper use, or damages caused by snow, wind, or any acts of
nature are owing to the user. The building is not intended for occupancy for any
length of time。
ASSEMBLY PROCEDURE
1. Prepare location and place all unit boxes near location sight. Perform an inventory check before
beginning, to be certain all components are available for installation.
2. Secure base plates flanges to vase surface.
3. Assemble every group of arch.
4. Begin frame assembly with front end arch,first interior arch,purlins,etc.
5. Add to assemble other groups of arches.
6. Install main cover over frame.
7. Install end covers over end panels.
Read all the detailed instructions and notices in the following assembly instructions!

MAINTENANCE AND CARE


1. If some parts or the cover were accidently damaged during the use, contact the local supplier for
advises in the repairing method or replacements, so the to prevent from further damage and keep
the building in a good condition.
2. When replacing the parts, male certain the whole frame and the parts connected to the replaced
parts be well fixed or supported.
3. Same with when attaching the cover, choose a windless day to replace the cover. Begin with
making certain all the bolts of the frame and the tensioning equipments be well fixed. When
taking off the cover, make sure the related ropes, etc. Be taken off, and the cover will not be
blocked during the way. Avoid taking off the cover with heavy big power equipments.
4. For the building with mechanical door. Keep the door closed if it is not used for long time. This
helps the mechanical door to have a longer life.
5. To enlongate the life of the cover, put small duct tape or foam rubber(provide it by yourself)on
the frame that comes to in contact with cover. The tape and foam rubber acts as a cushion to avoid
rubbing damage to the cover over years.
6. Periodically(once in half a year or more often),the building should be completely inspected and
maintained internally and externally to make certain the building remains properly installed and
secured. Including: check all bolts and hardware connectors to be certain they are in place and
tightened, he base plates are still fixed firmly, check and adjust the ropes if in need, clean the
cover with suitable washing. Allowing dirt and debris to sit on cover over an extended time will
damage cover irreparably.

Thanks again for choosing this quality product. The following is the

detailed assembly instructions for you starting the assembly.


Packing List of JIT-2365J
Part Code Description Quantity
1 Top curved roof tube 11
2 Side roof tube 18
2A Side roof tube in front panel 2
2B Side roof tube in back panel 2
3 Lower roof tube 18
3A Lower roof tube in front panel 1
3B Lower roof tube in back panel 2
3C Lower roof tube at right of front panel 1
4 Roof purlin and horizontal tube 50
5 Slanting support tube 4
5A Support beam 9
6L Corner base plate at left side 2
6R Corner base plate at right side 2
7L Side base plate at left side 9
7R Side base plate at right side 9
8 Base plate at front panel 2
9 Base plate at back panel 2
10 Door beam 1+1
11 Upper door track 2
12 Lower door track 1
12A Lower door track to connect the lower beam 1
13 Upper beam of front panel 2
13A Lower beam of front panel 1
14 Upper leg of back panel 2
15 Lower leg of back panel 2
16 Middle beam for back panel 1
17 Side beam for back panel 2
18 Tube clip for slanting support tube and support beam 26
19 Tensioning tube for lower roof cover 2sets
20 Bottom tensioning tube of front cover 2
21 Bottom tensioning tube of back cover 2+1
22 Components for mechanical door 1set
23 Stake peg 74
24 Tie down ratchet 22
25 Bolt M10x75 174
26 Carrige Bolt M10x85 60
27 Bolt M10x85 8
28 Bolt M10x30 38
29 Bolt M10x12 for tie down ratchet 44
30 Roof cover 1
31 Top cover above the door 1
31A Front cover 1
32 Back cover 1
34 Band for tie down ratchet 22
Rope for fastening the two ends of roof cover, the
35 11
front,door&back cover
36 Plastic cap for tensioning tube 10
37 Door dropping tube in the middle 6+6
38 Door dropping tube at the bottom 1+1
39 Felts to stick on the connection for protecting the cover 44
26

2B
1

4 2B
5A 25 3B
14
17
16 3B
2 15
9 21

4 3 7R

2A
10
2A
11
3A
13 5
7L 12A 13A 28 11
6L 12 3C
6R
8 20 Figure 1 Sketch of JIT-2365J
Step #1 --SECURING BASE FLANGES
Sit the building boxes in the chosen location. Remove all the components from packaging to ensure all components are present by checking with the Part List.
20.0m
6L 2.0m 2.0m 2.0m 2.0m 2.0m 2.0m 2.0m 2.0m 2.0m 2.0m
1.65m

2.355m
7L 23
FRONT

2.29m
3.7m

9
7m

Diagonals are equal

2.355m
Figure 3
1.65m

As Figure 3 shows, each base


7R flange is equipped with three
stake pegs.

6R Figure 2 Position of Base Flanges


Begin by determining exact location of the four (4) corners of the building. Mark front edge and side-to-side width of assembly on ground. Drive alignment stakes
into the ground outside of the markings, and draw alignment strings along both ends and sides of the building to the dimensions shown in Figure 2. The outline of
the strings will represent the final location of the base flanges. The initial location of each Corner Base Flanges(part #6L&6R) is critical to the alignment and fit of
the frame components and cover.
Locate the Left Corner Base Flange and Right Corner Base Flange(part #6L&6R). Secure the base flanges with Stake Pegs (Part #23). Measurements shown in
Figure 2 are to the center of the upright sockets on each Base Flange.

The Shelter must be secured to a firm surface that can receive and retain augers and pegs firmly in position. The shelter should be installed on FIRM GROUND, not
on SWAMP, SOFT/WET GROUND. The Base Flanges must be secured so they cannot be moved. Arches are tensioned at their base as they insert into the Base
Plate sockets.
Step #2 --ARCH ASSEMBLY

1
1
2/2A/2B
2B
14

3/3A/3B/3C
17 16
15 3B
Figure 4 The arch installation
Assemble each arch on ground. Each arches Figure 6 Frame Installation
consist of: for Back Panel
One Top roof tube (Part #1)
Assemble the front and back panel frame.
Two Roof curving tube (Part # 2/2A/2B)
According to Figure 5&6, connect the end
Two Sidewall tube (Part # 3/3A/3B/3C)
wall frame by Using the bolts with washers
and nuts through predrilled holes in frame
Connect the arches by Using the hexagon
members. Do not tighten down the nuts
bolts with washers and nuts through predrilled
completely until frame is fully assembled and
holes in frame members. Do not tighten down
set in place.
the nuts completely until frame is fully
assembled and set in place.
NOTE: Please notice that the part code of the
THE FRONT AND BACK PANEL arch sections. The sections of different arches
FRAME ASSEMBLY are not the same. Check with the Part List and
1
the Sketch Figure #1.
10
2A NOTE: The Arches, the Front and Back panel
11
should be assembled well on the ground, before
erected into the Base Flanges.
13 3C
12 12A 13A
3A

Figure 5 Frame Installation


for Front Panel
Step #3 --ERECTING ARCHES

Figure 8
Figure 7 Attaching Arches to Base Flanges
Immediately after putting first interior arch
into place, connect Front Arch and Interior
Begin frame assembly by erecting Front Arch into arch using Roof Purlin Tubes at top ridge and
side shoulder cures of arches. Secure the Roof
Front Corner Base Flanges. Place left frame
Purlin tubes into place using carriage bolts and
sidewall tubing into the upright tube socket into the
nuts.
Left Base Flange. Place Hexagonal Bolt through
base flange socket and arch sidewall tube hole. Next install the Slanting support tube(part #5)
and Tube Clip(part #18) that connect the Front
In order to insert Right Sidewall Tube into Right Arch to the first Interior Arch. The Wind
Front Corner flange, it is necessary to support arch Braces give the arch assemblies strength as a
on left side to prevent movement. Position the unit.Use Bolt M10X30 at the end of each Wind
Right Sidewall Tube over the Right Corner Base Brace Support to secure.
Flange.
Continue to install other Arches Assemblies in
Once the Right Sidewall Tube is placed into right the same manner. Overlap pinched ends of
corner base flange, insert a hexagonal bolt and nut Roof Purlin onto same carriage bolts inside
to prevent it from popping out of the socket while frame assembly.
assembly continues.
Next check entire frame assembly for square
Next stand first interior arch up to repeat insertion and plumb. Next tighten frame bolts
into Base flanges. adequately. DO NOT over tighten bolts so as
to oval or compress frame components.
Step #4 --BOLT RATCHETS TO ROOF COVER
BASE FLANGES INSTALLATION
Step #5 --POSITION ROOF
COVER
As figure 9 shows, when ready to install
Roof Cover, unpack cover and lay
E:\My Pictures\pic\1850\兰村\复件 TSU-1850 (20).JPG
parallel to building frame on one side.
Cover must be pulled over top of frame
assembly without being snagged or
stressed on any frame members. Use
multiple ropes over top of frame as
shown in picture below. Having another
person inside frame on a ladder to assist
Attach Tie Down Ratchet to each Base Flange in getting Roof Cover over frame will
along Sidewall. Use two Bolts M10x15 for insure the cover will go on without any
each sidewall ratchet to secure to Base Flange. damage.

Figure 9: Pull the Roof Cover over the frame evenly


Figure 10: Fastening the Roof Cover

Step #6 --TENSION COVER ON Step #7 --TIGHTEN ROOF COVER


FRAME FROM SIDE-TO-SIDE ON FRAME FRONT TO BACK

As Figure 10 shows, when Roof Cover is over top The roof cover is tensioned from front to back by
of Frame Assembly, insert Cover Tensioning the rope lacing to grommet flaps inside the main
Tubes into pockets along both sides of Roof cover, inside the unit at both front and rear arches.
Cover. Center Roof Cover over Frame assembly Using the rope provided, lace the main cover
both side to side and front to back. Align one side grommet flap around the main frame front and rear
of Roof Cover evenly front to back. Add Band for arch pieces. Start in the top middle of each arch, and
Tie Down Ratchet at each point along the cover lace to each side. Add rope length by tying pieces
opening, as shown. Put Band for Tie Down together or cutting as necessary.
Ratchets over Cover Tensioning Tubes at each
Base Plate along one side. Bands do not attach to Lace all grommets on cover inside flap with rope.
Tensioning Tubes, but loop around and secure at Starting at the middle top point over the door,
both ends on ratchet. tighten lacing only enough to take wrinkles out of
the cover. Repeat for the Rear Arch. DO NOT over
Next take up slack in tie bands by ratcheting the tighten lacing to pull out the grommets.
mechanisms, tightening cover. Evenly adjust
ratchets on both sides of roof cover to take After the roof cover lacing is adjusted evenly across
wrinkles out of roof cover. DO NOT fully tighten the grommet flap, go back and re-adjust the
cover yet. Leave adequate slack so that cover can Tensioning Ratchets along the side edges of the
also be adjusted front to back in next step. Roof Cover. At this point, the main cover can be
pulled taut enough to take all excess material and
wrinkles out of cover. It will be necessary to repeat
this step 2-3 weeks after unit assembly is complete
and roof over has a chance to stretch out over the
frame completely.
Figure 11 Fastening the two ends of the Roof
Cover

31

32

35

Figure 12 Installation of the Front Cover Figure 13 Installation of the Back Cover
Step #8 --ASSEMBLE Hold the rope in hand, and
FRONT & REAR COVER push down at the bottom of
the rope with a foot. Pull the
Secure the Front and Back rope tight, and tie off to the
Cover to the arch panel by using welded hoop on the Base
the ropes provided. Flange. As you are pulling
the edge rope, it will be
Main Cover Edge Tie Off - necessary to adjust the
Once both Front and Rear excess material that will
Covers are installed, the Roof collect along the rope
Cover Edge flap, front and rear, packet. Adjust the material
should be tightened and tied off. so that it is not bunched up
Begin by pulling the remaining and it does not pull the roof
Roof Cover over the Frame arch, cover to one side or the
so the rope pocket is over the other. Once the Front is
edge of the frame. Tie off the completed, repeat the
rope that goes through the rope process on the Rear flap of
pocket on one side. The rope ties the Roof Cover.
off to the loop that is located on
the Base Flange in Corner (part
#6). Moving to the other side,
begin to pull the rope down.
Installation of mechnical door
(Seeing from inside) The door dropping tube assembly

10

11
22

13
12A
12

13A
37 31A
38

Figure 14
Installation of the Mechanical Door

Step #9 --MECHANICAL DOOR 5. Next install the steel wire that leads from the bottom
INSTALLATION STEPS of the door dropping tubes to the door winching
assembly. Take one of the Steel Wires in the Door kit,
1. Install Main Door Pulleys (left and right) over the Top and feed down from the top of the Door track to the
of the Door on each side of the Door Beam (Part #10). Bottom Door Tube Dropping Tube (#38) on the right
hand side of the door (facing from the inside). When
2. Next mount the Winch Mechanism to the Front Panel the steel wire goes down though the hole in the Bottom
Lower Beam (Part #13A). Dropping Tube, tie a knot in the steel wire so that it
cannot pass back up through the hole.
3. Slide Bottom Door Dropping Tube (Part38) into the
bottom horizontal fabric pocket on the Door Cover (Part 6. From the Winch Assembly route leading end of the
#31A). Then slide the six remaining Door Dropping Longer Steel Cable through the Upper Roller of the
Tubes (Part #37) into the remaining horizontal fabric
double the pulley near door track and then through the
pockets in the Door Cover 。
Single Roller on the door track farthest from the Winch
4. From the bottom of the door tracks(11,12,12A), gently Assembly.
raise and slide one door dropping tube(37,38) into the Then down through the Bottom Door Dropping Tube
tracks. And then feed the other remaining door dropping (#38).When the steel cable goes down though the hole
tubes(37,38) into the door tracks. in the Bottom Door Dropping Tube, tie a knot in the
steel cable. Door can now be operating the Winch
Assembly. Raise and lower the door several times to be
certain door tube ends are not binding on track..
Lubricate if necessary.

You might also like