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7 ARTICLE
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22 selective towards FDCA (>97 %) whereas Ni and Co for DFF (>96 %). The conversion and selectivity of products are
23 determined by NMR and HPLC. The (1 wt%) M/CNT catalysts are prepared via solution processing and characterized by BET,
24 XRD, TEM, TGA, FTIR, and XPS.
25
26
27
28
29 Introduction Due to outstanding potentials of FDCA, catalytic conversion of
30 Biomass-derived commodity chemicals are getting significant
HMF to FDCA by oxidation in the presence of a base additive
31 attention as fossil resources are gradually diminishing. The
(Table S1) has been caught significant attention.11, 12 Selective
32 prices of fossil resource are increasing as most of the
catalytic oxidation of HMF gives various furan derivative
33 biorefineries depend on crude oil and natural gases. So, new
compound such as 2,5-diformylfurane (DFF),10 5-
34 technologies and processes are required that can help to
13
hydroxymethyl-2-furancarboxlic acid (HMFCA), 5-formyl-2-
35 overcome the urgent need for commercially interesting
furancarboxylic acid (FFCA), levulinic acid,14 γ-valerolactone,15
36 chemicals. Chemical transforms like biomass conversion can be
and 2,5-furandicarboxylic acid (Scheme 1).16, 17 In selected
37 one of the renewable energy sources that can provide a way to
reports, FDCA has been prepared by dehydration of mucic acid
38 overcome current problems related to fuels and other value-
in the presence of HBr and also by oxidation using KMnO4,
39 added chemicals.1-4
though these processes suffer from drawbacks, such as high
40 A variety of biomass-based chemicals like 2,5-furandicarboxylic
cost of oxidant and toxic wastes. Interestingly, electrochemical
41 acid (FDCA) and 2,5-diformylfurane (DFF) are the building blocks
oxidation of HMF using Pt electrode at basic pH gave DFF
42 of polyesters, bio-fuels, polyamide, and resins. Terephthalic
selectively while FDCA formed when TEMPO (2, 2, 6, 6-
43 acid (PTA) is an aromatic dicarboxylic acid, a petro product, used
tetramethylpiperidine 1-oxyls)-mediated oxidation under
44 for producing of polyethylene terephthalic acid (PET) polymer,
similar conditions though the separation of products has been
45 further used for the production of fibers, plant bottle, and
a challenge.18 Recently, aerobic oxidation of HMF has been in
46 various industrial applications. 5 An alternate of PET is
focus by using homogeneous catalysts and stoichiometric
47 polyethylene furandicarboxylate (PEF) that can be produced
oxidants such as Co(OAc)2, Mn(OAc)2, Co/Mn/Br and HBr and
48 from FDCA.6 Currently, FDCA based polymer is in high demand
NaBr with base and acid as an additive to produce FDCA and
49 due to low gas permeability and high glass transition
DFF.19 Despite good selectivity, these processes are not
50 temperature with high tensile strength.6, 7 FDCA is an oxidation
industrially viable due to non-efficient product separation and
51 product of 5-hydroxymethylfurfural (HMF) whereas HMF can be
poor catalysts recyclability. To over issues associated with
52 obtained by dehydration of carbohydrates (glucose, fructose).8,
homogeneous catalysts, development of highly selective
53 9 2-5 dimethyl furan (DMF) is an important constitute of biofuels heterogeneous catalysis has been resurgent of activity. A major
54 which can obtain by reduction of DFF.10
focus has been towards the development of non-reducible
55 oxide supported transition metal catalysts based on Ru, Au, Pt,
56 and Pd.20, 21 All these catalysts work only in the presence of alkali
57 [a] * Department of Chemistry, Indian Institute of Technology Jodhpur, Karwar, NH-
62, Jodhpur, India; [email protected]
metal hydroxides and carbonates with good to moderate
58 selectivity for FDCA. Ruthenium supported on MnCo2O3 can
59 Electronic Supplementary Information (ESI) available: work under acidic conditions with a good yield of FDCA in the
60
22 observed when the air was used as an oxidizing agent.17, 31-33 6H2O, 99.9 %) and palladium chloride (PdCl 2, 99 %) were taken
23 The metal leaching primarily happens due to poor bonding from Aldrich. Nickel nitrate hexahydrate (Ni (NO3)2. 6H2O, 98 %)
24 between support and metal particles. For that, carbon support and ruthenium chloride hydrate (RuCl3.xH2O, 99.9 %) from Alfa
25 especially carbon nanotube (CNT) has been proved to be an Aesar. Zero Air (20.4 % molecular oxygen) was supplied by the
26 excellent choice for support due to its extraordinary properties local source, and tap water was used as a solvent.
27 like uniform 1D sp2-bonded C-C bond, high surface area, good
28 electrical conductivity with anchoring functional groups.30, 34 Catalysts preparation
29 CNT can be tuned for controllable interactions with supported
30 metal nanoparticles with excellent chemical and thermal Generally, carbon materials are chemically inert, and we need
31 stability.35 The composite of metals with CNT can form stable to functionalize it before anchoring the metals on it. First, CNT
32 nanoreactors for catalysts conversion, qualifies CNT as an was sonicated with diluted HCl to remove the impurities and
33 adequate candidate for support material for heterogeneous further refluxed with HNO3 for functionalization for 2h at 140
34 catalysis. Our recent studies related to CNT supported catalysts ˚C. After this, CNT was washed with water followed by ethanol
35 30, 34 stimulate us to explore this work for base free HMF and dried under an inert atmosphere.
36 oxidation in water using molecular oxygen as an oxidant under The treated CNT was used in catalysts preparation. For that, our
37 ambient condition. previously reported method for the synthesis of metal loaded
38 Herein, we are reporting stable and recyclable multiwall carbon CNT catalysts were used.30 The catalytic preparation can be
39 nanotube supported noble (Ru, Pt and Pd) and non-noble (Ni explained by taking an example of Ru/CNT. An ethanolic
40 and Co) metal nanoparticles catalyst for base free aerobic solution of functionalized CNT was stirred and sonicated
41 oxidation of HMF in water. The functional groups present on simultaneously to prepare a homogenous solution of CNT. An
42 functionalized CNT play a crucial role in the synthesis of FDCA ethanolic solution of ruthenium salt (1 %, RuCl 3. xH2O) was
43 by increasing adsorption of reactant and intermediates.36 A added to the CNT solution via syringe pump under a hydrogen
44 comparative catalytic study of various metals loaded CNT for atmosphere and stirred for another 24 h at room temperature.
45 the aerobic oxidation of HMF in water is also reported. The Further, the solution was heated at 100 ˚C for 12 h and isolated
46 plausible reaction mechanism over supported CNT catalysts is via centrifugation, followed by washing with deionized water
47 proposed here. and ethanol. Ru tinted CNT catalyst was dried at 80 ˚C for 16 h
48 under inert atmosphere. Similar preparation process was used
49 for other catalysts, and these catalysts were pre-treated in the
50 tubular furnace in the hydrogen atmosphere for 3 h at 300 ˚C,
51 before the catalytic test.
52
53 Catalytic activity
54
55 The oxidation reaction of HMF is carried out in a 100 mL
56 autoclaves equipped with AMAR EQUIPMENTS PVT.LTD. Under
57 the optimized reaction condition, the autoclave charged with 10
58 mL water followed by the addition of a molar ratio of HMF to
59 catalysts (100:50). Further, the autoclave was purged two to
60
2 | J. Name., 2012, 00, 1-3 This journal is © The Royal Society of Chemistry 20xx
4 the temperature raised to 100 °C at stirring speed of 1200 rpm. (101), (110) crystal planes of the hexagonal lattice system
DOI: 10.1039/C9NJ01555H
5 Throughout this paper, the pressure is referred to as molecular (Figure 1f). All XRD patterns show that there is no change in
6 oxygen pressure. After 12h, the reactor was put for cooling by patterns of graphitized carbon after loading of metal.
7 terminating reaction process. Products were filtered by syringe-
8 filter and analyzed by HPLC and NMR. XPS analysis
9
22 ultrasonication. The samples were prepared by placing a appeared at 71.12 and 74.54 eV belong to 4f 7/2 and 4f5/2,
23 droplet of suspension on to a copper grid and dried in air. denoting zero oxidation state of Pt.22 Pd gives peaks at 340.37
24 Oxidative products were characterized by NMR, HPLC, and eV corresponding to Pd 3d3/2 and 335.06 eV identified for Pd
25 polarimeter. Nuclear magnetic resonance spectra (1H NMR) 3d5/2 which indicate the metallic form of Pd.12, 38 Ru metallic
26 were recorded on a Bruker 500 spectrometer operating at 500 binding energy of 3d3/2 state was observed at 284.3 eV.39 These
27 MHz in D2O. Thermogravimetric analysis (TGA) was performed binding energy confirmed the zero oxidation state of metals
28 on TGA-6000 thermal analyzer (Perkin Elmer) under a nitrogen whereas some metals were found in +2 and +3 oxidation state
29 atmosphere (19.8 mL/min flowing nitrogen, the temperature which was further reduced for catalysis application. Metal
30 range of 30-900˚C, at the rate of 10 ˚C/min and pressure 3 bar) loading percentage was calculated using XPS and found ~0.9%
31 and a heating rate of 10 ˚C min-1. BET surface area was carried metal content which is near to the actual loading percentage.
32 out on the standard adsorption equipment (ASAP 2010,
33 Micromeritics Instruments Inc., Norcross, GA, USA) using N 2 gas TGA analysis
34 with 99.99% purity. High-performance liquid chromatography
35 (HPLC) from WATERS, Ireland was used to analyzing catalytic TGA analysis has been carried out to check the thermal stability
36 products. X-ray photoelectron spectroscopy (XPS) is performed of catalysts in the reaction medium (Figure 3). All M/CNT
37 using Omicron Nanotechnology spectrometer with catalysts are showing comparable weight loss till 200 °C due to
38 monochromatic. The curve fitting for XPS data is performed by desorption of moisture and volatile impurities, and further
39 Gaussian shape function with the help of using origin 9.0. slightly loss in weight percentage occurs due to metal contains.
40 TGA spectra show similar weight loss for all FCC containing
41 crystal structure whereas Ni and Pt loaded CNT catalysts show
42 a drastic drop in weight. It indicates less interaction of the metal
43 Results and discussion
with support. While Ru/CNT shows different Thermogravimetric
44 spectra, favors a different crystal structure of Ru. These
45 XRD analysis observations suggested that the thermal stability of these
46 catalysts depends on the chemical composition and
47 To determine the metal crystal structure and the effect of metal surrounding environment. All catalysts were presented without
48 loading on CNT structure, XRD analysis was carried out for all any decomposition and without any loss in their physical and
49 the catalysts (Figure 1). The X-ray diffraction patterns of chemical identities under our reaction temperature (373 K).
50 functionalized CNT shows characteristic 2θ value at 25.90°, Thus, it can assume that catalysts are stable up to 200 °C that is
51 42.70°, 53.50° associated to reflections (002), (100) and (004) a favorable condition for the oxidation reaction of HMF.
52 plane (Fig. 1a). Whereas characteristics peaks of Pt is recorded
53 at 39.68°, 46.4°, 67.7° analogous to dominating planes (111),
54 (200) and (220), respectively. XRD pattern of Pd obtained at
55 40.01°, 46.54°, 67.65° which is similar to Pt plane. The similar
56 planes were obtained in case of Ni and Co at 44.5°, 51.9°, 76.4°,
57
and 36.4°, 42.3°, 61.6°, respectively. The XRD patterns reveal
58
the face-centered-cubic structure of these metals whereas Ru
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4 DOI: 10.1039/C9NJ01555H
Ni/CNT
5 300 C(002) Functionalised CNT
1800
C(002) Co/CNT 2500 Ni(111)
6 250
(a) (b) (c)
1700
7 2000 C(002)
Intensity (a.u.)
Intensity (a.u.)
Intensity (a.u.)
200
8 1600
1500
9 150 1500
5000 1000
Intensity (a.u.)
Intensity (a.u.)
C(002)
18 C(002)
2000 800
C(001)
Ru(103)
19 Pd(200) C(001)
2500 600
20 Pt(200)
Ru(100)
Ru(110)
Pd(220) Ru(102)
21 1000 400
Published on 31 May 2019. Downloaded on 6/1/2019 3:56:56 AM.
C(004) Pt(220)
22 C(004)
200
23 20 30 40 50 60 70 80 20 30 40 50 60 70 80 30 40 50 60 70 80
24 2 2
25 Figure 1. XRD patterns of (a) Functionalized CNT (b) Co/CNT (c) Ni/CNT (d) Pd/CNT (e) Pt/CNT, and (f) Ru/CNT
26
27
1300 220
28 C 1s
Pd 3d3/2 Pt 4f7/2
16000 Pt 4f 7/2
29
Intensity (counts/sec)
Pd 3d5/2
Intensity (Counts/sec)
Intensity (Counts/sec)
1100
1200 200 Pt 4f5/2
30
O 1s
Intensity (counts/sec)
Intensity (Counts/sec)
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4 DOI: 10.1039/C9NJ01555H
BET surface area was obtained from N 2 adsorption-desorption
5 isotherms (Figure 5) and observed that after metal loading, the
80
6 surface area of CNT is decreased as showed in table 1. The
7 reduction of the surface area can be explained by clustering of
8 support particles during drying. It is also possible that some of
Weight (%)
60 Functionalised CNT
9 the reduction was caused by the blockage of micropores of CNT
54 Pd/CNT, and (e, f) Ru/CNT and (g, h) Pt/CNT, and (I, j) Co/CNT,
55 and (k, l) Ni/CNT
56
57
58 BET analysis
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25 140
(d) 160 (e) (f)
1500
26 140
120
27 120 1000
28 100
100
29 80
80 500
30 60 60
31 40 40 0
32 0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
Relative pressure (P/Po) Relative pressure (P/Po)
33 Relative pressure (P/Po)
34 Figure 5. BET-N2 adsorption–desorption isotherms of (a) Functionalized CNT (b) Pd/CNT (c) Pt/CNT (d) Ni/CNT (e) Co/CNT, and (f)
35 Ru/CNT
36
37
HMF
38 100 FDCA
100
39 DFF
90
Conversion & Yield (%)
Hyd.DFF
40
HMF Conv. and Yield %
FFCA
41 80
FFCA
HMF
42 70
FDCA
43 60
44 50 50
45
40
DFF
46
47 30
48 20
49 10
50 0 0
51 0 10 20 30 40 50
10
20
30
40
50
60
0
52
0:
0:
0:
0:
0:
0:
0:
Pressure (bar)
10
10
10
10
10
10
10
53
54 Substrate/Catalysts ratio
55 (a) (b)
56
57
Figure 6. Optimization of HMF conversion over Pt/CNT with (a) pressure, and (b) substrate/catalysts ratio (Reaction conditions: Pt
58
(1 wt %)/CNT, H2O (10 mL), 373 K, 12 h).
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FDCA Selectivity
Int. Ed., 2007, 46, 7164-7183.
6 80 3. P. Gallezot, Chem. Soc. Rev., 2012, 41, 1538-1558.
HMF Conv.
7
8 60 4. R. A. Sheldon, Green Chem., 2014, 16, 950-963.
9 5. A. Gandini and M. N. Belgacem, ACS Publications, 2007, pp.
22 We have demonstrated that the noble and non-noble metal 12. N. Mei, B. Liu, J. Zheng, K. Lv, D. Tang and Z. Zhang, Catal.
23 nanoparticles supported on carbon nanotubes are efficient and Sci. Technol, 2015, 5, 3194-3202.
24 robust heterogeneous catalysts for the aerobic oxidation of 5- 13. Z. Zhang, B. Liu, K. Lv, J. Sun and K. Deng, Green Chem.,
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25 hydroxymethylfurfural in water under base-free conditions. In noble
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Green Chem., 2008, 10, 238-242.
28 toward FDCA formation. Whereas non-noble metals, Ni and Co 16. I. Delidovich, P. J. Hausoul, L. Deng, R. Pfützenreuter, M.
29 loaded, CNT was selective towards DFF. The TEM-EDX analysis Rose and R. Palkovits, Chem. Rev., 2015, 116, 1540-1599.
30 confirmed the uniform distribution of metal nanoparticles on CNT. 17. O. Casanova, S. Iborra and A. Corma, ChemSusChem, 2009,
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32 employed in this work were all crystalline and metallic, a favorable 18. Z. Zhang and K. Deng, ACS Catal., 2015, 5, 6529-6544.
33 condition for the oxidation reaction. A plausible mechanism is
19. X. Zuo, P. Venkitasubramanian, D. H. Busch and B.
34 Subramaniam, ACS Sustain Chem. Eng., 2016, 4, 3659-
proposed in this study based on analytical observation of 3668.
35 intermediate and products suggested that DFF undergoes 20. R. Sahu and P. L. Dhepe, REACT. KINET. MECH. CAT., 2014,
36
subsequent oxidation to 5-formyl-2-furancarboxylic acid (FFCA) and 112, 173-187.
37
then to FDCA through a tandem mechanism. The carbonyl/quinone 21. S. E. Davis, L. R. Houk, E. C. Tamargo, A. K. Datye and R. J.
38 Davis, Catal. Today, 2011, 160, 55-60.
or phenol groups on CNT enhance the adsorption of HMF and the
39 22. D. K. Mishra, H. J. Lee, J. Kim, H.-S. Lee, J. K. Cho, Y.-W. Suh,
intermediates DFF and FFCA and accelerate the formation of FDCA.
40 Y. Yi and Y. J. Kim, Green Chem., 2017, 19, 1619-1623.
41 23. L. Zheng, J. Zhao, Z. Du, B. Zong and H. Liu, Sci China Chem.,
42 2017, 60, 950-957.
43 Acknowledgments 24. K. R. Vuyyuru and P. Strasser, Catal. Today, 2012, 195, 144-
44 154.
45 25. A. Rass, H. Essayem, N. Besson and Michèle, Green Chem.,
The authors are grateful to acknowledge CASE facilities, IIT 2013, 15, 2240-2251.
46
Jodhpur, and DBT-PAN IIT centre for bioenergy 26. W. Gong, K. Zheng and P. Ji, RSC Adv., 2017, 7, 34776-
47 (BT/EB/PANIIT/2012) for financial support. We would also like 34782.
48 to acknowledge the Material Research Centre, MNIT Jaipur, 27. Y. Wang, K. Yu, D. Lei, W. Si, Y. Feng, L.-L. Lou and S. Liu,
49 India for providing a TEM characterization facility. ACS Sustain. Chem. Eng., 2016, 4, 4752-4761.
50 28. D. Gupta, K. K. Pant and B. Saha, J. Mol. Catal. Chem., 2017,
51 435, 182-188.
52 Conflicts of interest 29. L. Ning, S. Liao, Y. Sun, L. Yu and X. Tong, Waste Biomass
53 There are no conflicts to declare. Valor., 2018, 9, 95–101.
54 30. P. Sharma and R. K. Sharma, RSC Adv., 2015, 5, 102481-
55 102487.
56 31. Y. Y. Gorbanev, S. K. Klitgaard, J. M. Woodley, C. H.
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Table of Contents
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7 Aerobic oxidation of HMF over supported catalysts in water
8
18 FDCA
19 O
M/CNT O
20 O
OH O O OH
21
22 HO
23
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25
26 Noble and non-noble metal confined CNT based catalytic system developed for base free
27
selective oxidation of 5- Hydroxymethylfurfural to produce 2,5-furandicarboxylic acid and 2,5-
28
29 diformylfurane.
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