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Mini-Pak 6 Atex Data Sheet

The Mini-Pak 6 injector controller combines six individual injector modules into a single compact unit. It can control up to six injectors simultaneously to inject additives into fuel at multiple points. The unit is highly customizable and can integrate seamlessly with other systems. It offers proven and accurate technology in a small footprint to simplify additive injection.
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0% found this document useful (0 votes)
47 views6 pages

Mini-Pak 6 Atex Data Sheet

The Mini-Pak 6 injector controller combines six individual injector modules into a single compact unit. It can control up to six injectors simultaneously to inject additives into fuel at multiple points. The unit is highly customizable and can integrate seamlessly with other systems. It offers proven and accurate technology in a small footprint to simplify additive injection.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product sheet

Mini-Pak 6

The Mini-Pak 6 Injector Controller has been


designed to meet the market requirements
for shared electronic packages, small in
size with the dependability of the proven
Mini-Pak technology.

The PCM3 electronic control module combines all the features and flexibility of six
individual Mini-Pak modules into one, and then adds even more advanced functionality.
It is the injector of choice when there are multiple injection points on each load rack.
Its compact size takes up less room on the load rack, and with its PCM3 controller,
reduces costs by controlling up to six MonoBlock III’s with one electronics module.

Benefits
Maintaining cutting edge functions such as the ‘hand-held IR controller’ and self
Proven technology calibrating functions, and then adding features such as ‘clean arm functionality’ and
‘smart communications’, is what sets the Mini-Pak 6 apart from the competition.
Extremely Accurate
Available both back-plate mounted and cabinet mounted with additional isolation
Proven Reliability valves for extra security.

Compact Footprint

Seamless Integration
Painless Injection

The diversification of automotive fuels in today’s These solutions have been developed to maximise the
downstream market has never been greater. This accuracy, reliability and functionality, and minimise the
diversification is driven by a number factors, which have technicalities and cost of implementing such a system.
all led to an increased complexity in the handling and Although these solutions are labelled as ‘standard products’,
distribution of these products. Base product modifications each of these solutions are infinitely customisable to meet
include: the specific needs of the proposed application.

• Performance enhancing additives


Seamless Integration.
• Bio Diesel
• Dyes & Markers Regardless of whether the road loading facility is a single
• Ethanol arm, mechanical top loading gantry, or multiple, six arm,
• Lubricity enhancers TAS controlled, electronic loading bays, the requirement
• Anti Icing additives for seamless integration of an additive injection or
• Detergent additives blending system is paramount.
• NoX reduction additives
• Anti Static additives The design philosophy behind all Enraf additive injection
• Lead replacement and blending systems is to ensure that every application
• Cold Flow Enhancers can be catered for. This means being able to interface with
• Anti-Foaming Agents a multitude of 3rd party equipment at the load rack. From
being able to receive a flow-meter pulse from an obsolete
To maximise operational flexibility and to reduce product mechanical counter, to being able to communicate with
storage requirements, the majority of product recipes are the latest state-of-the-art Terminal Automation Systems.
created at or around the load rack. Enraf’s additive and blending solutions have the capability
to interface with all current terminal equipment, and are
With over 35 years experience and over 60,000 additive thoroughly tested, through partnerships, with all new
injectors installed worldwide, Enraf is able to offer systems developments from 3rd party manufacturers.
expertise second to none. Having been at the forefront
of every major technical development in the history of This seamless integration capability is further enhanced
additive injection, Enraf has, and continues to, develop by Enraf’s provision of all injection and blending system
custom solutions for every conceivable additive injection peripheral equipment. This offering includes, additive off-
application. That knowledge base has facilitated the loading pump skids, additive storage tanks, additive boost
engineering of a range of standard solutions for the vast pump pressure skids, containerised additive units and
majority of additive injection requirements. portable injection equipment.
Features

Arrangements Hand-Held IR Controller


The Mini-Pak 6 is available in either a SS back-plate The hand-held Infra-red remote controller is an obligatory
mounted arrangement or in a SS cabinet mounted tool used to interface with the MP6, allowing tasks such
arrangement. The standard back-plate mounted option as the adjustment of parameters, resetting of alarms and
is without inlet & outlet isolation valves and flushing calibration of the injector. The hand-held is capable of
connections. The standard cabinet mounted arrangement communicating with all EFT additive and blend controllers,
is complete with pre-installed pipe-work from the therefore it is not absolutely necessary to have a controller
manifold inlet & outlets, through the cabinet walls, QRC for each injection unit.
flushing connections and terminated with 90º ball valves
(non-lockable). Cabinet arrangement also includes pre- Calibration Kit
mounted and pre-cabled junction box to accept all field To aid calibration of the MP6, a calibration kit complete
connections. with 500ml calibration jar is available. The stainless steel
cal kit incorporates a quick release connector, adjustable
MonoBlocks back pressure valve, gauge, and isolation valve. Allowing
From 1 to 6 MonoBlocks can be integrated into the clean, accurate calibration of the MonoBlock
Mini-Pak 6 unit. If less than six blocks are requested then
‘default positioning’ shall be used, whereby they will be Processor
mounted from the top position down, unless otherwise The MP6 is supplied as standard with the “Multi-language”
stated. processor version, which includes English, French and
Spanish. Alternatively, for those requiring even more
Gear Material advanced features, a “Clean Arm” version is also available,
Ryton (polymer) gears are fitted as standard. For which includes clean arm flushing and communications
applications where Ryton is deemed to be chemically functionality. This is available in English only.
incompatible, stainless steel gears are available.

Flow
Based on typical loading flow rates of 2400 L/min the
standard flow injector is suitable for all applications
between 100 & 3000 ppm (parts per million), with a typical
shot size of between 15cc & 200cc. The low flow injector
will accommodate applications
between 20 & 600 ppm, with a typical
shot size of between 3cc & 40cc.

Additive Supply
The MP6 requires a pressurised
additive supply. Typical additive
supply pressure 10 Bar. A minimum
3 Bar differential required between
additive supply pressure & main
product flow pressure.

Isolation & Flushing


Optional inlet and outlet isolation
ball valves are available pre-installed
either side of the MonoBlock. These
are available in either lockable or non-
lockable options. Also available are
‘quick release’ flushing connections
which are fitted between the isolation
ball valves and the block, and
allow the decontamination of the Cabinet mounted (above) and
MonoBlock prior to maintenance. back-plate mounted (left)
General Arrangement
Technical specification
Flow
Nominal K-Factor : 740 Pulses/Litre
Meter Accuracy : 0.50%
Meter Repeatability : 0.25%
Max Flow Rate : 11 Litres/Min
Min Flow Rate : 0.05 Litres/Min
Max Pressure : 16 Bar
Max Viscosity : 300 cst.
Environmental
Temperature : -20ºC to +40ºC
Humidity : 5 to 95% without condensation.
Temperature Class : T3 - (T5 optional)
Protection Class : IP66
Approvals : ATEX, CE Marked for Zone 1
Materials
Backplate/Cabinet : 304 Stainless Steel
Manifold : 303 Stainless Steel
Enclosure : Cast Aluminium
Meter Gears : 538 Ryton
Solenoid Seals : Isolast
Electrical
Voltage : 230 VAC or 110 VAC
Additional Inputs : 6 x AC Status Inputs (reset, enable, pacng), 6 x DC Status Inputs,
Additional Outputs : 6 x AC Multi-functional Outputs, 6 x DC Multi-functional Outputs
Comms : 2 x RS 485 2 wire.
Display : 4 Line 20 Position backlit LCD
Cable Entries (vacant) : 9 x M20, 2 x M25
Mechanical
Manifold Components : Outlet flow control & diverter valve, Inlet strainer,
Outlet check valve, QRC calibration point.
Manifold Connections : 3/8” NPT
Iso Valve Connections : 1/2” NPT
Weight
Backplate Mount : Approx 75 kg (6 MonoBlocks)
Cabinet Mount : Approx 95 kg (6 MonoBlocks)
Options
Interfaces : Hand-Held IR Controller (P/N 10-31052-EU)
Calibration : Mono-Block Calibration Kit (P/N 30-00-002)

Mini-Pak
Intelligent
6
Blend Controller
Additive Injection System
Identification Code
Pos 1 Manufactured Product
69 -
Pos 2 Product Family
30 - Mini-Pak Injectors
Pos 3 Injector Model
32 - Mini-Pak 6

Pos 4 Mounting
B - Standard SS Backplate

Pos 5 No. of Injectors
1 One
2 Two
3 Three
4 Four
5 Five
6 Six
Pos 6 Flowmeter Gear Material
0 Ryton
1 Stainless Steel

Pos 7 Flow
0 Standard Flow - 8 L/min Max
1 Low Flow - Up to 1 L/min

Pos 8 Solenoid Voltage & Temp Rating


0 230 Volt AC - T3
1 230 Volt AC - T5
2 110 Volt AC - T3
3 110 Volt AC - T5

Pos 9 Isolation Valves


0 Not Required
1 1/2” NPT Inlet & Outlet Iso Ball Valves

Pos 10 Flushing
0 Not Required
1 Inlet/Outlet Flushing Connections

Pos 11 Processor
0 Standard - Multi-language
1 Clean Arm functionality
2 Communications functionality

69 - 30 - 32 - B - 6 0 0 0 0 0 0 - - Typical identification code

- - - - - - Your identification code

We at Enraf are committed to excellence.


Enraf B.V. India: Enraf India Pvt. Ltd.
Delftechpark 39, 2628 XJ Delft BMD Business Centre, City Centre, 2nd floor,
P.O. Box 812, 2600 AV Delft, The Netherlands 66/39,Thirumalai Pillai Road,
Tel.: +31 (0)15 2701 100, Fax: +31 (0)15 2701 111 T.NAGAR, Chennai�60017
Email: [email protected], http://www.enraf.com Tel.: +91 44 28156999, Fax: +91 44 28156888
China: Enraf B.V. (Shanghai Rep. Office) Russia: Enraf B.V. (Moscow Rep. Office)
18G, International Shipping & Finance Center 21, Dostoevskogo street
720 PudongAvenue, Shanghai 200120 127 473 Moscow
Tel.: +86 21 50367000, Fax: +86 21 50367111 Tel. / Fax: +7 495 788 0713, Tel. / Fax: +7 495 788 0691

France: ENRAF S.a.r.l. Singapore: Enraf Pte. Ltd.


ZAC les Beaudottes, 15 rue Paul Langevin 89 Science Park Drive, #03�06 Rutherford
93270 SEVRAN Singapore Science Park 1, Singapore 118261
Tel.: +33 (0)1 49 36 20 80, Fax: +33 (0)1 43 85 26 48 Tel.: +65 676 94 857, Fax: +65 683 67 496
Germany: Enraf GmbH United Kingdom: Enraf Ltd.
Obere Dammstrasse 10, 42653 Solingen 6 Pennant Park, Standard Way
vW-US-4416.818-Rev.3

Postfach 101023, 42648 Solingen Fareham, Hampshire PO 16 8XU


Tel.: +49 (0)212 58 750, Fax: +49 (0)212 58 7549 Tel.: +44 (0)1329 825823, Fax: +44 (0)1329 825824
India: Enraf India Pvt. Ltd. USA: ENRAF Inc.
A/311, Sagar Tech Plaza, Andheri � Kurla Road, 4333 West Sam Houston Parkway North, Suite 190
Sakinaka, Andheri (E), Mumbai 400072 Houston, TX 77043
Tel.: +91 22 28523990, Fax: +91 22 28522264 Tel.: +1 832 467 3422, Fax: +1 832 467 3441
Information in this publication is subject to change without notice.
® Enraf is a registered trademark © Enraf B.V. The Netherlands

vW-IN-4416.817-Rev.3

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