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Calculation Head Lossv

The document calculates head losses for pipe diameters of 8, 10, and 12 inches carrying a flow rate of 7.2 cubic meters per hour. It determines the major head loss is 19958515.874 meters by calculating the friction factor based on the pipe's relative roughness. It also calculates minor head losses for each pipe section, accounting for elbows, valves, and other fittings, finding a total minor head loss of 705,849.5 meters. The head losses are needed to design the piping system appropriately.

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186 views14 pages

Calculation Head Lossv

The document calculates head losses for pipe diameters of 8, 10, and 12 inches carrying a flow rate of 7.2 cubic meters per hour. It determines the major head loss is 19958515.874 meters by calculating the friction factor based on the pipe's relative roughness. It also calculates minor head losses for each pipe section, accounting for elbows, valves, and other fittings, finding a total minor head loss of 705,849.5 meters. The head losses are needed to design the piping system appropriately.

Uploaded by

cylinder
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Perhitungan Head Loss Mayor dan Minor Variasi Diameter 8 inch, 10 inch dan 12 inch

Diketahui :
Mass Flowrate (ṁ) = 7.2 MT/jam
Massa Jenis (ρ) = 1000 kg/m³
Flowrate (Q) = 7.2 m³/jam
= 2.00 m³/detik
Viskositas kinematik (υ) = 0.000001 m²/s
Diameter Pipa = 2 inch
Inside Diameter = 11.938 inch (ASME B36 10M/19M-2004)
= 0.0508 m
Luas Pipa (A) = 0.0020258024 m²
Panjang Pipa Total (L) = 1351.6 m
Section 1 = 4m 4.371
Section 2 = 462.5 m 330.239
Section 3 = 136.5 m 136.524
Section 4 = 575 m 577.429
Section 5 = 10 m 10.678
Section 6 = 146.6 m 146.224
Section 7 = 17 m 17.610

Perhitungan Head Loss Mayor


1. Menentukan Kecepatan (V)
V = Q/A
= 987.3 m/s
V Standar API RP 14E =
2. Menentukan Bilangan Reynold (RE)
RE = VD/υ
= 50152966.547971 (Aliran Turbulen)

3. Menentukan Nilai Koefisien Kerugian Gesek (f)


Nilai Kekasaran Pipa (ε) = 0.045 mm
Relative Roughness (ε/D) = 0.00089
Koefisien Kerugian Gesek (f) = 0.0151 (Diambil Dari Diagram Moody)

HL mayor = m

= 19958515.874 m

Perhitungan Head Looss Minor


1. Section 1
a. Elbow 45°
Nilai k = 0.21
Jumlah (n) = 2
HL minor =n

= 20864.891 m
b. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 1
HL minor =n

= 19374.541 m
c. Ball Valve
Nilai k = 0.04
Jumlah (n) = 2
HL minor =n

= 3974.265 m
d. Check Valve
Nilai k = 1.4
Jumlah (n) = 1
HL minor =n

= 69549.636 m

2. Section 2
a. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 4
HL minor =n

= 77498.166 m
b. Ball Valve
Nilai k = 0.04
Jumlah (n) = 1
HL minor =n

= 1987.132 m

3. Section 3
a. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 3
HL minor =n

= 58123.624 m

4. Section 4
a. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 3
HL minor =n

= 58123.624 m
5. Section 5
a. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 2
HL minor =n

= 38749.083 m
b. Ball Valve
Nilai k = 0.04
Jumlah (n) = 1
HL minor =n

= 1987.132 m
c. Y Strainer
Nilai k = 1
Jumlah (n) = 1
HL minor =n

= 49678.311 m

6. Section 6
a. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 5
HL minor =n

= 96872.707 m
b. Equal Tee
Nilai k = 0.26
Jumlah (n) = 4
HL minor =n

= 51665.444 m

7. Section 7
a. Elbow 45°
Nilai k = 0.21
Jumlah (n) = 3
HL minor =n

= 31297.336 m
b. Elbow 90°
Nilai k = 0.39
Jumlah (n) = 1
HL minor =n

= 19374.541 m
c. Ball Valve
Nilai k = 0.04
Jumlah (n) = 2
HL minor =n

= 3974.265 m
d. Check Valve
Nilai k = 1.4
Jumlah (n) = 1
HL minor =n

= 69549.636 m
e. Exit Loss
Nilai k = 1.6
Jumlah (n) = 1
HL minor =n

= 79485.298 m
Tabel Nilai Kekasaran Pipa
Material Pipa Nilai Kekasaran (in) Nilai Kekasaran (mm)
Riveted Steel 0,0354 – 0,354 0,9 – 9,0
Concrete 0,0118 – 0,118 0,3 – 3,0
Wood Stave 0,0071 – 0,0354 0,18 – 9,0
Cast Iron 0.0102 0.26
Galvanized Iron 0.0059 0.15
Asphalted Cast Iron 0.0047 0.12
Commercial Steel 0.0018 0.045
Wrought Iron 0.0018 0.045
Drawn Tubing 0.000059 0.0015
Sumber : working Guide to Pump and Pumping station, 2010
(Sularso)
Nilai k untuk beberapa belokan
Number Pipe S
Deskripsi L/D
0.5 0.75 1 1.25 1.5
Standard Elbow - 90° 30 0.81 0.75 0.69 0.66 0.63
Standard Elbow - 45° 16 0.43 0.40 0.37 0.35 0.34
Standard Elbow Long Radius - 90° 16 0.43 0.40 0.37 0.35 0.34
Standard Tee thru-flow 20 0.54 0.50 0.46 0.44 0.42
Standard Tee thru-branch 60 1.62 1.50 1.38 1.32 1.26
Mitre Bends - α - 0 2 0.05 0.05 0.05 0.04 0.04
Mitre Bends - α - 30 8 0.22 2.00 0.18 0.18 0.17
Mitre Bends - α - 60 25 0.68 0.63 0.58 0.55 0.53
Mitre Bends - α - 90 60 1.62 1.50 1.38 1.32 1.26
Sumber : working Guide to Pump and Pumping station, 2010

Nilai k untuk katup


Number Pipe S
Deskripsi L/D
0.5 0.75 1 1.25 1.5
Gate Valve 8 0.22 0.20 0.18 0.18 0.15
Globe Valve 340 9.20 8.50 7.50 7.50 7.10
Ball Valve 3 0.08 0.08 0.07 0.07 0.06
Butterfly Valve - - - - -
Plug Valve Straightway 18 0.49 0.45 0.41 0.40 0.38
Plug Valve 3-way thru-flo 30 0.81 0.75 0.69 0.66 0.63
Plug Valve branch-flo 90 2.43 2.25 2.07 1.98 1.89
Sumber : working Guide to Pump and Pumping station, 2010
8 10 12
Check Valve 1.65 1.55 1.4
Strainer 1 1 1
Exit Loss 1.6 1.6 1.6
Sumber : Pipe Flow Expert
Total Head Loss
Number Pipe Size - Inches No Section
2 2,5 - 3 4 6 8 - 10 12 - 16 18 - 24 1 Section 1
0.57 0.54 0.51 0.45 0.42 0.39 0.36
0.30 0.29 0.27 0.24 0.22 0.21 0.19
0.30 0.29 0.27 0.24 0.22 0.21 0.19
0.38 0.36 0.32 0.30 0.28 0.26 0.24
1.14 1.08 1.02 0.90 0.84 0.78 0.72 2 Section 2
0.04 0.04 0.03 0.03 0.03 0.02 0.02
0.15 0.14 0.14 0.12 0.11 0.10 0.10
0.48 0.45 0.43 0.38 0.35 0.33 0.30 3 Section 3
1.14 1.08 1.02 0.09 0.84 0.78 0.72
4 Section 4

5 Section 5
Number Pipe Size - Inches
2 2,5 - 3 4 6 8 - 10 12 - 16 18 - 24
0.15 0.14 0.14 0.12 0.11 0.10 0.10
6.50 6.10 5.80 5.10 4.80 4.40 4.10 6 Section 6
0.06 0.05 0.05 0.05 0.04 0.04 0.40
0.86 0.81 0.77 0.68 0.63 0.35 0.30
0.34 0.32 0.31 0.27 0.25 0.23 0.22 7 Setion 7
0.57 0.54 0.51 0.45 0.42 0.39 0.36
1.71 1.62 1.53 1.35 1.26 1.17 1.08

T
T
l Head Loss
Komponen Fitting & Aksesoris Jumlah HL Minor (m) HL Mayor (m)
Elbow 45° 2 20864.891
Elbow 90° 1 19374.541
Ball valve 2 3974.265
Check Valve 1 69549.636

Elbow 90° 4 77498.166


Ball valve 1 1987.132

Elbow 90° 3 58123.624

Elbow 90° 3 58123.624


19958515.874
Elbow 90° 2 38749.083
Ball valve 1 1987.132
Y Strainer 1 49678.311

Elbow 90° 5 96872.707


Equal tee 4 51665.444

Elbow 45° 3 31297.336


Elbow 90° 1 19374.541
Ball valve 2 3974.265
Check Valve 1 69549.636
Exit Loss 1 79485.298
752129.635 19958515.874
Total
Total
20710645.508

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