PRODUCT DATA SHEET

ACE3600 REMOTE TERMINAL UNIT

SECURE, REAL-TIME PROCESS AUTOMATION AND ROBUST COMMUNICATION

ACE3600 REMOTE KEY BENEFITS:

• High-performance,
real-time processing

TERMINAL UNIT
for complex control and
automation applications
• Robust communication
media and protocol
support for greater
Supervisory control and data acquisition (SCADA) systems are continuously relied on to interoperability
support the most demanding industrial applications and keep your operations running • MDLC protocol support
efficiently. Keep your assets connected to enhance productivity and safety across your for more efficient
operations with the ACE3600 Remote Terminal Unit (RTU). data communication
over narrowband or
broadband
The ACE3600 aims to make automation and monitoring of your complex processes
• Enhanced security
robust and cohesive by connecting across a variety of communication media and data features internationally
processing protocols. Enhanced security features also ensure your operations aren’t tested and certified
compromised and productivity doesn’t cease.
Modular design and abundant customization enables the ACE3600 to fit your specific
SCADA needs. You can start small and grow, confident that the powerful processor can
handle complex applications and keep your operations connected even as your needs or
technologies evolve.

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 PRODUCT DATA SHEET
ACE3600 REMOTE TERMINAL UNIT

HIGH-PERFORMANCE, REAL-TIME Built-In Firewall – Filter IP communications by port,

direction, protocol and IP address.
PROCESSING POWER
Access Control – User authentication tools, executed at
Whether caused by a storm, theft or just aging infrastructure,
the RTU or at the system server, verify specific user access
disruptions to performance and the inability to pinpoint
and determine if use is legitimate and allowed.
abnormalities decreases your productivity and can put
personnel in harm’s way. The ACE3600’s processing power Role-Based Access Control – The system administrator
provides accurate data analysis and communication for the defines job roles and assigns different permissions so that
most critical, and demanding SCADA applications to ensure each user is authorized to access only the parts of the
optimal operation. system required for his or her job.
A 32-bit processor, running at 200 MHz, delivers real-time Intrusion Detection System – While allowing legitimate
processing with support for two 110 I/O modules, while the traffic, the ACE3600 identifies unauthorized access
substantial Flash and DRAM memory capacity provides plenty activities like an attempt to alter an RTU program or drop
of storage for alarms, events, live data, historical reports and unauthorized data packets. It blocks these activities, logs
files. Both polling and event-based reporting are supported, the events and sends a report to the system administrator.
peer-to-peer or RTU-to-host. Application Control Software – Also known as
“whitelisting,” this software blocks unauthorized
The ACE3600 can also be redundantly configured with a
applications and code on PCs and RTUs. ACE3600 firmware
simple Ethernet interconnection. This ensures continuous
protects user programs with this technique, and ACE3600
operation if one CPU or power supply were to fail.
configuration management tools on PCs are protected with
McAfee™ Solidifier.
VERSATILE COMMUNICATIONS
CAPABILITIES Encryption – An algorithm makes data readable only by
a device with a specific key to decrypt the message. Data
You want every opportunity to save money and optimize stored within the ACE3600 is also encrypted using a 256-
performance. The ACE3600 RTU is designed to use bit AES (Advanced Encryption Standard), meeting FIPS-
a variety of digital and analog interfaces so you are 140-2 Level 1 requirements.
never locked into proprietary solutions. This flexible
communications capability enables the ACE3600 to Unused Port Deactivation – Disable communication for
connect with several local devices, analyze the data and any ports that are unused, closing a point of access that
send that information to various other locations. Data could be exploited by attackers.
transmission and processing is supported simultaneously Time-Window Commands – When an application
across multiple communication media and industry generates a command, it assigns a time window; after
standard data protocols including MODBUS, M-OPC DNP 3 the time expires, system components will not execute
and IEC60870-5-101. the command. This can prevent replicating errors and
Motorola’s own MDLC data processing protocol is commands of questionable origin from affecting the
specifically designed to enable more efficient data network.
communication. Transmit data over your narrowband
radio network or utilize a broadband network and realize
significant data cost savings.

Furthermore, every RTU in your network can act as a

communication node and/or a store and forward data
repeater to extend radio frequency coverage and save you
the much higher cost of a dedicated repeater.

ENHANCED SECURITY
Apply the same state-of-the-art security features that
Motorola provides for military and critical enterprise
networks to your SCADA systems.
The ACE3600 supports a full range of best-practice security
options directly within the RTUs for a self-contained,
autonomously secure system including:
Security Policy Enforcement – Define and install
a single, coherent, system-wide set of security
configurations in every RTU.

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 PRODUCT DATA SHEET
ACE3600 REMOTE TERMINAL UNIT

GENERAL SPECIFICATIONS
Frames (* Depth including module No I/O slots - PS and CPU modules only, wall mount 117 W x 209 H x 198* D mm (4.61” x 5.30” x 7.80”*),
panel) .95 Kg (2.1Lb)
2 I/O slots - PS, CPU and up to 2 I”L modules 194 W x 244 H x 198 D‑ mm (7.64” x 9.61” x 7,80”),
Approx. 1.6 Kg (3.56 lb)
3 I/O slots - PS, CPU and up to 3 I”L modules 234 W x 244 H x 198* D mm (9.21” x 9.61” x 7.80” *),
Approx. 1.9 Kg (4.19 Lb)
5 I/O slots - PS, CPU and up to 5 I/O modules 314 W x 244 H x 198* D mm (12.36” x 9.61” x 7.80”*),
Approx. 2.4 Kg (5.3 Lb)
7 I/O slots - PS, CPU and up to 7 I/O modules 391 W x 244 H x 198* D mm (15.39” x 9.61” x 7.80” *),
3. Kg (6.6 Lb)
8 I/O slots - PS, CPU and up to 8 I/O modules 435 W x 244 H x 198* D mm (17” x 9.61” x 7.80” *),
Approx. 3.3 Kg (7.3 Lb)
I/O Expansion Frame Number of I/O slots 3, 5, 7, or 8
Default power supply Expansion power supply
Compatible power supplies All except: 10.8-16V DC low-tier power supply
Metal Chassis Large:
For PS, CPU and up to 7 I.O slot frame, two radios and 6.5 or 10 Ah backup battery, wall mount, 448 W x 468 H
x 200* D mm (17.64” x 18.43” x 7.88”*)
Medium:
For PS, CPU and 3 I/O slot frame, one radio and 6.5 Ah backup battery, wall mount, 335 W x 355 H x 198* D mm
(17.64” x 18.43” x 7.80”*)
Small:
For PS, CPU, 2 I/O slot frame, 1 radio (or 1 accessory box), and 6.5Ah backup battery, wall mount, 264 W x 365
H x 200 D** mm (11.02”x 14.17” x 7.88”*)
Housing Large Small
NEMA 4/IP65 painted metal - up to 7 I/O slot frame, NEMA 4/IP65 painted metal - up to 3 I/O slot frame one
two radios and 6.5 or 10 Ah, backup battery, 500 W x radio and 6.5 Ah backup battery, 380 W x 380 H x 210 D
500 H x 210 D mm (19.7” x19.7” x 8.26” ) mm (15” x 15” x 8.26”)
Power supply 10.8-16 V DC 18-72 V DC with 12 V smart battery charger
10.8-16 V DC low-tier 100- 240 V AC, 50-60 Hz
18-72 V DC 100- 240 V AC, 50-60 Hz, w/ 12 V smart charger
Backup Battery 6.5 Ah - Sealed Lead-Acid 10 Ah - Sealed Lead-Acid
Operating Temperature -40 ºC to +70 ºC (-40 ºF to 158 ºF)
Notes: (1) when using a metal housing option, the maximum operating temp. outside the housing is +60 ºC (140
ºF). (2) Motorola radios and ACT module operating temp. range is: -30 ºC to +60 ºC (-22 ºF to 140 ºF).
Storage Temperature -55 ºC to +85 ºC (-67 ºF to 185 ºF)
Operating Humidity 5% to 95% RH @ 50 ºC without condensation
Mechanical Vibrations Per EIA/TIA 603 Base station, Sinusoidal 0.07mm @ 10 to 30 Hz, 0.035 mm @ 30-60 Hz
Operating Altitude -400m to +4000 meter (-1312 ft to + 13120 ft) above sea level
Note:100-240 V AC and 18-72 V DC PS operating altitude is -400m to +3000 meter (-1312 ft to + 6560 ft)

STANDARDS
Safety UL 60950-1:2001 IEC 60950-1
CSA 22.2-60950-1 AS/NZS 60950
Emission Emission standards per: EN61000-3-2
CFR 47 FCC part 15, subpart B (class A) EN61000-3-3
EN55022:2003 Class A
Immunity Immunity standards for industrial environments per IEC 61000-4-5
EN50082-2 /IEC 61000-6-2 IEC 61000-4-6
IEC 61000-4-2 IEC 61000-4-8
IEC 61000-4-3 IEC 61000-4-11
IEC 61000-4-4

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 PRODUCT DATA SHEET
ACE3600 REMOTE TERMINAL UNIT

COMMUNICATIONS
Communication Ports Up to 9 ports per CPU Ethernet - up to 3 x 10/100 MB ports and 1 x 10 MB
Serial - up to 4 x RS-232 ports port

Multi-drop – up to 3 x RS-485 ports Two-way radio/analog trunked radio - up 2 x modem

ports
USB - up to 2 x USB Host ports and 1 USB device port
Motorola Radio Support Conventional radios - XPR5350, DM4400, Xir M8620, DGM5000 (DMR)
Analog trunking radios – APX6500Li
Digital trunking radios – APX6500Li (P25), MTM5200 (TETRA), XPR5350, DM4400,Xir M8620, DGM5000 (DMR)
Third Party Support Two way radios, data radios, TETRA radio (PD)
Dial-up modems, cellular modems (dial mode & PD)
Protocols MDLC, TCP, UDP, IP, PPP, NTP, DHCP
Third Party Protocol Support MODBUS RTU: master on RS-232 / RS-485 / Ethernet, slave on RS-232 / RS-485 / Ethernet
DF1 (Allen Bradley): master on RS-232
DNP 3.0 Plus: master & slave on RS-232 / RS-485 / Ethernet
IEC 60870-5-101: slave on RS-232
User Protocol (user program) Possible on RS-232, RS-485 and Ethernet ports

CPU 3680/CPU 3640 MODULES SPECIFICATIONS

Microprocessor Freescale – Power PC II, MPC8720, 32-bit, extended communication capability, DMA and floating point
calculation support, 200MHz clock
Memory 3640: 3680:
Flash: 16 MB Flash: 32 MB
DRAM: 32 MB DRAM: 128 MB
SRAM plug-in board (optional): 4 MB SRAM plug-in board (optional): 4 MB
Real-Time Clock Full calendar with leap year support (Year, Month, Day, Hours, Minutes, Seconds) Time drift: max. 2.5 seconds
per day (when power is on)
SRAM and RTC Retention 3 V Rechargeable lithium backup battery
Serial Port 1 Configurable RS-232C or RS-485 port:
- RS-232C: A synch, Full Flow Control, up to 230.4 kb/s, GPS receiver interface
- RS-485, multi-drop 2-Wire up to 230.4 kb/s
Serial Port 2 RS-232C, Asynch, Full Flow Control, up to 230.4 kb/s, GPS receiver interface
Plug-in Port 1 Supports the following Plug-In ports:
- Radio Modem, DPSK 1.2 kb/s, FSK 1.2 / 1.8 / 2.4 kb/s, DFM 2.4/3.6/4.8 kb/s
- RS-232, Sync/Asynch, Full Flow Control, up to 230.4 kb/s, GPS receiver interface
- RS-485, multi-drop 2-wire, up to 230.4 kb/s
- Ethernet 10/100 Mb/s
Plus-in Port 2 Supports the following Plug-In ports:
- Radio Modem, DPSK 1.2 kb/s, FSK 1.2 / 1.8 / 2.4 kb/s, DFM 2.4/3.6/4.8 kb/s and
- RS-232, Sync/Asynch, Full Flow Control, up to 230.4 kb/s, GPS receiver interface
- RS-485, multi-drop 2-Wire up to 230.4 kb/s
- Ethernet 10 Mb/s
Ethernet Port 1 10/100 Mb/s
USB Host Port 1, 2 (3680 only) Type A host full speed 12 Mbs ports (HU1 on left and HU2 on right) for MDLC over IP communication via the
MotoTrbo digital mode radio system. For MotoTrbo radio only; No other USB devices or USB Hubs are supported.
USB Device Port 1 USB device port, Type B connector (3680 only)
Internal Port 1 Ethernet 10/100 Mb/s (for redundant CPU configuration) (3680 only)
LEDs Display 4 CPU diagnostics LEDS, port status LEDs and user application LEDs
Power Consumption See ACE3600 Maximum Power Ratings below.
Operating Voltage 10. 8 -16 V DC (from the motherboard connector)
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.38 Kg (0.84 Lb)

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 PRODUCT DATA SHEET
ACE3600 REMOTE TERMINAL UNIT

12 V DC POWER SUPPLY MODULE (DEFAULT)

Input Voltage 10.8 - 16 V DC
Outputs Motherboard connector (to CPU and I/O modules): equal to input voltage, max. 4 A
AUX1A/AUX1B: equal to input voltage, max. 8 A, on/off controlled by user program
AUX2A/AUX2B (configurable): equal to input voltage (default), max. 8A,
or 3.3, 5, 7.5, 9 V DC ±10%, max. 2.5A, on/off controlled by user program
Note: max. 8 A total current consumption from all outputs
No Load Power Consumption Max. 50 mA

Diagnostics LEDs Status LED for: input voltage, AUX1 and AUX2 outputs, 12V control for DO modules
Input Protection Internal Line Fuse, replaceable
Output Protection AUX2A/B Short Circuit, automatic recovery on 3.3, 5, 7.5, 9 V
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.443 Kg (0.95 Lb)

12 V DC LOW-TIER POWER SUPPLY MODULE

Input Voltage 10.8 - 16 V DC
Outputs Motherboard connector (to CPU and I/O modules): The same as input voltage / max. 4 A
AUX1A/AUX1B: equal to input voltage max. 8A
Note: max. 8 A total current consumption from all outputs
Input Protection Internal Line Fuse, replaceable
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.4 Kg (0.9 Lb)

18 - 72 V DC POWER SUPPLY MODULES

Input Voltage 18 - 72 V DC
Total Power 18-72 V DC: Max. 60 Watt continuous, Max. 105 Watt peak @ 25% duty cycle
Outputs Motherboard connector (to CPU and I/O modules): 13.2 V DC ±20%, max. 4 A
AUX1A/AUX1B: equal to input voltage, max. 8 A, on/off controlled by user program
AUX2A/AUX2B (configurable): equal to input voltage (default), max. 8A,
or 3.3, 5, 7.5, 9 V DC ±10%, max. 2.5A, on/off controlled by user program
Note: max. 8 A total current consumption from all outputs
Battery Charger 12 V Lead-Acid battery charger (in PS model with charger)
Automatic charging of 6.5 or 10 Ah backup battery, battery temperature sensing, overcharging
protection, battery capacity test and diagnostics, automatic battery switch-over
No Load Power Consumption Max. 250 mA
Diagnostics LEDs Status LED for: input voltage, AUX1 and AUX2 outputs, 12V control for DO modules and battery
Efficiency 80% typical, 76% with full load
In-rush Current 10 A maximum, for 2 mSec. Max, cold start at 25°C
Output Protection AUX2A/B Short Circuit, automatic recovery on 3.3, 5, 7.5, 9 V
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2“ W x 8.7“ H x 7.1“ D)
Weight Approx. 1 Kg (2.2 Lb)

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ACE3600 REMOTE TERMINAL UNIT

AC POWER SUPPLY MODULES

Input Voltage 100-240 V AC, 50/60 Hz
Total Power Max. 60 Watt continuous, Max. 105 Watt peak @ 25% duty cycle
Outputs Motherboard connector (to CPU and I/O modules): 13.2 V DC ±20%, max. 4 A
AUX1A/AUX1B user connectors: 13.2V DC ±20%, max. 8 A, on/off controlled by user program
AUX2A/AUX2B: 13.2 V DC ±20%, max. 8A or 3.3, 5, 7.5, 9 V DC ±10% (configurable), max. 2.5A , on/off
controlled by user program
Note: max. 8 A total current consumption from all outputs
Battery Charger 12 V Lead-Acid battery charger (in PS with charger)
Automatic charging of 6.5 or 10 Ah backup battery, battery temperature sensing, overcharging
protection, battery capacity test and diagnostics, automatic battery switch-over
No Load Power Consumption 130 mA @ 220 V AC
Diagnostics LEDs Status LED for: input voltage, AUX1 and AUX2 outputs, 12V control for DO modules and battery
Efficiency 80% typical @230 V AC, 76% typical @115 V AC (full load)
In-rush Current 25 A maximum, for 2 mSec. Max, cold start at 25°C
Power Factor 0.98 typical at 230 V AC, 0.99 typical at 115 V AC
Input Protection Internal Line Fuse, replaceable
Output Protection AUX2A/B Short Circuit, automatic recovery on 3.3, 5, 7.5, 9 V
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2“ W x 8.7“ H x 7.1“ D)
Weight Approx. 1 Kg (2.2 Lb)

24 V DC PLUG-IN POWER SUPPLY

Input Voltage 10.8-16V (from I/O module)
Output 24V floating, max. 150 mA
Efficiency 75% typical
Protection Automatic output shut down on over-voltage and over-current
Insulation Input to output: 1500 V AC
Dimensions 78 mm W x 15 mm H x 68 mm D (3.1“ W x 0.6“ H x 2.7“ D)
Weight Approx. 0.04 Kg (0.09 Lb)

16/32 DI FAST 24 V MODULES

Total Number of Inputs 16 DI, 32 DI
Input Arrangement Isolated groups of 16 inputs with shared common
Fast Counter Inputs Inputs that can be used as fast counters:
- All inputs in 16 DI module
- First 20 inputs in 32 DI module
AC Input Frequency 45 – 65 Hz
AC Input Delay Maximum 0.2 mS
Fast Counter Input Frequency 0 - 12.5 KHz, minimum pulse width 40 μS
Max. DC Input Voltage Max. ±40 V DC (relative to input common)
“ON” DC Votage Range +9 to +30 V DC, -30 to -9 V DC
“OFF” DC Voltage Range -3 to +3 V DC
“ON” AC Voltage Range 10 to 27 V AC (RMS)
“OFF” AC Voltage Range 0 to 5 V AC (RMS)
Input Current Max. 3.5 mA
Fast Capture Resolution 1 mS (Interrupt upon change of state)
Event Time Tagging Resolution 1 mS (Interrupt upon change of state)
Input Filtering 0 to 50.8 mS (DC, programmable in 0.2 mSec steps)
Counter Input Filtering 0 to 12.75 mS
(Programmable in 0.05 mSec steps for inputs configured as high speed counters)
24 V DC Output Supports optional isolated 24 V plug-in “Wetting” Power Supply
(One in 16 DI, two in 32 DI)

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Diagnostics LEDs Status LED per each input, module error LED, Plug-In 24V status LED
User Connection 2 or 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 20 or 40 Wire cable with Terminal Block Holder connector, 26 AWG wires
Module Replacement Hot swap replacement – module extraction/insertion under voltage
Input Isolation 2.5 k V RMS between input and module logic per IEC60255-5
Input Insulation Insulation resistance 100 MΩ @ 500 V DC, per IEC60255-5
Operating Voltage 10.8 -16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight 16 DI: approx. 0.28 Kg (0.62 Lb), 32 DI: approx. 0.29 Kg (0.63 Lb)

16/32 DI FAST 24 V IEC 61131-2 TYPE II MODULES

Total Number of Inputs 16 DI, 32 DI
Input Arrangement Isolated groups of 16 inputs with shared common
Fast Counter Inputs nputs that can be used as fast counters:
- All inputs in 16 DI
- First 20 inputs in 32 DI
Fast Counter Input Frequency 0 - 10 KHz, minimum pulse width 50 ìS
Max. DC Input Voltage Max. ±40 V DC
“ON” DC Votage Range +11 to +30 V DC, -30 to -11 V DC
“OFF” DC Voltage Range -5 to +5 V DC
Input Current 6-10 mA
Fast Capture Resolution 1 mS (Interrupt upon change of state)
Event Time Tagging Resolution 1 mS (Interrupt upon change of state)
Input Filtering 0 to 50.8 mS (DC, programmable in 0.2 mSec steps)
Counter Input Filtering 0 to 12.75 mS
(Programmable in 0.05 mSec steps for inputs used as high speed counters)
24 V DC Output Supports isolated 24 V plug-in “Wetting” Power Supply
(one in 16 DI, two in 32 DI)
Diagnostic LEDs LED per each input status, module error LED, 24V Plug-In status LED
User Connection 2 or 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 20 or 40 Wire Cable with Terminal Block Holder connector, 26 AWG
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Input Isolation 2.5 kV RMS between input and module logic per IEC60255-5
Input Insulation Insulation resistance 100 MÙ @ 500 V DC, per IEC60255-5
Operating Voltage 10.8 -16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight 16 DI: approx. 0.28 Kg (0.62 Lb), 32 DI: approx. 0.29 Kg (0.63 Lb)

16 DI 120/230 V MODULE
Total Number of Inputs 16 DI
Input Characteristics IEC 61131-2 Type 1
Input Arrangement Two isolated groups of 6 inputs and one isolated group of 4 inputs.
AC Input Frequency 47 - 63 Hz
AC Input Delay Maximum 25.0 mS
Max. DC Input Voltage Max. ±264 V DC (relative to input common)
“ON” DC Votage Range +79.0 V DC to +264.0 V DC, -79.0 V DC to -264.0 V DC
“OFF” DC Voltage Range -40 to +40 V DC
“ON” AC Voltage Range 79.0 to 264.0 V AC (RMS)
“OFF” AC Voltage Rand 0 to +40 V AC (RMS)

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ACE3600 REMOTE TERMINAL UNIT

Input Current At 110VDC 1.0 to 3.0 mA At 110VAC > 2.0 mA RMS

At 230VDC 0.4 to 2.0 mA At 230VAC > 3.0 mA RMS
Input Filtering 0 to 50.8 mS (DC, programmable in 0.2 mSec steps), minimum effective filter value - 7.0 msec.
Diagnostic LEDs LED per each input status, module error LED
User Connection 3 Terminal Blocks (5.00mm pitch), Maximum 14 AWG
Cable & TB Holder 30 Wire Cable with Terminal Block Holder connector, 20 AWG wires
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Input Isolation 2.5 kV RMS between input and module logic per IEC60255-5
Input Insulation Insulation resistance 100 MÙ @ 500 V DC
Operating Voltage 10.8 -16 V DC and 3.3 V DC ±10% (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.367 Kg (0.80 Lb)

8/16 RELAY OUTPUT MODULES

Total Number of Outputs 8 EE relay outputs 8 ML relay outputs
16 EE relay outputs 16 ML relay outputs
Output Arrangement 8 DO: 3 X Form C (SPDT) and 5 X Form A (SPST)
16 DO: 6 X Form C (SPDT) and 10 X Form A (SPST)
Contact Voltage Ratings Max. 60 V DC, or 30 V AC RMS (42.4 V peak)
Contact Power Ratings 2A @ 30 V DC, 0.6A @ 60V DC or 0.6A @ 30V AC (resistive load)
Relay Back Indication Contact position - hardware back indication
DO Frequency Max. 10 Hz
Diagnostics LEDs LED per each output status, module error LED
User Connection 2 or 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 20 or 40 Wire Cable with Terminal Block Holder connector, 26 AWG
Fail State Configurable relay state on CPU fail: On, Off or ‘last value’
All Relays Disable/Enable Selectable per module, controlled from the power supply
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Output Isolation Between open contacts: 1kV, between contact and coil: 1.5 kV, between contact sets: 1.5 kV
Insulation Insulation resistance 100 MÙ @ 500 V DC per IEC60255-5,
Insulation impulse 1.5 kV per IEC60255-5
Operating Voltage 10.8 -16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight 8 DO: approx. 0.29 Kg (0.64 Lb), 16 DO: approx. 0.32 Kg (0.7 Lb)

12 HV OUTPUT MODULES
Total Number of Outputs 12 EE relay outputs 12 ML relay outputs
Output Arrangement 12 x 1 Form A
Contact Power Ratings 3A @ 250 V AC, 3A @ 30 V DC, or 0.20A @ 125 V DC (resistive load)
Minimum Contact Load Current 10.0 mA @+5.00 V DC
Maximum Switching Current 3.00 A
Relay Back Indication Contact position - hardware back indication
DO Frequency Max. 10 Hz (resistive load)
Diagnostics LEDs LED per each output status, module error LED
User Connection 3 Terminal Blocks (5.00mm pitch), Maximum 14 AWG
Cable & TB Holder 30 Wire Cable with Terminal Block Holder connector, 20 AWG wires
Fail State Configurable relay state on CPU fail: On, Off or ‘last value’
All Relays Disable/Enable Selectable per module, controlled from the power supply
Module Replacement Hot swap replacement– module extraction/insertion under voltage
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Output Isolation Between output and module logic: 2.5 kV, per IEC60255-5
Insulation Insulation resistance 100 MÙ @ 500 V DC per IEC60255-5
Insulation impulse 5 kV per IEC60255-5
Operating Voltage 10.8 -16 V DC and 3.3 V DC ±10% (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight approx. 0.423 Kg (0.90 Lb)

8/16 ANALOG INPUT MODULES

Total Number of Inputs 8 AI, ±20 mA 8 AI, ±5 V
16 AI, ±20 mA 16 AI, ±5 V
Input Configuration Isolated (floating) analog inputs
A to D Resolution 16 Bit (including sign)
Input Accuracy ±0.1% of full scale
Input Sampling Time 10 mSec @ 50 Hz filtering 8.33 mSec @ 60 Hz filtering
Smoothing Selectable input averaging: 1, 2, 4, 8, 16, 320, 64 or 128 samples (x10 mS)
Permitted Potential Between Inputs 75 V DC, 60 V AC (RMS)
Input Impedance ±20 mA input: Rin < 250Ω ±5 V input: Rin > 1 MΩ
Crosstalk Rejection Better than 80 dB between any pair of inputs
Temperature Stability Better than ±25 PPM/ºC
Interference Suppression Selectable 50 or 60 Hz filtering Differential mode rejection > 50 dB
Common mode rejection > 80 dB
24 V DC Output Supports optional isolated 24V Plug-in Power Supply (one in 8 DI, two in 16 DI)
Diagnostics LEDs Overflow and Underflow LED per each input, module error LED, 24V Plug-In status LED
The module Overflow and Underflow levels can be configured to:
Current inputs: ±20mA/4-20 mA
Voltage inputs: ±5 V/0-5 V/1-5 V
User Connection 2 or 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 20 or 40 Wire Cable with Terminal Block Holder connector, 26 AWG
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Input Isolation 1.5 kV RMS between input and module logic, per IEC60255-5
Input Insulation Insulation resistance 100 MΩ @ 500 V DC, per IEC60255-5
Operating Voltage 10.8-16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight 8 AI: approx. 0.32 Kg (0.71 Lb), 16 AI: approx. 0.34 Kg (0.75 Lb)

4 ANALOG OUTPUT MODULE

Total Number of Inputs 4
Output Configuration Isolated floating channels, each channel can be connected as 0 -20 mA or 0-10 V DC voltage
D to A Resolution 14 Bit
Output Accuracy ±0.1% of full scale @25°C
Temperature Stability Better than ±25 PPM/°C
Internal Setling Time Max. 1 ms
Output Load Voltage: > 1.0 kΩ, < 1.0 µf, Current: < 750 Ω (internal power source)
Crosstalk Rejection Better than 50 dB between any pair of outputs
Interference Suppression Common Mode Rejection: > 60 dB
Output Protection Voltage output: short-circuit current, max. 30 mA Current output: No-load voltage max. 22 V DC
Diagnostics LEDs Module Error LED. Voltage mode LED, Current mode LED, Calibration LED per channel
User Connection 2 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 20 Wire Cable with Terminal Block Holder connector, 26 AWG
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Module Replacement Hot swap replacement– module extraction/insertion under voltage

Isolation 1.5 kV between output and module logic
Insulation Insulation resistance 100 MΩ @ 500 V DC, per IEC60255-5
Operating Voltage 10.8 -16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight 0.29 Kg (0.64 Lb)

MIXED 4 ANALOG OUTPUT 8 ANALOG INPUT MODULES

Total Number of I/Os 4 AO + 8 AI (AI: ±20 mA or ±5 V DC)
I/O Arrangement AO - each channel can be connected as 0 -20 mA or 0-10 V, AI - Isolated (floating) analog inputs
AO D to A Resolution 14 Bit
AO Accuracy ±0.1% of full scale @25°C
AO Temperature Stability Better than ±25 PPM/°C
AO Internal Settling Time Max. 1 ms
AO Load Voltage: > 1.0 kΩ, < 1.0 µf, Current: < 750 Ω
AO Crosstalk Rejection Better than 50 dB between any pair of outputs
AO Interference Suppression Common Mode Rejection: > 60 dB
AO Voltage Output Protection Short-circuits protection, max. 30 mA (all other operating channels remain fully functional)
AO Current output no-load voltage Max. 22 V DC
AO Isolation 1.5 kV between output and module logic
AO Insulation Insulation resistance 100 MΩ @ 500 V DC, per IEC60255-5
AI A to D Resolution 16 Bit (including sign)
AI Accuracy ±0.1% of full scale @ -40ºC to +70ºC
AI Sampling Time 10 mSec @ 50 Hz filtering 8.33 mSec @ 60 Hz filtering
AI Smoothing Selectable input averaging: 1, 2, 4, 8, 16, 32, 64 or 128 samples (x10 mS)
Permitted Potential between Inputs 75 V DC, 60 V AC (RMS)
AI Input Impedance ±20 mA input: Rin < 250 Ω ±5 V input: Rin > 1 MΩ
AI Crosstalk Rejection Better than 80 dB between any pair of inputs
AI Temperature Stability Better than ±25 PPM/ºC
AI Interference Suppression Selectable 50 or 60 Hz filtering, Differential mode rejection > 50 dB
Common mode rejection > 80 dB,
24 V DC Output Supports one optional isolated 24V Plug-in Power Supply
Diagnostics LEDs AO - Voltage mode LED, Current mode LED, Calibration LED per channel
AI - Overflow and Underflow LED per each input, 24V Plug-in status LED
The module Overflow and Underflow levels can be configured to: ±20mA/4-20 mA or ±5 V/0-5 V/1-5 V General -
Module error LED
AI Input Isolation 1.5 kV between input and module logic
AI Input Insulation Insulation resistance 100 MΩ @ 500 V DC, per IEC60255-5
User Connection 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 40 Wire Cable with Terminal Block Holder connector, 26 AWG
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Operating Voltage 10.5-16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.34 Kg (0.75 Lb)

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16/32 DIGITAL OUTPUT/DIGITAL INPUT MODULES (16/32 DO/DI)

Total Number of I/Os 16/32
I/O Arrangement 2/4 groups of 8 I/Os with shared common
Each group can be configured to function as FET DO or dry contact DI
Counter Inputs 20 first inputs can be used as counter inputs
Counter Input Frequency 0 - 1 KHz, minimum pulse width 500 µS
Max. DC Input Voltage Max. 30 V DC (relative to input common)
Input “ON” Resistance 0-4 kΩ
Input “OFF” Resistance ≥50 kΩ
Fast Capture Resolution 1 mS (Interrupt upon change of state)
Event Time Tagging Resolution 1 mS (Interrupt upon change of state)
Input Current Max. 0.3 mA (when the input is shorted)
Input Filtering 0 to 50.8 mS (programmable in 0.2 mSec steps) Not relevant, minimum allowed is 1mSec
Counter Input Filtering 0 to 12.75 mS (programmable in 0.05 mSec steps) Not relevant, minimum allowed is 1mSec
Output Type MOSFET
Output Voltage Range 5-30 V DC (user-supplied voltage)
DO Frequency Max. 1 KHz (resistive load)
DO Output current Max. 500 mA sink current (resistive load)
Output Fail State Configurable output state on CPU fail: On, Off or ‘last value’
Diagnostics LEDs LED per each input/output status, module error LED
User Connection 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 20 or 40 Wire Cable with Terminal Block Holder connector, 26 AWG
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Input/Output Isolation 2.5 kV between input/output and module logic
Input Insulation Insulation resistance 100 MÙ @ 500 V DC per IEC60255-5
Operating Voltage 10.8-16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.25 Kg (0.55 Lb)

MIXED I/O 16DI + 4 DO + 4AI MODULES

Total Number of I/Os 16 Digital Inputs + 4 EE Relay Outputs + 4 Analog Inputs, ±20 mA
16 Digital Inputs + 4 ML Relay Outputs + 4 Analog Inputs, ±20 mA
I/O Arrangement 1 group of 16 DIs with shared common, 4 relay outputs - Form C, 4 isolated analog inputs
DI Counter Inputs The first 12 inputs can be configured as fast counters.
DI Frequency 0 - 1 KHz
DI Fast Counter Frequency 0 - 5 KHz minimum pulse width 100 ìS
DI Max. DC Voltage Max. 40 V DC
DI “ON” DC Voltage Range +11 to +30 V DC, -30 to -11 V DC
DI “OFF” DC Voltage Range -5 to +5 V DC
DI Current 6-10 mA
Fast Capture Resolution 1 mS (Interrupt upon change of state)
Event Time Tagging Resolution 1 mS (Interrupt upon change of state)
DI Filtering 0 to 50.8 mS (DC, programmable in 0.2 mSec steps)
DI Counter Filtering 0 to 12.75 mS (programmable in 0.05 mSec steps for inputs configured as high speed counters)
DO Contact Voltage Ratings Max. 60 V DC or 30 V AC RMS (42.4 V peak)
DO Contact Power Ratings 2A @ 30 V DC, 0.6A @ 60V DC or 0.6A @ 30V AC (resistive load)
DO Relay Back Indication Contact position - hardware back indication
DO Fail State Configurable relay state on CPU fail: On, Off or ‘last value’
AI Resolution 16 Bit (including sign)

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AI Accuracy ±0.1% @ -40ºC to +70ºC

AI Sampling time 10 mSec @ 50 Hz filtering, 8.33 mSec @ 60 Hz filtering
AI Smoothing Selectable input averaging: 1, 2,4,8, 16, 32, 64 or 128 samples (x10 mS)
AI max. Potential between AIs 75 V DC, 60 V AC (RMS)
AI Impedance Rin < 250Ω
AI Crosstalk Rejection Better than 80 dB between any pair of inputs
AI Temperature Stability Better than ±25 PPM/ºC
AI Interference Suppression Selectable 50 or 60 Hz filtering, common mode rejection > 80 dB, differential mode rejection > 50 dB
Diagnostics LEDs LED per each input/output status, module error LED, 24V Plug-in status LED
24 V DC Output Supports one isolated 24V plug-in ”Wetting” Power Supply
User Connection 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable & TB Holder 40 Wire Cable with Terminal Block Holder connector, 26 AWG
Module Replacement Hot swap replacement– module extraction/insertion under voltage
Input / Output Isolation DI: 2.5 kV RMS between input and module logic per IEC60255-5
DO: Between open contacts: 1kV, between output and module logic: 1.5 kV, per IEC60255-5
AI: 1.5 kV between input and module logic per IEC60255-5
Input Insulation Insulation resistance 100 MÙ @ 500 V DC per IEC60255-5
Operating Voltage 10.8-16 V DC and 3.3 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
EE Relay on : 0.2 W typical (15 mA @ 13.8 V DC at PS)
(Not including 24 V Plug-in Power Supply)
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5“ W x 8.7“ H x 7.1“ D)
Weight Approx. 0.31 Kg (0.68 Lb)

DO SBO RELAY MODULE

Total Number of Outputs 8 DO: 8 EE relay outputs
16 DO: 16 EE relay outputs
Output Arrangement 8 DO: 2 X Form A (SPST) - (two normally open contacts per DO)
16 DO: 6 X Form C (SPDT and 10 X Form A (SPST)
Contact Voltage Ratings Max. 60 V DC or 30 V AC RMS (42.4 V peak)
Contact Voltage Power Ratings 2A @ 30 V DC, 0.6A @ 60V DC or 0.6A @ 30V AC (resistive load)
Relay Back Indication Contact Back Indication: Indicating contact position
Relay Select Back Indication Indicating relay selection before relay activation
DO Frequency Max. 10 Hz
Diagnostic LEDs LED per each output status, module error LED, Controlled DO LED
Controlled DO LED states:
a. OFF - 12V is not controlled
b. ON - 12V is controlled and exists
c. Blinking - 12V is controlled and does not exist
User Connection 4 Terminal Blocks (3.5mm pitch), Maximum 18 AWG
Cable and TB Holder 40-wire cable braid with Terminal Block holder connector, 26 AWG
All Relays Disable/Enable Selectable per module, controlled from the power supply
Module Replacement Hot swap replacement - module extraction/insertion under voltage
Output Isolation Between open contacts: 1kV
Between contact and coil: 1.5 kV
Between contact sets: 1.5 kV
Insulation Insulation resistance 100MΩ @ 500 V DC per IEC60255-5
Insulation impulse 1.5 kV per IEC60255-5
Operating Voltage 10.8 - 16 V DC and 3.33 V DC (from the motherboard connector)
Power Consumption See ACE3600 Maximum Power Ratings below.
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5” W x 8.7” H x 7.1” D)
Weight Approx. 0.32 Kg (0.7 Lb)

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EXPANSION POWER SUPPLY MODULE

Input Voltage DC 10.8-16 V
Outputs To Motherboard connector – +10.80 to +16.00 VDC, max. 4A
To cascaded expansion power supply - +10.80 to +16.00 VDC, max. 8A
Over Current Protection 4.0 A (Slow blow fuse), protecting the expansion frame
8.0 A (Slow blow fuse), protecting the cascaded expansion power supply
Maximum Current via Power IN/ 8.0 A (Slow blow fuse)
OUT Circuit
Over Voltage Protection +17.00 ±1 VDC (protecting the expansion frame)
Absolute Maximum Voltage +18.00 VDC
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2” W x 8.7” H x 7.1” D)
Weight Approx. 0.43Kg (0.94 Lb)

EXPANSION MODULE
Microprocessor Freescale – Power PC II, MPC8720, 32-bit, 200 MHz Clock
Serial Port RS232C Asynch, Full Flow Control port, up to 230.4 kb/s; used for STS only
Ethernet Port 10/100 Mb/s – connection to the main frame
LAN Cable Category 5E shielded (FTP), up to 50 meter
LEDs Display 4 CPU diagnostic LEDs, Port status LEDs and Expansion Address LEDs
Power Consumption See ACE3600 Maximum Power Ratings below.
Operating Voltage 10.8-16 V DC (from the motherboard connector)
Dimensions 56 mm W x 225 mm H x 180 mm D (2.2” W x 8.7” H x 7.1” D)
Weight Approx. 0.38 Kg (0.84 Lb)

EXPANSION LAN SWITCH

Ethernet Port 1-8 8 on board 10/100 Mb/s Ethernet ports (Auto crossover)
LEDs Display Error LED, Port status LEDs
Power Consumption See ACE3600 Maximum Power Ratings below.
Module Replacement Hot swap replacement – module extraction/insertion under voltage
Operating Voltage (from the 10.8-16 V DC, 3.30 VDC +/-10%
motherboard connector)
User Connection (Ethernet Ports) 8 shielded RJ45 connectors
LAN Cable Category 5E shielded (FTP), up to 50 meter
Operating Voltage 10.8-16 V DC (from the motherboard connector)
Dimensions 37 mm W x 225 mm H x 180 mm D (1.5” W x 8.7” H x 7.1” D)
Weight Approx 0.32 Kg (0.7 Lb)

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ACE3600 MAXIMUM POWER RATINGS

The tables below list the typical maximum power consumption (at room temperature) for each of the ACE3600 RTU building blocks (CPU, Power Supply, I/O
modules, radios, etc.) and the maximum peak power allowed for a fully loaded RTU, based on the housing type.
The values in the tables below are derived by using the power supply (AC: 100 to 240 VAC or DC: 18 to 72 VDC and 13.8 VDC) and have the power supply
efficiency factor included in them.
Before deploying your RTU, add up the power consumption of all components of your system to verify that it is within the maximum peak power for
your housing type. In systems with I/O expansion, consider all modules which consume power from their respective AC/DC main power sources when
calculating the required power requirements.
Maximum Peak Power Allowed for Fully Loaded RTU
19” Rack (w/out metal enclosure) 100 W
Large NEMA metal housing (50x50 cm) 120* W
Small NEMA metal housing (40x40 cm) 105* W
Power Consumption per RTU Module
Self Power Maximum Power Self Power Maximum Power Maximum Power
Module Consumption, no active Consumption, per Consumption, no active Consumption, per Consumption, all I/Os,
I/O (Watts) active I/O (Watts) I/O (Watts) active I/O (Watts) LEDs active (Watts)
AC: 100 to 240 VAC DC: 18 to 72 VDC Vin = +13.8 VDC
Power Supply 2.20 (156 mA) (12 VDC
(maximum) 12.60 N/A Power Supply Module N/A N/A
ONLY)
Power Supply
0.0 N/A 0.0 N/A N/A
(Expansion)
CPU (3680/3640) 5.20 N/A 4.20 (304 mA) N/A 4.00 (290 mA)
Expansion Module 5.20 N/A 4.20 (304 mA) N/A 4.00 (290 mA)
Expansion LAN Switch 3.10 (225 mA) (x8
1.50 0.220 1.20 (87 mA) 0.176 (12.75 mA)
ports ON)
Digital Input Fast 24V 3.50 (254 mA) (x32
0.100 (powered by 0.100 (7 mA) (powered
(x16/x32) 0.100 0.080 (5.8 mA) inputs ON powered by
internal 24V PS) by internal 24V PS)
x1 internal 24V PS)
Digital Input Fast 24V 0.230 (17 mA) 8.20 (594 mA) (x32
0.230 (powered by
IEC Type 2 (x16/x32) 0.100 0.080 (5.8 mA) (powered by internal inputs ON powered by
internal 24V PS)
24V PS) x2 internal 24V PS)
Digital Input 120/230V 0.524 (38 mA) (x16
0.100 0.015 0.080 (5.8 mA) 0.012 (1 mA)
inputs ON)
Digital Output ML 0.483 (35 mA) (x16
0.120 0.010 0.100 (7.2 mA) 0.008 (0.5 mA)
Relay (x8/x16) relays ON)
Digital Output EE Relay 3.26 (236 mA) (x16
0.170 0.200 0.136 (10 mA) 0.160 (11.6 mA)
(x8/x16) relays ON)
Digital Output ML 0.248 (18.0 mA) (x12
0.200 0.006 0.160 (11.6 mA) 0.005 (0.4 mA)
Relay 120/230V relays ON)
Digital Output EE Relay 3.12 (226 mA) (x12
0.290 0.260 0.232 (17 mA) 0.210 (0.15 mA)
120/230V relays ON)
FET Digital Output/ DI = 0.014 (per input DI = 0.011 (per input
Digital Input channel) channel) 0.552 (40 mA) (x32
0.120 0.100 (7.2 mA)
DO = 0.014 (per output DO = 0.011 (per output LEDs/ inputs ON)
channel) channel)
Mixed I/O (DO ML +DI DI = 0.250 (powered by DI = 0.250 (powered by 4.70 (341 mA) (x4
IEC Type 2) internal 24V PS) internal 24V PS) relays ON, x16 inputs
0.480 0.384 (28 mA)
ON, x4 AI ON, powered
DO = 0.010 DO = 0.008 by internal 24V PS)
Mixed I/O (DO EE + DI DI = 0.250 (powered by DI = 0.250 (powered by 5.50 (400 mA) (x4
IEC Type 2) internal 24V PS) internal 24V PS) relays ON, x16 inputs
0.480 0.384 (28 mA)
ON, x4 AI ON, powered
DO = 0.200 DO = 0.160 by internal 24V PS)
Analog Output 0.480 (35 mA) (per 3.33 (241 mA) (x4
0.600 (per output
1.10 0.880 (64 mA) output channel @20.0 outputs sourcing 20.0
channel @20.0 mA)
mA) mA)

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 PRODUCT DATA SHEET
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Module Self Power Maximum Power Self Power Maximum Power Maximum Power
Consumption, no active Consumption, per Consumption, no active Consumption, per Consumption, all I/Os,
I/O (Watts) active I/O (Watts) I/O (Watts) active I/O (Watts) LEDs active (Watts)
AC: 100 to 240 VAC DC: 18 to 72 VDC Vin = +13.8 VDC
Analog Input Current/
0.530 N/A 0.440 (32.0 mA) N/A 0.870 (63.0 mA)
Voltage (x8/x16)
24V Floating Plug-In
0.410 N/A 0.328 (24 mA) N/A N/A
Power Supply (No load)
24V Floating Plug-In
Power Supply
4.80 N/A 3.84 (278 mA) N/A N/A
(externally loaded
150 mA)

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