International Journal of Mechanical Engineering and Technology (IJMET)

Volume 11, Issue 2, February 2020, pp. 92-98, Article ID: IJMET_11_02_009
Available online at https://iaeme.com/Home/issue/IJMET?Volume=11&Issue=2
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
DOI: https://www.doi.org/10.34218/IJMET.11.2.2020.009
© IAEME Publication

DESIGN AND DEVELOPMENT OF HAND

POWER TRICYCLE FOR DISABLED USING
HAND LEVER AND CRANK SYSTEM
G Sarat Raju
Department of Mechanical Engineering,
Institute of Aeronautical Engineering, Hyderabad, T.S, India

A Somaiah
Department of Mechanical Engineering,
Institute of Aeronautical Engineering, Hyderabad, T.S, India

ABSTRACT
The main objective is to develop efficient vehicle with affordable price and by
using less effort to propel the vehicle. Style and manufacture a chair trike attachment
for higher accessibility and performance of a chair user. This trike is incredibly with
efficiency designed and might be proven as a stronger replacement for the
autochthonal models employed by the incapacitated keeping in mind the factors like
safety, value and performance. Trike for the handicap folks to be propelled by the
novel link mechanism hooked up to the steering column changing into cranking,
victimization the advantage of leverage, with correct balance and distribution of mass
and centre of gravity to crank the wheel shaft for dynamical. As he will use each the
hands on the steering, higher management of the vehicle is ensured. The user will go
quicker and farther (in out of doors use). Levers area unit ergonomically higher for
the user (less body stress induced by propulsion forces then for push rim).
Keywords: Trike wheel, Steering PRN, Mechanism, Novel link.
Cite this Article: G Sarat Raju and A Somaiah, Design and Development of Hand
Power Tricycle for Disabled Using Hand Lever and Crank System. International
Journal of Mechanical Engineering and Technology 11(2), 2020, pp. 92-98.
https://iaeme.com/Home/issue/IJMET?Volume=11&Issue=2

1. INTRODUCTION
Transportation is one of the important factors in our day-to-day life, but for normal person it
is very easy to go from one place to another place and this is very difficult for the
handicapped person. In the world almost 100-130 million people need wheelchair.
Handicapped person normally use tricycle that work on the chain and sprocket mechanism it
operated by hand, but it has some disadvantages. Motorized tricycle is also developed, but
now a days the price of fuel is increase rapidly and pollution is also increase rapidly. So, this
type of tricycle is very useful for handicapped as well as normal people. Current wheelchair

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 Design and Development of Hand Power Tricycle for Disabled Using Hand Lever and Crank System

technology is relatively well established, but price is also increase with new technology. So,
in our tricycle we are using the slider crank mechanism. The slider crank mechanism is
attached to the one of the rear wheel of the tricycle and one wheel is free to rotate. Steering
propulsion system required less effort to move forward than the chain and sprocket
mechanism. This tricycle is moving in forward and backward direction also. It can be stop
without applying brake only by keep steering steady. There are plenty of styles of each
design; the problem is that the tricycles tend to be heavy and very expensive. Physically
handicap tricycles are favored by children and senior adults for their apparent stability versus
a bicycle; however a conventional trike has poor dynamic lateral stability, and the rider must
take care when cornering to avoid tipping the trike over.

2. LITERATURE REVIEW
This type of project is operated by hand with the assistance of a slider crank mechanism by
swinging the steering column; thence it's low value (affordable) and having smart
management. The mechanism reduces the hassle needed high propel the vehicle and
additionally will increase the management as a result of the motive force are going to be
holding the steering handle with each the arms [1].
Mobility of physically disabled persons is regarding social issue today. Varied hand
driven tricycles, wheelchairs, retrofitted vehicles etc. area unit ordinarily out there for
disabled folks as a mode of transportation. The fundamental trike may be a 3 wheeled style,
pedalled by disabled persons within the aspect and seat within the middle of sitting
arrangement. They use only 1 hand to steer the handle as a result of alternative hand is
employed to rotate the pedal [5].
This is one seater 3 container for handicap person with front wheels being steered by the
steering column. The steering column has the outer tube that is hinged at the bottom and also
the alternative aspect extension of the steering column is propulsion and pushing the cranking
mechanism of the rear wheel. the interior rod of the steering column is hinged to the link
mechanism to the front wheel to steer the wheel as a steering handle is being turned that is
control at the highest aspect of the steering column. The steering column is holding the
steering rod among the bearings.

3. MAJOR COMPONENTS OF TRICYLCE

3.1. Steering System
Steering column that fulfils two purposes one is to give motion to the output wheel and other
is to steer the cycle in desired direction. The steering column is pivoted to the base of the
cycle. This steering column is pushed and pulled by human arm which imparts oscillating
motion to the lever. The oscillating motion is then converted into rotary motion by cranking
mechanism.

3.2. Crank Mechanism

The cranking mechanism consists of one crank and connecting rod. The crank is connected to
wheel hub and connecting rod is fixed to steering column. When the steering column
oscillates the connecting rod reciprocates and rotates the crank connected to it will further
rotates the wheel. It is same as the fuel powered engine in which reciprocating motion of
piston is converted to rotating by crank but the only difference is in this cycle oscillating is
converted to reciprocating by crank and motion is given by human As this tricycle does not
contain any chain drive mechanism or gear pairs which has direct surface contact amongst
them so the friction is less and less effort is required.

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 G Sarat Raju and A Somaiah

Figure 1 Slider Mechanism

3.3. Caliper Mechanism Braking

This is a rim brake during which friction pads are compressed against the wheel rims, hand
operated brake lever, force is applied to brake levers mounted on the wheel, and transmitted
via Bowden cables, that apply pressure to the braking surface, inflicting friction that slows the
bicycle down.

Figure 2 Caliper Mechanism Braking

3.4. Universal Joint

A universal joint (universal coupling, U-joint, Cardan joint, Spicer or Hardy Spicer joint, or
Hooke's joint) is a joint or coupling connecting rigid rods whose axes are inclined to each
other, and is commonly used in shafts that transmit rotary motion. It consists of a pair of
hinges located close together, oriented at 90° to each other, connected by a cross shaft. The 7
universal joint is not a constant-velocity joint. Universal joints come in a wide variety of
shapes, sizes and configurations to accommodate the infinite amount of applications they can
go into. Single Universal Joint It has only one bending aspect and is capable of operating at
up to a 45-degree angle. Double Universal Joint It utilizes two bending joints; the double u-
joint can operate at angles up to 90 degrees. Additionally, it also accommodate parallel offset
between two shafts with an operating angle of the central section from 0 to 45 degrees.

Figure 2 Caliper Mechanism Braking

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 Design and Development of Hand Power Tricycle for Disabled Using Hand Lever and Crank System

4. MANUFACTURING PROCESS
Once the design is finalized, a complete 3-D CAD model was developed in SOLID WORKS.
An effort has been made to use off the shelf parts, but the fact that this hasn’t ever been done
means that it is still a very manufacturing-intensive project. Prior to manufacturing, the final
design met all of the specifications and requirements. Since there were no problems with the
3-D CAD model, we proceeded on to manufacturing. The final design incorporated many
parts that were available off the self, but it also included a lot of custom machined and
fabricated parts. Manufacturing was split up between the front hand cycle attachment and the
rear wheelchair section. The most important part of the tricycle is the structured base frame,
which links the components together in the proper geometric configuration. The frame
provides strength and rigidity to the tricycle and largely determines the handling of the
tricycle. The square pipes are assembled into a frame by arc welding.

5. MATERIAL PROPERTIES
The structured base frame is made of AISI 1020 square pipes. AISI 1020 AISI 1020 is a low
hardenability and low tensile carbon steel with Brinell hardness of 119 and tensile strength of
410-890 MPa. It has high machinability, high strength, high ductility and good weldability. It
is normally used in turned and polished or cold drawn condition. Due to its low carbon
content, it is resistant to induction hardening or flame hardening. Due to lack of alloying
elements, it will not respond to nitriding. However, carburization is possible in order to obtain
case hardness more than Rc65 for smaller sections that reduces with an increase in section
size. Core strength will remain as it has been supplied for all the sections. Alternatively,
carbon nitriding can be performed, offering certain benefits over standard carburizing. AISI
1020 steel can be largely utilized in all industrial sectors in order to enhance weldability or
machinability properties.

5.1. Chemical Composition

The chemical composition of AISI 1020 steel is: Element Content Carbon, C 0.18 - 0.230 %
Iron, Fe 99.08 - 99.53 % Manganese, Mn 0.30 - 0.60 % Phosphorous, P ≤ 0.040 % Sulphur, S
≤ 0.050 %.

5.2. Mechanical Properties

The mechanical properties of AISI 1020 steel are:
Mechanical Properties Metric Imperial
Hardness, Brinell 111 111
Hardness, Knoop (Converted from Brinell hardness) 129 129
Hardness, Rockwell B(Converted from Brinell hardness) 64 64
Hardness, Vickers (Converted from Brinell hardness) 115 115
Tensile Strength, Ultimate 394.82 MPa 58249 psi
Tensile Strength, Yield 294.84 MPa 42848 psi
Elongation at Break (in 50 mm) 36.5 % 36.5 %
Reduction of Area 66.0 % 66.0 %
Modulus of Elasticity (Typical for steel) 200 GPa 29000 ksi
Bulk Modulus (Typical for steel) 140 GPa 20300 ksi
Poisson Ratio 0.290 0.290

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 G Sarat Raju and A Somaiah

6. MECHANICAL DESIGN
Calculation with Total Weight
Weight of the tricycle = 40kg
Weight of the disable person = 70kg
Diameter of the wheel = 45cm = 0.45m
N = 90rpm

Angular Velocity

Velocity

Total force = Total weight

= 1079.1 N
Force on Each Wheel
F1 = F2=539.55 N
TORQUE = F1 * R
= 539.55 *0.23
= 124.0965 Nm

7. COMPONENT SPECIFICATION

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 Design and Development of Hand Power Tricycle for Disabled Using Hand Lever and Crank System

8. TECHINICAL SPECIFICATION

9. COMPLETE ASSEMBLY

10. CONCLUSION
The hand cycle has evolved into a contemporary assistive device for sports, leisure and daily
use, as well as for training, outdoors. Even in rehabilitation, hand cycling is being advocated
as a good training alternative in early rehabilitation of also frail individuals. Within that
context, there is a need for further research into optimal hand cycle design and fitting for
different user groups. Apart from optimizing the wheelchair user interface, one needs to
carefully consider maximizing overall work capacity of users and further reduction of the
vehicle mechanical losses to ensure a real optimum level of mobility. It is expected that the
current booming development of crank propelled tricycles in the industrialized countries serve
not only the young and active wheelchair user, but also the less well-trained individual or
those with more limitations that are extensive. In the end, the frequent active use of other than
hand rim propelled wheelchairs may help prevent some of the secondary complications
among the wheelchair user population today. What has been assumed until today, is a lower
overall mechanical strain (in conjunction with a higher efficiency) in hand cycling compared
to hand rim propulsion.

REFERENCES
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 G Sarat Raju and A Somaiah

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[7] Hand Powered and Control” invented by Randall L. Harper from Lakewood, USA. 29-
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