389A559 Solar Installation PV200 - 210 Operating Instructions Rev5

PV200 / PV210
USER MANUAL
seaward.com
TESTED. TRUSTED… WORLDWIDE

SEAWARD PV200/ PV210 USER MANUAL
Limited Warranty & Limitation of Liability
SEAWARD Electronic Limited guarantees this product to be free from defects in material and
workmanship under normal use and service for a period of 2 year, provided the instrument is serviced
and calibrated by authorised agent in accordance with the manufactures instructions. The period of
warranty will be effective at the day of delivery.
Manufacturer does not provide any warranty for the following:
• Any normal wear and tear;
• Errors or damage caused by: (i) misuse or not using your product in accordance with the user guide,
such as if the product has been exposed to moisture, to dampness or to extreme thermal or
environmental conditions or to rapid changes in such conditions, to corrosion, to oxidation, to
spillage of food or liquid or to influence from chemical products, (ii) using your product with, or
connecting it to, any product, accessory, software, or service not manufactured or supplied by the
manufacturer, (iii) any products combined with your product by a third party, (iv) damage or errors
caused by hacking, cracking, viruses, or other malware, or by unauthorised access to services,
accounts, computer systems or networks; or (v) other acts beyond the manufacturer’s reasonable
control.
This Warranty is not valid:
• If your product, or the software it runs on, has been (i) opened, modified, or repaired without the
manufacturer’s authorisation, or (ii) repaired with unauthorised spare parts;
• If you have not installed the latest software updates that are publicly available for your product
within a reasonable time of their release; or
• If you refuse to give possession of the product to the manufacturer for repair and investigation.
(c) Copyright 2018
All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner,
either electronically, mechanically, by photocopying, recording, or in any manner, without prior written
consent from SEAWARD Electronic Limited. This also applies to accompanying drawings and diagrams.
Due to a policy of continuous development SEAWARD Electronic Limited reserves the right to alter the
equipment specification and description outlined in this publication without prior notice and no part of
this publication shall be deemed to be part of any contract for the equipment unless specifically referred
to as an inclusion within such contract.
TESTED. TRUSTED… WORLD WIDE Page 2 of 34

Table of Contents
Limited Warranty & Limitation of Liability .............................................................................................................................. 2
Table of Contents..................................................................................................................................................................................... 3
1 User Notes .................................................................................................................................................................................................4
2 Safety Notes ............................................................................................................................................................................................ 5
3 Accessories ............................................................................................................................................................................................... 7
3.1 Standard Contents ......................................................................................................................................................................7
3.2 Optional Accessories / Replacement Parts ................................................................................................................7
4 Unit Description....................................................................................................................................................................................8
4.1 Identifying parts of the unit .................................................................................................................................................. 8
4.2 LCD display ...................................................................................................................................................................................... 9
5 Using the Seaward PV200/210................................................................................................................................................. 10
5.1 Powering On the PV200/210............................................................................................................................................... 10
5.2 Battery Condition Check ...................................................................................................................................................... 10
5.3 Setting the date and time ................................................................................................................................................... 10
5.4 Protective Earth Resistance (Rpe) Function ..............................................................................................................11
5.4.1 Test lead resistance null .......................................................................................................................................................11
5.4.2 Resistance Measurement ..................................................................................................................................................12
5.5 Voltage Measurement ............................................................................................................................................................. 13
5.6 Point to Point Insulation Resistance (Riso) Function .........................................................................................14
5.7 Auto Sequence Measurement ........................................................................................................................................... 15
5.7.1 Selecting Automatic Test Sequence........................................................................................................................... 15
5.7.2 Automatic Sequence ........................................................................................................................................................... 17
5.7.3 Displaying the I-V Curve after the test sequence ..............................................................................................19
5.8 Memory Store ............................................................................................................................................................................. 20
5.9 Memory Recall ........................................................................................................................................................................... 20
5.10 Memory Clear..............................................................................................................................................................................21
5.11 Operating Current .....................................................................................................................................................................21
5.12 Auto Shutdown..........................................................................................................................................................................21
5.13 Error Messages ........................................................................................................................................................................... 22
5.13.1 User serviceable error codes .......................................................................................................................................... 22
5.13.2 Non user serviceable error codes .............................................................................................................................. 23
5.13.3 Overriding the HiSC error code ................................................................................................................................... 23
6 Use with the Solar Survey 200R.............................................................................................................................................. 24
6.1 Pairing with the Survey 200R ............................................................................................................................................24
6.2 Put the Survey 200R into transmit mode .................................................................................................................24
6.3 Normal operation ......................................................................................................................................................................24
6.4 Un-Pairing from the Survey 200R ..................................................................................................................................24
6.5 Downloading data to PC ...................................................................................................................................................... 25
7 Electrical Specifications ............................................................................................................................................................... 26
7.1 Open Circuit Voltage Measurement (PV Terminals) ...........................................................................................26
7.2 Short Circuit Current Measurement (PV Terminals)...........................................................................................26
7.3 Earth Continuity / Resistance Measurement (4mm Terminals)..................................................................26
7.4 AutoTest Sequence (PV Terminals & Red 4mm Terminal) ............................................................................ 27
7.5 Insulation Resistance, Point to Point (4mm Terminals)................................................................................... 27
7.6 Rpe Voltage Measurement (4mm Terminals) ........................................................................................................ 27
7.7 Operating Current (4mm Terminal via AC/DC Current Clamp) .................................................................. 27
7.8 DC Operating Power (PV Terminals & 4mm Terminal via AC/DC Current Clamp).........................28
8 General Specification ..................................................................................................................................................................... 29
8.1 Instrument Dimensions and Weight .............................................................................................................................29
8.2 Connectivity ..................................................................................................................................................................................29
9 Environmental Conditions ......................................................................................................................................................... 30
10 Maintenance ....................................................................................................................................................................................... 31
10.1 Preparing to work on the Solar PV200/210. ............................................................................................................ 31
10.2 Securing the Solar PV200/210 ......................................................................................................................................... 31
10.3 Cleaning the Solar PV200/210 ......................................................................................................................................... 31
10.4 Battery Replacement ........................................................................................................................................................... 32
10.5 Replacing the Fuse................................................................................................................................................................. 32
10.6 Service and Calibration. ...................................................................................................................................................... 33
Appendix A ............................................................................................................................................................................................... 34

Introduction
The Seaward PV200/210 is a hand held, battery powered, multi-function solar photovoltaic installation
test instrument capable of performing all of the electrical tests required by IEC 62446, including:
Earth continuity @ 200mA

AC / DC voltage using the 4mm terminals
Open circuit module, string or array voltage
Voltage polarity
Short circuit module, string or array current
Module, string or array insulation resistance at 250V, 500V and 1000VDC
Probe to probe insulation resistance at 250V, 500V and 1000VDC
AC or DC Operating current (with AC/ DC current clamp)
String I-V curve test
1 User Notes
This instrument and its operating instructions are intended for use by adequately trained personnel.
The following symbols are used in these operating instructions and on the Seaward PV200/210.
Warning of electrical danger!

Indicates instructions must be followed to avoid danger to persons.
Important, follow the documentation! This symbol indicates that the operating instructions must
be adhered to in order to avoid danger.

2 Safety Notes
In order to ensure safe operation of this instrument, all notes and warnings in these instructions must
be observed at all times.
All test leads must be securely attached to the PV system under test. Always use the solar PV
connectors supplied or alligator clips to connect test leads to the PV system under test. Test
probes must not be used without alligator clips.
Never disconnect the test leads whilst any measurement is active. This may result in electrical
arcing and may damage the PV200/210.
The PV200/210 is intended for use in a dry environment only.
The PV200/210 RED and BLACK 4mm test terminals may be used to make measurements on
circuits rated up to CAT III 300 V AC/DC with reference to earth. Do not connect the PV200/210
to voltages which may exceed this rating.
The PV test terminals maximum rating: 1000V DC open circuit voltage, 15A short circuit current,
10kW DC power. Do not exceed this rating.
The DC supply must be isolated from earth/ground during testing.
High voltages are present at the probe tips of the PV200/210 during insulation resistance
measurement. Always hold test probes behind the hand guards.
Check the PV200/210 and all associated cables and leads before operating the equipment. Do
not use if there are signs of damage. Only use the test leads supplied with the PV200/210.
Do not touch any exposed metal parts of the solar PV installation during testing.
Always ensure that the circuit under test is electrically isolated from the mains supply before
attempting an earth resistance or insulation resistance measurement.
Do not leave the PV200/210 permanently connected to a PV installation.

Always disconnect all test leads immediately after use.
Do not attempt to turn off the PV200/210 while tests are active.

Where safe operation of the PV200/210 is no longer possible it should be immediately shut down and
secured to prevent accidental operation.
It must be assumed that safe operation is no longer possible:
• if the instrument or leads show visible signs of damage or

• the instrument does not function or
• after long periods of storage under adverse environmental conditions.
If the PV200/210 is being used to determine the presence or absence of hazardous voltages,
always prove the operation of voltage measurement function before and after use by means of
a known voltage source or proving unit.
The PV200/210 is not intended for continuous use. When the PV200/210 is not being used
disconnect it from the system under test.
If the PV200/210 is used in a manner not specified by this document then the protection
provided by the equipment may be impaired.
Do not open unit, no user serviceable parts.

3 Accessories
3.1 Standard Contents
The Seaward PV200/210 test kit is supplied with the following items:
1 off PV200/210 unit

1 off professional carry case
1 set 1.5m red and black test lead, 4mm to with test probe and alligator clip
1 set MC4 PV test lead adaptors
1 off Quick Reference Guide
6 off MN1500 (AA) 1.5v Batteries
1 off AC/DC current clamp adapter
1 off USB to Mini USB download lead
3.2 Optional Accessories / Replacement Parts
Description Part number

SolarCert software license card 389A950
Solar Survey 200R 433Mhz Rest of the World version 396A914
(including suction mount temperature sensor)
Solar Survey 200R 915Mhz North America version 396A916
(including suction mount temperature sensor)
Solar Survey 200R quick release mounting bracket 396A979
Solar Survey 200R suction mount temperature sensor 396A980
Combiner box test lead set 388A953
(converts MC4 PV test leads to 4mm test probe/alligator clip)
Solar Power Clamp - 1000V AC/DC, 600A AC/DC, 600kW AC/DC 396A961
Replacement 500mA FA 1000V Fuse 27B137

4 Unit Description
4.1 Identifying parts of the unit
Figure 1; PV200 / 210 End view
The numbering below refers to figure 1

and figure 2.
1. LCD Display
2. Rpe test key
3. Auto test sequence key
4. Point to Point Insulation test.
5. Auto Mode select key
6. Test lead resistance null key
7. Insulation test voltage select key
8. Memory recall key
9. LCD Switch key
10. Memory store key
11. +ve PV test lead input (red)
12. -ve PV test lead input (black)
13. -ve 4mm test lead input (black)
14. +ve 4mm test lead input (red)
Figure 2; PV200 / 210 Front view

4.2 LCD display
Figure 3 LCD display icons
a. Rpe voltage polarity. For AC voltages alternating + and – is shown.

b. Current clamp measurement active.
c. Rpe Null offset - indicates that test lead resistance offset is active.
d. Caution – hot surface. If this icon appears, the PV200/210 must be disconnected immediately
from the PV system until the icon is no longer shown on the LCD.
e. Solar module polarity indicator – indicates the polarity of the DC voltage applied to the PV test
terminals e.g. correct or reversed
f. Caution – hazardous voltage detected.
g. Rpe test lock – active when continuous Rpe measurement has been enabled.
h. Caution – refer to operating instruction. When this icon is active, the operating instructions must
be followed to avoid risk of danger.
i. Riso PASS/FAIL – indicates whether the measured insulation resistance is above or below the
factory set acceptable value.
j. Insulation Test Voltage selection – indicates the test voltage selected for insulation resistance
measurements.
k. Error – Refer to the specific error codes for further details.
l. STORE - indicates that you can now store the test result shown on the display or that the test
result is being stored.
m. RECALL – the data shown on the LCD has been recalled from the on-board memory.
n. User Memory display – indicates the memory location of the results stored or recalled on the LCD.
o. Battery status – only appears when the batteries are low or, if flashing, when they need replacing.
p. I-V status icon / low fill factor indicator

5 Using the Seaward PV200/210
5.1 Powering On the PV200/210

To turn the PV200/210 on, press and hold the Riso and Mode keys simultaneously. To turn the
PV200/210 off, press and hold the Riso and Mode keys simultaneously.
5.2 Battery Condition Check

The PV200/210 automatically performs battery condition checks whilst idle and during measurements.
When the battery level is low, the battery symbol icon will appear on the PV200/210 display. The
PV200/210 will continue to function, however the batteries should be replaced.
Note: When the battery symbol icon is flashing all tests will be inhibited and the batteries must be
replaced immediately.
5.3 Setting the date and time

1. Turn off the PV200/210.
2. Press and hold the key and then press simultaneously the key and the key.
3. The date format and time format is shown as follows:
MM.DD = month (1-12). Day (1-31)

YYYY = year
HH.mm = hours (0-23).minutes (0-59)
SS = seconds (0-59)
4. Use the key to navigate to the field that you wish to change.
5. A flashing field shows that this field can be set.
6. Use the key and the key, to increase or decrease the value. With each change, the seconds field
is set to zero.
7. Turn off the device to save the setting.
Note: If the PV200/210 has established a Solarlink™ connection to the Survey 200R, the date/ time of
the PV200/210 will automatically be synchronized to the date/ time of the Survey 200R.
Note: The Survey 200R real-time clock is the master and the PV 200/210 the slave.

5.4 Protective Earth Resistance (Rpe) Function
Always ensure that the circuit under test is electrically isolated.
If the test probes are connected to a voltage >30V AC/DC the measured voltage will be
displayed on the LCD, the Rpe measurement function will be disabled.
5.4.1 Test lead resistance null

The PV200/210 can automatically compensate for the resistance of the test leads using the following
procedure:
1. Hold the tips of the test probes firmly together as shown,

ensure a good electrical connection.
2. Press and hold the Rpe Null key (6).
3. The measured resistance of the test leads is shown in the
primary display until a beep is heard.
4. The Rpe display will now 0.00 and the Null icon is illuminated
on the display.
5. All subsequent measurements will take into account the test
lead resistance compensation until the function is disabled by
pressing the Rpe Null key (6) again.
Note: A maximum test lead resistance of 10Ω can be taken into account.
If the test lead resistance is greater than 10Ω an error beep will
indicate that the lead Zero function has failed.
Note: For ease of use, the PV200/210 will store the lead compensation
when switched off and recall this value when next switched on.
The stored value is only applicable to the test leads used when
the compensation measurement was made. If the test leads are
replaced the Rpe null function should be repeated using the
replacement test leads.

5.4.2 Resistance Measurement
If the test probes are connected to a voltage >30V AC/DC the measured voltage will be
displayed on the LCD, the Rpe measurement function will be disabled.
To make a single measurement:

1. Connect the red and black test leads as shown.
2. Press the Rpe key .
3. The resistance between the test probes is displayed.
To make a continuous measurement:

2. Press and hold the Rpe key until the lock icon appears on
the display.
4. Press the Rpe key to terminate the continuous
measurement mode.
Note: Do not connect the PV200/210 to a voltage source while

performing the resistance measurement as this will blow the
fuse located in the battery compartment.
Note: The continuity measurement is not stored in memory with the

automatic test sequence. Continuity measurements are stored
as individual records that only record the continuity
measurement.

5.5 Voltage Measurement
1. Connect the red and black test probes to a voltage source

2. The PV200/210 will automatically measure the voltage
between the probes.
3. The polarity of the voltage is shown using the icon to the
left of the displayed voltage.
4. AC voltages are indicated by alternating + and – symbols.

5.6 Point to Point Insulation Resistance (Riso) Function
If the test probes are connected to a voltage >30V, the measured voltage will be displayed
on the LCD and the Riso measurement function is inhibited.
To make a single measurement:

2. Select the required test voltage using the Viso key (default is
1000VDC).
3. Press the Riso key.
To make a continuous measurement:

2. Select the required test voltage using the Viso key .
3. Press and hold the Riso key until the lock icon appears on
the LCD.
5. Press the Riso key to terminate the continuous
measurement mode.
Note: Do not connect the PV200/210 to a voltage source while

performing the resistance measurement as this will blow the
fuse located in the battery compartment.
Note: The Point to Point Insulation measurement cannot be stored

in memory as part of an automatic test sequence record. Point
to Point insulation measurements are stored as individual
records that only record the insulation measurement.

5.7 Auto Sequence Measurement
All test leads must be securely attached to the PV system under test. Always use the solar
PV connectors supplied or alligator clips to connect test leads to the PV system under test.
In order to reduce the risk of electrical arcing, test probes without alligator clips should
not be used.
Never disconnect the test leads whilst any measurement is active. This may result in
electrical arcing and may damage the PV200/210.
Always ensure that the circuit under test is electrically isolated from any mains supply.
Do not attempt to turn off the PV200/210 while tests are active.
Due to the high input impedance of the red 4mm test terminal, voltage present on the
array framework due to leakage current through the PV system insulation may be shown
on the display before an automatic test sequence is started.
5.7.1 Selecting Automatic Test Sequence
The Viso key is used to select either the 250V, 500V or 1000V insulation test voltage, please refer to
relevant standards for testing requirements.
The Mode key is used to select the required auto test sequence from the table shown below.
Mode Measurements
1 Voc, Isc, Riso
2 I-V curve, Voc, Isc, Vmpp, Impp, FF
3 I-V curve, Voc, Isc, Vmpp, Impp, FF, Riso
4 Operating current. Operating voltage and power*
*Measurement of operating voltage and power requires ‘Y’ splitters to allow both the PV 200/210 and
inverter to be connected to the PV string.

Press and release the Mode key to show the currently selected test mode. When Mode is shown on the
display the Mode key can be used to cycle through the available test modes.
Note: If the Riso icon is displayed then an insulation test will be performed as part of the
automatic test sequence.
Note: If the I-V curve icon is displayed then an I-V curve will be performed as part of the
automatic test sequence.
Mode 1
Riso - - - - MΩ
This mode will perform;
• V o/c
• I s/c
• Insulation MΩ
Mode 2
I-V icon displayed
• V o/c
• I s/c
• I-V Curve
Mode 3
Riso - - - - MΩ and I-V icon displayed
• V o/c
• I s/c
• Insulation MΩ
• I-V Curve
Mode 4 is also used to select the Operating Current, using the Current Clamp.

5.7.2 Automatic Sequence
1. Connect the PV200/210 securely to the PV module as shown

using the supplied test lead adaptors or test probes with
alligator clips.
Note: Never use test probes without alligator clips as this may
result in arcing.
Note: Never remove any connection to the PV module when

any test is active.
2. The red 4mm test probe must be connected to earth when

measuring insulation resistance, in a Mode 1 or Mode 3
sequence. Where the structure/frame is bonded to earth, the
earth connection maybe to any suitable earth or to the array
frame.
Where the array frame is not bonded to earth, a

commissioning engineer may choose to do two tests:
a. Between array cables and earth
b. Between array cables and frame
3. The PV200/210 will automatically detect any DC voltage

connected to the PV test socket, inputs 11 and 12, and display
the measured voltage.
Note: If the PV voltage polarity is reversed, the polarity

indicator will flash a cross icon next to the voltage icon.
Note: If the incoming voltage is >30v then the shock hazard

icon will flash.
4. Press the Auto key and the Solar PV200/210 will automatically
perform the following the selected test sequence.
5. If an I-V curve measurement has been selected, progress is

shown by moving dashes in the Isc display field.
6. When an I-V curve measurement is complete, the measured

values for Voc and Isc will appear on the display.
7. If the Irradiance changes by more than 10%, during an I-V

curve measurement, a flashing warning will be displayed – it is
recommended that this curve measurement is repeated.
8. If the final I-V curve is made up from less than 20 pts. The
curve can still be saved. While this can still produce a good IV
curve it is recommended that the IV curve be inspected using
PV Mobile (onsite). If the IV curve is not acceptable then it
IV test in progress should be repeated.
9. If the fill factor is ≥60 the icon is displayed
10. If the fill factor is <60 the icon is displayed to indicate

that a problem may exist with the PV module or system under
test. The measured I-V curve can be examined in detail on-site
using the PVMobile App.
IV test complete Note: The measurement results will remain on the LCD for 20
seconds or until a key is pressed.

11. If the insulation test has been performed then a tick or cross
will be displayed next to the measurement indicating
whether the result is above or below the threshold values
shown in the table below.
Viso Pass / Fail Limit

250V 0.5 MΩ
500V 1.0 MΩ
1000V 1.0 MΩ
12. If the selected test sequence includes an I-V curve, the I-V
curve icon will flash. Once the test is complete the I-V curve
icon will become static displaying whether the curve was
good or bad. The LCD switch key can be used to view the
Irradiance, Vmpp, Impp and Fill Factor (FF).
Note: The PV200/210 checks the validity of each voltage and current sample taken during the I-V curve
measurement to reduce errors caused by factors such as changes in irradiance.
Note: The I-V curve measurement time will depend on the stability of the voltage and current during
the measurement period. Factors such as transient changes in irradiance, within reason, will
extended the measurement time.
Note: During the insulation test, the PV200/210 applies a short circuit across the PV string. The
insulation test voltage is then applied between the RED 4mm test lead and the two PV test
terminals.
Note: If the DC voltage polarity is incorrect or the voltage is <5V or >1000V the Auto Test will be
disabled until the problem is corrected.
Note: The Continuity measurements are not stored in memory with the Automatic test sequence.

5.7.3 Displaying the I-V Curve after the test sequence
In order to display I-V curves you must have an NFC enabled Android device running the PV Mobile App
which is available from the Android Play store.
The PV200/210 includes the ability to transfer I-V curves to an Android device running the PV Mobile App
using NFC.
1. When the I-V curve test is complete, or when reviewing

stored curve data, the I-V curve will be copied in to the
on-board NFC device. While this is happening NFC will be
displayed at the bottom of the LCD.
2. When reviewing I-V curve data stored in the PV200/210

memory, use the display toggle key to change the
display to show the Mpp values and FF as shown below
before attempting the NFC transfer.
3. Check the instructions for your Android device to

determine the position of the NFC antenna.
4. Place your Android device running the PV Mobile App on

the front surface of the PV200/210 such that the NFC
antenna in the Android device is positioned over the NFC
logo on the front of the PV200/210.
5. The I-V curve will be copied and displayed in the PV

Mobile App.
Note: Do not place your Android device over the NFC logo while
“nFC” shown on the PV200/210 display as this may
interrupt or inhibit the data transfer to the NFC device.
Note: Results of test sequence that do not include I-V curves

will not be copied to the NFC device.

5.8 Memory Store
The Solar PV200/210 can store up to 999 complete sets of measurements. The number of records
currently held in memory is shown on the bottom of the display i.e. if the display shows 16 there are 16
records in memory and the next result will be stored in location 17.
The current test is complete. The PV200/210 is asking whether the

current test results should be stored.
Press the Memory Store key to store all measured values on the display. If there is memory space
available the Store icon will appear, and the readings will be stored in the memory.
The current test results are being stored into the memory location
10 as indicated on the LCD.
If the memory is full, the buzzer will sound and the results will not be stored.
If there are no valid readings on the display when the store key is pressed, the buzzer will beep, the Store
icon will flash and nothing will be stored.
Note: After the results are stored to memory they are read back to ensure that the data is correct. If the
read data is different from what was written then a READ FAIL warning will be displayed. Pressing a
button will return you to the test results where the Store can be performed again. Should this happen
the first set of data will still be recorded and take up a memory location. When reviewed or downloaded
the corrupted record will be tagged as corrupt.
5.9 Memory Recall
Each successive press of the Recall key will increment the user memory location indicator and display
the measured values stored in that memory location. The location number is shown on the bottom of
the LCD display. After the first press of Recall, the Store key can be used to decrement the user memory
location indicator to recall previous memory location.
If a memory location holds an I-V Curve result, the I-V curve icon will be displayed on the LCD. The
display toggle key can be used to switch between the two sets of I-V curve result data. When the I-V
curve results are displayed on the LCD the I-V curve data will be copied to the NFC device and NFC will
be displayed at the bottom of the LCD for the duration of the copy. The curve can be viewed using an
NFC enabled Android device running the PV Mobile App.
Press and hold the Recall key while in Recall mode to download data to a PC via the USB port.
Note: If the recalled results are corrupt then the measurement will still be displayed but the warning
triangle will flash results are being displayed.
Note: Do not place your phone over the NFC logo while the I-V curve icon is flashing as this may slow
down or inhibit the copy to the NFC device.
Note: Results of test sequence that do not include I-V curves will not be copied to the NFC device.

5.10 Memory Clear
While in Recall mode press the LCD Switch and Save keys together to clear all the user memory
locations. The LCD will display CLr and count down from 5, when the counter reaches zero the memory
will be erased. If the keys are released before the counter reaches zero then the memory will not be
erased.
5.11 Operating Current
The PV200/210 can be used to measure the DC operating current of a solar PV installation as shown.
1. Disconnect all cables from the PV test inputs (13 & 14

in figure 2).
2. Connect the current clamp to the red – black 4mm
probe inputs.
3. Move the current clamp switch to the 40A position.
4. Press the zero key on the current clamp for a few
seconds.
5. Place the clamp around the DC cable of the solar
installation.
6. Press the Viso key until the clamp icon (figure 3, icon
b) appears on the LCD.
7. The measured current is shown on the LCD next to
the clamp icon.
Note: The Auto key is disabled whilst the DC power

measurement is in use.
Note: When displaying DC Operating Power the Auto

Shutdown function is deactivated whilst DC voltage
or current are detected. This will allow extended
time for monitoring DC power.
5.12 Auto Shutdown
After 1 minute of being idle the PV200/210 will turn itself off in order to conserve battery power. This auto
shutdown period can be extended as follows:
1. Turn the PV200/210 unit off

2. Press and hold the NULL key, then press both the ON/OFF keys together. Keep holding
the NULL key.
3. The display will show “OFF” on line 1, and the turnoff time on line 2 (in minutes)
4. Keep holding the NULL key and press the Viso key. Each press of the Viso key will
increment the turnoff time.
5. Increment beyond 10 to set the time back to 1 minute

5.13 Error Messages

Under certain conditions, the PV200/210 may indicate an error message.
5.13.1 User serviceable error codes

Error message Remedy
The internal fuse has blown. Refer to the section in the operating instructions for
details on how to replace the fuse in the battery compartment.
The electronics within the PV200/210 have reached the maximum safe
temperature. This can occur after repeated short circuit current measurements at
high current levels. Allow the unit to cool down before further use. However, if
this problem persists return to an authorised Service Agent for repair.
The DC short circuit current has exceeded the maximum rated value of 15A. The
measurement sequence has been aborted. Disconnect parts of the installation
until the current rating is within the instruments specification. Once the short
circuit current is below 15A, see section on overriding the HiSC error code.
High Open Circuit Voltage (ie > 1000V), check supply voltage, if above 1000V
cease testing. Disconnect parts of the installation until the voltage rating is
within the instruments specification.
During the Automatic test sequence the PV200/210 has calculated that the
maximum power rating has been exceeded. Insulation tests and I-V Curves will
not be performed until the power measurement is less than 10kW. Disconnect
parts of the installation until the voltage rating is within the instruments
specification.
The memory store verification check has failed, the stored record will be logged
as corrupt. Please store the result again. Please note that this will store the record
in the next available memory location. Switch the unit off and then back on
again, however, if this problem persists return to an authorised Service Agent for
repair.
The NFC memory store verification check has failed, the record in NFC is
incomplete or corrupt. Ensure that no NFC enabled device is near the
PV200/210 NFC antenna. Saved data can be reviewed by using the memory
recall function. Switch the unit off and then back on again, however, if this
problem persists return to an authorised Service Agent for repair.
The final IV curve is made up from less than 20 pts. The curve can still be saved.
While this can still produce a good IV curve it is recommended that the IV curve
be inspected using PV Mobile (onsite). If the IV curve is not acceptable then it
should be repeated.
The IV curve had been taken over a period where the irradiance has changed by
more than 10%. While this can still produce a good IV curve this will not be
known until the curve data is downloaded into SolarCert. It is recommended that
curve be repeated over a period where the irradiance is more stable.
The tester has not been unable to complete the IV curve. This may be due to an
irradiance change during the pre-test. The IV curve must be repeated.

5.13.2 Non user serviceable error codes
Error message Remedy

The PV200/210 is not correctly calibrated. Return the unit to an
authorised Service Agent.
Return the unit to an authorised Service Agent.
etc
Disconnect the instrument and return to an authorised Service

Agent.
Do not use the instrument and return to an authorised Service

Agent.
5.13.3 Overriding the HiSC error code
The HiSC error code is displayed if a current of >15A is measured at the beginning of the test. If this error
code is displayed then ensure that the connections made to the PV200/210 cannot generate >15A. Once
you have confirmed that it is okay to proceed the HiSC warning can be overridden. To override the HiSC
warning press the AUTO key, this will start a new test and display the HiSC error code, while this is
displayed press and hold the NULL key then press and hold the AUTO key while the NULL is still being
pressed, the selected AUTO test will start will the pre-test disabled.

6 Use with the Solar Survey 200R

6.1 Pairing with the Survey 200R
Make sure there are no other units operating nearby.
Turn off both the PV200/210 and Survey 200R unit.
On the Survey 200R, press and hold the On/Off keys, keep both keys pressed.
On the PV200/210, press and hold the Riso and Mode keys, keep both keys pressed.
The Survey 200R will now send its “Pairing” signal (you should hear a beeping sound). When the
PV200/210 detects this signal, it will remember the serial number of the Survey 200R, and will look for
that particular serial number in all future communications.
When the PV200/210 has successfully paired, it will beep and display the serial number of the Survey
200R. This should normally happen within a couple of seconds.
Note: The top line of the PV200/210 display will now show the W/m2 icon.
6.2 Put the Survey 200R into transmit mode
The Survey 200R can be put in and out of transmit mode by pressing and holding the temperature key,
and then momentarily pressing the OK key.
When in transmit mode there will be a flashing icon above the temperature key.
Note: When in transmit mode the auto shut down feature is disabled. You must remember to turn the
Survey 200R off in order to save battery power.
6.3 Normal operation
When the PV200/210 has been paired with a Survey 200R, the top line of the display is used to show the
irradiance value measured by the Survey 200R.
The Survey 200R must be put into transmit mode as described above.
When the PV200/210 is in range of the Survey 200R it will display the Survey 200R irradiance value and
display it on the top line of the LCD.
When an Auto test is performed, the PV200/210 captures the irradiance, ambient temperature and
module temperature measurements from the Survey 200R. Press Store and all these values will be
stored along with any measurements made using by the PV200/210.
6.4 Un-Pairing from the Survey 200R
Make sure there are no other units operating nearby.

Turn the PV200/210 off.
On the PV200/210, press and hold the Riso and Mode keys, keep both keys pressed for about 10 seconds.
The PV200/210 will then beep and clear its screen. The unit is now no longer paired to any Survey 200R.
Note that the top line of the LCD will display Rpe ohms.

6.5 Downloading data to PC
Connect the PV200/210 to PC using the USB cable. (This will create a COM port on the PC)
Run the Seaward Solar Datalogger application on the PC. Select the correct COM port. (Use the Help
menu – Trouble shooting guide, to help finding the correct COM port)
Press the Recall key to put the PV200/210 into recall mode, press and hold the Recall key on the
PV200/210 while in recall mode. After a few seconds the PV200/210 will transfer all its stored data to the
PC.
By default the Datalogger application will save the data in CSV format. This can be opened using Solar
Cert or Microsoft Excel. Note that each row of data will have the readings from the Survey 200R where
possible.

7 Electrical Specifications
7.1 Open Circuit Voltage Measurement (PV Terminals)
Display Range 0.0VDC - 1000VDC
Measuring Range 5.0VDC - 1000VDC
Resolution 0.1VDC maximum
Accuracy ±(0.5% + 2 digits)
Enunciators DC voltage polarity correct or reversed
7.2 Short Circuit Current Measurement (PV Terminals)

Display Range 0.00ADC - 15.00ADC
Measuring Range 0.50ADC - 15.00ADC
Maximum Power 10kW
Resolution 0.01 ADC maximum
Accuracy ±(1% + 2 digits)
7.3 Maximum Power

Maximum Power Rating 10kW
16A
15A
14A
13A
Current
12A
11A
10A
9A
8A
500V 600V 700V 800V 900V 1000V
Volts
Voltage Current
<600V 15A
700V 14.2A
800V 12.5A
900V 11A
1000V 10A
7.4 Earth Continuity / Resistance Measurement (4mm Terminals)

Test Voltage Open Circuit >4VDC, nominal
Test Current into 2 >200mA
Display Range 0.00Ω - 199Ω
Measuring Range (EN 61557-4) 0.05Ω - 199Ω
Resolution 0.01Ω maximum
Test Leads Zero Zero up to 10Ω, by Zero button

Visible Warning ≥ 30V AC or DC at inputs

Circuitry Protection Test inhibited if ≥ 30V AC or DC at inputs
Repeat tests as per IEC61557-4 Approx 4000 1 second tests
7.5 AutoTest Sequence (PV Terminals & Red 4mm Terminal)

Test Voltage Open Circuit 250, 500V, 1000V (as per IEC61557-2)
Test Voltage Specification -0% +20% (open circuit)
Test Voltage @ 1mA >1mA into UN x (1000Ω/V)
Test Current Short Circuit <2mA
Display Range 0.05MΩ - 200MΩ
Measuring Range (EN 61557-2) 0.05MΩ - 200MΩ
Resolution 0.01MΩ maximum
Accuracy 0.05MΩ - 100MΩ±(5% + 5 digits)
101MΩ - 200MΩ±(10% + 5 digits)
IV curve Up to 128 data points – using dynamic sampling
7.6 Insulation Resistance, Point to Point (4mm Terminals)

Test Voltage Open Circuit 250, 500V, 1000V (as per IEC61557-2)
Test Voltage Specification -0% +20% (open circuit)
Test Voltage @ 1mA >1mA into UN x (1000Ω/V)
Test Current Short Circuit <2mA
Display Range 0.05MΩ - 300MΩ
Measuring Range (EN 61557-2) 0.05MΩ - 300MΩ
Resolution 0.01MΩ maximum
7.7 Rpe Voltage Measurement (4mm Terminals)

Display Range 30V - 440VAC/DC
Voltage Measuring Range 30V - 440VDC
30V - 440VAC 50-60Hz
Resolution 1V
7.8 Operating Current (4mm Terminal via AC/DC Current Clamp)

Display Range 0.1A - 40.0A
Current Measuring Range 0.1A - 40.0A DC
0.1A - 40.0A AC 50-60Hz
Resolution 0.1A

7.9 DC Operating Power (PV Terminals & 4mm Terminal via AC/DC Current Clamp)
Display Range 0.00kW - 40kW
Measuring Range 0.50kW - 40kW
Resolution 0.01kW

8 General Specification
8.1 Instrument Dimensions and Weight
Weight 1.04kg / 2.3lb
Dimensions 26.4 x 10.7 x 5.8cm / 10.4 x 4.2 x 2.3”
Display Custom LCD with backlight
Power source 6 x 1.5V AA cells
Battery life >1000 test sequences
Auto power down User programmable
Onboard memory Up to 999 complete test datasets
8.2 Connectivity
USB download to PC (CSV format)
Wireless “Solarlink TM” to Survey 200R (range ~30m / 100ft)
NFC transfer of data to PVMobile Android App
iOS device not support

9 Environmental Conditions
The Solar PV200/210 has been designed to perform tests and measurements in a dry environment.
Maximum barometric elevation for making measurements is 2000M.
Overvoltage category IEC 60664/IEC 61010, 300V Category III (Red and Black 4mm terminals only).
Pollution degree 2 according to IEC 61010-1.
Protective system IP40 according to IEC 60529.
Electromagnetic compatibility (EMC). Interference immunity and emitted interference conforming to

IEC 61326-1.
Operating temperature range of 0°C to 40°C, without moisture condensation.
The Solar PV200/210 can be stored at any temperature in the range -25°C to +65°C (relative humidity up
to 90%). The batteries should be taken out of the instrument for storage.
Operating Altitude 0 to 2000 metres

10 Maintenance
Before removing the PV200/210 battery cover ensure that all test leads have been
disconnected from the instrument. Electric shock danger!
Do not operate the PV200/210 without the battery cover securely in place.
10.1 Preparing to work on the Solar PV200/210.

Make sure all the Solar PV200/210 leads and accessories are disconnected, before opening the
instrument. Also ensure the instrument is switched off.
10.2 Securing the Solar PV200/210

Under certain conditions safe operation of the Solar PV200/210 can no longer be assumed:
Visible damage of the instrument case.
Incorrect measurement results.
Recognisable abuse to the instrument due to prolonged storage under improper conditions.
Recognisable abuse to the instrument due to extraordinary transportation stress.
Check the battery compartment for signs of battery electrolyte leakage.
In these cases, the PV200/210 should be immediately switched off, disconnected from any test or
measurement function and secured to prevent any further use.
10.3 Cleaning the Solar PV200/210

Clean the external case of the Solar PV200/210 with a clean dry cloth.
Avoid using solvents and abrasive scouring agents to clean the external case of the Solar PV200/210.
Check the battery contacts and compartment are free of electrolytic contamination.
Any contamination of the battery contacts or compartment should be cleaned with a dry cloth.

10.4 Battery Replacement
Before opening the Solar PV200/210 ensure that it is disconnected from all voltage!
Electric shock danger!
Switch the unit off.
Disconnect all the test leads from the unit.
Position the Solar PV200/210 face down and release the captive screw in the battery compartment cover.
Remove the battery compartment cover.
Remove the discharged batteries from the compartment.
Fit a new set of alkaline batteries.
Relocate the battery cover over the battery compartment and fasten in position with the battery cover
captive screw.
10.5 Replacing the Fuse
Before opening the Solar PV200/210 ensure that it is disconnected from all voltages!
Electric shock danger!
All replacement fuse types are specified for ratings and size on the battery
compartment cover on the rear of the Solar PV200/210.
Power the unit off.
Disconnect all the test leads from the unit.
Position the Solar PV200/210 face down and release the captive screw in the battery compartment cover.
Remove the battery compartment cover.
Lift one end of the fuse out of the fuse holder with the help of a flat bladed screwdriver.
Lift the defective fuse completely out of the fuse holder.
Insert a new fuse as described and specified by the text on the battery compartment cover.
Ensure that the new fuse is seated and centred in the fuse holder.
Relocate the battery cover over the battery compartment and fasten in position with the battery cover
captive screw.
The Seaward PV200/210 panel circuit is protected by a 15A 1000V Solar fuse. This fuse is not operator
replicable. If this fuse blows then the Seaward PV200/210 will indicate an error before the panel is
shorted, the PV200/210 must be returned for service.

10.6 Service and Calibration.
To maintain the specified accuracy of the measurement results, the instrument must be recalibrated at
regular intervals by either the manufacturer or an authorised Seaward Service Agent. We recommend a
recalibration period of one year.
For help or advice on Service and Calibration contact:
Service Department
Seaward Electronic
Bracken Hill
South West Industrial Estate
Peterlee
Co Durham SR8 2SW
England
Tel: 0191 5878739 / 0191 5878737

Email: [email protected]
For help or advice on Service and Calibration, in North America contact:
Service, Calibration and Repair

Seaward Group USA
6304 Benjamin Road
Suite 506
Tampa, FL 33634
United States
Tel: 813 886 2775
Fax: 813 886 2754
Email: [email protected]

Appendix A
IEC61557-2: Insulation
Intrinsic error or influence Reference conditions or Designation code
quantity specified operating range
Intrinsic error Reference conditions A
Position Reference position ±90o E1
Supply voltage At the limits stated by the E2
manufacturer
Temperature 0oC and 40oC E3
Operating Error 2 2 2
B = ±(| A| +1.15 E1 +E2 +E3 )
IEC61557-4: Resistance of earth connection and equipotential bonding

Intrinsic error or influence Reference conditions or Designation code
quantity specified operating range
Intrinsic error Reference conditions A
Position Reference position ±90o E1
Supply voltage At the limits stated by the E2
manufacturer
Temperature 0oC and 40oC E3
Operating Error 2 2 2
B = ±(| A| +1.15 E1 +E2 +E3 )
Part Number 389A559 | Revision 5

389A559 Solar Installation PV200 - 210 Operating Instructions Rev5

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PV200 / PV210

TESTED. TRUSTED… WORLDWIDE

Limited Warranty & Limitation of Liability

Manufacturer does not provide any warranty for the following:

• Any normal wear and tear;

This Warranty is not valid:

(c) Copyright 2018

TESTED. TRUSTED… WORLD WIDE Page 2 of 34

TESTED. TRUSTED… WORLD WIDE Page 3 of 34

Earth continuity @ 200mA

Warning of electrical danger!

TESTED. TRUSTED… WORLD WIDE Page 4 of 34

The PV200/210 is intended for use in a dry environment only.

The DC supply must be isolated from earth/ground during testing.

Do not leave the PV200/210 permanently connected to a PV installation.

TESTED. TRUSTED… WORLD WIDE Page 5 of 34

It must be assumed that safe operation is no longer possible:

• if the instrument or leads show visible signs of damage or

Do not open unit, no user serviceable parts.

TESTED. TRUSTED… WORLD WIDE Page 6 of 34

3.1 Standard Contents

1 off PV200/210 unit

3.2 Optional Accessories / Replacement Parts

Description Part number

TESTED. TRUSTED… WORLD WIDE Page 7 of 34

4.1 Identifying parts of the unit

Figure 1; PV200 / 210 End view

The numbering below refers to figure 1

Figure 2; PV200 / 210 Front view

TESTED. TRUSTED… WORLD WIDE Page 8 of 34

4.2 LCD display

Figure 3 LCD display icons

a. Rpe voltage polarity. For AC voltages alternating + and – is shown.

TESTED. TRUSTED… WORLD WIDE Page 9 of 34

5 Using the Seaward PV200/210

5.1 Powering On the PV200/210

5.2 Battery Condition Check

5.3 Setting the date and time

MM.DD = month (1-12). Day (1-31)

TESTED. TRUSTED… WORLD WIDE Page 10 of 34

5.4 Protective Earth Resistance (Rpe) Function

Always ensure that the circuit under test is electrically isolated.

5.4.1 Test lead resistance null

1. Hold the tips of the test probes firmly together as shown,

TESTED. TRUSTED… WORLD WIDE Page 11 of 34

5.4.2 Resistance Measurement

Always ensure that the circuit under test is electrically isolated.

To make a single measurement:

To make a continuous measurement:

Note: Do not connect the PV200/210 to a voltage source while

Note: The continuity measurement is not stored in memory with the

TESTED. TRUSTED… WORLD WIDE Page 12 of 34

5.5 Voltage Measurement

1. Connect the red and black test probes to a voltage source

TESTED. TRUSTED… WORLD WIDE Page 13 of 34

5.6 Point to Point Insulation Resistance (Riso) Function

Always ensure that the circuit under test is electrically isolated.

To make a single measurement: