PT 2022-23

PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)

YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Department of Mechanical Engineering
Course File Enclosures
Year /Sem: II-I Name of the Subject: Production Technology
S.No Contents
1 Vision & Mission of College
2 Vision & Mission of Department
3 Course Objectives & Outcomes
4 Syllabus
5 Roll List
6 Class Time Tables
7 Subject Time Tables
8 Academic Calendar
9 Lesson Plan
10 Lecture Notes
11 Question Bank
12 Assignment Questions
13 Mid Question Papers
14 Previous University Question Papers
15 Latest Previous Question Paper
16 Topics Beyond Syllabus
17 Internal Marks
18 Best and Worst Mid Answer Scripts
19 List of e-resources
20 Result Sheet published by university
21 Pass Percentage
22 Sample Assignment Sheet
23 Attainment Sheet
24 DVD with Video lectures, PPT etc.,
25 Course Completion Certificate
Pydah College of Engineering
Vision
 To equip the students to face both professional and technical competition across the globe with
complete confidence and the necessary skills.
Mission
 To impart value-based education by integrating holistic teaching and learning with innovative
practices.
 To make students compete in the changing global scenario to realize their dreams.
 To create a conducive environment for the students to acquire skills beyond the curriculum in
their interested areas.
Department Mechanical Engineering
Vision
To emerge as a cutting-edge knowledge hub in mechanical engineering by employing state-of-the-art

teaching-learning methodologies and research practices, fostering the development of professionals
with a penchant for creative thinking.
Mission
The department endeavors to impart a comprehensive education by instilling fundamental engineering

principles and fostering professional, innovative, and leadership skills among students through the
following activities:
1. Establishing a robust groundwork in mechanical and related engineering domains.
2. Creating a nurturing environment that enhances the joy and stimulation of learning.
3. Designing and constructing engineering systems tailored to meet specific requirements.
4. Cultivating creativity while honing communication and entrepreneurial abilities.
5. Instilling awareness of societal and professional responsibilities, ethical considerations, and the
imperative of lifelong learning.
6. Addressing current industry challenges and advancing research initiatives.

Course Objectives & Outcomes

Course objectives: To impart basic knowledge and understanding about the primary manufacturing
processes such as casting, joining, bulk forming, sheet metal forming and powder metallurgy and their
relevance in current manufacturing industry.
Outcomes: Student will demonstrate knowledge in
1: Able to design the patterns and core boxes for metal casting processes
2: Able to design the gating system for different metallic components
3: Know the different types of manufacturing processes
4: Be able to use forging, extrusion processes
5: Learn about the different types of welding processes used for special fabrication.
Syllabus
UNIT – I
CASTING: Steps involved in making a casting – Advantage of casting and its applications. Patterns
and Pattern making – Types of patterns – Materials used for patterns, pattern allowances and their
construction, Molding – molding methods - ingredients of molding sand –. Molding materials,
Properties of molding sand, Testing of molding sand. Types of molding – Hand molding – Machine
molding. Core – different types of cores – materials – properties of core sand – core manufacturing.
UNIT – II
Principles of Gating, Gating ratio and design of Gating systems. Risers – Types, function and design,
casting design considerations. Methods of melting and types of furnaces - cupola, electric arc,
resistance and induction furnace. Solidification of castings-Solidification of pure metals and alloys-
Short & long freezing range alloys. Fettling. Casting defects. Basic principles and applications of
special casting processes - Centrifugal casting – True, semi and centrifuging, Die casting, Investment
casting and shell molding.
UNIT – III
Welding: Classification of welding processes, types of welded joints and their characteristics, Gas
welding, Different types of flames and uses, Oxy – Acetylene Gas cutting. Basic principles of Arc
welding, power characteristics, Manual metal arc welding, Submerged arc welding, TIG & MIG
welding. Electro – slag welding. Resistance welding, Friction welding, Friction stir welding, Forge
welding, Explosive welding; Thermit welding, Plasma Arc welding, Laser welding, electron beam
welding, Soldering & Brazing. Heat affected zones in welding; pre & post heating, Weldability of
metals, welding defects – causes and remedies – destructive and nondestructive testing of welds.
UNIT – IV
Plastic deformation in metals and alloys-recovery, recrystallization and grain growth. Hot working and
Cold working -Strain hardening and Annealing. Bulk forming processes: Forging -Types of Forging,
Smith forging, Drop Forging, Roll forging, Forging hammers, Rotary forging, forging defects; Rolling
– fundamentals, types of rolling mills and products, Forces in rolling and power requirements.
Extrusion and its characteristics. Types of extrusion, Impact extrusion, Hydrostatic extrusion; Wire
drawing and Tube drawing
UNIT – V
Sheet metal forming - Blanking and piercing, Forces and power requirement in these operations, Deep
drawing, Stretch forming, Bending, Spring back and its remedies, Coining, Spinning, Types of presses
and press tools. High energy rate forming processes: Principles of explosive forming, electromagnetic
forming, Electro hydraulic forming, rubber pad forming, advantages and limitations.
TEXT BOOKS:
1. Manufacturing Processes for Engineering Materials – Kalpakjian S and Steven RSchmid- Pearson
Publ , 5thEdn.
2. Manufacturing Technology -VolI- P.N. Rao-TMH
REFERENCES:
1. Manufacturing Science – A.Ghosh&A.K.Malik – East West Press Pvt.Ltd
2. Process and materials of manufacture- Lindberg-PHI
3. Production Technology- R.K. Jain-Khanna
4. Production Technology-P C Sharma-S.Chand
5. Manufacturing Processes- H.S. Shaun-Pearson
6. Manufacturing Processes- J.P. Kaushish-PHI
7. Workshop Technology -WAJ Chapman/CBS Publishers&DistributorsPvt.Ltd.
8. Production Technology-HMT- TataMcGrawHill

Students Roll List
S.NO HTNO NAME
1 216T1A0301 DASARI MAHESH

2 216T1A0302 PINIPE PRASANTH
3 216T1A0303 PULAPAKURI SANNI
4 216T1A0304 SIVAKOTI DORABABU
5 216T1A0305 THOGARANA LOKESH
6 216T1A0306 PITHANI LIKHITH SAI
CLASS TIME TABLE

6T (Approves by AICTE, Newdelhi & Affiliated to JNT University Kakinada)
KAKINADA, Yanam Road, Patavala – 533461.
Department of Mechanical Engineering
II B.TECH I SEM (R20) A.Y: 2022-23
Class Incharge: Mr.N . JAYARAM Room No: w.e.f: 5/09/2022
Hrs 1 2 3 4 5 6 7
Day/Time 09:15 - 10:0510:05 - 10:55 10:55 - 11:05 11:05 - 11:55 11:55 - 12:45 12:45 - 01:45 01:45 - 02:35 02:35 - 03:25 03:25 - 04:15
MONDAY VCFT FMHM KOM PT CAEDP
TUESDAY PT KOM MOS FMHM DM LAB
WEDNESDAY KOM FMHM LIBRARY MOS VCFT KOM SEMINAR
THURSDAY MOS VCFT
BREAK PT KOM
LUNCH PT
FRIDAY FMHM PT MOS VCFT FMHM
SATURDAY VCFT PT FMHM MOS EITK SPORTS
SUBJECT TIME TABLE
Hrs 1 2 3 4 5 6 7
Day/Time 09:15 - 10:05 10:05 - 10:55 10:55 - 11:05 11:05 - 11:55 11:55 - 12:45 12:45 - 01:45 01:45 - 02:35 02:35 - 03:25 03:25 - 04:15
MONDAY PT
TUESDAY PT
WEDNESDAY
THURSDAY
BREAK PT
LUNCH
FRIDAY PT
SATURDAY PT
ACADEMIC CALENDER
Lesson Plan
Unit Teaching
Name of the Topic No.of Classes
No Aid
CASTING: Steps involved in making a casting – Advantage of Black Board

2
casting and its applications. & Chalk
Patterns and Pattern making – Types of patterns – Materials Black Board

2
used for patterns, pattern allowances and their construction & Chalk
Molding – molding methods - ingredients of molding sand –. Black Board

1 2
Molding materials, & PPT
Properties of molding sand, Testing of molding sand. Types of Black Board
2
molding – Hand molding & Chalk
Black Board
Machine molding. Core – different types of cores – materials 2
& Chalk
Black Board
properties of core sand – core manufacturing. 2
& PPT
Principles of Gating, Gating ratio and design of Gating Black Board
2
systems. Risers – Types, function and design & Chalk
Casting design considerations. Methods of melting and types

Black Board
of furnaces - cupola, electric arc, resistance and induction 2
& Chalk
furnace.
2
Solidification of castings-Solidification of pure Black Board
2
metals & Chalk
Black Board
Alloys-Short & long freezing range alloys. 1
& Chalk
Fettling. Casting defects. Basic principles Black Board
1
& PPT
applications of special casting processes - Black Board
1
& Chalk
Centrifugal casting Black Board
1
& Chalk
True, semi and centrifuging, Black Board
1
& Chalk
Black Board
Die casting, Investment casting and shell molding 1
& Chalk
Welding: Classification of welding processes, types of welded
Black Board
joints and their characteristics, Gas welding, Different types of 2
& Chalk
flames and uses
Oxy – Acetylene Gas cutting. Basic principles Black Board
2
of Arc welding, power characteristics & Chalk
Manual metal arc welding, Submerged arc welding, TIG Black Board
2
& MIG welding. Electro – slag welding & PPT
3 Resistance welding, Friction welding, Friction stir welding,
Black Board
Forge welding, Explosive welding; Thermit welding, Plasma 2
& PPT
Arc welding
Black Board
2
Laser welding, electron beam welding, Soldering & Brazing. & Chalk
Heat affected zones in welding; pre & post heating,
Black Board
Weldability of metals, welding defects – causes and remedies 2
& Chalk
– destructive and nondestructive testing of welds.
Plastic deformation in metals and alloys-recovery,
Black Board
recrystallization and grain growth. 2
& Chalk
Hot working and Cold working -Strain hardening and
Black Board
Annealing. Bulk forming processes: 3
&PPT
Forging - Types of Forging, Smith forging, Drop Forging, Roll
Black Board
forging, Forging hammers, Rotary forging, 2
& Chalk
4
forging defects; Rolling – fundamentals, types of rolling mills
Black Board
and products, Forces in rolling and power requirements. 2
& Chalk
Extrusion and its characteristics. Types of extrusion, Impact
Black Board
extrusion, 2
& Chalk
Black Board
3
Hydrostatic extrusion; Wire drawing and Tube drawing & Chalk
Sheet metal forming - Blanking and piercing, Forces and
power requirement in these operations, Deep drawing, Stretch Black Board
2
forming, & Chalk
Bending, Spring back and its remedies, Coining,

Black Board
Spinning, Types of presses and press tools. 3
5 & Chalk
High energy rate forming processes: Principles of explosive
Black Board
forming, electromagnetic forming, 3
& Chalk
Electro hydraulic forming, rubber pad forming, advantages and Black Board
2
limitations & PPT
Total Hours 60
Lecture Notes
Question Bank
1. What are the primary steps involved in the casting process, and how do they contribute to the final
product's formation?
2. How does the use of patterns facilitate the creation of molds in casting, and what are the different
types of patterns used in the industry?
3. What materials are commonly employed in pattern making, and what factors influence the choice of
material for a specific application?
4. Explain the purpose of pattern allowances in casting and how they ensure the accuracy of the final
cast product.
5. Can you describe the various molding methods utilized in casting, highlighting their respective
advantages and applications?
6. When designing castings, what factors should be considered to optimize manufacturability and
performance?
7. Compare and contrast different methods of melting metal for casting, such as cupola, electric arc,
resistance, and induction furnaces.
8. Explain the solidification process of pure metals and alloys during casting, including nucleation,
growth, and grain structure formation.
9. What are common casting defects, and how can they be identified and remedied during the casting
process?
10. Provide an overview of special casting processes like centrifugal casting, die casting, investment
casting, and shell molding, highlighting their applications and advantages in producing complex
castings.
11. How are welding processes classified, and what factors influence the selection of a particular
welding method?
12. What are the types of welded joints commonly used in welding, and what are their specific
characteristics and applications?
13. Can you explain the principles of gas welding, including the different types of flames produced
and their respective uses?
14. What is oxy-acetylene gas cutting, and how does it differ from other cutting methods in terms of
principles and applications?
15. Describe the basic principles of arc welding, including power characteristics, and discuss common
arc welding methods such as manual metal arc welding, submerged arc welding, TIG, and MIG
welding.
16. Explain the process of plastic deformation in metals and alloys, including stages such as recovery,
recrystallization, and grain growth.
17. What are the differences between hot working and cold working of metals, and how do they affect
material properties?
18. Discuss the mechanisms of strain hardening and annealing in relation to metal deformation and
material strength.
19. Provide an overview of forging as a bulk forming process, including types such as smith forging,
drop forging, roll forging, and rotary forging, as well as common forging defects.
20. Discuss the operations of blanking and piercing in sheet metal forming, including the forces
involved and the power requirements for these processes.
21. Explain the principles of deep drawing and stretch forming in sheet metal forming, highlighting
their applications and differences.
22. Describe the process of bending in sheet metal forming, including the phenomenon of spring back
and methods to remedy it.
23. What is coining in sheet metal forming, and how does it differ from other forming processes in
terms of operation and applications?
Assignment Questions
1. What are the essential ingredients of molding sand, and how do their properties impact the quality
of the mold?
2. How are molding materials chosen for a particular casting application, and what considerations are
taken into account during the selection process?
3. What testing procedures are employed to evaluate the properties of molding sand, and why are these
tests crucial in ensuring casting quality?
4. Compare and contrast hand molding and machine molding techniques, discussing their relative
advantages and limitations in industrial applications.
5. What role do cores play in the casting process, and what are the different types of cores used?
Additionally, how are cores manufactured to meet specific casting requirements?
6. How do gating principles in casting ensure efficient material flow and solidification within molds?
7. What is the gating ratio, and how does it impact the effectiveness of the gating system in casting?
8. Can you describe the key factors considered when designing gating systems for various casting
applications?
9. What are the functions of risers in casting, and how are they designed to prevent shrinkage defects?
10. Discuss the different types of risers used in casting and their respective advantages and limitations.
11. What are the heat-affected zones in welding, and how do preheating and post-heating help mitigate
their effects on the base material?
12. Discuss the weldability of metals and factors that influence it, such as composition, thickness, and
joint design.
13. Identify common welding defects, their causes, and remedies, and explain the importance of
destructive and non-destructive testing methods in ensuring weld quality.
14. How does electro-slag welding work, and what are its advantages and limitations compared to
other welding processes?
15. Discuss the principles of resistance welding and friction welding, including the types of joints they
are suitable for and their applications.
16. Explain the concept of friction stir welding and its advantages in terms of joint quality and material
properties.
17. What is forge welding, and how does it differ from other welding methods in terms of heat
application and joint formation?
18. Provide an overview of explosive welding, thermit welding, plasma arc welding, laser welding,
electron beam welding, soldering, and brazing, highlighting their unique characteristics and
applications.
19. Describe the fundamentals of rolling, including types of rolling mills, products produced, and
forces involved, as well as power requirements.
20. What are the characteristics of extrusion, and what are the different types of extrusion processes,
including impact extrusion and hydrostatic extrusion?
21. Explain the principles of wire drawing and tube drawing, highlighting their applications and
advantages in manufacturing processes.
22. Provide an overview of spinning in sheet metal forming, including its principles and types of
products produced.
23. Explain the different types of presses and press tools used in sheet metal forming, highlighting
their characteristics and applications.
24. Discuss the principles of high-energy rate forming processes such as explosive forming,
electromagnetic forming, electro-hydraulic forming, and rubber pad forming, as well as their
advantages and limitations in comparison to traditional forming methods.
Mid Question papers
II B.Tech I Semester I MID Examinations
PRODUCTION TECHNOLOGY
MECHANICAL ENGINEERING
Time : 90 Mins Max. Marks:30 Date:
S.No Note: Answer All Questions Marks BTL CO PO
1.a) Explain various sand testing methods. 5 L1 CO 1 PO1, PO 2
Explain the characteristics of core. Briefly L1

b) 5 PO1, PO 2
explain various types of cores.
CO 1
Discuss parameters used in resistance spot L2 PO1, PO 2,
2.a) 5 CO 2
welding process. Give the industrial applications PO 3
of spot welding process.
b) Discuss the advantages and limitations of 5 L2 CO 2 PO1, PO 2
thermit welding process.
What are the destructive testing methods used in
3.a) 5 L4 CO 3 PO1, PO 2
welding?
Discuss some of the attractive features of gas

b) tungsten arc welding process. What are the 5 L2 CO 3 PO1, PO 2
various gases used in this process.
II B.Tech I Semester II MID Examinations
PRODUCTION TECHNOLOGY
MECHANICAL ENGINEERING
Time : 90 Mins Max. Marks:30 Date:
S.No Note: Answer All Questions Marks BTL CO PO
Discuss the weldability of metals and factors that

1. influence it, such as composition, thickness, and 10 L2 CO 3 PO1, PO 2
joint design.
Describe the fundamentals of rolling, including
PO1 , PO 2,
2. types of rolling mills, products produced, and 10 L2 CO 4
PO 3
forces involved, as well as power requirements.
Provide an overview of spinning in sheet metal PO1, PO 2,

3. forming, including its principles and types of
10 L2 CO 5
PO 3
products produced.
Previous University Question Papers

Topics beyond Syllabus
1. Additive Manufacturing (AM) or 3D Printing
2. Computer Numerical Control (CNC) Machining
3. Advanced Materials Processing
4. Advanced Joining Technologies
5. Smart Manufacturing and Industry 4.0
6. Sustainable Manufacturing Practices
8. Electromagnetic forming
9. Rubber pad forming
10. Electro-hydraulic forming

Internal Marks
Best and Worst Mid Answer Scripts

List of e-resources
1. https://learnengineering.in/production-technology-books/
2.https://www.google.co.in/books/edition/A_Textbook_of_Production_Technolo
gy_Manu/WgCuN5V2wv0C?hl=en\
3. https://www.youtube.com/watch?v=Um_g8sQ_p3Y
4. https://www.youtube.com/watch?v=ahYOrq_qk5M
5. https://www.youtube.com/watch?v=koULXptaBTs
6. https://www.youtube.com/watch?v=gXp3aRKO4Yc
7. https://www.youtube.com/watch?v=_D50XTBD_wM
8. https://www.youtube.com/watch?v=svd64WNW8So
9. https://www.youtube.com/watch?v=n5bssD7GTlc
10. https://www.youtube.com/watch?v=vS9X1uFH_tc
Result Sheet published by university

Pass Percentage
S.No No.of Students Attended No.of Pass % Pass

1 6 1 16.7
Sign of Faculty Sign of HOD

Sample Assignment Sheet

Attainment Sheet
DVD with video lectures, PPT etc.,
Course Completion Certificate
I, , faculty in the department of Mechanical have taught Production Technology
subject to students of II B.tech - I sem and Mechanical during academic year 2023-24.I certified that I
have completed FIVE units on ________
Signature of Faculty Signature of HOD
Date: Date:

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PYDAH COLLEGE OF ENGINEERING

(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)

Department of Mechanical Engineering

Course File Enclosures

Year /Sem: II-I Name of the Subject: Production Technology

Pydah College of Engineering

Department Mechanical Engineering

To emerge as a cutting-edge knowledge hub in mechanical engineering by employing state-of-the-art

The department endeavors to impart a comprehensive education by instilling fundamental engineering

1. Establishing a robust groundwork in mechanical and related engineering domains.

3. Designing and constructing engineering systems tailored to meet specific requirements.

4. Cultivating creativity while honing communication and entrepreneurial abilities.

6. Addressing current industry challenges and advancing research initiatives.

Course Objectives & Outcomes

relevance in current manufacturing industry.

Outcomes: Student will demonstrate knowledge in

2: Able to design the gating system for different metallic components

3: Know the different types of manufacturing processes

4: Be able to use forging, extrusion processes

2. Manufacturing Technology -VolI- P.N. Rao-TMH

1. Manufacturing Science – A.Ghosh&A.K.Malik – East West Press Pvt.Ltd

2. Process and materials of manufacture- Lindberg-PHI

3. Production Technology- R.K. Jain-Khanna

4. Production Technology-P C Sharma-S.Chand

5. Manufacturing Processes- H.S. Shaun-Pearson

6. Manufacturing Processes- J.P. Kaushish-PHI

7. Workshop Technology -WAJ Chapman/CBS Publishers&DistributorsPvt.Ltd.

8. Production Technology-HMT- TataMcGrawHill

Students Roll List

S.NO HTNO NAME

1 216T1A0301 DASARI MAHESH

CLASS TIME TABLE

PYDAH COLLEGE OF ENGINEERING

SUBJECT TIME TABLE

CASTING: Steps involved in making a casting – Advantage of Black Board

Patterns and Pattern making – Types of patterns – Materials Black Board

Molding – molding methods - ingredients of molding sand –. Black Board

Casting design considerations. Methods of melting and types

Bending, Spring back and its remedies, Coining,

Mid Question papers

PYDAH COLLEGE OF ENGINEERING

II B.Tech I Semester I MID Examinations

Time : 90 Mins Max. Marks:30 Date:

S.No Note: Answer All Questions Marks BTL CO PO

1.a) Explain various sand testing methods. 5 L1 CO 1 PO1, PO 2

Explain the characteristics of core. Briefly L1

Discuss some of the attractive features of gas

PYDAH COLLEGE OF ENGINEERING

II B.Tech I Semester II MID Examinations

Time : 90 Mins Max. Marks:30 Date:

S.No Note: Answer All Questions Marks BTL CO PO

Discuss the weldability of metals and factors that

Provide an overview of spinning in sheet metal PO1, PO 2,

Previous University Question Papers

Topics beyond Syllabus

1. Additive Manufacturing (AM) or 3D Printing

2. Computer Numerical Control (CNC) Machining

3. Advanced Materials Processing

4. Advanced Joining Technologies