OPERATING MANUAL

Version 1.0.7

Conventional Lathe

SC 325 x 1000
SC 325 x 1500
SC 325 x 2000
SC 325 x 3000
For Reference

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 GUARANTEE CERTIFICATE
Machine Model Centre distance Serial No

The validity of this guarantee comes into force either, for 24 months from the date the machine is put into operation by
the end-user or, 30 months after the manufacturer's invoice date, whichever date occurs first.

The validity of this guarantee will be dependent upon the following: that during the guarantee period the machine is
used correctly following the introduction of manufacturer.

The guarantee is limited to the replacement o f parts which have proved to be faulty due to a manufacturing defect.
Guarantee voids if any modifications done by customer.

Any parts or components which are believed to be defective to be defective must be returned to the manufacturer for
inspection, in order to decide if the defective part is covered by the manufacturer's guarantee, or if the defect or fault has been
caused by incorrect use of the machine, in which case the guarantee will not be applicable.

Under no circumstances whatsoever does the guarantee cover the attendance of our technicians at the place where the
machine is installed. In cases where the client calls in our technicians for any reason, all costs and expenses are to be borne by the
client according to the tariffs laid down by the IMTMA.

Under no circumstances will compensation be paid for the replacement of parts under guarantee.

Manufacturing Date commissioning Date

In order for this guarantee certificate to be valid, the user MUST fill in and detach the bottom part of this document and
RETURN IT TO THE MANUFACTURER THROUGH POST & E-MAIL. AN ACKNOWLEDGEMENT OF RECEIPT
SHOULD BE REQUESTED FROM THE MANUFACTURER. If the bottom part of this document is not returned, then under NO
circumstances will the guarantee be valid

(TO BE RETURN TO THE MANUFACTURER duly filled in by the End USER).

Model Distance between centers Lathe No

Purchase of machine Installation date of machine

Name of company

Tel Fax E-mail

Company machine purchased from City

SIGNATURE AND STAMP

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29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 3
29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 4
 MACHINE TYPE /MODEL:

SERIAL NUMBER:

We Hereby Certify That

The above has been verified according to din 8605 standards.

The verification has proved the correct operation of the machine in all its aspects.

The machine is supplied ex-factory without any manufacturing defect.

Complying with the safety regulation requirement for machines. Noise level 80 < db

Note: the verification tests which figure in the sheet of standards which have been carried out in the
factory, must be approved before using the lathe: they have to conform to those obtained in the
centesimal level must be used for this operation.

We recommend a periodical revision of the leveling until the foundation is completely set.

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Table of Contents
1 Safety ........................................................................................................................................... 15
1.1 Safety warnings (warning notes) ............................................................................................................... 16
1.1.1 Classification of hazards ............................................................................................................... 16
1.1.2 Further ideograms ........................................................................................................................ 17
1.2 Proper use.................................................................................................................................................. 17
1.3 Reasonably foreseeable misuse ................................................................................................................ 18
1.3.1 Avoiding misuse ............................................................................................................................ 18
1.4 Possible dangers caused by the lathe ........................................................................................................ 18
1.5 Qualification of employees ........................................................................................................................ 19
1.5.1 Target group ................................................................................................................................. 19
1.5.2 Authorized persons ....................................................................................................................... 19
1.5.3 Obligations of the operator .......................................................................................................... 20
1.5.4 Obligations of the user.................................................................................................................. 20
1.5.5 Additional qualification requirements .......................................................................................... 20
1.6 Safety measures during operation ............................................................................................................ 21
1.7 Safety devices ............................................................................................................................................ 21
1.7.1 Lockable main switch .................................................................................................................... 22
1.7.2 Emergency-Stop button ................................................................................................................ 22
1.7.3 Lathe chuck protection with position switch ................................................................................ 22
1.7.4 Prohibition, warning and mandatory labels .................................................................................. 23
1.8 Safety check ............................................................................................................................................... 23
1.9 Personal protective equipment ................................................................................................................. 24
1.10 Safety during operation ............................................................................................................................. 25
1.11 Safety during maintenance........................................................................................................................ 25
1.11.1 Switching-off and securing the lathe ............................................................................................ 25
1.11.2 Use of lifting equipment ............................................................................................................... 26
1.11.3 Mechanical maintenance work ..................................................................................................... 26
1.12 Accident report .......................................................................................................................................... 26
1.13 Electric ....................................................................................................................................................... 26
2 Technical Data ............................................................................................................................... 27
2.1 Capacity ..................................................................................................................................................... 27
2.2 Headstock .................................................................................................................................................. 27
2.3 Norton box No. of pitch ............................................................................................................................. 27

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 2.4 Tail stock barrel diameter .......................................................................................................................... 28
2.5 Steadies...................................................................................................................................................... 28
2.6 Motor ......................................................................................................................................................... 28
2.7 Chuck speed ............................................................................................................................................... 28
2.8 Measures & Weights ................................................................................................................................. 28
2.9 Operating material .................................................................................................................................... 28
2.10 Emissions ................................................................................................................................................... 29
2.11 Dimensions, installation plan .................................................................................................................. 30
3 Assembly ...................................................................................................................................... 31
3.1 Delivery volume ......................................................................................................................................... 31
3.2 Optional Accessories.................................................................................................................................. 32
3.3 Transport.................................................................................................................................................... 33
3.4 Storage ....................................................................................................................................................... 34
3.5 Installation and assembly .......................................................................................................................... 35
3.5.1 Requirements of the installation site ............................................................................................ 35
3.5.2 Installation Instruction.................................................................................................................. 36
3.5.3 Lifting ............................................................................................................................................ 36
3.6 Instruction for Leveling and Periodical Verification ................................................................................... 37
3.6.1 Anchoring-free assembly .............................................................................................................. 37
3.6.2 LEVELING....................................................................................................................................... 38
3.7 Assembly drawing ...................................................................................................................................... 40
3.8 First use...................................................................................................................................................... 40
3.8.1 Warming up the machine ............................................................................................................. 40
3.8.2 Cleaning and greasing ................................................................................................................... 40
3.8.3 Visual inspection ........................................................................................................................... 40
3.8.4 Functional check ........................................................................................................................... 40
3.8.5 Power connection ......................................................................................................................... 41
3.8.6 Functional test .............................................................................................................................. 42
3.8.7 Coolant provision .......................................................................................................................... 42
4 Operation ..................................................................................................................................... 43
4.1 Safety ......................................................................................................................................................... 43
4.2 Control and indicating elements................................................................................................................ 43
4.3 Overview of the control elements ............................................................................................................. 44
4.4 Overview of the MOP elements ................................................................................................................. 45
4.4.1 Over view of indicating elements ................................................................................................. 48

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 4.5 Over view of indicating elements .............................................................................................................. 49
4.6 Over view of foot pedal assembly & Limit switch ..................................................................................... 50
4.7 Over view of chuck guard door.................................................................................................................. 50
4.8 Control elements ....................................................................................................................................... 51
4.9 Speed adjustment ...................................................................................................................................... 51
4.9.1 Turning direction ........................................................................................................................... 51
4.10 Feed ........................................................................................................................................................... 52
4.10.1 Rate of feed .................................................................................................................................. 52
4.10.2 Feed direction ............................................................................................................................... 52
4.11 Quick change tool holder........................................................................................................................... 53
4.12 Switching the lathe on ............................................................................................................................... 54
4.12.1 Main switch................................................................................................................................... 54
4.13 Head spindle seat ...................................................................................................................................... 55
4.13.1 Lathe chuck ................................................................................................................................... 55
4.14 Mounting work piece holder...................................................................................................................... 56
4.15 Mounting of rests ...................................................................................................................................... 57
4.15.1 Follow and steady rests ................................................................................................................ 57
4.15.2 Automatic cut-off for the longitudinal feed .................................................................................. 57
4.16 Tailstock ..................................................................................................................................................... 57
4.16.1 Cross-adjustment of the tailstock ................................................................................................. 58
4.16.2 Coolant.......................................................................................................................................... 58
5 Cutting speeds .............................................................................................................................. 59
5.1 Choosing the right cutting speed............................................................................................................... 59
5.2 Influences on the cutting speed ................................................................................................................ 59
5.3 Example for the determination of the required rotation speed on your lathe ......................................... 59
5.4 Cutting speed table .................................................................................................................................... 60
6 Maintenance ................................................................................................................................. 61
6.1 Safety ......................................................................................................................................................... 62
6.1.1 Preparation ................................................................................................................................... 62
6.1.2 Restarting ...................................................................................................................................... 62
6.2 Inspection and maintenance ..................................................................................................................... 63
6.3 Repair ......................................................................................................................................................... 69
7 Spare Parts.................................................................................................................................... 70
7.1 Drawing spare parts for Headstock controller 1 ....................................................................................... 70
7.2 Drawing spare parts for Headstock controller 2 ....................................................................................... 71

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7.3 Drawing spare parts for Headstock controller 3 ....................................................................................... 72
7.4 Spare parts list – Head stock control ......................................................................................................... 73
7.5 Drawing spare parts for Headstock Grooved shaft ................................................................................... 74
7.7 Drawing spare parts for Headstock Input shaft............................................ Error! Bookmark not defined.
7.8 Drawing spare parts for Headstock Output Shaft 1of 2 ............................................................................ 76
7.9 Drawing spare parts for Headstock Feed reverse ..................................................................................... 77
7.10 Drawing spare parts for Headstock Step spline Shaft ............................................................................... 78
7.11 Spare parts list – Head stock ..................................................................................................................... 79
7.12 Drawing spare parts - Quadrant plate and Motor assembly - MM - Normal ........................................... 82
7.13 Spare parts list - Quadrant plate and Motor assembly - MM - Normal.................................................... 83
7.14 Drawing spare parts - Quadrant plate and Motor assembly - TPI - Normal ............................................. 85
7.15 Spare parts - Quadrant plate and Motor assembly - TPI - Normal ........................................................... 86
7.16 Drawing spare parts - Quadrant plate and Motor assembly - MM - Cam lock .......... Error! Bookmark not
defined.
7.17 Spare parts list - Quadrant plate and Motor assembly - MM - Cam lock .... Error! Bookmark not defined.
7.18 Drawing spare parts - Quadrant plate and Motor assembly - TPI - Cam lock ............ Error! Bookmark not
defined.
7.19 Spare parts - Quadrant plate and Motor assembly - TPI - Cam lock ........... Error! Bookmark not defined.
7.20 Drawing spare parts list Headstock spindle............................................................................................... 88
7.21 Spare parts list – Head stock spindle ......................................................................................................... 89
7.22 Drawing spare parts list Headstock cam lock spindle................................................................................ 90
7.23 Spare parts list – Head stock cam lock spindle .......................................................................................... 91
7.24 Drawing spare parts for Headstock - 155 bore controller 1 ...................................................................... 92
7.25 Drawing spare parts for Headstock - 155 bore controller 2 ...................................................................... 93
7.26 Drawing spare parts for Headstock - 155 bore controller 3 ...................................................................... 94
7.27 Spare parts list – Head stock - 155 bore control ....................................................................................... 95
7.28 Drawing spare parts for Headstock - 155 bore Grooved shaft .................................................................. 96
7.29 Drawing spare parts for Headstock - 155 bore Input shaft ....................................................................... 97
7.30 Drawing spare parts for Headstock - 155 bore Output Shaft 1of 2 ........................................................... 98
7.31 Drawing spare parts for Headstock - 155 bore Feed reverse .................................................................... 99
7.32 Drawing spare parts for Headstock - 155 bore Step plain Shaft ............................................................. 100
7.33 Spare parts list – Head stock - 155 bore .................................................................................................. 101
7.34 Drawing spare parts list Headstock spindle - 155 bore ........................................................................... 104
7.35 Spare parts list – Head stock spindle ....................................................................................................... 111
7.36 Drawing spare parts list – Carriage assembly - MM 1of 3 ....................................................................... 112

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7.37 Drawing spare parts list – Carriage assembly - MM 2of 3 ....................................................................... 113
7.38 Drawing spare parts list – Carriage assembly - MM 3 of 3 ...................................................................... 114
7.39 Spare parts list – Carriage assembly - MM .............................................................................................. 115
7.40 Drawing spare parts list – Carriage assembly - TPI 1of 3 ......................................................................... 119
7.41 Drawing spare parts list – Carriage assembly - TPI 2of 3 ......................................................................... 121
7.42 Drawing spare parts list – Carriage assembly - TPI 3 of 3 ........................................................................ 122
7.43 Spare parts list – Carriage assembly ........................................................................................................ 123
7.44 Drawing spare parts list – Carriage assembly - MM - TPI 1of 3 ............................................................... 127
7.45 Drawing spare parts list – Carriage assembly MM - TPI 2of 3 ................................................................. 128
7.46 Drawing spare parts list – Carriage assembly - MM - TPI 3 of 3 .............................................................. 129
7.47 Spare parts list – Carriage assembly -MM - TPI ....................................................................................... 130
7.48 Drawing spare parts list - carriage assembly - T Slot Tool Post ............................................................... 134
7.49 Spare parts list – Carriage assembly - T Slot Tool Post ............................................................................ 138
7.50 Drawing spare parts list - Taper turning attachment - MM .................................................................... 141
7.51 Spare parts list - Taper turning attachment - MM .................................................................................. 143
7.52 Drawing spare parts list - Taper turning attachment - TPI ...................................................................... 145
7.53 Spare parts list - Taper turning attachment - TPI .................................................................................... 147
7.54 Drawing spare parts list - Right apron - MM ........................................................................................... 149
7.55 Drawing spare parts list - Right apron - MM 2-2 ..................................................................................... 150
7.56 Drawing spare parts list - Right apron - MM 3-3 ..................................................................................... 151
7.57 Drawing spare parts list - Right apron - MM 4-4 ..................................................................................... 152
7.58 Drawing spare parts list - Right apron - MM 5-5 ..................................................................................... 153
7.59 Drawing spare parts list - Right apron - MM 6-6 ..................................................................................... 154
7.60 Drawing spare parts list - Right apron - MM 7-7 ..................................................................................... 155
7.61 Drawing spare parts list - Right apron - MM 8-8 ..................................................................................... 156
7.62 Drawing spare parts list - Right apron - MM 9-9 ..................................................................................... 157
7.63 Drawing spare parts list - Right apron - MM 10-10 ................................................................................. 158
7.64 Drawing spare parts list - Right apron - MM 11-11 ................................................................................. 159
7.65 Spare parts list - Right apron - MM ......................................................................................................... 160
7.66 Drawing spare parts list - Right apron - TPI ............................................................................................. 163
7.67 Drawing spare parts list - Right apron - TPI 2-2 ....................................................................................... 164
7.68 Drawing spare parts list - Right apron - TPI 3-3 ....................................................................................... 165
7.69 Drawing spare parts list - Right apron - TPI 4-4 ....................................................................................... 166
7.70 Drawing spare parts list - Right apron - TPI 5-5 ....................................................................................... 167
7.71 Drawing spare parts list - Right apron - TPI 6-6 ....................................................................................... 168

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7.72 Drawing spare parts list - Right apron - TPI 7-7 ....................................................................................... 169
7.73 Drawing spare parts list - Right apron - TPI 8-8 ....................................................................................... 170
7.74 Drawing spare parts list - Right apron - TPI 9-9 ....................................................................................... 171
7.75 Drawing spare parts list - Right apron - TPI 10-10 ................................................................................... 172
7.76 Drawing spare parts list - Right apron - TPI 11-11 ................................................................................... 173
7.77 Spare parts list - Right apron - TPI ........................................................................................................... 174
7.78 Drawing spare parts list - Right apron - Rapid ......................................................................................... 177
7.79 Drawing spare parts list - Right apron - Rapid 2-2 ................................................................................... 178
7.80 Drawing spare parts list - Right apron - Rapid 3-3 ................................................................................... 179
7.81 Drawing spare parts list - Right apron - Rapid 4-4 ................................................................................... 180
7.82 Drawing spare parts list - Right apron - Rapid 5-5 ................................................................................... 181
7.83 Drawing spare parts list - Right apron - Rapid 6-6 ................................................................................... 182
7.84 Drawing spare parts list - Right apron - Rapid 7-7 ................................................................................... 183
7.85 Drawing spare parts list - Right apron - Rapid 8-8 ................................................................................... 184
7.86 Drawing spare parts list - Right apron - Rapid 9-9 ................................................................................... 185
7.87 Drawing spare parts list - Right apron - Rapid 10-10 ............................................................................... 186
7.88 Drawing spare parts list - Right apron - Rapid 11-11 ............................................................................... 187
7.89 Spare parts list - Right apron - Rapid ....................................................................................................... 188
7.90 Drawing spare parts list - Left apron - MM ............................................................................................. 191
7.91 Drawing spare parts list - Left apron - MM 2-2 ....................................................................................... 192
7.92 Drawing spare parts list - Left apron - MM 3-3 ....................................................................................... 193
7.93 Drawing spare parts list - Left apron - MM 4-4 ....................................................................................... 194
7.94 Drawing spare parts list - Left apron - MM 5-5 ....................................................................................... 195
7.95 Drawing spare parts list - Left apron - MM 6-6 ...................................................................................... 196
7.96 Drawing spare parts list - Left apron - MM 7-7 ....................................................................................... 197
7.97 Drawing spare parts list - Left apron - MM 8-8 ....................................................................................... 198
7.98 Drawing spare parts list - Left apron - MM 9-9 ....................................................................................... 199
7.99 Drawing spare parts list - Left apron - MM 10-10 ................................................................................... 200
7.100 Drawing spare parts list - Left apron - MM 11-11 ................................................................................... 201
7.101 Spare parts list - Left apron - MM............................................................................................................ 202
7.102 Drawing spare parts list - Left apron - TPI ............................................................................................... 205
7.103 Drawing spare parts list - Left apron - TPI 2-2 ......................................................................................... 206
7.104 Drawing spare parts list - Left apron - TPI 3-3 ......................................................................................... 207
7.105 Drawing spare parts list - Left apron - TPI 4-4 ......................................................................................... 208
7.106 Drawing spare parts list - Left apron - TPI 5-5 ......................................................................................... 209

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7.107 Drawing spare parts list - Left apron - TPI 6-6 ........................................................................................ 210
7.108 Drawing spare parts list - Left apron - TPI 7-7 ......................................................................................... 211
7.109 Drawing spare parts list - Left apron - TPI 8-8 ......................................................................................... 212
7.110 Drawing spare parts list - Left apron - TPI 9-9 ......................................................................................... 213
7.111 Drawing spare parts list - Left apron - TPI 10-10 ..................................................................................... 214
7.112 Drawing spare parts list - Left apron - TPI 11-11 ..................................................................................... 215
7.113 Spare parts list - Left apron - TPI ............................................................................................................. 216
7.114 Drawing spare parts list - Left apron - Rapid ........................................................................................... 219
7.115 Drawing spare parts list - Left apron - Rapid 2-2 ..................................................................................... 220
7.116 Drawing spare parts list - Left apron - Rapid 3-3 ..................................................................................... 221
7.117 Drawing spare parts list - Left apron - Rapid 4-4 ..................................................................................... 222
7.118 Drawing spare parts list - Left apron - Rapid 5-5 ..................................................................................... 223
7.119 Drawing spare parts list - Left apron - Rapid 6-6 .................................................................................... 224
7.120 Drawing spare parts list - Left apron - Rapid 7-7 ..................................................................................... 225
7.121 Drawing spare parts list - Left apron - Rapid 8-8 ..................................................................................... 226
7.122 Drawing spare parts list - Left apron - Rapid 9-9 ..................................................................................... 227
7.123 Drawing spare parts list - Left apron - Rapid 10-10 ................................................................................. 228
7.124 Drawing spare parts list - Left apron - Rapid 11-11 ................................................................................. 229
7.125 Spare parts list - Left apron - Rapid ......................................................................................................... 230
7.126 Drawing spare parts list – Tail stock 1 of 3 .............................................................................................. 233
7.127 Drawing spare parts list – Tail stock 1 of 3 .............................................................................................. 234
7.128 Drawing spare parts list – Tail stock 1 of 3 .............................................................................................. 235
7.129 Spare parts – Tail stock ............................................................................................................................ 237
7.130 Drawing spare parts list - Feed gear box - Normal Speed ....................................................................... 239
7.131 Drawing spare lists - Feed gear box (Normal speed) gear train A ........................................................... 240
7.132 Drawing spare parts list - Feed gear box (Normal speed) gear train B.................................................... 241
7.133 Spare parts list - Gear box shaft and pinions - Normal speed ................................................................. 242
7.134 Drawing spare parts list - Feed gear box levers 1 of 2 - Normal speed ................................................... 245
7.135 Drawing spare parts list - Feed gear box levers 2 of 2 - Normal speed ................................................... 246
7.136 Spare parts list - QC Gear box - Normal speed ........................................................................................ 247
7.137 Drawing spare parts list - Feed gear box - controllers A - Normal speed ................................................ 248
7.138 Drawing spare parts list - Feed gear box - Controllers B - Normal speed................................................ 249
7.139 Drawing spare parts list - Feed gear box - Controllers C (Normal speed) ............................................... 250
7.140 Spare parts list - Feed gear box controls - Normal speed........................................................................ 251
7.141 Drawing spare parts list - Feed gear box - Rapid speed .......................................................................... 252

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7.142 Drawing spare lists - Feed gear box (Rapid speed) gear train A ............................................................. 253
7.143 Drawing spare parts list - Feed gear box (Rapid speed) gear train B...................................................... 254
7.144 Spare parts list - Gear box shaft and pinions - Rapid speed .................................................................... 255
7.145 Drawing spare parts list - Feed gear box levers 1 of 2 - Rapid speed ...................................................... 258
7.146 Drawing spare parts list - Feed gear box levers 2 of 2 - Rapid speed ...................................................... 259
7.147 Spare parts list - QC Gear box - Rapid speed ........................................................................................... 260
7.148 Drawing spare parts list - Feed gear box - controllers A - Rapid speed ................................................... 261
7.149 Drawing spare parts list - Feed gear box - Controllers B - Rapid speed .................................................. 262
7.150 Drawing spare parts list - Feed gear box - Controllers C - Rapid speed .................................................. 263
7.151 Spare parts list - Feed gear box controls - Rapid speed .......................................................................... 264
7.152 Drawing spare parts list - Fixed Steady - Normal bore ............................................................................ 265
7.153 Spare parts – Fixed Steady - Normal bore ............................................................................................... 267
7.154 Drawing spare parts list - Fixed Steady with roller - Normal bore .......................................................... 268
7.156 Spare parts – Fixed Steady with roller - Normal bore ............................................................................. 270
7.157 Drawing spare parts list - Fixed steady - Big bore ................................................................................... 271
7.158 Spare parts list - Fixed steady - Big bore.................................................................................................. 273
7.159 Drawing spare parts list - Fixed steady with roller - Big bore .................................................................. 274
7.160 Spare parts list - Fixed steady with roller - Big bore ................................................................................ 276
7.161 Drawing spare parts – Follow Rest .......................................................................................................... 277
7.162 Drawing spare parts list –Follow rest ...................................................................................................... 278
7.163 Drawing spare parts list - Follow Rest with roller .................................................................................... 279
7.164 Spare parts list - follow rest with roller ................................................................................................... 280
7.165 Drawing spare parts – Feed rod assembly - MM ..................................................................................... 281
7.166 Spare parts – Feed rod assembly - MM ................................................................................................... 282
7.167 Drawing spare parts – Feed rod assembly - TPI....................................................................................... 283
7.168 Spare parts – Feed rod assembly - MM ................................................................................................... 284
7.169 Drawing spare parts - BED SUPPORT FOR 325X 2000/3000 .................................................................... 285
7.170 Spare parts - BED SUPPORT FOR 325 X 2000/3000 ................................................................................. 286
7.171 Drawing spare parts list - DRO for cross slide.......................................................................................... 289
7.172 Drawing spare parts list - DRO for carriage (325 X 1000, 325 X 1500) .................................................... 290
7.173 Drawing spare parts list - DRO for carriage (325 X 2000, 325 X 3000) .................................................... 291
7.174 Drawing spare parts list - DRO for Chariot .............................................................................................. 292
7.175 Spare parts list - DRO for cross slide, carriage and Chariot ..................................................................... 293
7.176 Drawing spare parts list - Thread Dial box - MM ..................................................................................... 294
7.177 Spare parts list - Thread Dial box - MM ................................................................................................... 295

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 7.178 Spare parts list - Thread Dial box - TPI ..................................................................................................... 296
7.179 Spare parts list - Thread Dial box - TPI ..................................................................................................... 297
7.180 Drawing spare parts list - 4 way Bed Stopper .......................................................................................... 298
7.181 Spare parts list - 4 Way Bed Stopper ....................................................................................................... 299
7.182 Drawing spare parts list - Micromatic stopper ........................................................................................ 300
7.183 Spare parts list - Micromatic stopper ...................................................................................................... 301
7.184 Drawing spare parts list - Quick change Tool post Multi fix .................................................................... 302
7.185 Drawing spare parts list - Rear Tool Post ................................................................................................. 303
7.186 Drawing spare parts list - Quick change tool post ................................................................................... 305
7.187 spare list – Sheet metal assembly................................................................ Error! Bookmark not defined.
7.188 ................................................................................................................................................................. 313
8 Malfunction .................................................................................................................................314
8.1 Decommissioning..................................................................................................................................... 316
8.2 Disposal of the packaging of new devices ................................................................................................ 316
8.3 Disposing of the old device ...................................................................................................................... 316
8.4 Disposal of electrical and electronic components ................................................................................... 316
8.5 Disposal of lubricants and coolants ......................................................................................................... 317
8.6 Disposal.................................................................................................................................................... 317

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1 Safety
Glossary of symbols
Gives further advice

Calls on you to get in action

Enumeration

This part of the operating manual

• Does explain the meaning and how to use the warning references contained in this operating
manual,
• Does explain how to use the lathe,
• Highlights the dangers that might arise for you and others if these instructions are not followed
thoroughly,
• Informs you on how to prevent dangers.
In addition to this operating manual, please note
• Applicable laws and regulations,
• Legal regulations for preventing an accident,
• The prohibition, warning and mandatory signs as well as the warning notes on the lathe.
European standards must be kept during installation, operation, maintenance and repair of the
lathe.
If European standards are not applied at the national legislation of the country of destination, the
specific applicable regulations of each country are to be observed.
If necessary, the required measures must be taken to comply with the specific regulations of each
country before the lathe is used for the first time.

ALWAYS KEEP THIS DOCUMENT CLOSE TO THE LATHE FOR FURTHER REFERENCE.

INFORMATION
If you are not able to solve a problem using this manual, please do not hesitate to contact us
for further professional advice:

PINACHO
FABRICA DE MAQUINAS-HERRAMIENTAS
PARTIDA DE LA SIERRA ,S/N,
CASTEJON DEL PUENTE (HUESCA) 22310, SPAIN.

Phone : + 34.974401650 & +34.974416139

Fax : +34.974501654 & +34.974417733
E-mail : [email protected]
Web : www.pinacholathescnc.com

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1.1 Safety warnings (warning notes)
1.1.1 Classification of hazards

We classify the safety warnings into various levels. The table below gives an overview of
the classification of symbols (ideogram) and the warning signs for each specific danger and
its (possible) consequences.

ideogram warning alert definition / consequence

Threatening danger that will cause serious injury or death

DANGER!
to people.
Risk: A danger that might cause serious injury or death to
WARNING!
a person

Danger or unsafe procedure that might cause injury to

CAUTION!
people or damage to property.
Situation that could cause damage to the machine and to
the product and other types of damages.
ATTENTION!
No risk of injury to people.

Application advice and other important or useful

information and notes.
INFORMATION
No dangerous or harmful consequences for people or
objects.

In case of certain dangers, we replace the ideogram by

General danger With warning of Injuries to hand Hazards of electrical Rotating Parts
voltages

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1.1.2 Further ideograms

1.2 Proper use

WARNING!
`
In case of improper use, the lathe
• will endanger personnel,
• will endanger the lathe and other material property of the operator,
• may affect proper operation of the lathe.

The lathe is designed and manufactured to be used in environments where there is no

potential danger of explosion.
The lathe is designed and manufactured for straight turning and facing round and
regular formed three-, six- or twelve-square work pieces in cold metal, castings and plastics
or similar materials that do not constitute a health hazard or do not create dust, such as
wood. The lathe must only be installed and operated in a dry and ventilated place.
If the lathe is used in any way other than described above, modified without authorization
of Pinacho India, then the lathe is being used improperly.

We do not take liability for damage caused through improper use.

We would like to stress that any modifications to the construction or technical or technological
modifications that have not been authorized by Pinacho will also render the guarantee nul and void.
It is also part of proper use that
• The maximum values of the lathe are complied with,
• The operating manual is constantly observed,
• Inspection and maintenance instructions are observed. “Technical Data“ on page 18
In order to achieve optimum cutting performance, it is essential to choose the right turning
tool, feed, tool pressure, cutting speed and coolant.

WARNING!
Very serious injury due to improper use.
It is forbidden to make any modifications or alternations to the operating values of the lathe.
They could endanger employees and cause damage to the lathe.

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1.3 Reasonably foreseeable misuse
Any other use or any use beyond the use described under "Proper use" is regarded as improper
use and is forbidden.
If it is intended to use the device in any other way as described above, it is necessary to consult
the manufacturer.
It is only allowed to work metallic, cold and non-flammable material using the lathe machine.
In order to avoid misuse, it is necessary to read and understand the operating instructions
before the first commissioning.
The operators must be qualified.

1.3.1 Avoiding misuse

« Using suitable cutting tools.
« Adapting speed settings and feed on the material and on the work piece.
« Clamp the work piece firmly and vibration-free.

1.4 Possible dangers caused by the lathe

The Lathe has undergone a safety inspection. The construction and type are state of the art.
Nevertheless, there is a residual risk as the lathe operates with
• High revolutions,
• rotating parts,
• Electrical voltage and currents.
We have used construction resources and safety techniques to minimize the health risk to
persons resulting from these hazards.
If the lathe is used and maintained by employees who are poorly qualified, then there might be a risk
resulting from incorrect operation and unsuitable maintenance of the lathe.

INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
• Be duly qualified,
• Strictly follow this operating manual. Due to improper use
• There is a risk for the employee,
• The lathe and further property might be endangered,
• The function of the Lathe could be affected.
Always disconnect the lathe if cleaning or maintenance work is being carried out.

WARNING!
The lathe may only be used with the safety devices activated.
Disconnect the lathe immediately whenever you detect a failure in the safety devices or
when they are not mounted!
All additional installations carried out by the operator must incorporate the safety
devices prescribed.
This is your responsibility being the operator!

“Safety devices” on page 13

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1.5 Qualification of employees
1.5.1 Target group
This manual applies to
• The operators,
• The users,
• The maintenance staff.
Therefore, the warning notes refer to both operation and maintenance of the lathe.
Determine clearly and make a permanent decision in who will be responsible for the
different activities on the lathe (operation, maintenance and repair).
Vague and unclear assignments of responsibilities constitute a safety hazard!
Always disconnect the main plug of the lathe and secure the main switch by a lock. This will
prevent it from being used by unauthorized persons.
The qualifications of the staff for the different tasks are mentioned below:

Operator
The operator is instructed by the operating company about the assigned tasks and possible
risks in case of improper behavior. Any tasks which need to be performed beyond the operation
in the standard mode must only be performed by the operator if it is indicated in these
instructions and if the operating company expressively commissioned the operator.

Electrical specialist
Due to his professional training, knowledge and experience as well as his knowledge of respective
standards and regulations the electrical specialist is able to perform works on the electrical
system and to recognize and avoid any possible dangers himself.
The electrical specialist is specially trained for the working environment in which he is working
and knows the relevant standards and regulations.

Specialist staff
Due to his professional training, knowledge and experience as well as his knowledge of relevant
regulations the specialist staff is able to perform the assigned tasks and to recognize and avoid
any possible dangers himself.

Instructed persons
Instructed persons were instructed by the operating company about the assigned tasks and any
possible risks in case of improper behavior.

1.5.2 Authorized persons

WARNING!
Incorrect use and maintenance of the lathe constitutes a danger for the staff, objects
and the environment.
Only authorized persons may operate the lathe!
Persons authorized to operate and maintain should be trained technical staff and instructed by the
ones who are working for the operator and for the manufacturer.

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1.5.3 Obligations of the operator
The operator must instruct the staff at least once a year on

• All safety standards that apply to the lathe,

• The operation,
• Accredited technical guidelines.
The operator must also
• check the knowledge of the staff,
• Document training / instructions,
• require the staff to confirm participation in training / instructions by means of a signature,
• Check if the staff is aware of safety rules and dangers in the workplace and that they observe
the operating manual.

1.5.4 Obligations of the user

The user must
• have read and understood the operating manual,
• be familiar with all safety devices and regulations,
• be able to operate the lathe

1.5.5 Additional qualification requirements

For work on electrical components or equipment, there are additional requirements:
This work should only be carried out by a qualified electrician or a person working under the
instructions and supervision of a qualified electrician.
Before carrying out work on electrical components or operating units, the following measures
must be taken, in the order given.
Disconnect all poles.
Ensure that the lathe cannot be turned on again,
Check that there is no voltage.

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1.6 Safety measures during operation

CAUTION!
Risk due to inhaling of health hazardous dusts and mist.
Dependent on the material which need to be processed and the used auxiliaries
dusts and mist may be caused which might impair you health.
Make sure that the generated health hazardous dusts and mist are safely sucked off at
the point of origin and is dissipated or filtered from the working area. Use an
appropriate suction unit.

CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Take additional preventive measures in order to safely avoid health hazards before
processing flammable materials (e.g. aluminum, magnesium) or before using
flammable additives (e.g. spirit).

CAUTION!
Risk of winding-up or cutting damages when using hand tools.
designed for the use of hand tools (e.g. emery cloth or files). It is forbidden to use any
hand tools on this machine.
1.7 Safety devices
Operate the lathe only with properly functioning safety devices.

Stop the lathe immediately if there is a failure in the safety device or if it is not functioning
for some reason.
It is your responsibility!
If the safety device has been activated or has failed, the lathe must only be operated again
when
• The cause of the failure has been removed,
• You have made sure that there is no existing danger for persons or objects.

WARNING!
If you bypass, remove or override a safety device in any other way, you are endangering
yourself and other persons working on the lathe. The possible consequences are the
following
• Injuries due to components or parts of components flying off at high speed,
• Contact with rotating parts,
• Fatal electrocution,
• Pulling-in of clothes.
The lathe includes the following safety devices:

• A lockable main switch,

• An EMERGENCY-STOP button,
• A lathe chuck protection with position switch,
• A protective cover on the headstock with position switch,
• Screw rod guard
• Moving chip guard fixed with carriage

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 WARNING!
The separating protective equipment which is made available and delivered together with the
machine is designed to reduce the risk of work pieces or fractions of them which being
expelled, but not to remove them completely.

1.7.1 Lockable main switch

In t h e p o s i t i o n “ 0", t h e l o c k a b l e
m a i n switch can be secured against
accidental or non-authorized switching-on
by means of a padlock.
When the main switch is switched off, the
current supply is being interrupted.

Except for the areas marked by the

ideogram in the margin. In these areas,
there might be voltage, even if the main
switch is being switched off.

WARNING
Dangerous voltage exists even if the main switch is switched off.
In the areas marked by the ideogram in the margin, there might be voltage, even if the main
switch is switched off.

1.7.2 Emergency-Stop button

The EMERGENCY-STOP button switches the
lathe off.
After actuating the switch, turn it to the
Right, in order to restart the lathe.

1.7.3 Lathe chuck protection with position switch

The lathe is provided with a lathe chuck
protection. The lathe can only be switched
on if the lathe chuck protection is closed.

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1.7.4 Prohibition, warning and mandatory labels

INFORMATION
All warning and mandatory labels must be legible. Check them regularly.

1.8 Safety check

Check the lathe at least once per shift. Inform the person responsible immediately of any
damage, defect or change in the operating function.
Check all safety devices

• at the beginning of each shift (with the machine stopped),

• once a week (with the machine in operation),
• After every maintenance and repair work.
• Check that the prohibition, warning and information labels as well as the markings on the lathe
• Are legible (clean them, if necessary),
• Are complete

INFORMATION
Use the following table in order to organize the checks.

General check
equipment check OK
Protective covers mounted, firmly bolted and not damaged
Labels, markings installed and legible

Date: checked by (signature):

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 Functional check
equipment check OK

EMERGENCY-STOP When the EMERGENCY-STOP switch is activated, the lathe

should switch off automatically.
Position switch of the The lathe shall only run with the lathe chuck protection closed.
lathe chuck protection

Position switch spindle The lathe must be switched off if the manual spindle brake is
break being activated.

Date: checked by (signature):

1.9 Personal protective equipment

For certain work personal protective equipment is required.

Protect your face and your eyes: Wear a safety helmet with a face guard for every work,
especially for the kind of work where your face and eyes are exposed to hazards.

Use protective gloves when lifting or handling pieces with sharp edges.

Wear safety shoes when fitting, dismantling or transporting heavy components.

Use ear protection if the noise level (in mission) in the workplace exceeds 80 dB (A).
Before starting work, make sure that the prescribed personal protective equipment is available at
the workplace.

CAUTION!
Dirty or eventually contaminated personal protective equipment might cause disease.
Clean it after each use and once a week.

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1.10 Safety during operation
In the description of work with and on the lathe we highlight the dangers specific to that work.

WARNING!
Before activating the lathe, double check that this will not endanger other people
or cause damage to equipment.
Avoid unsafe working practice:

• Make sure, your work does not endanger anyone.

• Clamp the work piece tightly before activating the lathe.
• Mind the maximum chuck opening.
• Use safety glasses.
• Do not remove the turning chips by hand. Use a chip hook and / or a hand brush to
remove turning chips.
• Clamp the turning tool at the correct height and with the least possible overhang.
• Turn off the lathe before measuring the work piece.
• The instructions of this manual must be observed strictly during assembly, operation,
maintenance and repair.
• Do not work on the lathe if your concentration is reduced, for example, because you are
taking medication lathe.
• Observe the regulations for the prevention of accidents issued by your association for the
prevention of occupational accidents and safety in the workplace or other inspection
authorities.
• Inform the inspector of any danger or failure.
• Stay on the lathe until all rotating parts have come to halt.
• Use the prescribed personal protective equipment. Make sure to wear a well-fitting work
suit and a hairnet, if necessary.

1.11 Safety during maintenance

Inform the operating staff on time of any repair and maintenance work.
Report all safety-relevant changes or performance details of the lathe. Document all
changes, have the operating manual changed accordingly and train the machine operators.

1.11.1 Switching-off and securing the lathe

Turn off the main switch of the lathe before starting any maintenance or repair work.
Secure the main switch through a lock against unauthorized switching on and keep the key in
a safe place.
All machine components and hazardous voltages are disconnected.
Except the areas marked by the ideogram in the margin. In these areas there might be
voltage even if the main switch is disconnected.
Attach a warning sign on the lathe.

WARNING!
Live components and movement of machine parts may cause severe injury to you
or other persons!
If the work requires (e.g. in case of a functional control) not to pull the main plug of the lathe,
proceed with extreme care.

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1.11.2 Use of lifting equipment

WARNING!
Use of unstable lifting and load-suspension gear that might break under load can cause
very serious injuries or even death.
Check that the lifting and load suspension gear is of sufficient load capacity and in perfect
condition.
Observe the regulations for the prevention of accidents issued by your association for the
prevention of occupational accidents and safety in the workplace or other inspection
authorities.
Fasten the loads properly.
Do not walk under lifted loads!

1.11.3 Mechanical maintenance work

Remove all protection and safety devices before starting maintenance work and re-install them
once the work has been completed, such as:
• covers,
• safety indications and warning signs,
• Earth (ground) cables.
If you remove protection or safety devices, refit them immediately after completing the work.
Check if they are working properly!

1.12 Accident report

Inform your superiors and Pinacho immediately in case of accidents, possible sources of danger
and any actions which almost led to an accident "near misses".
"Near misses" may have many possible causes.
The sooner they are notified, the faster these causes can be eliminated.

INFORMATION
In the description of execution of work with and on lathe we highlight the dangers specific to that
kind of work.

1.13 Electric
Have the machine and / or the electrical equipment checked regularly, at least every six months.
Eliminate immediately all defects such as loose connections, defective wires, etc.
A second person must be present during work on live components, to disconnect the power in
case of an emergency. Disconnect the lathe immediately if there is a malfunction in the power
supply!
“Maintenance“ on page 55

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2 Technical Data
The following data give dimensions and weight and are the manufacturer’s authorized machine
data.

SPECIFICATIONS SC 325
2.1 Capacity
MM INCH
Centre distance 1000 / 1500 / 2000 / 3000 40" / 60" /80” / 100”
Centre height 325 13"
Swing over bed 652 26"
Swing over gap 910 36"
Gap length in front of face plate 220 9"
Bed width 350 14"
Swing over carriage 595 23"
Swing over cross slide 450 18"
Cross slide travel 325 12 ¾"
Tool post slide travel 155 6"
Maximum tool dimensions 25 X 25 1" x 1"

2.2 Headstock
Main spindle bore 80 3"
Main spindle nose A2 - 8 / Camlock – 8
Main spindle mores taper (MT) 5
Speed range (rpm) 30 - 1700
No. of speed range 3
Speed range 1 (rpm) 30 - 240
Speed range 2 (rpm) 240 – 630
Speed range 3 (rpm) 630 - 1700

2.3 Norton box No. of pitch

No. of pitch 55
Longitudinal feeds 0.05 – 1.5
Cross feeds 0.025 - 0.752
Metric threads 0.5 – 15
Whitworth threads in T.P.I 60 – 2
Modular threads 0.25 - 7.5
Pitch diametric threads 120 – 4
Ø35 lead screw rod pitch 6 1/4"

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 2.4 Tail stock barrel diameter
Barrel Diameter 95 3 ¾"

Tail stock barrel travel 220 8 ½”

Tail stock Morse taper (MT) 5 ½”

2.5 Steadies

Fixed Steady capacity 185 7 ¼”

Follow Rest capacity 130 5

2.6 Motor
Main Motor Power (kw) 7.5
Pump Motor Power (kw) 0.1

2.7 Chuck speed

Chuck size (Diameter MM/INCH) Rotating speed (RPM) MAX
250/80” 1500
315/100” 1000

2.8 Measures & Weights

Length 2700/3200/3800/4700
Overall dimensions
Width 1120
Height 1860
Weight (kg) 1750/2100/2500/3100

Acceptance Accuracy DIN 8605

2.9 Operating material

Servo 22 or other equivalent oil, filling
Headstock quantity 9.5 liters
Mobile vactra 2 or other equivalent oil
Apron
filling quantity 1.25 liters

feed gear box Servo 22 or other equivalent oil 3liters

bright steel parts and lubricating acid-free lubricating oil

nipples
coolant equipment Industrial cooling agent / lubricants max. filling quantity:
15 liters

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2.10 Emissions

The level of noise emitted by the lathe is 79 dB(A) at no-load operation.

INFORMATION
This numeric value had been measured on a new machine under conventional operating
conditions. Depending on the age or wear of the machine, the noise behavior of the machine
might change.
Furthermore, the extent of the noise emission is also depending on
manufacturing influence factors, such as speed, material and clamping
conditions.
INFORMATION
The mentioned numerical value is an emission level and not necessarily a
safe working level.
Unless the degree of noise emission and the degree of noise disturbance are depending on
one another it is not possible to use it in order to reliably determine if it is necessary to take
further preventive measures or not.
The following factors influence the actual degree of the noise disturbance of
the operator:
• Characteristics of the working chamber, e.g. size or damping behavior,
• Other noise sources, e.g. the number of machines,
• Other processes proceeding nearby and the period during which the operator is exposed to
the noise.
Furthermore, the admissible pollution level may be different from one country to another due
to the national regulations.
This information regarding the noise emission should allow the operator of the machine to perform
a better evaluation of the endangerments and risks.

CAUTION!
The machine operator has to wear an appropriate ear protection depending on the
overall stress caused by noise and on the basic limit values.
We generally recommend using a sound and ear protection.

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2.11 Dimensions, installation plan

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 3 Assembly
INFORMATION

The lathe is delivered pre-assembled.

3.1 Delivery volume

WARNING
Risk by using improper work piece clamping materials or by operating the machine
with inadmissible speed.
Only use the clamping materials (e.g. lathe chuck) which had been delivered
together with the machine or as optional equipment offered by OPTIMUM.
Use the working clamping materials only in the provided admissible speed
range.
Work piece clamping materials must only be modified according to the recommendations
of Pinacho or of the clamping material manufacturer.

If the lathe is being delivered, please check immediately that it has not been damaged
during transportation and that all components are included. Also check that no fastening
screws have come loose. Compare the delivery volume with the indications on the packing
list. The packing list is decisive for the delivery volume of the accessory. The image below is
only for information.

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3.2 Optional Accessories
• Universal 3 – Jaw chuck

• Independent 4- jaw chuck

• Universal 4 – jaw chuck

• Face plate

• Driving plate

• Chuck back plate

• Follow steady rest

• Steady rest arms with rollers

• Soft starter

• Drill chuck

• Collect chuck

• Collets

• Rear tool post

• Quick change tool post

• Tool holders for quick – change tool post

• Morse taper live center

• Telescopic taper turning attachment

• Multi fix tool post holders

• Digital readout

• Electrical transformer

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3.3 Transport

• Center of gravity

• Attachment positions (marking the positions for

the attachment position gear)

• Prescribed transport position (marking the top side)

• Means of transportation to be used

• Weights

WARNING!
Machine parts which fall off forklift trucks or other transport vehicles could cause very
serious or even fatal injuries. Follow the instructions and information on the box.

WARNING!
Use of unstable lifting and load suspension gear that breaks under load can cause very
serious injuries or even death.
Check that the lifting and load suspension gear has sufficient load capacity and is in
perfect condition. Observe the rules for preventing accidents issued by your association
for the prevention of occupational accidents and safety in the workplace or other
inspection authorities.
Hold the loads properly. Never walk under suspended loads!

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3.4 Storage

ATTENTION!
Improper storage may cause important parts to be damaged or destroyed. Store packed or
unpacked parts only under the following ambient conditions. Please follow the instructions
and indications on the transportation box.

Fragile goods (goods require careful handling)

Protect against humidity and humid environments

Prescribed position of the packaging box (marking the

top side – arrows pointing upward)

Maximum stacking height

Example: non-stackable – do not pile any further

packaging boxes on top of the first packaging box

Consult Pinacho if the lathe and accessories have to be stored for a period of over three
months or under different external conditions than those given here
„Information“ on page 6.

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3.5 Installation and assembly
3.5.1 Requirements of the installation site

ATTENTION!
Before installing the machine, have the load bearing capacity of the subsoil checked by a
specialist. The floor and the ceiling of the hall have to bear the weight of the machine plus
all additional parts and additional aggregates as well as the operator and the stocked
materials. Reinforce the subsoil, if necessary.

INFORMATION
In order to provide for good functionality and high machining accuracy as well as long durability of
the machine the site should fulfill certain criteria.
Observe the following items:
• The device must only be installed and operated in dry ventilated places.
• Avoid places nearby machines generating chips or dust.
• The site has to be vibration-free, i.e. at a distance from presses, planning machines, etc.
• The substructure has to be appropriate for turning. Also make sure that the load bearing
capacity and the evenness of the floor are appropriate.
• The substructure has to be prepared in a way that possibly used coolant cannot penetrate into
the ground.
• Protruding parts such as stops, handles, etc. need to be secured by measures provided by the
customer if necessary in order to avoid dangers for persons.
• Provide sufficient space for assembly and operating staff as well as for material transport.
• Also allow for accessibility for setting and maintenance works.
• Make sure that the mains plug of the turning machine is freely accessible.
• Provide for sufficient illumination (minimum value: 300 lux, measured at the tool tip). In case of
little intensity of illumination provide for additional illumination i.e. by a separate workplace
illuminator.

INFORMATION
The mains plug of the lathe has to be freely accessible.

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3.5.2 Installation Instruction
The quality of the work carriage out by the machine depends mainly on the experience and skill of
the operator, and therefore it is important to provide the best possible conditions for the machine
and the operator.

An important element for obtaining good results is the lighting. Daylight is best, but artificial lighting
is also satisfactory if this forms few shadows and is sufficiently intense. A good location for your
new lathe would be a warm, dry place, with sufficient space on all sides, away from the places
where people walk through, permitting sufficient space for the operator and maintenance.

Vibration is detriment for any lathe, and can adversely affect the operation of your machine and the
results of the work on the parts. A cement floor is advisable; however, any good solid is admissible
providing the machine is solidly supported. Alternatively it is advisable to place the machine on ant
vibratory supports.

3.5.3 Lifting
The machine must be lifted using slings as indicated in the drawing, taking the necessary
precautions. the carriage and tail stock must be moved to the end of the bed to obtain good balance
under the hook..

Lifting Position

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3.6 Instruction for Leveling and Periodical Verification
3.6.1 Anchoring-free assembly

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 SC 325 X 3000

It is essential that the lathe is perfectly leveled, as indicated below, so that the machine
can work properly and obtains the desired quality in the work being carried out.

The lathe can be positioned as below:

FIXED POSITIONING

On a light foundation, make the square holes of200mm each side by 250 mm deep
approximately.

-our concrete into each of the square holes and place the 3 anchor bolts as per
dimension as shown in page 10 and 11 and allow to set.

Locate the plate A on the floor and tighten the anchor nuts to the concrete floor.

Lift the machine from the floor and fit the previously prepared rod assembly C along
with the nut and assembly with the machine leg and tighten it.

IMPORTANT: In the fixed positioning ways, the rods must NEVER rub against the inner
hole of the bush.

3.6.2 LEVELING
• Once the bases are in place, proceed to level by following these instructions:
• Fit precision levels (0.05mm) on the cross slide, as indicated in figure.
• Position the carriage on the centre of the bed and by means of the 4 end tightening
devices (C) obtain a reading of 0.05 mm/min on the levels.
• Adjust the tightening devices until they place pressure but do not vary the leveling.

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 • Lock with nuts (D) and check the leveling again.
• Check that all the tightening devices are supported.
• Before starting work with machine, Check the tolerances with the verification sheet
enclosed with this manually
IT IS ADVISABLE TO MAKE A COMPLETE VERIFICATION FROM TIME TO TIME.

Follow the instruction as given below to leveling the machine

1. Remove the front and back side covers.
2. Unclamp the Hexagonal Nut
3. Lift the machine using lifting Hook
4. Remove the platform
5. Fix the leveling bolt assembly
6. Keep the machine down

ATTENTION!
Insufficient rigidity of the foundation leads to the superposition of vibrations between the
lathe and the foundation (natural frequency of components). Insufficient rigidity of the entire
assembly also rapidly causes the lathe to reach critical speeds, with unpleasant vibrations,
leading to bad turning results.

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3.7 Assembly drawing
Information
Please note that the above drawing of an assembly plan might deviate from the actual measures
(castings). The dimensions are in the range of the standard tolerance according to DIN 8065

3.8 First use

ATTENTION
Before you begin with the commissioning on the machines check that all screws, fasteners
and fuses are tight. If necessary they must be tightened.

WARNING!
Staff and equipment may be endangered if the lathe is first used by untrained personnel.
We do not take any liability for damages caused by incorrect commissioning.

3.8.1 Warming up the machine

ATTENTION!
If the lathe and in particular the lathe spindle is immediately operated at maximum load
when it is cold it may result in damages.
If the machine is cold such as e.g. directly after having transported the machine it should be
warmed up at a spindle speed of only 500 1/min for the first 30 minutes.

3.8.2 Cleaning and greasing

Remove the anti-corrosive agent applied to the lathe for transport and storage purposes. We
recommend the use of kerosene.
Do not use any solvents, thinner or other cleaning agents which could corrode the varnish on
the lathe. Follow the specifications and indications of the manufacturer of the cleaning
agent.
Lubricate the bright machine parts with acid-free lubricating oil.
Grease the lathe according to the lubrication chart.
„Inspection and maintenance“ on page 57

3.8.3 Visual inspection

Check the oil level in the inspection glass of the spindle head, of the feed gear and of the apron.
„Oil-sight glasses” on page 53,

3.8.4 Functional check

Check free movement of all spindles. Recommended oil for lubrication

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3.8.5 Power connection
For power connection via plug, use a type CEE-400V-32A plug.
„Qualification of employees“ on page 10; „Wiring diagram“ on page 103
«Check the fuse protection of your power supply to the technical data for the total connection value
of the lathe.

ATTENTION!
For 400V machines: Imperatively make sure that all 3 phases (L1, L2, and L3) are
connected correctly.
Most of the defects on motors are resulting from wrong connections. For instance, if
a motor phase is not correctly clamped or connected to the neutral conductor (N).
This may cause:
• That the motor is becoming hot very rapidly
• Increased motor noises.
• The motor has no power.
If the machine is wrongly connected the warrantee will become null and void.

15 KVA

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3.8.6 Functional test
Carry out a safety test.„Safety check “on page 14
Check the turning direction of the lathe chuck flange. It must turn anti-clockwise with the control
lever at the apron turned down.
Please note that the following drawing of an assembly plan might deviate from the actual
measures (castings).The dimensions are in the range of the standard tolerance according to
DIN 8065.

3.8.7 Coolant provision

Fill in coolant. Use a water-soluble emulsion not being harmful to the environment which you can
buy in specialized trades. Filling quantity „operating material “on page 19

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 4 Operation
4.1 Safety
The lathe operates safely only under following conditions:
• The lathe is in proper working order.
• The lathe is used as prescribed.
• The operating manual is followed.
All safety devices are being installed and activated.
Any malfunctions should be eliminated immediately. Stop the lathe immediately in the event
of any malfunction during operation and make sure it cannot be started up accidentally or
without authorization.
Notify the person responsible immediately of any modification.
„Safety during operation“ on page 16

4.2 Control and indicating elements

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4.3 Overview of the control elements

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4.4 Overview of the MOP elements

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29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 46
F1 – JOY STICK AND MOP SELECTION

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4.4.1 Over view of indicating elements

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4.5 Over view of indicating elements

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4.6 Over view of foot pedal assembly & Limit switch

4.7 Over view of chuck guard door

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4.8 Control elements

4.9 Speed adjustment

ATTENTION!

Select the gear change lever for

Varying speed
Switch ON gear change when
Gear changing

4.9.1 Turning direction

The lathe is switched on and off with spindle CW &
Spindle Stop buttons in MOP. The lathe only runs with
the lathe chuck protection closed.
«Turn the control lever down if you want the turning
direction to be anti-clockwise.
«Turn the control lever up if you want the turning
direction to be clockwise.

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 ATTENTION!
Wait until the lathe has come to a complete halt before inverting the turning direction using
the control lever. Use the spindle break to slow down the lathe more quickly.
Changing the turning direction during operation may cause damage to components.

4.10 Feed
The selector levers are used to set the feed or the
pitch required for the thread-cutting.

ATTENTION!
Only change the position of the button when the
machine is in standstill.
If required, use the rapid break to facilitate the
engaging of the lever.

4.10.1 Rate of feed

There are rates of feed in the range from 0,05 up to
0.732 mm per spindle rotation at disposal. Use the
table on the lathe to adjust the rate of feed.
„Adjust feed“ on page 38

4.10.2 Feed direction

The selector lever is used to change the feed
direction.
«Turn the selector lever up and down according to the
symbols for production of longitudinal feed in direction
of the spindle head or for production of a right-hand
thread.

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4.11 Quick change tool holder
Clamp the turning tool into the quick change tool
holder.
The tool must be clamped firmly and with the least
possible overhang in order to absorb well and reliably
the cutting force generated during the chip formation.

Tool height
For the facing process, the cutting edge of the tool must be exactly aligned with the height of the
lathe centre to obtain a shoulder-free face. The facing process is a turning operation in which the
turning tool feeds perpendicular to the axis of rotation of the work piece in order to produce a flat
surface. The different methods are transversal facing, transversal slicing and longitudinal facing.

ATTENTION!
The tool must be clamped with its axis
perpendicular to the axis of the work
piece. If it is clamped at an angle, the
tool may be sucked into the work piece

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 Turning tool forms

4.12 Switching the lathe on

4.12.1 Main switch

«Turn the main switch on.

The control lamp for operation must be on.

«Check that the EMERGENCY-STOP button is not pressed or

unclamped. Turn the ERGENCY-Stop button to the right in order to
unclamp it.
«Close the lathe chuck protection.
„Malfunction“ on page 123

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4.13 Head spindle seat

CAUTION! Clamp bolt

Regularly check the closed status of the clamp bolt.

INFORMATION

Mark each work piece holder for instance by

a nick in order to facilitate the recover of the
precision of the concentric run and the axial
run out deviation.

Fasten work piece holder

«Fasten the work piece holder by turning the clamp hold clockwise.
The right clamp position is achieved when the reference marks at the clamp holder are between
the two marks at the lead spindle seat.

Adjusting the Camlock bolts to the work piece

holder

Detach the safety screw.

«Turn the Camlock bolt by one complete revo-
lution in or out, according to the correction
necessary.
«Mount the safety screw

INFORMATION
The reference mark on each Camlock bolt
serves as orientation for the correct adjust-
ment.

4.13.1 Lathe chuck

The work pieces must be clamped firmly and securely onto the lathe before they are machined.
The clamp should be tight enough to ensure that the work piece is moved correctly, but not so
tight that it is damaged or deformed.

WARNING!
Do not clamp any work pieces that exceed the permitted chucking capacity of the lathe
chuck. The clamping force of the chuck is too low if its capacity is being exceeded. The
jaws might be getting loose.

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4.14 Mounting work piece holder

Centre
Clean the taper bore of the head spindle holding
fixture.
Clean the Morse taper and the taper of the centre.
Press the centre with the Morse taper into the taper
bore of the head spindle holding fixture.

Face plate
Check that the seating at the head spindle holding fixtures and on the tool holder to be fitted
are clean and that the supporting surfaces are not damaged.
Check that all clamping bolts in the head spindle holding fixture are being opened.
Mount the face plate to the head spindle seat.
Fix the clamp bolt as described under

Four jaw chuck

Check that the seating at the head spindle holding fixture and at the flange for the four jaw
chuck to be fitted are clean and that the supporting surfaces are not damaged.
Check that all clamping bolts in the head spindle holding fixture are opened
Mount the flange to the head spindle seat.
Fix the clamp bolt as described under

INFORMATION
The centering step of the four jaw chuck to the hub flange was not finished because
of the precision of concentric run. The hub flange must be adjusted to the four chuck
flange.
«Adjust the centering step at the hub flange in axial run-out deviation and concentric run to the
four jaw chuck.

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4.15 Mounting of rests
4.15.1 Follow and steady rests
Use follow or steady rests to support long turned parts if the shear forces of the turning tool
would bend the turning parts.

4.15.2 Automatic cut-off for the longitudinal feed

The lathe is equipped with an automatic cut-off for
the longitudinal feed.
Position the respective cam to the required cut-off
position.
Before starting the operation, check the actual cam
position by switching on the automatic longitudinal feed
without machining a work piece.

ATTENTION!
Adjustable cam Acting lever
Never rely on adjusted cams. Before starting the
operation, check the actual cut-off position.
Follow the operating instructions of the lathe.
„Safety during operation“ on page 12

4.16 Tailstock
The tailstock sleeve is used to hold the tools (bits,
centers, etc.)
Clamp the required tool in the tailstock sleeve.
Use the scale on the sleeve to re-adjust and
/ or adjust the tool.
Clamp the sleeve with the clamping lever.
Use the hand wheel to move the sleeve back and forth.
The sleeve of the tailstock can be used to introduce
a drill chuck for holding bits and counter- sinks.

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4.16.1 Cross-adjustment of the tailstock

The c r o s s adjustment of the tailstock is used for

turning long, thin bodies.
Loosen the adjusting screws in the front and in the rear
of the tailstock.
 By alternately loosening and tightening the two (front
and rear) adjusting screws, the tailstock is moved out of
the central position. The desired cross-adjustment can
be read off the scale.
Re tightens the adjusting screws of the tailstock.

Cross adjustment
INFORMATION
The tailstock may be cross-adjusted to each direction by approximately + -
15mm. Example:
A 300mm long shaft is to be taper-turned between the centers with an angle of 1°.
Cross-adjustment of the tailstock = 300mm x Tan 1°. The tailstock must be cross-adjusted by
approximately 5,236mm.

CAUTION

Check clamping of the tailstock and the sleeve,

respectively for the turning jobs between the
centers! Screw

Tighten the securing screw at the end of the lathe

bed in order to prevent the tail- stock from
unintentional drawing-out of the lathe bed.

Loosen the two clamping screws in the front and in the rear of the top slide.

Swivel the top slide.

Clamp the top slide again.

4.16.2 Coolant
Friction during the cutting process causes high temperatures at the cutting edges of the tool.
The tool should therefore be cooled during the cutting process. Cooling the tool with a
suitable cooling lubricant ensures better working results and a longer edge life of the cutting
tool.

INFORMATION
Use a water-soluble and non pollutant emulsion as a cooling agent. This can be obtained from
Authorized distributors.
Make sure that the cooling agent is properly retrieved.
Respect the environment when disposing of any lubricants
and cooling agents. Follow the manufacturer’s disposal
instructions.

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5 Cutting speeds
5.1 Choosing the right cutting speed
Given the many variables involved, it is impossible to give a universally "right" cutting speed. Tables
offering standard cutting speeds should be treated with great circumspection, as they are only valid
for very special cases. The recommended standard values are those laid down in the papers of
the German Committee on Economic Fabrication (AWF) without cooling (no optimum values). The
standard value tables given by the manufacturers of the cutting material should also be
evaluated.

ϑc60 is the cutting speed for a tool life of 60 min., whereas ϑc240 is the cutting speed for a tool life
of 240 min. Choose ϑc60 for ordinary, easily replaceable cutting tools, ϑc240 for ordinary tool sets
with mutual dependence, ϑc480 for complicated tool sets which require more time to exchange
due to mutual dependency and the precision of the cutting edges. The same considerations apply
to maintenance of the tools. In the case of transfer lines, even higher tool lives may be preferred.
As a general rule, higher cutting speeds save time and lower cutting speeds save costs.

5.2 Influences on the cutting speed

ϑc = cutting speed in [m/min]
τ = tool life in [min]
The tool life τ is the length of time in minutes during which the cutting edge keeps cutting until the
wire edge needs to be replaced. It is of great economic importance. With the same material, the
variable τ is indirectly proportional to ϑc, e.g. only a few minutes with ϑc = 2000 m/min.
Different materials require different ϑc values for the same τ . Any considerations of this kind
Assume that all other cutting conditions remain the same (materials, tools and settings). If any of
these conditions changes, the ϑc value will have to be changed to get the same τ . For this reason,
only cutting speed tables which provide for all possible cutting conditions are of any use.

5.3 Example for the determination of the required rotation speed on your lathe
The necessary rotation speed depends on the diameter of the work piece , of the material to be
machined, of the lathe tool as well as of the attitude of the lathe tool (cutting material) to the work
piece .
Material to be machined: St37
Cutting material (lathe tool): Cemented carbide
Adjusting angle [kr] of cutting tool to work piece: 90°
Selected feed [f]: approx. 0.16mm per round
Required value of the cutting speed [ϑc] according to table: 180 meter per minute
Diameter [d] of your work piece : 60mm = 0.06m [meter]

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5.4 Cutting speed table
Tensile
strength
Feed f in mm/rev and tool angle kr 1) 2)
Material
Rm in Cutting 0.063 0.1 0.16 0.25 0.4 0.63 1 1.6 2.5
N material 3)
mm2 45° 60° 90° 45° 60° 90° 45° 60° 45° 90° 45° 60° 45° 60° 90° 45° 60° 90° 45° 60° 90° 45° 60° 90° 45° 60° 90°

St 34; St 37; C22; SS 50 40 34.5 45 35.5 28 35.5 28 22.4 28 22.4 18 25 20 16 20 16 12.5 16 12.5 10
St 42

-
up to 500 P 10 250 236 224 224 212 200 200 190 180 180 170 160 162 150 140 140 132 125 125 118 112 112 106 100
SS 45 35.5 28 35.5 28 22.4 28 22.4 18 25 20 16 20 16 12.5 16 12.5 10 12.5 10 8
St 50; C 35 500...600
P 10 224 212 200 200 180 170 160 160 150 140 140 132 125 125 118 112 112 106 100 100 95 90
SS 35.5 28 22.4 28 22.4 18 25 20 16 20 16 12.5 16 12.5 10 12.5 10 8 10 8 6.3
St 60; C45 600...700
P 10 212 200 190 190 180 170 170 160 150 150 140 132 132 125 118 118 112 106 106 100 95
SS 28 22.4 18 25 20 16 12.5 16 12.5 16 12.5 10 12.5 10 8 10 8 6.3 8 6.3 5
St 70; C60 700...850
P 10 180 170 160 160 150 140 140 132 125 125 118 112 106 100 95 95 90 85 85 80 75
SS 25 20 16 20 16 12.5 16 12.5 10 12.5 10 8 11 9 7 9 7 5.6 7.5 6 4.5
Mn-; 700...850
P 10 180 170 160 160 150 140 140 132 125 125 118 112 106 100 95 95 90 85 85 80 75
CrNi-,
SS 20 16 12.5 16 12.5 10 12.5 10 8 10 8 6.3 8 6.3 5 7.1 5.6 4.5 5.6 4.5 3.6
CrMo- 850...1000
P 10 140 132 125 125 118 112 100 95 90 90 85 80 71 67 63 63 60 56 56 53 50
& other
SS 14 11 9 11 9 7 9 7 5.6 7 5.6 4.5 5.6 4.5 3.6 4.5 3.6 2.8 3.6 2.8 2.2
alloyed steels 1000...1400
P 10 80 75 71 71 67 63 63 60 56 56 53 50 50 47.5 45 45 42.5 40 33.5 33.5 31.5
Stainless steel 600...700 P 10 80 75 71 71 67 63 56 53 50 50 47.5 45 45 42.5 40 33.5 33.5 31.5 31.5 30 28
SS 9 7 5.6 5.6 4.5 3.6 4 3.2 2.5
Tool steel 1500...1800
P 10 45 42.5 40 40 37.5 35.5 35.5 33.5 31.5 28 26.5 25 25 23.4 22 22 21 20 18 17 16
Mn - high-carbon
P 10 33.5 33.5 31.5 31.5 30 28 28 26.5 25 22 21 20 20 19 18 18 17 16
steel
SS 45 35.5 28 35.5 28 22 31.5 25 20 25 20 16 20 16 12.5 16 12.5 10 12.5 10 8
GS-45 300...500
P 10 150 140 132 118 112 106 106 100 95 95 90 85 85 80 75 75 71 67 67 63 60
SS 28 22 18 25 20 16 20 16 12.5 16 12.5 10 12.5 10 8 11 9 7 9 7 5.6
GS-52 500...700
P 10 106 100 95 95 90 85 85 80 75 75 71 67 67 63 60 60 56 53 53 50 47.5
SS 45 40 31.5 31.5 28 22 22 20 16 18 16 12.5 12.5 11 9 11 10 8 9 8 6.3
GS-15 HB...2000
K20 125 118 112 112 106 106 100 95 95 90 85 85 80 75 75 71 67 67 63 60
HB SS 28 25 20 20 18 14 14 12.5 10 11 10 8 9 8 6.3 7.5 6.7 5.3 6 5.3 4.25
GS-25
2000...2500 K10 95 90 85 85 80 75 75 71 67 67 63 60 60 56 53 53 50 47.5 47.5 45 42.5 42.5 40 37.5
GTS-35 SS 37.5 33.5 33.5 28 26.5 25 22 21 20 18 17 16 12.5 12 11 11 10 10 9 8.5 8
GTW-40 K10/P10 95 90 85 85 80 75 75 71 67 67 63 60 60 56 53 53 50 47.5 47.5 45 42.5 42.5 40 37.5
Chilled casting RC420..570 K10 19 18 17 17 16 15 15 14 13.2 13.2 12.5 11.8 11.8 11.2 10.6 10.6 10 9.5 9 8.5 8 8 7.5 7.1
Cast bronze SS 53 50 47.5 47.5 45 42.5 42.5 40 37.5 37.5 35.5 33.5 31.5 30 28 28 26.5 25 25 23.6 22.4
DIN 1705 K 20 315 300 280 280 265 250 250 236 224 224 212 200 200 190 180 180 170 160 160 150 140 140 132 125
Red bronze SS 75 71 67 63 60 56 50 47.5 45 40 37.5 35.5 31.5 30 28 28 26.5 25 25 23.6 22.4
DIN 1705 K 20 425 400 375 400 375 355 355 335 315 335 315 300 300 280 265 265 250 236 250 236 224 236 224 212
Brass HB SS 112 106 100 90 85 80 67 63 60 50 47.5 45 37.5 33.5 33.5 26.5 25 23.6
DIN 1709 800...1200 K 20 500 475 450 475 450 425 450 425 400 400 375 355 355 335 315 335 315 300 300 280 265 280 265 250
Cast aluminium SS 125 118 112 100 95 85 75 71 67 56 53 50 42.5 40 37.5 31.5 30 28 25 23.6 22.4
300...420
DIN 1725 K 20 250 236 224 224 212 200 200 190 180 180 170 160 160 150 140 140 132 125 125 118 112 118 112 106 100 95 90
Mg alloy SS 850 800 750 800 750 710 750 710 670 670 630 600 630 600 560 600 560 530 600 560 530 560 530 500 530 500 475
DIN 1729 K 20 1600 1500 1400 1320 1250 1250 1180 1120 1120 1120 1060 1000 1000 950 900 900 850 800 800 750 710 710 670 630 630 600 560

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6 Maintenance
In this chapter you will find important information about
• inspection
• maintenance
• repair
of the lathe.
The diagram below shows which tasks fall under these categories

MAINTANANCE

Inspection Maintenance Repair

Measuring Rough Cleaning Mending

Testing Fine Cleaning Replacing

Conserving Adjusting

Lubricating

Completing

Replacing

Re adjusting

ATTENTION
Properly performed regular maintenance is an essential prerequisite for
• safe operation,
• faulty-free operation,
• long service life of the lathe
• The quality of the products to manufacture.
Installations and equipment from other manufacturers must also be in optimum condition.

ENVIRONMENTAL PROTECTION
During work on the spindle head and on the apron, please make sure that
• Collector vessels are used with sufficient capacity for the amount of liquid to be
collected.
• Liquid and oils should not be spilt on the ground.
Clean-up any spilt liquid or oils immediately, using proper oil-absorption methods and dispose of
them in accordance with current legal requirements on the environment.

Cleaning-up spillages
Do not re-introduce liquids split outside the system during repair or as a
result of leakage from the reserve tank: collect them in a collecting
container to be disposed of.

Disposal

Never dump oil or other pollutant substances in water inlets, rivers or channels.

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6.1 Safety

WARNING
The consequences of incorrect maintenance and repair work may include:
• Very serious injury to personnel working on the lathe,
• Damage to the lathe.
Only qualified staff should carry out maintenance and repair work on the lathe.

6.1.1 Preparation
WARNING
Only carry out work on the lathe, when if it has been switched off using the main switch
and secured by a padlock to prevent the lathe from being turned on again.
„Switching-off and securing the lathe “on page 13
Attach a warning label.

6.1.2 Restarting
Run a safety check before restarting the lathe.
„Safety check “on page 13

WARNING
Before connecting the lathe, you must check that there s no danger for persons and that the
lathe is not damaged.

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6.2 Inspection and maintenance
The type and extent of wear depends to a large scale on individual usage
and service conditions. For this reason, all the intervals are only valid for the
authorized conditions.

Interval Where? What? How?

Lathe

„Safety check“ on page 14

after each maintenance or repair operation

Lubricate all sideways.

Slightly lubricate the change gears with lithium-based grease.
Lathe

lubricate change gear wheel position for metric threads and threads
Start of work,

based on the inch system

Camlock clamp bolt

control fastening „Fasten work piece holder“ on page 39

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Interval Where? What? How?

Excessive clearance in the slide ways can be reduced by re-

adjusting the tapered gibs.
«Turn the take-up screw . The tapered gib is moved to the
rear and reduces the clearance of the corresponding slide
way.

take-up screw
lathe carriage
slideways
required
as

re-adjust

take-up screw
cross slide

take-up screw
chariot

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Interval Where? What? How?

«Check the oil level in the inspection glass

of the feed gear,
of the apron,
of the headstock.
«It must at least reach the centre respectively the upper mark-
ing of the inspection glass operating material“ on page 19.

apron inspection glass

after each maintenance or repair operation

feed gear / apron / headstock

start of work,

visual inspection

headstock inspection glass

feed gear inspection glass

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Interval Where? What? How?

Use an adequate collector container with sufficient capacity

for the oil change.
Unscrew the bolt of the outlet.
Unscrew the bolt of the charging hole.
Close the outlet when no more oil is running off.
Refill up to the reference mark in the centre of the inspection
glass using a suitable funnel in the filling hole.
„operating material“ on page 19

Apron oil hole

Apron

Oil change
First after 200 hours in service, then once a year

Apron oil drain

,

Oil change
Feed gear

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Interval Where? What? How?
First after 200 hours in service,
then once a year ,

Oil change

Tighten the belt set as required.

«If necessary, exchange the complete set of belts only.
«Use the adjusting screws to tighten the belts.
«Tighten the adjusting screws in a way that one single belt
may be squeezed approximately 5mm.
Head stock

V-belt
Control belt tighten

Belt tensioning pulley

Carriage
Weekly

Actuate

INFORMATION!
The pump is permanently being provided with the oil of the apron.
Therefore, check the oil level of the apron after each use.
(„oil-sight glasses“

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Interval Where? What? How?

Lubricate respectively fill-in all lubricating nipples with machinery

oil.

Lubrication nipple on screw rod

Lubrication nipple on
cross slide

Lubrication
Tail stock , chariot , cross slide , screw rod
Weekly

Lubrication nipple on
chariot

Lubrication nipple on
Tailstock

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6.3 Repair

For any repair work, request the assistance of an employee of Pinacho technical service or send us
the lathe.
If the repairs are carried out by qualified technical staff, they must follow the indications given in this
manual.
Pinacho does not take responsibility nor does it guarantee against damage and operating
malfunctions resulting from failure to observe this operating manual.
For repairs only use
• faultless and suitable tools,
• original parts or parts from series expressly authorized by Pinacho

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 7 Spare Parts
7.1 Drawing spare parts for Headstock controller 1

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7.2 Drawing spare parts for Headstock controller 2

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7.3 Drawing spare parts for Headstock controller 3

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7.4 Spare parts list – Head stock control

HEAD STOCK CONTROL

SI NO PART NO DESCRIPTION QTY
1 BOLT-AB-0036 ALLEN BOLT M10 X 95 MM LEN DIN 912 3
2 02-01-21030 HANDLE - HEAD STOCK CONTROL SC 200,250,325 3
3 SB-SS-8.0 STEEL BALL SS DIA 8.0 MM 1
4 BO-SPR-0117 SPRING 8 X 40 X 1.6 1
5 12-01-32535 CONTROL 1 SC 325 1
6 08-01-45020 CONTROL SHAFT 1 SC 325 1
7 CRPL-EC-0002 EXTERNAL CIRCLIP A20X1.2 DIN 471 3
8 08-01-45002 CONTROL BUSH 1 SC 325 1
9 ORI-0103 O-RING ID 40 X OD 45 X 2.5 3
10 BOLT-AB-0233 ALLEN BOLT M6 X 16 21
11 08-01-45033 LOCK PLATE SPACER 40.6 6
12 08-01-45032 LOCK PLATE SPACER 48 3
13 BO-00383 O-RING OD 20 MM X ID 15 MM X THK 2.5 MM 3
14 08-01-65001 SOLID PIN ɸ 5 X 20 MM 1
15 08-01-35110 FORK WASHER SC 200,250,325 3
16 08-01-45526 FORK SPACER SC 200, 250, 325 3
17 08-01-20001 CONNECTING PLATE -1 SC 325 1
18 08-01-45018 FORK BUSH SMALL SC 200,250, 325 3
19 08-01-20007 FORK -1 SC 325 1
20 08-01-45017 CONTROL 2 & 3 SC 325 2
21 BO-SPR-0105 SPRING 6 X 32 X 1.2 4
22 SB-SS-6.35 STEEL BALL DIA 6:35 4
23 08-01-45003 CONTROL BUSH 2 SC 325 1
24 DWL-SP-0058 SPLIT PIN 8 X 40 1
25 08-01-20004 FORK 3 SC 325 1
26 08-01-45004 CONTROL BUSH 3 SC 325 1
27 08-01-20005 FORK 2 SC 325 1
28 08-01-20002 CONNECTING PLATE -2 SC 325 1
29 08-01-20003 CONNECTING PLATE 3 SC 325 1
30 SCR-AS-0013 ALLEN CSK SCREW M6 X 16 MM 3

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7.5 Drawing spare parts for Headstock Grooved shaft

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7.6 Drawing spare parts for Headstock Input shaft

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7.7 Drawing spare parts for Headstock Output Shaft

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7.8 Drawing spare parts for Headstock Feed reverse

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7.9 Drawing spare parts for Headstock Step spline Shaft

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 78

7.10 Spare parts list – Head stock

HEAD STOCK - 155 BORE SHAFT &PINION

SL.NO PART NO DESCRIPTION QTY
1 SCR-AS-0041 ALLEN SCREW CSK M10 X 35 5
2 09-01-00052 HEAD STOCK PULLEY SC,SE 325 1
3 08-01-48545 INPUT SHAFT SLEEVE BUSH SC,SE 325 1
4 BRG-BB-0061 BALL BEARING SKF 6012 ZZ / C3 1
5 OIS-0063 OIL SEAL 72X 85 X 10 1
6 BRG-BB-0096 RADIAL BALL BEARING SKF 6011 ZZ / C3 1
7 09-01-00006 INPUT SHAFT SC,SE 325 1
8 KEY-0048 KEY SIZE: 7 X 12 X 27 1
9 CRLP-EC-0009 EXTERNAL CIRCLIP 48 X 1.75 DIN 471 1
10 09-01-00003 INPUT SHAFT GEAR SC,SE 325 1
11 BRG-BB-0098 DEEP GROOVE BALL BEARING 6806 ZZ 1
12 01-01-00555 INPUT SHAFT COVER 2 SC,SE 325 1
13 SCR-AS-0013 ALLEN CSK SCREW M6 X 20 L 18
14 SCR-GS-0046 GRUB SCREW FLAT M6 X 12 L -ISO 4029 3
15 BOLT-AB-0225 ALLEN BOLT M6 X 12 MM LEN DIN 912 3
16 08-01-45011 GROOVED SHAFT COVER - 1 SC 325 1
17 ORI-0115 O-RING 55 X 50 X 2.5 1
18 BRG-NB-0006 NEEDLE ROLLER BEARING HK 2516 DIN 618 2
19 08-01-45010 GROOVED SHAFT FEED SC 325 1
20 01-01-01065 HEAD STOCK FEED GEAR - 1 1
21 08-01-20018 BRUSHED BUSHING 1
22 01-01-01066 HEAD STOCK FEED GEAR - 2 1
23 01-01-01057 HEAD STOCK FEED GEAR - 3 1
24 ORI-0155 O-RING 90 X 95 X 2.5 MM 1
25 CRLP-EC-0043 EXTERNAL CIRCLIP A25 X 1.2 DIN 471 6
26 08-01-20095 HEAD STOCK FEED GEAR - 4 1
27 08-01-20049 HEAD STOCK FEED GEAR - 5 1
28 BRG-NB-0031 NEEDLE ROLLER BEARING NO HK 1712 1
29 08-01-45007 FEED SHAFT COVER 1
30 08-01-45075 END PLATE-2 SC 325 1
31 08-01-40117 INPUT SHAFT LOCK NUT SC ,SE325 1
32 ORI-0006 O-RING 30 X 25 X 2.5 3
33 ORI-0123 O-RING 42 X 37 X 2.5 2

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 34 09-01-01036 SUPPORTING BUSH BEARING GUIDE 325 1
35 CRPL-EC-0058 EXTERNAL CIRCLIP 55 X 2 1
36 09-01-00007 SPLINE SHAFT GEAR2 SC325 1
37 SCR-GS-0305 GRUB SCREW M8 X 20 1
38 BRG-BB-0015 RADIAL BALL BEARING SKF 6004 ZZ P4 2
39 01-01-00018 SPLINE SHAFT TRIPLE GEAR - 47T 1
40 09-01-00005 SPLINE SHAFT TRIPLE GEAR - 25T 1
41 KEY-0049 KEY SIZE: 7 X 8 X 45 1
42 09-01-01022 SPLINE SHAFT SC325 1
43 08-02-20802 STEP PLAIN SHAFT BACK COVER 1
44 08-02-20801 STEP PLAIN SHAFT FRONT COVER 1
45 08-01-45076 END PLATE - 4 SC 325 1
46 08-01-45012 FEED REVERSE SHAFT SC 325 1
47 11-01-20049 PINION INVERSOR SC 325 1
48 BRG-NB-0007 NEEDLE BEARING HK 2520 DIN 618 1
49 08-01-35110 FORK WASHER SC 200,250,325 1
50 08-01-45001 HEAD STOCK SC 325 1
51 08-01-45029 PINION SC 325 1
52 BRG-NB-0058 NEEDLE ROLLER BEARING HK1210 3
53 08-01-45100 SPACER 325 1
54 08-01-45072 PINION INNER GEAR- 14T SC 325 1
55 08-01-45006 OUTPUT SHAFT COVER 1
56 08-01-45074 END PLATE-1 SC 325 1
57 BRG-NB-0033 NEEDLE BEARING NO. HK 2012 1
58 08-01-20052 FEED PINION 1
59 KEY-0005 KEY 8 X 7 X 30 MM DIN 6885 1
60 01-01-01051 HEAD STOCK FEED GEAR SC200,250,325 1
61 08-01-20008 SPLINE BUSH SC 325 1
62 01-01-01050 FEED PINION SC200,250,325 1
63 WSH-SW-0007 PLATE WASHER M10 1
64 BO-SPC-0004 SPACER AS 2542 2
65 01-01-01049 DOUBLE GEAR FEEDS SC200,250,325 1
66 08-01-45031 SPLINE SHAFT SC 325 1
67 ORI-0122 O-RING ID 75 X OD 80 X 2.5 1
68 08-01-45760 OUTPUT SHAFT FLANGE SC 325 1
69 BOLT-AB-0282 ALLEN BOLT M8 X 40 MM LEN DIN 912 3
70 BRG-BB-0071 RADIAL BALL BEARING SKF 6205 ZZ 2

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 71 CRLP-IC-0038 CIRCLIP IC -52 X 1.75 B 3
72 OIS-0033 OIL SEAL 25X52X7 1
73 WSH-SW-0008 M10 SPRING WASHER 1
74 08-01-45036 BELT TENSIONER PLATE 1
75 WSH-PL-0023 PLAIN WASHER M8 2
76 BOLT-AB-0269 ALLEN BOLT M8 X 16 2
77 08-03-01087 PULLEY 28-5M SC 200,250,325 1
78 08-01-55039 PULLEY SHEET GUARD SC 200,250,325 1
79 08-03-00086 STOP BUSH SC 200,250,325 1
80 08-03-01084 TIGHTENNING ROLLER SC 200,250,325 1
81 BRG-BB-0083 RADIAL BALL BEARING SKF 6202 2
82 CRLP-IC-0001 CIRCLIP IC -35 X 1.5 1
83 08-03-00185 BUSH FOR TIGHTENING ROLLER 1
84 SCR-AS-0020 ALLEN CSK M8 X 16 L 1
85 09-01-01037 STEP PLAIN BUSH SC 325 1
86 BOLT-AB-0025 ALLEN BOLT M10 X 40MM DIN 912 1
87 08-01-27018 FLANGE SC,SE 325 & SC,SE325-155 1
88 SCR-AS-0003 ALLEN CSK M6 X 20 MM L 3

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7.11 Drawing spare parts - Quadrant plate and Motor assembly - MM - Normal

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 82

7.12 Spare parts list - Quadrant plate and Motor assembly - MM - Normal

QUADRANT PLATE AND MOTOR ASSEMBLY - MM

SI.NO PART NO DESCRIPTION QTY
1 20-01-00118 OIL LEVEL EXTENSIOR SC 200,250,325 1
2 12-05-40633 MOTOR MOUNTING PLATE-1 SC,SE 325 1
3 12-05-40634 MOTOR MOUNTING PLATE-2 SC,SE 325 1
4 15-01-30062 SENSOR CLAMP SC 250 1
TIMING PULLEY 51 TEETH SPACER SC
5 08-01-35515 2
200,250,325
9 08-03-00187 STUD 01 SC200 1
10 08-02-00155 NORTON SPACER 1
11 08-02-31022 SM PLATE FOR NORTON 1
12 BOLT-AB-0277 ALLEN BOLT M8 X 25 3
13 WSH-SW-0007 SPRING WASHER M8 2
14 BOLT-AB-0274 ALLEN BOLT M8 X 20 5
15 BRG-BB-0083 RADIAL BALL BEARING SKF 6202 2
16 BRG-BB-0002 BALL BEARING SKF 6004 2
SPACER INTERMEDIATE PULLEY SC
17 08-03-20082 1
200,250,325
18 08-01-35763 AXIAL PULLEY BUSH SC 200,250,325 1
19 20-01-00119 OIL DRAIN ADAPTOR BUSH SC 200,250,325 2
20 BO-00199 TIMING BELT HTD 525-5M-25 1
21 08-03-01084 TIGHTENING ROLLER 1
22 08-03-00188 MATING STUD 01 1
23 SCR-AS-0010 CSK SCREW M8 X 25 4
24 BO-00069 TIMER BELT 810-5M-25 1
25 08-03-21089 TIMER PULLEY 80-5M-25 1
26 15-01-20830 TIMING PULLEY SPACER 2
27 WSH-SW-0016 SPRING LOCK WASHER M8 3
28 BOLT-AB-0026 ALLEN BOLT M10 X 45 1
29 08-03-01080 INTERMEDIATE PULLEY 51-5M50 SC 200,250,325 1
30 CRLP-IC-0002 INTERNAL CIRCLIP 42 X 1.75 DIN 472 1
31 BOLT-AB-0065 ALLEN BOLT M12 X 65 DIN 912 1
32 BO-00052 POLY V BELT 900 8PK 2
33 01-08-21585 325 VS MOTOR PULLEY SC 325 1

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 34 BOLT-HB-0044 HEX BOLT M10 X 70 2
35 BOLT-AB-0031 HEX BOLT M10 X 35 4
36 WSH-PW-0008 PLATE WASHER M10 5
3PH/10HP/7.5 KW/1440 RPM/FOOT MOUNTING
37 EL09-0092 1
MOTOR/415V
38 SCR-AS-0002 ALLEN SCREW CSK M6 X 16 2
39 15-01-20068 HEAD STOCK OIL COVER ASSLY SC,SE 325 1
40 15-01-20071 CLOSER HEADSTOCK SC, SE 325 1
41 WSH-SW-0008 SPRING WASHER M10 5
42 BOLT-AB-0316 ALLEN BOLT M5 X 8 8
43 BOLT-HB-0035 HEX BOLT M12 X 35 DIN 933 4
44 WSH-SW-0009 SPRING WASHER M12 4
45 WSH-PW-0008 PLATE WASHER M12 4
46 CRLP-IC-0036 INTERNAL CIRCLIP I35 1
47 08-03-20095 INTERMEDIATE PULLEY SPACER 1
48 08-03-21090 SPACER BUSH FOR TIMER PULLEY SC 325 1

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7.13 Drawing spare parts - Quadrant plate and Motor assembly - TPI - Normal

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7.14 Spare parts - Quadrant plate and Motor assembly - TPI - Normal

QUADRANT PLATE AND MOTOR ASSEMBLY - TPI

SI.NO PART NO DESCRIPTION QTY
1 20-01-00118 OIL LEVEL EXTENSIOR SC 200,250,325 1
2 12-05-40633 MOTOR MOUNTING PLATE-1 SC,SE 325 1
3 12-05-40634 MOTOR MOUNTING PLATE-2 SC,SE 325 1
4 15-01-30062 SENSOR CLAMP SC 250 1
TIMING PULLEY 51 TEETH SPACER SC
5 08-01-35515 2
200,250,325
9 08-03-00187 STUD 01 SC200 1
10 08-02-00155 NORTON SPACER 1
11 08-02-31022 SM PLATE FOR NORTON 1
12 BOLT-AB-0277 ALLEN BOLT M8 X 25 3
13 WSH-SW-0007 SPRING WASHER M8 2
14 BOLT-AB-0274 ALLEN BOLT M8 X 20 5
15 BRG-BB-0083 RADIAL BALL BEARING SKF 6202 2
16 BRG-BB-0002 BALL BEARING SKF 6004 2
SPACER INTERMEDIATE PULLEY SC
17 08-03-20082 1
200,250,325
18 08-01-35763 AXIAL PULLEY BUSH SC 200,250,325 1
19 20-01-00119 OIL DRAIN ADAPTOR BUSH SC 200,250,325 2
20 BO-00199 TIMING BELT HTD 525-5M-25 1
21 08-03-01084 TIGHTENING ROLLER 1
22 08-03-00188 MATING STUD 01 1
23 SCR-AS-0010 CSK SCREW M8 X 25 4
24 BO-00069 TIMER BELT 810-5M-25 1
25 08-03-21089 TIMER PULLEY 80-5M-25 1
26 15-01-20830 TIMING PULLEY SPACER 2
27 WSH-SW-0016 SPRING LOCK WASHER M8 3
28 BOLT-AB-0026 ALLEN BOLT M10 X 45 1
INTERMEDIATE PULLEY-1,TPI-51-5M25 SC
29 08-03-01081 1
200,250,325
INTERMEDIATE PULLEY-2,TPI-50-5M25 SC
30 08-03-01082 1
200,250,325
31 BOLT-AB-0065 ALLEN BOLT M12 X 65 DIN 912 1

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 32 BO-00185 POLY V BELT 900 8PK 2
33 01-08-21585 325 VS MOTOR PULLEY SC 325 1
34 BOLT-HB-0044 HEX BOLT M10 X 70 2
35 BOLT-AB-0031 HEX BOLT M10 X 35 4
36 WSH-PW-0008 PLATE WASHER M10 5
3PH/10HP/7.5 KW/1440 RPM/FOOT MOUNTING
37 EL09-0092 1
MOTOR/415V
38 SCR-AS-0002 ALLEN SCREW CSK M6 X 16 2
39 15-01-20068 HEAD STOCK OIL COVER ASSLY SC,SE 325 1
40 15-01-20071 CLOSER HEADSTOCK SC, SE 325 1
41 WSH-SW-0008 SPRING WASHER M10 5
42 BOLT-AB-0316 ALLEN BOLT M5 X 8 8
43 BOLT-HB-0035 HEX BOLT M12 X 35 DIN 933 4
44 WSH-SW-0009 SPRING WASHER M12 4
45 WSH-PW-0008 PLATE WASHER M12 4
46 CRLP-IC-0036 INTERNAL CIRCLIP I35 1
47 CRLP-IC-0002 INTERNAL CIRCLIP 42 X 1.75 DIN 472 1
48 BOLT-BA-0324 BUTTON ALLEN BLACKENED M5 X 8 DIN 912 24
49 08-03-21090 SPACER BUSH FOR TIMER PULLEY SC 325 1
50 08-03-20095 INTERMEDIATE PULLEY SPACER 1

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7.1 Drawing spare parts list Headstock spindle

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 88

7.2 Spare parts list – Head stock spindle

MAIN SPINDLE
SL.NO PART NO DESCRIPTION QTY
1 BO-01-01-00042 MAIN SPINDLE FIXED CENTER 1
2 BO-01-01-00130 REDUCING BUSH 1
3 01-01-30093 SPINDLE SC & SE 325 1
4 KEY-0043 KEY 5.5 X 12 X 67 1
5 KEY-0044 KEY 5.5 X 12 X 27 1
6 SCR-AS-0024 CSK SCREW M5 x 12 2
7 BOLT-AB-0408 ALLEN BOLT M16 X 12 1
8 BOLT-AB-0225 ALLEN BOLT M6 X 16 DIN 912 3
9 08-01-45024 FRONT COVER SC & SE 325 1
10 ORI-0056 O-RING 183X188X2.5 1
11 BRG-TR-0008 TAPPER ROLLER BEARING NO.32021 1
12 01-01-00121 SPINDLE SPACER - 1 SC & SE 325 1
13 09-01-00031 MAIN SPINDLE GEAR 1
14 09-01-00032 MAIN SPINDLE GEAR 1
15 08-01-20203 MAIN SPINDLE GEAR 1
16 08-01-45118 SPINDLE BUSH - 1 SC 325 1
17 SB-SS-6.35 STEEL BALL SS DIA 6.35 MM 2
18 SCR-GS-0046 GRUB SCREW M6 X 12 2
19 SCR-GS-0021 GRUB SCREW M8 X 12 4
20 08-01-45119 SPINDLE BUSH - 2 SC & SE 325 1
21 ORI-0018 O-RING 125 X 130 X 2.5 DIN 3770 1
22 BRG-TR-0009 TAPPER ROLLER BEARING NO.32020 1
23 08-01-45009 SPINDLE BALANCING SPACER 1
24 BOLT-AB-0221 ALLEN BOLT M6 X 10 DIN 912 2
25 ORI-0013 O-RING 117 X 122 X 2.5 DIN 3770 1
26 08-01-20127 LOCK NUT SC 325 1
27 01-01-45041 SPINDLE COVER PLATE SC 325 1
28 SCR-AS-0013 CSK SCREW M6 X 16 L 3

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7.3 Drawing spare parts list Headstock cam lock spindle

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 90

7.4 Spare parts list – Head stock cam lock spindle

HEADSTOCK CAMLOCK SPINDLE

SL.NO PART NO DESCRIPTION QTY
1 BO-01-01-00042 MAIN SPINDLE FIXED CENTER 1
2 BO-01-01-00130 REDUCING BUSH 1
3 01-01-00193 CAM LOCK SPINDLE SC 325 1
4 KEY-0043 KEY 5.5 X 12 X 67 1
5 KEY-0044 KEY 5.5 X 12 X 27 1
6 SCR-AS-0024 CSK SCREW M5 x 12 2
7 SCR-GS-0035 GRUB SCREW M12 X 20 ISO 4029 3
8 SCR-GS-0006 GRUB SCREW M12 X 25 ISO 4029 6
9 08-01-45024 CAM LOCK FRONT COVER SC 325 1
10 BOLT-AB-0225 ALLEN BOLT M6 X 16 DIN 912 3
11 ORI-0056 O-RING 183X188X2.5 1
12 BRG-TR-0008 TAPPER ROLLER BEARING NO.32021 1
13 01-01-00121 SPINDLE SPACER - 1 1
14 09-01-00031 MAIN SPINDLE GEAR 1
15 09-01-00032 MAIN SPINDLE GEAR 1
16 08-01-20203 MAIN SPINDLE GEAR 1
17 08-01-45118 SPINDLE BUSH-1 SC,SE 325 1
18 SB-SS-6.35 STEEL BALL SS DIA 6.35 MM 2
19 SCR-GS- GRUB SCREW M6 X 12 2
20 SCR-GS-0021 GRUB SCREW M8 X 12 4
21 08-01-45119 SPINDLE BUSH - 2 SC,SE 325 1
22 ORI-0018 O-RING 125 X 130 X 2.5 DIN 3770 1
23 BRG-TR-0009 TAPPER ROLLER BEARING NO.32020 1
24 08-01-45009 SPINDLE NALANCING SPACER 1
25 BOLT-AB- ALLEN BOLT M6 X 10 2
26 ORI-0013 O-RING 117 X 122 X 2.5 DIN 3770 1
27 08-01-20127 LOCK NUT SC 325 1
28 01-01-45041 SPINDLE COVER PLATE 1
29 SCR-AS-0013 CSK SCREW M6 X 16 L 3
30 01-01-00096 CAM -8 6
31 BO-SPR-0083 SPRING 8 X 30 X 1.6 6
32 14-01-20504 STUD FOR CAM LOCK TYPE - 8 6

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7.5 Drawing spare parts for Headstock - 155 bore controller 1

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 92

7.6 Drawing spare parts for Headstock - 155 bore controller 2

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 93

7.7 Drawing spare parts for Headstock - 155 bore controller 3

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7.8 Spare parts list – Head stock - 155 bore control

HEAD STOCK - 155 BORE CONTROL

SI NO PART NO DESCRIPTION QTY
1 BOLT-AB-0036 ALLEN BOLT M10 X 95 MM LEN DIN 912 3
2 02-01-21030 HANDLE - HEAD STOCK CONTROL SC 200,250,325 3
3 SB-SS-8.0 STEEL BALL SS DIA 8.0 MM 1
4 BO-SPR-0117 SPRING 8 X 40 X 1.6 1
5 12-01-32535 CONTROL 1 SC 325 1
6 08-00-00052 CONTROL SHAFT 1 SC 325 - 105 1
7 CRPL-EC-0002 EXTERNAL CIRCLIP A20X1.2 DIN 471 3
8 08-01-45002 CONTROL BUSH 1 SC 325 1
9 ORI-0103 O-RING ID 40 X OD 45 X 2.5 3
10 SCR-AS-0013 ALLEN SCREW CSK M6 X 16 24
11 08-01-45033 LOCK PLATE SPACER 40.6 6
12 08-01-45032 LOCK PLATE SPACER 48 3
13 BO-00383 O-RING OD 20 MM X ID 15 MM X THK 2.5 MM 3
14 08-01-65001 SOLID PIN ɸ 5 X 20 MM 1
15 08-01-35110 FORK WASHER SC 200,250,325 3
16 08-01-45526 FORK SPACER SC 200, 250, 325 3
17 08-01-20003 CONNECTING PLATE -1 SC 325 - 105 1
18 08-01-45018 FORK BUSH SMALL SC 200,250, 325 3
19 08-01-20007 FORK -1 SC 325 1
20 08-00-00060 CONTROL 2 SC 325-105 2
21 BO-SPR-0105 SPRING 6 X 32 X 1.2 4
22 SB-SS-6.35 STEEL BALL DIA 6:35 4
23 08-01-45003 CONTROL BUSH 2 SC 325 1
24 08-01-65002 SOLID PIN DIA 8 X 85 SC 325 - 105 1
25 08-01-20008 FORK 3 SC 325-105 1
26 08-01-45004 CONTROL BUSH 3 SC 325 1
27 08-01-20005 FORK 2 SC 325 1
28 08-01-20002 CONNECTING PLATE -2 SC 325 1
29 08-01-20001 CONNECTING PLATE 3 SC 325 1
30 08-00-00050 CONTROL - 3 SC 325-105 1

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7.9 Drawing spare parts for Headstock - 155 bore Grooved shaft

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 96

7.10 Drawing spare parts for Headstock - 155 bore Input shaft

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 97

7.11 Drawing spare parts for Headstock - 155 bore Output Shaft

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 98

7.12 Drawing spare parts for Headstock - 155 bore Feed reverse

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7.13 Drawing spare parts for Headstock - 155 bore Step plain Shaft

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7.14 Spare parts list – Head stock - 155 bore

HEAD STOCK - 155 BORE SHAFT &PINION

SL.NO PART NO DESCRIPTION QTY
1 SCR-AS-0041 ALLEN SCREW CSK M10 X 35 5
2 09-01-00062 HEAD STOCK PULLEY SC,SE 325 1
3 08-01-48545 INPUT SHAFT SLEEVE BUSH SC,SE 325 1
4 BRG-BB-0061 BALL BEARING SKF 6012 ZZ / C3 1
5 OIS-0063 OIL SEAL 72X 85 X 10 1
6 BRG-BB-0096 RADIAL BALL BEARING SKF 6011 ZZ / C3 1
7 09-01-00006 INPUT SHAFT SC,SE 325 1
8 KEY-0048 KEY SIZE: 7 X 12 X 27 1
9 CRLP-EC-0009 EXTERNAL CIRCLIP 48 X 1.75 DIN 471 1
10 09-01-00003 INPUT SHAFT GEAR SC,SE 325 1
11 BRG-BB-0098 DEEP GROOVE BALL BEARING 6806 ZZ 1
12 01-01-00555 INPUT SHAFT COVER 2 SC,SE 325 1
13 SCR-AS-0013 ALLEN CSK SCREW M6 X 16 L 18
14 SCR-GS-0046 GRUB SCREW FLAT M6 X 12 L -ISO 4029 3
15 BOLT-AB-0225 ALLEN BOLT M6 X 12 MM LEN DIN 912 3
16 08-01-45011 GROOVED SHAFT COVER - 1 SC 325 1
17 ORI-0115 O-RING 55 X 50 X 2.5 1
18 BRG-NB-0006 NEEDLE ROLLER BEARING HK 2516 DIN 618 2
19 08-01-45010 GROOVED SHAFT FEED SC 325 1
20 01-01-01065 HEAD STOCK FEED GEAR - 1 1
21 08-01-20018 BRUSHED BUSHING 1
22 01-01-01066 HEAD STOCK FEED GEAR - 2 1
23 01-01-01057 HEAD STOCK FEED GEAR - 3 1
25 CRLP-EC-0043 EXTERNAL CIRCLIP A25 X 1.2 DIN 471 6
24 ORI-0155 O-RING 90 X 95 X 2.5 MM 1
26 08-01-20095 HEAD STOCK FEED GEAR - 4 1
27 08-01-20049 HEAD STOCK FEED GEAR - 5 1
28 BRG-NB-0031 NEEDLE ROLLER BEARING NO HK 1712 1
29 08-01-45007 FEED SHAFT COVER 1
30 08-01-45075 END PLATE-2 SC 325 1
31 08-01-47011 INPUT SHASFT LOCK NUT SC ,SE325 1
32 ORI-0006 O-RING 30 X 25 X 2.5 3
33 ORI-0123 O-RING 42 X 37 X 2.5 2

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 34 09-01-01036 SUPPORTING BUSH BEARING GUIDE 325 1
35 CRPL-EC-0058 EXTERNAL CIRCLIP 55 X 2 1
36 09-01-00007 SPLINE SHAFT GEAR2 SC325 1
37 SCR-GS-0305 GRUB SCREW M8 X 20 1
38 BRG-BB-0015 RADIAL BALL BEARING SKF 6004 ZZ P4 2
39 01-01-00018 SPLINE SHAFT TRIPLE GEAR - 47T 1
40 09-01-00005 SPLINE SHAFT TRIPLE GEAR - 25T 1
41 KEY-0049 KEY SIZE: 7 X 8 X 45 1
42 09-01-01022 SPLINE SHAFT SC325 1
43 08-01-20040 STEP PLAIN SHAFT BACK COVER 1
44 08-01-20041 STEP PLAIN SHAFT FRONT COVER 1
45 08-01-20042 END PLATE - 4 SC 325 1
46 08-01-45012 FEED REVERSE SHAFT SC 325 1
47 11-01-20049 PINION INVERSOR SC 325 1
48 BRG-NB-0007 NEEDLE BEARING HK 2520 DIN 618 1
49 08-01-35110 FORK WASHER SC 200,250,325 1
50 08-01-20045 HEAD STOCK SC 325 1
51 08-01-45029 PINION SC 325 1
52 BRG-NB-0058 NEEDLE ROLLER BEARING HK1210 3
53 08-01-45100 SPACER 325 1
54 08-01-45072 PINION INNER GEAR- 14T SC 325 1
55 08-01-45006 OUTPUT SHAFT COVER 1
56 08-01-20043 END PLATE-1 SC 325 1
57 BRG-NB-0033 NEEDLE BEARING NO. HK 2012 1
58 08-01-20052 FEED PINION 1
59 KEY-0005 KEY 8 X 7 X 30 MM DIN 6885 1
60 01-01-01051 HEAD STOCK FEED GEAR SC200,250,325 1
61 08-01-20008 SPLINE BUSH SC 325 1
62 01-01-01050 FEED PINION SC200,250,325 1
63 WSH-SW-0007 PLATE WASHER M10 1
64 BO-SPC-0004 SPACER AS 2542 2
65 01-01-01049 DOUBLE GEAR FEEDS SC200,250,325 1
66 08-01-45031 SPLINE SHAFT SC 325 1
67 ORI-0122 O-RING ID 75 X OD 80 X 2.5 1
68 08-00-00053 OUTPUT SHAFT FLANGE SC 325 1
69 BOLT-AB-0282 ALLEN BOLT M8 X 40 MM LEN DIN 912 3
70 BRG-BB-0071 RADIAL BALL BEARING SKF 6205 ZZ 2

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 71 CRLP-IC-0038 CIRCLIP IC -52 X 1.75 B 3
72 OIS-0033 OIL SEAL 25X52X7 1
73 WSH-SW-0008 M10 SPRING WASHER 1
74 08-01-45036 BELT TENSIONER PLATE 1
75 WSH-PL-0023 PLAIN WASHER M8 2
76 BOLT-AB-0269 ALLEN BOLT M8 X 16 2
77 08-03-01087 PULLEY 28-5M SC 200,250,325 1
78 08-01-55039 PULLEY SHEET GUARD SC 200,250,325 1
79 08-03-00086 STOP BUSH SC 200,250,325 1
80 08-03-01084 TIGHTENNING ROLLER SC 200,250,325 1
81 BRG-BB-0083 RADIAL BALL BEARING SKF 6202 2
82 CRLP-IC-0001 CIRCLIP IC -35 X 1.5 1
83 08-03-00185 BUSH FOR TIGHTENING ROLLER 1
84 SCR-AS-0020 ALLEN CSK M8 X 16 L 1
85 09-01-01045 STEP PLAIN BUSH SC 325 1
86 BOLT-AB-0025 ALLEN BOLT M10 X 40MM DIN 912 1
87 08-01-27018 FLANGE SC,SE 325 & SC,SE325-155 1
88 SCR-AS-0003 ALLEN CSK M6 X 20 MM L 3

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7.1 Drawing spare parts - Quadrant plate and Motor assembly - MM -155 Bore

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7.2 Spare parts - Quadrant plate and Motor assembly - MM -155 Bore

QUADRANT PLATE AND MOTOR ASSEMBLY - MM

SI.NO PART NO DESCRIPTION QTY
1 20-01-00118 OIL LEVEL EXTENSIOR SC 200,250,325 1
2 12-05-40633 MOTOR MOUNTING PLATE-1 SC,SE 325 1
3 12-05-40634 MOTOR MOUNTING PLATE-2 SC,SE 325 1
4 15-01-30062 SENSOR CLAMP SC 250 1
TIMING PULLEY 51 TEETH SPACER SC
5 08-01-35515 2
200,250,325
9 08-03-00187 STUD 01 SC200 1
10 08-02-00155 NORTON SPACER 1
11 08-02-31022 SM PLATE FOR NORTON 1
12 BOLT-AB-0277 ALLEN BOLT M8 X 25 3
13 WSH-SW-0007 SPRING WASHER M8 2
14 BOLT-AB-0274 ALLEN BOLT M8 X 20 5
15 BRG-BB-0083 RADIAL BALL BEARING SKF 6202 2
16 BRG-BB-0002 BALL BEARING SKF 6004 4
SPACER INTERMEDIATE PULLEY SC
17 08-03-20082 2
200,250,325
18 08-01-35763 AXIAL PULLEY BUSH SC 200,250,325 1
19 20-01-00119 OIL DRAIN ADAPTOR BUSH SC 200,250,325 2
20 BO-010073 TIMING BELT HTD 480 -5M-25 MM 1
21 08-03-01084 TIGHTENING ROLLER 1
22 08-03-00188 MATING STUD 01 1
23 SCR-AS-0010 CSK SCREW M8 X 25 4
24 BO-010077 TIMER BELT HTD 740-5M-25 MM 1
25 08-03-21089 TIMER PULLEY 80-5M-25 1
26 15-01-20830 TIMING PULLEY SPACER 2
27 WSH-SW-0016 SPRING LOCK WASHER M8 3
28 BOLT-AB-0026 ALLEN BOLT M10 X 45 1
INTERMEDIATE PULLEY 51-5M50
29 08-00-00058 1
SC 250-105,SC325-155
30 CRLP-IC-0002 INTERNAL CIRCLIP 42 X 1.75 DIN 472 2
31 BOLT-AB-0065 ALLEN BOLT M12 X 65 DIN 912 1
32 BO-010086 POLY V BELT 1030 8PK 2

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 33 01-08-21585 325 VS MOTOR PULLEY SC 325 1
34 BOLT-HB-0044 HEX BOLT M10 X 70 2
35 BOLT-AB-0031 HEX BOLT M10 X 35 4
36 WSH-PW-0008 PLATE WASHER M10 5
3PH/10HP/7.5 KW/1440 RPM/FOOT MOUNTING
37 EL09-0092 1
MOTOR/415V
38 SCR-AS-0002 ALLEN SCREW CSK M6 X 16 2
39 08-01-75000 HEAD STOCK OIL COVER ASSLY SC,SE 325-155 1
40 08-01-75200 CLOSER HEADSTOCK SC, SE 325-155 1
41 WSH-SW-0008 SPRING WASHER M10 5
42 BOLT-AB-0316 ALLEN BOLT M5 X 8 8
43 BOLT-HB-0035 HEX BOLT M12 X 35 DIN 933 4
44 WSH-SW-0009 SPRING WASHER M12 4
45 WSH-PW-0008 PLATE WASHER M12 4
46 CRLP-IC-0036 INTERNAL CIRCLIP I35 1
47 08-00-00054 INTERMEDIATE PULLEY BUSH SC 325-155 1
48 08-03-21090 SPACER BUSH FOR TIMER PULLEY SC 325 1
49 08-00-00054 STOP BUSH SC 325-155 1
SM SPACER FOR 56T-5M PULLEY SC 250-105,
50 08-02-31025 2
SC 325-155
TENSIONER IDLER PULLEY-2 SC 250-105,
51 14-05-10512 1
SC325-155
STUD FOR TENSIONER IDLER PULLEY
52 14-05-10514 1
SC 250-105, SC325-155
TENSIONER IDLER PULLEY-1
53 14-05-10513 1
SC 250-105, SC325-155
SM SPACER FOR 28T-5M PULLEY
54 08-02-31026 1
SC 250-105, SC 325-155
55 BOLT-AB-0255 ALLEN BOLT M6 X 85 4
56 BO-010085 TIMING BELT HTD 560-5M-25 MM 1

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7.1 Drawing Spare parts - Quadrant plate and Motor assembly - TPI - 105 Bore

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7.2 Spare parts - Quadrant plate and Motor assembly - TPI -155 Bore

QUADRANT PLATE AND MOTOR ASSEMBLY - MM

SI.NO PART NO DESCRIPTION QTY
1 20-01-00118 OIL LEVEL EXTENSIOR SC 200,250,325 1
2 12-05-40633 MOTOR MOUNTING PLATE-1 SC,SE 325 1
3 12-05-40634 MOTOR MOUNTING PLATE-2 SC,SE 325 1
4 15-01-30062 SENSOR CLAMP SC 250 1
TIMING PULLEY 51 TEETH SPACER SC
5 08-01-35515 2
200,250,325
9 08-03-00187 STUD 01 SC200 1
10 08-02-00155 NORTON SPACER 1
11 08-02-31022 SM PLATE FOR NORTON 1
12 BOLT-AB-0277 ALLEN BOLT M8 X 25 3
13 WSH-SW-0007 SPRING WASHER M8 2
14 BOLT-AB-0274 ALLEN BOLT M8 X 20 5
15 BRG-BB-0083 RADIAL BALL BEARING SKF 6202 2
16 BRG-BB-0002 BALL BEARING SKF 6004 4
SPACER INTERMEDIATE PULLEY SC
17 08-03-20082 2
200,250,325
18 08-01-35763 AXIAL PULLEY BUSH SC 200,250,325 1
19 20-01-00119 OIL DRAIN ADAPTOR BUSH SC 200,250,325 2
20 BO-010073 TIMING BELT HTD 480 -5M-25 MM 1
21 08-03-01084 TIGHTENING ROLLER 1
22 08-03-00188 MATING STUD 01 1
23 SCR-AS-0010 CSK SCREW M8 X 25 4
24 BO-010077 TIMER BELT HTD 740-5M-25 MM 1
25 08-03-21089 TIMER PULLEY 80-5M-25 1
26 15-01-20830 TIMING PULLEY SPACER 2
27 WSH-SW-0016 SPRING LOCK WASHER M8 3
28 BOLT-AB-0026 ALLEN BOLT M10 X 45 1
INTERMEDIATE PULLEY 51-5M50
29 08-00-00058 1
SC 250-105,SC325-155
DRIVE PULLEY-TPI 51-5M 25
30 14-05-10235 1
SC 250-105,SC325-155
TIMING PULLEY - TPI 50T-5M 25
31 14-05-10236 1
SC250-105,SC 325-155

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 32 BO-010086 POLY V BELT 1030 8PK 2
33 01-08-21585 325 VS MOTOR PULLEY SC 325 1
34 BOLT-HB-0044 HEX BOLT M10 X 70 2
35 BOLT-AB-0031 HEX BOLT M10 X 35 4
36 WSH-PW-0008 PLATE WASHER M10 5
3PH/10HP/7.5 KW/1440 RPM/FOOT MOUNTING
37 EL09-0092 1
MOTOR/415V
38 SCR-AS-0002 ALLEN SCREW CSK M6 X 16 2
39 08-01-75000 HEAD STOCK OIL COVER ASSLY SC,SE 325-155 1
40 08-01-75200 CLOSER HEADSTOCK SC, SE 325-155 1
41 WSH-SW-0008 SPRING WASHER M10 5
42 BOLT-AB-0316 ALLEN BOLT M5 X 8 8
43 BOLT-HB-0035 HEX BOLT M12 X 35 DIN 933 4
44 WSH-SW-0009 SPRING WASHER M12 4
45 WSH-PW-0008 PLATE WASHER M12 4
46 CRLP-IC-0036 INTERNAL CIRCLIP I35 1
47 08-00-00054 INTERMEDIATE PULLEY BUSH SC 325-155 1
48 08-03-21090 SPACER BUSH FOR TIMER PULLEY SC 325 1
49 08-00-00054 STOP BUSH SC 325-155 1
SM SPACER FOR 56T-5M PULLEY SC 250-105,
50 08-02-31025 2
SC 325-155
TENSIONER IDLER PULLEY-2 SC 250-105,
51 14-05-10512 1
SC325-155
STUD FOR TENSIONER IDLER PULLEY
52 14-05-10514 1
SC 250-105, SC325-155
TENSIONER IDLER PULLEY-1
53 14-05-10513 1
SC 250-105, SC325-155
SM SPACER FOR 28T-5M PULLEY
54 08-02-31026 1
SC 250-105, SC 325-155
55 BOLT-AB-0255 ALLEN BOLT M6 X 85 4
56 BO-010085 TIMING BELT HTD 560-5M-25 MM 1
57 CRLP-IC-0002 INTERNAL CIRCLIP 42 X 1.75 DIN 472 2
58 BOLT-BA-0324 BUTTON ALLEN BLACKENED M5 X 8 DIN 912 24

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7.3 Drawing spare parts list Headstock spindle - 155 bore

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7.4 Spare parts list – Head stock 155 Bore spindle

MAIN SPINDLE
SL.NO PART NO DESCRIPTION QTY
1 01-01-00042 DEAD CENTER SC325-155 1
2 03-01-00380 REDUCING BUSH SC325-155 1
3 08-00-00072 RING - 2 SC325-155 1
4 SCR-AS-0013 CSK SCREW M6 X 16 MM 6
5 01-01-00094 MAIN SPINDLE SC 325-155 1
6 KEY-0079 KEY 184 X 16 X 7.5 1
7 SCR-AS-0047 ALLEN SCREW CSK M5 X 10 L 2
8 08-00-00049 FRONT COVER SC325-155 1
9 BRG-TR-0046 BEARING SKF 32938 1
10 08-00-00062 SPINDLE GEAR -1 SC325-155 1
11 08-00-00063 SPINDLE GEAR - 2 SC325-155 1
12 08-00-00071 RING -1 SC325-155 1
13 08-00-00070 SPINDLE BUSH SC325-155 1
14 08-00-00064 SPINDLE GEAR-3 SC325-155 1
15 08-00-00069 SPINDLE SPACER - 1 SC,SE 325 -155 1
16 SCR-GS-0021 GRUB SCREW FLAT M8X12 ISO 4029 4
17 08-00-00042 SPACER - 3 SC325-155 1
18 08-00-00073 SIDE COVER BACK SC325-155 1
19 ORI-0134 O RING 288 X 294 X 3 1
20 08-00-00041 SPINDLE LOCK NUT SC325-155 1
21 SCR-GS-0013 GRUB SCREW FLAT M8 X 8 ISO 4029 3
22 SB-SS-8 STEEL BAL DIA 8MM 3
23 08-00-00068 SPINDLE SPACER - 2 SC325-155 1
24 ORI-0135 O RING 205 X 215 X 5 1
25 SCR-AS-0061 ALLEN CSK SCREW M6 X 10 2
26 ORI-0136 O RING 205 X 211 X 3 1
27 SCR-AS-0003 ALLEN CSK SCREW M6 X 20 8
28 BRG-TR-0045 BEARING SKF 32936 1
29 BOLT-AB-0409 ALLEN BOLT M20 X 12 1

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7.5 Drawing spare parts list – Carriage assembly - MM 1of 4

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7.6 Drawing spare parts list – Carriage assembly - MM 2of 4

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7.7 Drawing spare parts list – Carriage assembly - MM 3 of 4

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7.8 Spare parts list – Carriage assembly - MM 4 of 4

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7.9 Spare parts list – Carriage assembly - MM

CARRIAGE - MM
SI.NO PART NO DESCRIPTION QTY
1 BOLT-AB-0004 ALLEN BOLT M10 X 120 MM LEN DIN 912 1
2 02-01-21029 SC 200,250,325 TOOL POST HANDLE 1
3 01-05-20524 SC 200,250,325 TOOL POST TIGHTENING CONTROL 1
4 BRG-BB-0005 THRUST ROLLER BEARING 51104 1
6 01-05-00525 SC 325 WASHER 1
7 01-05-00040 SPRING 29.5X18X3.5 1
8 01-05-00032 BLADE TIGNTENING SCREW 8
9 01-05-00028 SC 325 TOOL POST 1
10 01-05-05074 TOOL POST SHAFT SC 325 1
11 01-05-00048 SC 200,250,325 SLIDING SCREW EYE 1
12 BO-SPR-0002 SPRING 8 X 35 X 1.5 1
13 08-05-20016 CHARIOT SC 325 1
14 BO-OB-8 OILER BALL DIA 8 MM 1
15 SCR-GS-0018 GRUB SCREW FLAT M12 X 10 L -ISO 4029 4
16 08-05-20018 TOP SLIDE SCREW SC 285 1
17 08-05-01019 CHARIOT BRONZE NUT MM SC 325 1
18 DWL-SP-0020 SPLIT PIN M6 X 25 2
19 01-05-20062 SC 200,250,325 BUSHING 1
20 BRG-BB-0006 BEARING 6003 4
21 01-05-20600 TOP SLIDE SCREW SUPPORT SC 250 1
22 BOLT-AB-0354 ALLEN BOLT M8 X 25 MM 13
23 08-05-20522 VERNIER VERSON MM 2
24 ORI-0035 O-RING 55X2 ISO 3601 2
25 08-05-21024 SC 200,250,325 WHEEL 2
26 01-05-20063 WHEEL BUSHING 1
27 SCR-AS-0010 ALLEN SCREW M8 X 25 MM 1
28 01-07-20521 HANDLE ROD SC 200,250,325 2
29 01-07-20525 HANDLE PIPE SC 200,250,325 2
30 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 2
31 BOLT-AB-0314 ALLEN SPECIAL HEAD SCREW M8 X 35 MM 4

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32 01-05-21054 GIP LOCK PLATE 2 SC 200 1
33 SCR-AS-0047 ALLEN SCREW M10 X 120 MM 4
34 SCR-GS-0013 GRUB SCREW FLAT M8 X 8 L-ISO 4029 10
35 08-05-20121 CHARIOT BASE SC 325 1
36 01-05-20046 CHARIOT ADJUSTMENT GIB SC 325 1
37 01-05-21053 GIP LOCK PLATE 1 SC 200 1
38 SCR-AS-0009 ALLEN SCREW M8 X 20 4
39 BOLT-BA-0323 BUTTON ALLEN HEAD BLACKENED M5 X 12 MM 6
40 08-05-21039 CROSS SLIDE WIPER BACK 1
41 01-05-21055 GIP LOCK PLATE 3 SC 325 1
2 12-05-20041 CROSS SLIDE GIB ST285 1
43 01-05-21056 GIP LOCK PLATE 4 SC 325 1
44 08-05-21038 CROSS SLIDE WIPER FRONT 1
45 08-05-20003 CROSS SLIDE SC 325 1
46 08-05-20517 SC 200,250,325 CHARIOT NUT 4
47 08-05-20535 SC 200,250,325 TOP SLIDE CONNECTING ROD 1
48 ORI-0029 O-RING 15.5 X 2.65 MM ISO 3601 2
49 BOLT-AB-0147 ALLEN BOLT M4X10MM 2
50 BO-00503 OIL HOLE PLUG 8X14 1
51 01-01-35107 LOCKING SPACER 1
52 01-01-35108 LOCK NUT 1
53 DWL-PN-0020 DOWELL PIN DIA 6X10MM 12
55 BO-SPR-0114 SPRING OD7.5XID6.6,COIL DIA 0.5MM 3
56 08-03-00087 TENSIONER BUSH 3
57 SCR-AS-0002 ALLEN SCREW M6 X 12MM 3
58 01-01-35109 LOCK NUT 2 1
59 08-05-21025 SC 200,250,325 WHEEL-1 1
60 01-05-21007 SC 200,250,325 SCREW ROD SUPPORT 1
61 08-05-25034 CROSS SLIDE SCREW SC 325 1
62 08-05-20505 CROSS SLIDE BRONZE NUT MM SC 250 & 325MM 1
63 01-05-25030 SC 200,250,325 WASHER 19X8.2X3 1
64 BOLT-BA-0016 BUTTON ALLEN HEAD M8X16 MM LEN DIN 912 1
65 08-05-20010 CARRIAGE SC 285 & 325 1
66 SCR-AS-0048 ALLEN SCREW M10 X 70 MM 4
67 BO-01-01-00049 MILLED PIN 2
68 BO-12-05-21157 CARRIAGE REAR WIPER RIGHT 3
69 BO-12-05-21158 CARRIAGE REAR WIPER LEFT 1

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70 BO-12-05-21156 CARRIAGE FRONT WIPER LEFT 1
71 BO-12-05-21155 CARRIAGE REAR WIPER RIGHT 1
72 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
73 BO-00518 POP REVIT 4 X 10MM 4
74 08-05-21045 OIL PLUG SHAFT SHEET METAL 2
75 08-05-21053 OIL PLUG SHAFT SC 325 1
76 BOLT-AB-0277 ALLEN BOLT M8 X 25 14
77 08-05-01006 SC 200,250,325 SCREW ROD GEAR 1
78 DWL-SP-0016 SPLIT PIN 6MMX35 MM 1
79 BO-12-05-21094 SPRING 22 X 33 X 2 1
80 BO-SPC-0009 SPACER AS 1730 2
81 BRG-TR-0001 AXIAL BEARING AXK 1730 1
82 08-05-25028 SC 200,250,325 RUBBER WASHER 1
83 SCR-AS-0041 ALLEN SCREW M8 X 35 MM 10
84 08-05-20027 CARRIAGE FRONT KEEPER PLATE ST260 &SC 325 1
85 08-05-20026 CARRIAGE REAR KEEPER PLATE SC 285 & SC 325 1
86 BO-00305 COPPER TUBE DIA 6MM X 4MM 1
87 BO-00046 OIL DRAIN PLUG 3 BY 8 1
88 20-01-00377 JOYSTICK BOX ASSLY SC 325 1
89 BOLT-AB-0233 ALLEN BOLT M6 X 16 3
90 BOLT-BA-0019 BUTTON ALLEN HEAD SCREW M5 X 10 DIN 912 2
91 WSH-PL-0024 PLAIN WASHER M5 2
92 20-01-00375 PIPING 1
93 20-01--00176 CLAMP 1
94 BOLT-BA-0017 BUTTON ALLEN HEAD SCREW M6 X 8 DIN 912 1
JOYSTICK CONTROL PLASTIC VERSION 3
95 EL01-0008 1
POSITION WITH INTERLOCK ( P9XMB2F )

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7.10 Lubrication diagram – Carriage cross slide assembly

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7.11 Drawing spare parts list – Carriage assembly - TPI 1of 4

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7.12 Drawing spare parts list – Carriage assembly - TPI 2 of 4

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7.13 Drawing spare parts list – Carriage assembly - TPI 3 of 4

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7.14 Spare parts list – Carriage assembly - TPI 4 of 4

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7.15 Spare parts list – Carriage assembly

CARRIAGE - TPI
SI.NO PART NO DESCRIPTION QTY
1 BOLT-AB-0004 ALLEN BOLT M10 X 120 MM LEN DIN 912 1
2 02-01-21029 SC 200,250,325 TOOL POST HANDLE 1
3 01-05-20524 SC 200,250,325 TOOL POST TIGHTENING CONTROL 1
4 BRG-BB-0005 THRUST ROLLER BEARING 51104 1
6 01-05-00525 SC 325 WASHER 1
7 01-05-00040 SPRING 29.5X18X3.5 1
8 01-05-00032 BLADE TIGNTENING SCREW 8
9 01-05-01028 SC 325 TOOL POST 1
10 01-05-05074 TOOL POST SHAFT SC 325 1
11 01-05-00048 SC 200,250,325 SLIDING SCREW EYE 1
12 BO-SPR-0002 SPRING 8 X 35 X 1.5 1
13 08-05-20016 CHARIOT SC 325 1
14 BO-OB-8 OILER BALL DIA 8 MM 1
15 SCR-GS-0018 GRUB SCREW FLAT M12 X 10 L -ISO 4029 4
16 08-05-20591 TOP SLIDE SCREW TPI SC285 1
17 08-05-20507 CHARIOT BRONZE NUT TPI SC 325 1
18 DWL-SP-0020 SPLIT PIN M6 X 25 2
19 01-05-20062 SC 200,250,325 BUSHING 1
20 BRG-BB-0006 BEARING 6003 4
21 01-05-20600 TOP SLIDE SCREW SUPPORT SC 250 1
22 BOLT-AB-0354 ALLEN BOLT M8 X 25 MM 13
23 08-05-20900 VERNIER VERSON TPI 2
24 ORI-0035 O-RING 55X2 ISO 3601 2
25 08-05-21024 SC 200,250,325 WHEEL 2
26 01-05-20063 WHEEL BUSHING 1
27 SCR-AS-0010 ALLEN SCREW M8 X 25 MM 1
28 01-07-20521 HANDLE ROD SC 200,250,325 2
29 01-07-20525 HANDLE PIPE SC 200,250,325 2
30 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 2
31 BOLT-AB-0314 ALLEN SPECIAL HEAD SCREW M8 X 35 MM 4
32 01-05-21054 GIP LOCK PLATE 2 SC 200 1
33 SCR-AS-0047 ALLEN SCREW M10 X 120 MM 4

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34 SCR-GS-0013 GRUB SCREW FLAT M8 X 8 L-ISO 4029 10
35 08-05-20121 CHARIOT BASE SC 325 1
36 01-05-20046 CHARIOT ADJUSTMENT GIB SC 325 1
37 01-05-21053 GIP LOCK PLATE 1 SC 200 1
38 SCR-AS-0009 ALLEN SCREW M8 X 20 4
39 BOLT-BA-0323 BUTTON ALLEN HEAD BLACKENED M5 X 12 MM 6
40 08-05-21039 CROSS SLIDE WIPER BACK 1
41 01-05-21055 GIP LOCK PLATE 3 SC 325 1
42 12-05-20041 CROSS SLIDE GIB ST285 1
43 01-05-21056 GIP LOCK PLATE 4 SC 325 1
44 08-05-21038 CROSS SLIDE WIPER FRONT 1
45 08-05-20003 CROSS SLIDE SC 325 1
46 08-05-20517 SC 200,250,325 CHARIOT NUT 4
47 08-05-20535 SC 200,250,325 TOP SLIDE CONNECTING ROD 1
48 ORI-0029 O-RING 15.5 X 2.65 MM ISO 3601 2
49 BOLT-AB-0147 ALLEN BOLT M4X10MM 2
50 BO-00503 OIL HOLE PLUG 8X14 1
51 01-01-35107 LOCKING SPACER 1
52 01-01-35108 LOCK NUT 1
53 DWL-PN-0020 DOWELL PIN DIA 6X10MM 12
55 BO-SPR-0114 SPRING OD7.5XID6.6,COIL DIA 0.5MM 3
56 08-03-00087 TENSIONER BUSH 3
57 SCR-AS-0002 ALLEN SCREW M6 X 12MM 3
58 01-01-35109 LOCK NUT 2 1
59 08-05-21025 SC 200,250,325 WHEEL-1 1
60 01-05-21007 SC 200,250,325 SCREW ROD SUPPORT 1
61 08-05-25037 CROSS SLIDE SCREW TPI SC 325 1
62 08-05-20549 CROSS SLIDE BRONZE NUT TPI SC250 & 285 1
63 01-05-25030 SC 200,250,325 WASHER 19X8.2X3 1
BUTTON ALLEN HEAD BLACKENED M8X16 MM
64 BOLT-BA-0016 1
LEN DIN 912
65 08-05-20010 CARRIAGE SC 285 & 325 1
66 SCR-AS-0048 ALLEN SCREW M10 X 70 MM 4
67 BO-01-01-00049 MILLED PIN 2
68 BO-12-05-21157 CARRIAGE REAR WIPER RIGHT 3
69 BO-12-05-21158 CARRIAGE REAR WIPER LEFT 1
70 BO-12-05-21156 CARRIAGE FRONT WIPER LEFT 1
71 BO-12-05-21155 CARRIAGE REAR WIPER RIGHT 1

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72 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
73 BO-00518 POP REVIT 4 X 10MM 4
74 08-05-21045 OIL PLUG SHAFT SHEET METAL 2
75 08-05-21053 OIL PLUG SHAFT SC 200,250 ST 180,225, 1
76 BOLT-AB-0277 ALLEN BOLT M8 X 25 14
77 08-05-01006 SC 200,250,325 SCREW ROD GEAR 1
78 DWL-SP-0016 SPLIT PIN 6MMX35 MM 1
79 BO-12-05-21094 SPRING 22 X 33 X 2 1
80 BO-SPC-0009 SPACER AS 1730 2
81 BRG-TR-0001 AXIAL BEARING AXK 1730 1
82 08-05-25028 SC 200,250,325 RUBBER WASHER 1
83 SCR-AS-0041 ALLEN SCREW M8 X 35 MM 10
84 08-05-20027 CARRIAGE FRONT KEEPER PLATE ST260 &SC 325 1
85 08-05-20026 CARRIAGE REAR KEEPER PLATE SC 285 & SC 325 1
86 BO-00305 COPPER TUBE DIA 6MM X 4MM 1
87 BO-00046 OIL DRAIN PLUG 3 BY 8 1
88 20-01-00377 JOYSTICK BOX ASSLY SC 325 1
89 BOLT-AB-0233 ALLEN BOLT M6 X 16 3
90 BOLT-BA-0019 BUTTON ALLEN HEAD SCREW M5 X 10 DIN 912 2
91 WSH-PL-0024 PLAIN WASHER M5 2
92 20-01-00375 PIPING SC 325 1
93 20-01-00176 CLAMP 1
94 BOLT-BA-0017 BUTTON ALLEN HEAD SCREW M6 X 8 DIN 912 1
JOYSTICK CONTROL PLASTIC VERSION 3
95 EL01-0008 1
POSITION WITH INTERLOCK ( P9XMB2F )

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7.16 Drawing spare parts list – Carriage assembly - MM - TPI 1of 4

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7.17 Drawing spare parts list – Carriage assembly MM - TPI 2 of 4

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7.18 Drawing spare parts list – Carriage assembly - MM - TPI 3 of 4

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7.19 Spare parts list – Carriage assembly -MM - TPI 4 of 4

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7.20 Spare parts list – Carriage assembly -MM - TPI

CARRIAGE - MM - TPI
SI.NO PART NO DESCRIPTION QTY
1 BOLT-AB-0004 ALLEN BOLT M10 X 120 MM LEN DIN 912 1
2 02-01-21029 SC 200,250,325 TOOL POST HANDLE 1
3 01-05-20524 SC 200,250,325 TOOL POST TIGHTENING CONTROL 1
4 BRG-BB-0005 THRUST ROLLER BEARING 51104 1
6 01-05-00525 SC 325 WASHER 1
7 01-05-00040 SPRING 29.5X18X3.5 1
8 01-05-00032 BLADE TIGNTENING SCREW 8
9 01-05-01028 SC 325 TOOL POST 1
10 01-05-05074 TOOL POST SHAFT SC 325 1
11 01-05-00048 SC 200,250,325 SLIDING SCREW EYE 1
12 BO-SPR-0002 SPRING 8 X 35 X 1.5 1
13 08-05-20016 CHARIOT SC 325 1
14 BO-OB-8 OILER BALL DIA 8 MM 1
15 SCR-GS-0018 GRUB SCREW FLAT M12 X 10 L -ISO 4029 4
16 08-05-20591 TOP SLIDE SCREW TPI SC285 1
17 08-05-20507 CHARIOT BRONZE NUT TPI SC 325 1
18 DWL-SP-0020 SPLIT PIN M6 X 25 2
19 01-05-20062 SC 200,250,325 BUSHING 1
20 BRG-BB-0006 BEARING 6003 4
21 01-05-20600 TOP SLIDE SCREW SUPPORT SC 250 1
22 BOLT-AB-0354 ALLEN BOLT M8 X 25 MM 13
23 08-05-20522 VERNIER VERSON MM 2
24 ORI-0035 O-RING 55X2 ISO 3601 2
25 08-05-21024 SC 200,250,325 WHEEL 2
26 01-05-20063 WHEEL BUSHING 1
27 SCR-AS-0010 ALLEN SCREW M8 X 25 MM 1
28 01-07-20521 HANDLE ROD SC 200,250,325 2
29 01-07-20525 HANDLE PIPE SC 200,250,325 2
30 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 2
31 BOLT-AB-0314 ALLEN SPECIAL HEAD SCREW M8 X 35 MM 4
32 01-05-21054 GIP LOCK PLATE 2 SC 200 1
33 SCR-AS-0047 ALLEN SCREW M10 X 120 MM 4
34 SCR-GS-0013 GRUB SCREW FLAT M8 X 8 L-ISO 4029 10

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 35 08-05-20121 CHARIOT BASE SC 325 1
36 01-05-20053 CHARIOT ADJUSTMENT GIB SC 325 1
37 01-05-21045 GIP LOCK PLATE 1 SC 200 1
38 SCR-AS-0009 ALLEN SCREW M8 X 20 4
39 BOLT-BA-0323 BUTTON ALLEN HEAD BLACKENED M5 X 12 MM 6
40 08-05-21039 CROSS SLIDE WIPER BACK 1
41 01-05-21055 GIP LOCK PLATE 3 SC 325 1
42 12-05-20041 CROSS SLIDE GIB ST285 1
43 01-05-21056 GIP LOCK PLATE 4 SC 325 1
44 08-05-21038 CROSS SLIDE WIPER FRONT 1
45 08-05-20003 CROSS SLIDE SC 325 1
46 08-05-20517 SC 200,250,325 CHARIOT NUT 4
47 08-05-20535 SC 200,250,325 TOP SLIDE CONNECTING ROD 1
48 ORI-0029 O-RING 15.5 X 2.65 MM ISO 3601 2
49 BOLT-AB-0147 ALLEN BOLT M4X10MM 2
50 BO-00503 OIL HOLE PLUG 8X14 1
51 01-01-35107 LOCKING SPACER 1
52 01-01-35108 LOCK NUT 1
53 DWL-PN-0020 DOWELL PIN DIA 6X10MM 12
55 BO-SPR-0114 SPRING OD7.5XID6.6,COIL DIA 0.5MM 3
56 08-03-00087 TENSIONER BUSH 3
57 SCR-AS-0002 ALLEN SCREW M6 X 12MM 3
58 01-01-35109 LOCK NUT 2 1
59 08-05-21025 SC 200,250,325 WHEEL-1 1
60 01-05-21007 SC 200,250,325 SCREW ROD SUPPORT 1
61 08-05-25037 CROSS SLIDE SCREW TPI SC 250 1
62 08-05-20549 CROSS SLIDE BRONZE NUT TPI SC 250 & 285 1
63 01-05-25030 SC 200,250,325 WASHER 19X8.2X3 1
BUTTON ALLEN HEAD BLACKENED M8X16 MM
64 BOLT-BA-0016 1
LEN DIN 912
65 08-05-20010 CARRIAGE SC 285 & 325 1
66 SCR-AS-0048 ALLEN SCREW M10 X 70 MM 4
67 BO-01-01-00049 MILLED PIN 2
68 BO-12-05-21157 CARRIAGE REAR WIPER RIGHT 3
69 BO-12-05-21158 CARRIAGE REAR WIPER LEFT 1
70 BO-12-05-21156 CARRIAGE FRONT WIPER LEFT 1
71 BO-12-05-21155 CARRIAGE REAR WIPER RIGHT 1
72 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1

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 73 BO-00518 POP REVIT 4 X 10MM 4
74 08-05-21045 OIL PLUG SHAFT SHEET METAL 2
75 08-05-21053 OIL PLUG SHAFT SC 200,250 ST 180,225, 1
76 BOLT-AB-0277 ALLEN BOLT M8 X 25 14
77 08-05-01006 SC 200,250,325 SCREW ROD GEAR 1
78 DWL-SP-0016 SPLIT PIN 6MMX35 MM 1
79 BO-12-05-21094 SPRING 22 X 33 X 2 1
80 BO-SPC-0009 SPACER AS 1730 2
81 BRG-TR-0001 AXIAL BEARING AXK 1730 1
82 08-05-25028 SC 200,250,325 RUBBER WASHER 1
83 SCR-AS-0041 ALLEN SCREW M8 X 35 MM 10
84 08-05-20027 CARRIAGE FRONT KEEPER PLATE ST260 &SC 325 1
85 08-05-20026 CARRIAGE REAR KEEPER PLATE SC 285 & SC 325 1
86 BO-00305 COPPER TUBE DIA 6MM X 4MM 1
87 BO-00046 OIL DRAIN PLUG 3 BY 8 1
88 20-01-00377 JOYSTICK BOX ASSLY SC 325 1
89 BOLT-AB-0233 ALLEN BOLT M6 X 16 3
90 BOLT-BA-0019 BUTTON ALLEN HEAD SCREW M5 X 10 DIN 912 2
91 WSH-PL-0024 PLAIN WASHER M5 2
92 20-01-00375 PIPING SC 325 1
93 20-01--00176 CLAMP 1
94 BOLT-BA-0017 BUTTON ALLEN HEAD SCREW M6 X 8 DIN 912 1
JOYSTICK CONTROL PLASTIC VERSION 3
95 EL01-0008 1
POSITION WITH INTERLOCK ( P9XMB2F )

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7.21 Drawing spare parts list - carriage assembly - T Slot Tool Post

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7.22 Spare parts list – Carriage assembly - T Slot Tool Post

CARRIAGE
SI.NO PART NO DESCRIPTION QTY
1 BOLT-AB-0004 ALLEN BOLT M10 X 120 MM LEN DIN 912 1
2 02-01-21029 SC 200,250,325 TOOL POST HANDLE 1
3 01-05-20524 SC 200,250,325 TOOL POST TIGHTENING CONTROL 1
4 BRG-BB-0005 THRUST ROLLER BEARING 51104 1
6 01-05-00525 SC 325 WASHER 1
7 01-05-00040 SPRING 29.5X18X3.5 1
8 01-05-00032 BLADE TIGNTENING SCREW 8
9 01-05-01028 SC 325 TOOL POST 1
10 01-05-05074 TOOL POST SHAFT SC 325 1
11 01-05-21115 BUSH SC325 1
13 01-05-22114 T SLOT CHARIOT SC325 1
14 BO-OB-8 OILER BALL DIA 8 MM 1
15 SCR-GS-0018 GRUB SCREW FLAT M12 X 10 L -ISO 4029 4
16 08-05-20591 TOP SLIDE SCREW TPI SC285 1
17 08-05-20507 CHARIOT BRONZE NUT TPI SC 325 1
18 DWL-SP-0020 SPLIT PIN M6 X 25 2
19 01-05-20062 SC 200,250,325 BUSHING 1
20 BRG-BB-0006 BEARING 6003 4
21 01-05-20600 TOP SLIDE SCREW SUPPORT SC 250 1
22 BOLT-AB-0354 ALLEN BOLT M8 X 25 MM 13
23 08-05-20522 VERNIER VERSON MM 2
24 ORI-0035 O-RING 55X2 ISO 3601 2
25 08-05-21024 SC 200,250,325 WHEEL 2
26 01-05-20063 WHEEL BUSHING 1
27 SCR-AS-0010 ALLEN SCREW M8 X 25 MM 1
28 01-07-20521 HANDLE ROD SC 200,250,325 2
29 01-07-20525 HANDLE PIPE SC 200,250,325 2
30 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 2
31 BOLT-AB-0314 ALLEN SPECIAL HEAD SCREW M8 X 35 MM 4
32 01-05-21054 GIP LOCK PLATE 2 SC 200 1
33 SCR-AS-0047 ALLEN SCREW M10 X 120 MM 4
34 SCR-GS-0013 GRUB SCREW FLAT M8 X 8 L-ISO 4029 10
35 08-05-20121 CHARIOT BASE SC 325 1

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36 01-05-20053 CHARIOT ADJUSTMENT GIB SC 325 1
37 01-05-21045 GIP LOCK PLATE 1 SC 200 1
38 SCR-AS-0009 ALLEN SCREW M8 X 20 4
39 BOLT-BA-0323 BUTTON ALLEN HEAD BLACKENED M5 X 12 MM 6
40 08-05-21039 CROSS SLIDE WIPER BACK 1
41 01-05-21055 GIP LOCK PLATE 3 SC 325 1
42 12-05-20041 CROSS SLIDE GIB ST285 1
43 01-05-21056 GIP LOCK PLATE 4 SC 325 1
44 08-05-21038 CROSS SLIDE WIPER FRONT 1
45 08-05-20003 CROSS SLIDE SC 325 1
46 08-05-20517 SC 200,250,325 CHARIOT NUT 4
47 08-05-20535 SC 200,250,325 TOP SLIDE CONNECTING ROD 1
48 ORI-0029 O-RING 15.5 X 2.65 MM ISO 3601 2
49 BOLT-AB-0147 ALLEN BOLT M4X10MM 2
50 BO-00503 OIL HOLE PLUG 8X14 1
51 01-01-35107 LOCKING SPACER 1
52 01-01-35108 LOCK NUT 1
53 DWL-PN-0020 DOWELL PIN DIA 6X10MM 12
55 BO-SPR-0114 SPRING OD7.5XID6.6,COIL DIA 0.5MM 3
56 08-03-00087 TENSIONER BUSH 3
57 SCR-AS-0002 ALLEN SCREW M6 X 12MM 3
58 01-01-35109 LOCK NUT 2 1
59 08-05-21025 SC 200,250,325 WHEEL-1 1
60 01-05-21007 SC 200,250,325 SCREW ROD SUPPORT 1
61 08-05-25037 CROSS SLIDE SCREW TPI SC 250 1
62 08-05-20549 CROSS SLIDE BRONZE NUT TPI SC 250 & 285 1
63 01-05-25030 SC 200,250,325 WASHER 19X8.2X3 1
BUTTON ALLEN HEAD BLACKENED M8X16 MM
64 BOLT-BA-0016 1
LEN DIN 912
65 08-05-20010 CARRIAGE SC 285 & 325 1
66 SCR-AS-0048 ALLEN SCREW M10 X 70 MM 4
67 BO-01-01-00049 MILLED PIN 2
68 BO-12-05-21157 CARRIAGE REAR WIPER RIGHT 3
69 BO-12-05-21158 CARRIAGE REAR WIPER LEFT 1
70 BO-12-05-21156 CARRIAGE FRONT WIPER LEFT 1
71 BO-12-05-21155 CARRIAGE REAR WIPER RIGHT 1
72 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
73 BO-00518 POP REVIT 4 X 10MM 4

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74 08-05-21045 OIL PLUG SHAFT SHEET METAL 2
75 08-05-21053HTU OIL PLUG SHAFT SC 200,250 ST 180,225, 1
76 BOLT-AB-0277 ALLEN BOLT M8 X 25 14
77 08-05-01006 SC 200,250,325 SCREW ROD GEAR 1
78 DWL-SP-0016 SPLIT PIN 6MMX35 MM 1
79 BO-12-05-21094 SPRING 22 X 33 X 2 1
80 BO-SPC-0009 SPACER AS 1730 2
81 BRG-TR-0001 AXIAL BEARING AXK 1730 1
82 08-05-25028 SC 200,250,325 RUBBER WASHER 1
83 SCR-AS-0041 ALLEN SCREW M8 X 35 MM 10
84 08-05-20027 CARRIAGE FRONT KEEPER PLATE ST260 &SC 325 1
85 08-05-20026 CARRIAGE REAR KEEPER PLATE SC 285 & SC 325 1
86 BO-00305 COPPER TUBE DIA 6MM X 4MM 1
87 BO-00046 OIL DRAIN PLUG 3 BY 8 1
88 20-01-00377 JOYSTICK BOX ASSLY SC 325 1
89 BOLT-AB-0233 ALLEN BOLT M6 X 16 3
90 BOLT-BA-0019 BUTTON ALLEN HEAD SCREW M5 X 10 DIN 912 2
91 WSH-PL-0024 PLAIN WASHER M5 2
92 20-01-00375 PIPING SC 325 1
93 20-01--00176 CLAMP 1
94 BOLT-BA-0017 BUTTON ALLEN HEAD SCREW M6 X 8 DIN 912 1
JOYSTICK CONTROL PLASTIC VERSION 3
95 EL01-0008 1
POSITION WITH INTERLOCK ( P9XMB2F )

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7.23 Drawing spare parts list - Taper turning attachment - MM

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7.24 Spare parts list - Taper turning attachment - MM

TAPER TURNING ATTACHMENT - MM

SI.NO PART NO. DESCRIPTION QTY
1 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 1
2 01-07-20525 HANDLE PIPE ST-180,225,260,285,310 & SC 200,250,325 1
3 01-07-20521 HANDLE ROD ST-180,225,260,285,310 & SC 200,250,325 1
4 SCR-AS-0009 ALLEN SCREW M8 X 20MM 3
5 BO-00503 OIL HOLE PLUG 8 X 14 MM 1
6 01-01-35107 LOCKING SPACER 1
7 08-07-20508 HAND WHEEL 1
8 ORI-0035 O-RING 55 X 2 MM 2
9 08-05-20910 CROSS SLIDE VERNIER MM SC 200,250,325 1
10 BRG-BB-0070 BALL BEARING 6805ZZ 2
11 01-16-01018 SCREW SUPPORT MM 1
13 08-16-00075 SCREW GEAR 325 1
14 DWL-SP-0060 SPLIT PIN DIA 4 MM X 15 MM LEN 1
15 KEY-0030 KEY SIZE: 6 X 6 X 45 1
17 01-16-01116 CROSS SLIDE SCREW TAPER TURNING SC 325 1
R325 CROSS SLIDE BRONZE NUT LH MM
18 12-05-20548 1
(TTA CROSS NUT VERSION MM SC 200,250,325)
19 08-16-00501 MOUNTING BRACKET SC 200 1
20 SCR-AS-0041 ALLEN SCREW M10 X 35 2
20 SCR-AS-0030 ALLEN SCREW M10 X 40 2
21 DWL-PN-0034 DOWEL PIN DIA 8 X 30 2
22 01-16-00541 TAPPER TURNING PLATE SC 200 1
23 SCR-GS-0007 CRUB SCREW M12 X 35 1
24 08-16-00578 TAPER TURNING TIE ROD SC 200 1
25 08-16-00504 SLIDE TIGHTENING DEVICE SC 200 1
26 BOLT-HB-0025 HEX BOLT M12 X 30 MM 2
27 WSH-PW-0002 PLATE WASHER A-13 DIN 125 1
28 01-16-00555 TAPPER TURNING CLAMP PLATE SC 200 1
29 BOLT-HB-0028 HEX BOLT M12 X 50 MM LEN DIN 933 1
30 SCR-AS-0011 ALLEN SCREW M8 X 30MM 4
31 01-16-00062 NUT 4
32 08-16-00002 GIB ROTATION BOLT 1
33 08-16-00003 SC 200,250,325 YOUKE 1

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34 08-16-00007 YOKE SWIVEL 1
35 08-16-00503 SC 200SLIDE 1
36 01-16-00047 TAPPEER TURNING YOKE ADJUSTMENT GIB SC 250 1
37 SCR-GS-0012 GRUB SCREW 8 X 25 MM L 3
38 DWL-SP-0061 SPLIT PIN DIA 8 MM X 16 MM LEN 2
39 01-16-00511 SCREW COUPLING 1
40 08-16-00006 SC 200,250,325 CROSS SCREW COUPLING BLOCK 1
41 BB-OB-8 BALL OILER 1
42 BRG-NT-0002 NEEDLE THRUST BEARING LS2035 DIN 5405 2
43 BO-SPC-0003 SPACER LS2035 DIN 5405 4
44 08-16-00008 GUIDE SHAFT 2
45 01-16-00012 SC 200,250,325 COUPLING NUT 1
46 SCR-AS-0046 ALLEN SCREW M8 X 110 MM LEN DIN 912 1
47 SCR-GS-0020 GRUB SCREW FLAT M6 X 6 L -ISO 4029 3
48 01-16-00105 GRADUATED PLATE IN DEGREE 1
49 15-01-21014 ALUMINUM SHAFT DIA 5 X 4 MM 3

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7.25 Drawing spare parts list - Taper turning attachment - TPI

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7.26 Spare parts list - Taper turning attachment - TPI

TAPER TURNING ATTACHMENT - TPI

SI.NO PART NO. DESCRIPTION QTY
1 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 1
2 01-07-20525 HANDLE PIPE ST-180,225,260,285,310 & SC 200,250,325 1
3 01-07-20521 HANDLE ROD ST-180,225,260,285,310 & SC 200,250,325 1
4 SCR-AS-0009 ALLEN SCREW M8 X 20MM 3
5 BO-00503 OIL HOLE PLUG 8 X 14 MM 1
6 01-01-35107 LOCKING SPACER 1
7 08-07-20508 HAND WHEEL 1
8 ORI-0035 O-RING 55 X 2 MM 2
9 08-05-20900 CROSS SLIDE VERNIER TPI SC 200,250,325 1
10 BRG-BB-0070 BALL BEARING 6805ZZ 2
11 01-16-01018 SCREW SUPPORT MM 1
13 SCREW GEAR 325 1
14 DWL-SP-0060 SPLIT PIN DIA 4 MM X 15 MM LEN 1
15 KEY-0030 KEY SIZE: 6 X 6 X 45 1
17 CROSS SLIDE SCREW TAPER TURNING - TPI SC325 1
18 12-05-20537 TTA CROSS NUT VERSION TPI SC 200,250,325 1
19 08-16-00501 MOUNTING BRACKET SC 200 1
20 SCR-AS-0041 ALLEN SCREW M10 X 35 2
20 SCR-AS-0030 ALLEN SCREW M10 X 40 2
21 DWL-PN-0034 DOWEL PIN DIA 8 X 30 2
22 01-16-00541 TAPPER TURNING PLATE SC 200 1
23 SCR-GS-0007 CRUB SCREW M12 X 35 1
24 08-16-00578 TAPER TURNING TIE ROD SC 200 1
25 08-16-00504 SLIDE TIGHTENING DEVICE SC 200 1
26 BOLT-HB-0025 HEX BOLT M12 X 30 MM 2
27 WSH-PW-0002 PLATE WASHER A-13 DIN 125 1
28 01-16-00555 TAPPER TURNING CLAMP PLATE SC 200 1
29 BOLT-HB-0028 HEX BOLT M12 X 50 MM LEN DIN 933 1
30 SCR-AS-0011 ALLEN SCREW M8 X 30MM 4
31 01-16-00062 NUT 4
32 08-16-00002 GIB ROTATION BOLT 1
33 08-16-00003 SC 200,250,325 YOKE 1

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34 08-16-00007 YOKE SWIVEL 1
35 08-16-00503 SC 200SLIDE 1
36 01-16-00047 TAPPEER TURNING YOKE ADJUSTMENT GIB SC 250 1
37 SCR-GS-0012 GRUB SCREW 8 X 25 MM L 3
38 DWL-SP-0061 SPLIT PIN DIA 8 MM X 16 MM LEN 2
39 01-16-00511 SCREW COUPLING 1
40 08-16-00006 SC 200,250,325 CROSS SCREW COUPLING BLOCK 1
41 BB-OB-8 BALL OILER 1
42 BRG-NT-0002 NEEDLE THRUST BEARING LS2035 DIN 5405 2
43 BO-SPC-0003 SPACER LS2035 DIN 5405 4
44 08-16-00008 GUIDE SHAFT 2
45 01-16-00012 SC 200,250,325 COUPLING NUT 1
46 SCR-AS-0042 ALLEN SCREW M8 X 110 MM LEN DIN 912 1
47 SCR-GS-0020 GRUB SCREW FLAT M6 X 6 L -ISO 4029 3
48 01-16-00105 GRADUATED PLATE IN DEGREE 1
49 15-01-21014 ALUMINUM SHAFT DIA 5 X 4 MM 3

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7.27 Drawing spare parts list - Right apron - MM

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7.28 Drawing spare parts list - Right apron - MM 2-2

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7.29 Drawing spare parts list - Right apron - MM 3-3

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7.30 Drawing spare parts list - Right apron - MM 4-4

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7.31 Drawing spare parts list - Right apron - MM 5-5

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7.32 Drawing spare parts list - Right apron - MM 6-6

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7.33 Drawing spare parts list - Right apron - MM 7-7

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7.34 Drawing spare parts list - Right apron - MM 8-8

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7.35 Drawing spare parts list - Right apron - MM 9-9

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7.36 Drawing spare parts list - Right apron - MM 10-10

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7.37 Drawing spare parts list - Right apron - MM 11-11

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7.38 Spare parts list - Right apron - MM

RIGHT APRON - MM
SI.NO PART NO RIGHT APRON QTY
1 08-04-20128 SC 200,250,325 APRON RH ROCIO 1
2 08-04-01123 PIVOT PIN 4
3 08-04-20122 SC 200,250,325 OPEN NUT SLIDE 2
4 08-04-00138 SC 200,250,325 LEAD SCREW NUT 1
5 08-04-21142 WASHER 16 X 6.2 X 1.5 MM 2
6 BOLT-AB-0233 ALLEN BOLT M6 X 16 MM LEN DIN 912 5
7 08-04-21131 GUIDE PIN 2
9 NUT-HN-0005 HEX NUT M8 MM DIN 934 2
10 SCR-AH-0005 ALLEN HEAD SCREW HALF HEAD M8 X 16 MM 11
11 SCR-GS-0009 GRUB SCREW M8X10 7
12 08-04-20051 SC 200,250,325 FLANGE 1
13 BRG-BB-0032 BALL BEARING NO 6907 2
14 08-04-20130 SC 200,250,325 WORM SHAFT 1
15 BOLT-AB-0298 ALLEN BOLT M4 X 8 MM LEN DIN 912 2
16 KEY-0026 WORM KEY SIZE: 6 X 4 X 69.5 MM 1
17 08-04-20054 SPACER 1
18 BRG-NB-0002 NEEDLE BEARING AXK 3552 1
19 BO-SPC-0008 SPACER LS 3552 2
20 BOLT-AB-0005 ALLEN BOLT M10 X 120 MM LEN DIN 912 2
21 02-01-21029 TOOL POST HANDLE ST-180,225,285,310 2
22 08-04-20551 SC 200,250,325 CONTROL 1
23 12-07-22589 DOWEL PIN DIA 6 MM X 25 MM LEN 1
24 BO-SPR-0083 SPRING DIA 8 X 30 X 1.6 MM 2
25 SB-SS-8 STEEL BALL SS DIA 8 MM 2
26 DWL-PN-0023 SPLIT DOWEL DIA 6 MM X 45 MM LEN 3
27 01-04-20008 CHANGE GEAR 16Z 1
28 08-04-21138 SC 200,250,325 POSITION PLATE 1
29 01-01-00073 PUMP WASHER ROCIO-285 1
30 SCR-GS-0028 GRUB SCREW M8 X 16 MM 3
31 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
32 01-01-20551 SC 200,250,325 CONTROL 1
33 BO-SPR-0080 SPRING 8 X 21 X 1.6 MM 1

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34 01-04-20026 SC 200,250,325 POSITION CONTROL BLOCK 1
35 DWL-SP-0022 SPLIT DOWEL PIN DIA8 X 50 1
36 ORI-0016 O-RING OD 26 MM X ID 21 MM X THK 2.5 MM 7
37 08-04-21120 PIVOT SHAFT 1
38 08-04-21117 SC 200,250,325 RING GEAR COVER FRONT 2
39 ORI-0007 O-RING OD 36 MM X ID 42 MM X THK 3 MM 2
40 BRG-NB-0005 NEEDLE ROLLER BEARING HK 20 BY 20 2
41 BO-SPC-0003 SPACER AS 2035 8
42 BRG-TR-0004 AXIAL BEARING AXK 2035 4
43 08-04-21116 RING GEAR 1
44 ORI-0002 O-RING OD 16 X ID 11 X THK 2.5 MM 2
45 08-04-01115 GEAR 37 Z 1
46 BRG-NB-0003 NEEDLE BEARING HK 1616 3
47 08-04-21112 SC 200,250,325 SHAFT 2
49 08-04-21153 WASHER 25 X 8.2 X 4 MM 2
50 BOLT-BA-0022 BUTTON HEAD SCREW DIA M8 X 10 MM 6
51 08-04-01113 GEAR 1
52 04-04-00008 SC 200,250,325 FRONT PLATE 1
53 BRG-NB-0036 NEEDLE BEARING HK 2018 RS 4
54 08-04-21111 CIRCULAR RACK 1
56 08-04-01091 DOUBLE GEAR 68/28 Z 1
57 12-07-22599 SOLID DOWEL PIN DIA 8 MM X 40 MM 1
58 08-04-01093 GEAR 70Z 1
59 08-04-21098 SC 200,250,325 RACK AND PINION BUSH 1
60 08-04-21092 SC 200,250,325 RACK AND PINION SHAFT 1
61 BOLT-HB-0051 HEX BOLT M10 X 85 MM LEN DIN 933 1
62 01-07-20525 HANDLE PIPE ST-180,225,260,285,310 & SC 200,250,325 1
63 01-07-20521 HANDLE ROD ST180,225,260,285,310, SC200,250,325 1
64 BO-00054 OIL PUMP 1
65 BOLT-BA-0019 BUTTON HEAD SCREW M5X10MM 2
66 01-01-35110 LOCKING SPACER 1
67 BOLT-AB-0274 M8 X 20 MM ALLEN BOLT 2
68 BO-SPR-0091 SPRING OD 7.8 X ID 6.2 MM,COIL DIA 0.8 MM 3
69 08-04-20603 SC 200,250,325 HAND WHEEL 1
70 08-01-30139 TENSIONER BUSH 3
71 DWL-PN-0020 SOLID DOWELL PIN DIA 6X10 MM 3

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72 01-01-35111 LOCK NUT 1
73 08-04-20517 APRON VERNIER 0.2MM 1
74 08-04-01094 HANDLE WHEEL GEAR SHAFT 1
75 BO-00288 RUBBER PLUG DIA 4 1
76 ORI-0035 O-RING 55X2 ISO 3601 1
77 BO-08-04-21136 RH APRON STICKER MM MODEL SC 200,250,325 1
78 BO-08-04-21135 LH APRON STICKER MM MODEL 1
79 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
80 BO-00028 OIL LEVEL WINDO 1 BY 2 1
82 BOLT-HB-0040 HEX BOLT M8 X 16 3
83 08-04-21154 CAP FOR OIL COVER 1
84 BOLT-AB-0055 ALLEN BOLT M12 X 25 MM 1
85 BO-00283 APRON TAPPER HOLE PLUGE 1
86 08-04-21127 SAFETY ROD 1
87 BRG-BB-0097 BALL BEARING 6804 2

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7.39 Drawing spare parts list - Right apron - TPI

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7.40 Drawing spare parts list - Right apron - TPI 2-2

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7.41 Drawing spare parts list - Right apron - TPI 3-3

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7.42 Drawing spare parts list - Right apron - TPI 4-4

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7.43 Drawing spare parts list - Right apron - TPI 5-5

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7.44 Drawing spare parts list - Right apron - TPI 6-6

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7.45 Drawing spare parts list - Right apron - TPI 7-7

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7.46 Drawing spare parts list - Right apron - TPI 8-8

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7.47 Drawing spare parts list - Right apron - TPI 9-9

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7.48 Drawing spare parts list - Right apron - TPI 10-10

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7.49 Drawing spare parts list - Right apron - TPI 11-11

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7.50 Spare parts list - Right apron - TPI

RIGHT APRON - TPI

SI.NO PART NO RIGHT APRON QTY
1 08-04-20128 SC 200,250,325 APRON RH ROCIO 1
2 08-04-01123 PIVOT PIN 4
3 08-04-20122 SC 200,250,325 OPEN NUT SLIDE 2
4 08-04-00138 SC 200,250,325 LEAD SCREW NUT 1
5 08-04-21142 WASHER DIA16 X 6.2 X 1.5 MM 2
6 BOLT-AB-0233 ALLEN BOLT M6 X 16 MM LEN DIN 912 5
7 08-04-21131 GUIDE PIN 2
9 NUT-HN-0005 HEX NUT M8 MM DIN 934 2
10 SCR-AH-0005 ALLEN HEAD SCREW HALF HEAD M8 X 16 MM 11
11 SCR-GS-0009 GRUB SCREW M8X10 7
12 08-04-20051 SC 200,250,325 FLANGE 1
13 BRG-BB-0032 BALL BEARING NO 6907 2
14 08-04-20130 SC 200,250,325 WORM SHAFT 1
15 BOLT-AB-0298 ALLEN BOLT M4 X 8 MM LEN DIN 912 2
16 KEY-0026 WORM KAY SIZE: 6 X 4 X 69.5 MM 1
17 08-04-20054 SPACER 1
18 BRG-NB-0002 NEEDLE BEARING AXK 3552 1
19 BO-SPC-0008 SPACER LS 3552 2
20 BOLT-AB-0005 ALLEN BOLT M10 X 120 MM LEN DIN 912 2
21 02-01-21029 TOOL POST HANDLE ST-180,225,285,310 2
22 08-04-20551 SC 200,250,325 CONTROL 1
23 12-07-22589 DOWEL PIN DIA 6 MM X 25 MM LEN 1
24 BO-SPR-0083 SPRING DIA 8 X 30 X 1.6 MM 2
25 SB-SS-8 STEEL BALL SS DIA 8 MM 2
26 DWL-PN-0023 SPLIT DOWEL DIA 6 MM X 45 MM LEN 3
27 01-04-20008 CHANGE GEAR 16Z 1
28 08-04-21138 SC 200,250,325 POSITION PLATE 1
29 01-01-00073 PUMP WASHER ROCIO-285 1
30 SCR-GS-0028 GRUB SCREW M8 X 16 MM 3
31 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
32 01-01-20551 SC 200,250,325 CONTROL 1
33 BO-SPR-0080 SPRING 8 X 21 X 1.6 MM 1

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34 01-04-20026 SC 200,250,325 POSITION CONTROL BLOCK 1
35 DWL-SP-0022 SPLIT DOWEL PIN DIA8 X 50 1
36 ORI-0016 O-RING OD 26 MM X ID 21 MM X THK 2.5 MM 7
37 08-04-21120 PIVOT SHAFT 1
38 08-04-21117 SC 200,250,325 RING GEAR COVER FRONT 2
39 ORI-0007 O-RING OD 36 MM X ID 42 MM X THK 3 MM 2
40 BRG-NB-0005 NEEDLE ROLLER BEARING HK 20 BY 20 2
41 BO-SPC-0003 SPACER AS 2035 8
42 BRG-TR-0004 AXIAL BEARING AXK 2035 4
43 08-04-21116 RING GEAR 1
44 ORI-0002 O-RING OD 16 X ID 11 X THK 2.5 MM 2
45 08-04-01115 GEAR 37 Z 1
46 BRG-NB-0003 NEEDLE BEARING HK 1616 3
47 08-04-21112 SC 200,250,325 SHAFT 2
49 08-04-21153 WASHER 25 X 8.2 X 4 MM 2
50 BOLT-BA-0022 BUTTON HEAD SCREW DIA M8 X 10 MM 6
51 08-04-01113 GEAR 1
52 04-04-00008 SC 200,250,325 FRONT PLATE 1
53 BRG-NB-0036 NEEDLE BEARING HK 2018 RS 4
54 08-04-21111 CIRCULAR RACK 1
56 08-04-01091 DOUBLE GEAR 68/28 Z 1
57 12-07-22599 SOLID DOWEL PIN DIA 8 MM X 40 MM 1
58 08-04-01093 GEAR 70Z 1
59 08-04-21098 SC 200,250,325 RACK AND PINION BUSH 1
60 08-04-21092 SC 200,250,325 RACK AND PINION SHAFT 1
61 BOLT-HB-0051 HEX BOLT M10 X 85 MM LEN DIN 933 1
62 01-07-20525 HANDLE PIPE ST-180,225,260,285,310 & SC 200,250,325 1
63 01-07-20521 HANDLE ROD ST180,225,260,285,310, SC200,250,325 1
64 BO-00054 OIL PUMP 1
65 BOLT-BA-0019 BUTTON HEAD SCREW M5X10MM 2
66 01-01-35110 LOCKING SPACER 1
67 BOLT-AB-0274 M8 X 20 MM ALLEN BOLT 2
68 BO-SPR-0091 SPRING OD 7.8X ID 6.2 MM,COIL DIA 0.8MM 3
69 08-04-20603 SC 200,250,325 HAND WHEEL 1
70 08-01-30139 TENSIONER BUSH 3
71 DWL-PN-0020 SOLID DOWELL PIN DIA 6X10MM 3

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72 01-01-35111 LOCK NUT 1
73 08-04-20517 APRON VERNIER 0.2MM 1
74 08-04-01094 HANDLE WHEEL GEAR SHAFT 1
75 BO-00288 RUBBER PLUG DIA 4 1
76 ORI-0035 O-RING 55X2 ISO 3601 2
77 BO-08-04-21136 RH APRON STICKER MM MODEL SC 200,250,325 1
78 BO-08-04-21135 LH APRON STICKER MM MODEL 1
79 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
80 BO-00028 OIL LEVEL WINDO 1 BY 2 1
82 BOLT-HB-0040 HEX BOLT M8 X 16 3
83 08-04-21154 CAP FOR OIL COVER 1
84 BOLT-AB-0055 ALLEN BOLT M12 X 25 MM 1
85 BO-00283 APRON TAPPER HOLE PLUGE 1
86 08-04-21127 SAFETY ROD 1
87 BRG-BB-0097 BALL BEARING 6804 2

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7.51 Drawing spare parts list - Right apron - Rapid

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7.52 Drawing spare parts list - Right apron - Rapid 2-2

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7.53 Drawing spare parts list - Right apron - Rapid 3-3

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7.54 Drawing spare parts list - Right apron - Rapid 4-4

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7.55 Drawing spare parts list - Right apron - Rapid 5-5

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7.56 Drawing spare parts list - Right apron - Rapid 6-6

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7.57 Drawing spare parts list - Right apron - Rapid 7-7

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7.58 Drawing spare parts list - Right apron - Rapid 8-8

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7.59 Drawing spare parts list - Right apron - Rapid 9-9

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7.60 Drawing spare parts list - Right apron - Rapid 10-10

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7.61 Drawing spare parts list - Right apron - Rapid 11-11

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7.62 Spare parts list - Right apron - Rapid

RIGHT APRON - RAPID

SI.NO PART NO RIGHT APRON QTY
1 08-04-20128 SC 200,250,325 APRON RH ROCIO 1
2 08-04-01123 PIVOT PIN 4
3 08-04-20122 SC 200,250,325 OPEN NUT SLIDE 2
4 08-04-00138 SC 200,250,325 LEAD SCREW NUT 1
5 08-04-21142 WASHER DIA16 X 6.2 X 1.5 MM 2
6 BOLT-AB-0233 ALLEN BOLT M6 X 16 MM LEN DIN 912 5
7 08-04-21131 GUIDE PIN 2
9 NUT-HN-0005 HEX NUT M8 MM DIN 934 2
10 SCR-AH-0005 ALLEN HEAD SCREW HALF HEAD M8 X 16 MM 11
11 SCR-GS-0009 GRUB SCREW M8X10 7
12 08-04-20051 SC 200,250,325 FLANGE 1
13 BRG-BB-0032 BALL BEARING NO 6907 2
14 08-04-20130 SC 200,250,325 WORM SHAFT 1
15 BOLT-AB-0298 ALLEN BOLT M4 X 8 MM LEN DIN 912 2
16 KEY-0026 WORM KAY SIZE: 6 X 4 X 69.5 MM 1
17 08-04-20054 SPACER 1
18 BRG-NB-0002 NEEDLE BEARING AXK 3552 1
19 BO-SPC-0008 SPACER LS 3552 2
20 BOLT-AB-0005 ALLEN BOLT M10 X 120 MM LEN DIN 912 2
21 02-01-21029 TOOL POST HANDLE ST-180,225,285,310 2
22 08-04-20551 SC 200,250,325 CONTROL 1
23 12-07-22589 DOWEL PIN DIA 6 MM X 25 MM LEN 1
24 BO-SPR-0083 SPRING DIA 8 X 30 X 1.6 MM 2
25 SB-SS-8 STEEL BALL SS DIA 8 MM 2
26 DWL-PN-0023 SPLIT DOWEL DIA 6 MM X 45 MM LEN 3
27 01-04-20008 CHANGE GEAR 16Z 1
28 08-04-21138 SC 200,250,325 POSITION PLATE 1
29 01-01-00073 PUMP WASHER ROCIO-285 1
30 SCR-GS-0028 GRUB SCREW M8 X 16 MM 3
31 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
32 01-01-20551 SC 200,250,325 CONTROL 1

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33 BO-SPR-0080 SPRING 8 X 21 X 1.6 MM 1
34 01-04-20026 SC 200,250,325 POSITION CONTROL BLOCK 1
35 DWL-SP-0022 SPLIT DOWEL PIN DIA8 X 50 1
36 ORI-0016 O-RING OD 26 MM X ID 21 MM X THK 2.5 MM 7
37 08-04-21120 PIVOT SHAFT 1
38 08-04-21117 SC 200,250,325 RING GEAR COVER FRONT 2
39 ORI-0007 O-RING OD 36 MM X ID 42 MM X THK 3 MM 2
40 BRG-NB-0005 NEEDLE ROLLER BEARING HK 20 BY 20 2
41 BO-SPC-0003 SPACER AS 2035 8
42 BRG-TR-0004 AXIAL BEARING AXK 2035 4
43 08-04-21116 RING GEAR 1
44 ORI-0002 O-RING OD 16 X ID 11 X THK 2.5 MM 2
45 08-04-01115 GEAR 37 Z 1
46 BRG-NB-0003 NEEDLE BEARING HK 1616 3
47 08-04-21112 SC 200,250,325 SHAFT 2
49 08-04-21153 WASHER 25 X 8.2 X 2 MM 2
50 BOLT-BA-0022 BUTTON HEAD SCREW DIA M8 X 10 MM 6
51 08-04-01113 GEAR 1
52 04-04-00008 SC 200,250,325 FRONT PLATE 1
53 BRG-NB-0036 NEEDLE BEARING HK 2018 RS 5
54 08-04-21111 CIRCULAR RACK 1
56 08-04-01091 DOUBLE GEAR 68/28 Z 1
57 12-07-22599 SOLID DOWEL PIN DIA 8 MM X 40 MM 1
58 08-04-01093 GEAR 70Z 1
59 08-04-21098 SC 200,250,325 RACK AND PINION BUSH 1
60 08-04-21092 SC 200,250,325 RACK AND PINION SHAFT 1
61 BOLT-HB-0051 HEX BOLT M10 X 85 MM LEN DIN 933 1
62 01-07-20525 HANDLE PIPE ST-180,225,260,285,310 & SC 200,250,325 1
63 01-07-20521 HANDLE ROD ST180,225,260,285,310, SC200,250,325 1
64 BO-00054 OIL PUMP 1
65 BOLT-BA-0019 BUTTON HEAD SCREW M5X10MM 2
66 01-01-35110 LOCKING SPACER 1
67 BOLT-AB-0274 M8 X 20 MM ALLEN BOLT 2
68 BO-SPR-0091 SPRING OD 7.8X ID 6.2 MM,COIL DIA 0.8MM 3
69 08-04-20603 SC 200,250,325 HAND WHEEL 1

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70 08-01-30139 TENSIONER BUSH 3
71 DWL-PN-0020 SOLID DOWELL PIN DIA 6X10MM 12
72 01-01-35111 LOCK NUT 1
73 08-04-20517 APRON VERNIER 0.2MM 1
74 08-04-01094 HANDLE WHEEL GEAR SHAFT 1
75 BO-00288 RUBBER PLUG DIA 4 1
76 ORI-0035 O-RING 55X2 ISO 3601 1
77 BO-08-04-21136 RH APRON STICKER MM MODEL SC 200,250,325 1
78 BO-08-04-21135 LH APRON STICKER MM MODEL 1
79 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
80 BO-00028 OIL LEVEL WINDO 1 BY 2 1
82 BOLT-HB-0040 HEX BOLT M8 X 16 3
83 08-04-21154 CAP FOR OIL COVER 1
84 BOLT-AB-0055 ALLEN BOLT M12 X 25 MM 1
85 BO-00283 APRON TAPPER HOLE PLUGE 1
86 08-04-21127 SAFETY ROD 1
87 BRG-BB-0097 BALL BEARING 6804 2

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7.63 Drawing spare parts list - Left apron - MM

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7.64 Drawing spare parts list - Left apron - MM 2-2

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7.65 Drawing spare parts list - Left apron - MM 3-3

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7.66 Drawing spare parts list - Left apron - MM 4-4

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7.67 Drawing spare parts list - Left apron - MM 5-5

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7.68 Drawing spare parts list - Left apron - MM 6-6

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7.69 Drawing spare parts list - Left apron - MM 7-7

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7.70 Drawing spare parts list - Left apron - MM 8-8

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7.71 Drawing spare parts list - Left apron - MM 9-9

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7.72 Drawing spare parts list - Left apron - MM 10-10

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7.73 Drawing spare parts list - Left apron - MM 11-11

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7.74 Spare parts list - Left apron - MM

RIGHT APRON - MM
SI.NO PART NO RIGHT APRON QTY
1 08-04-20129 SC 200,250,325 APRON LH ROCIO 1
2 08-04-01123 PIVOT PIN 4
3 08-04-20122 SC 200,250,325 OPEN NUT SLIDE 2
4 08-04-21134 SC 200,250,325 LEAD SCREW NUT LH 1
5 08-04-21142 WASHER 16 X 6.2 X 1.5 MM 2
6 BOLT-AB-0233 ALLEN BOLT M6 X 16 MM LEN DIN 912 5
7 08-04-21131 GUIDE PIN 2
9 NUT-HN-0005 HEX NUT M8 MM DIN 934 2
10 SCR-AH-0005 ALLEN HEAD SCREW HALF HEAD M8 X 16 MM 11
11 SCR-GS-0009 GRUB SCREW M8X10 7
12 08-04-20051 SC 200,250,325 FLANGE 1
13 BRG-BB-0032 BALL BEARING NO 6907 2
14 08-04-20130 SC 200,250,325 WORM SHAFT 1
15 BOLT-AB-0298 ALLEN BOLT M4 X 8 MM LEN DIN 912 2
16 KEY-0026 WORM KAY SIZE: 6 X 4 X 69.5 MM 1
17 08-04-20054 SPACER 1
18 BRG-NB-0002 NEEDLE BEARING AXK 3552 1
19 BO-SPC-0008 SPACER LS 3552 2
20 BOLT-AB-0005 ALLEN BOLT M10 X 120 MM LEN DIN 912 2
21 02-01-21029 TOOL POST HANDLE ST-180,225,285,310 2
22 08-04-20551 SC 200,250,325 CONTROL 1
23 12-07-22589 DOWEL PIN DIA 6 MM X 25 MM LEN 1
24 BO-SPR-0083 SPRING DIA 8 X 30 X 1.6 MM 2
25 SB-SS-8 STEEL BALL SS DIA 8 MM 2
26 DWL-PN-0023 SPLIT DOWEL DIA 6 MM X 45 MM LEN 3
27 01-04-20008 CHANGE GEAR 16Z 1
28 08-04-21138 SC 200,250,325 POSITION PLATE 1
29 01-01-00073 PUMP WASHER ROCIO-285 1
30 SCR-GS-0028 GRUB SCREW M8 X 16 MM 3
31 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
32 01-01-20551 SC 200,250,325 CONTROL 1
33 BO-SPR-0080 SPRING 8 X 21 X 1.6 MM 1

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34 01-04-20026 SC 200,250,325 POSITION CONTROL BLOCK 1
35 DWL-SP-0022 SPLIT DOWEL PIN DIA8 X 50 1
36 ORI-0016 O-RING OD 26 MM X ID 21 MM X THK 2.5 MM 7
37 08-04-21120 PIVOT SHAFT 1
38 08-04-21117 SC 200,250,325 RING GEAR COVER FRONT 2
39 ORI-0007 O-RING OD 36 MM X ID 42 MM X THK 3 MM 2
40 BRG-NB-0005 NEEDLE ROLLER BEARING HK 20 BY 20 2
41 BO-SPC-0003 SPACER AS 2035 8
42 BRG-TR-0004 AXIAL BEARING AXK 2035 4
43 08-04-21116 RING GEAR 1
44 ORI-0002 O-RING OD 16 X ID 11 X THK 2.5 MM 2
45 08-04-01115 GEAR 37 Z 1
46 BRG-NB-0003 NEEDLE BEARING HK 1616 3
47 08-04-21112 SC 200,250,325 SHAFT 2
49 08-04-21153 WASHER 25 X 8.2 X 4 MM 2
50 BOLT-BA-0022 BUTTON HEAD SCREW DIA M8 X 10 MM 6
51 08-04-01113 GEAR 1
52 04-04-00008 SC 200,250,325 FRONT PLATE 1
53 BRG-NB-0036 NEEDLE BEARING HK 2018 RS 4
54 08-04-21111 CIRCULAR RACK 1
56 08-04-01091 DOUBLE GEAR 68/28 Z 1
57 12-07-22599 SOLID DOWEL PIN DIA 8 MM X 40 MM 1
58 08-04-01093 GEAR 70Z 1
59 08-04-21098 SC 200,250,325 RACK AND PINION BUSH 1
60 08-04-21092 SC 200,250,325 RACK AND PINION SHAFT 1
61 BOLT-HB-0051 HEX BOLT M10 X 85 MM LEN DIN 933 1
62 01-07-20525 HANDLE PIPE SC 200,250,325 1
63 01-07-20521 HANDLE ROD SC 200,250,325 1
64 BO-00054 OIL PUMP 1
65 BOLT-BA-0019 BUTTON HEAD SCREW M5X10MM 2
66 01-01-35110 LOCKING SPACER 1
67 BOLT-AB-0274 M8 X 20 MM ALLEN BOLT 2
68 BO-SPR-0091 SPRING OD 7.8X ID 6.2 MM,COIL DIA 0.8MM 3
69 08-04-20603 SC 200,250,325 HAND WHEEL 1
70 08-01-30139 TENSIONER BUSH 3
71 DWL-PN-0020 SOLID DOWELL PIN DIA 6X10MM 3

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72 01-01-35111 LOCK NUT 1
73 08-04-20517 APRON VERNIER 0.2MM 1
74 08-04-01094 HANDLE WHEEL GEAR SHAFT 1
75 BO-00288 RUBBER PLUG DIA 4 1
76 ORI-0035 O-RING 55X2 ISO 3601 2
77 BO-08-04-21136 RH APRON STICKER MM MODEL SC 200,250,325 1
78 BO-08-04-21135 LH APRON STICKER MM MODEL 1
79 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
80 BO-00028 OIL LEVEL WINDO 1 BY 2 1
82 BOLT-HB-0040 HEX BOLT M8 X 16 3
83 08-04-21154 CAP FOR OIL COVER 1
84 BOLT-AB-0055 ALLEN BOLT M12 X 25 MM 1
85 BO-00283 APRON TAPPER HOLE PLUGE 1
86 08-04-21127 SAFETY ROD 1
87 BRG-BB-0097 BALL BEARING 6804 2

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7.75 Drawing spare parts list - Left apron - TPI

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7.76 Drawing spare parts list - Left apron - TPI 2-2

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7.77 Drawing spare parts list - Left apron - TPI 3-3

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7.78 Drawing spare parts list - Left apron - TPI 4-4

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7.79 Drawing spare parts list - Left apron - TPI 5-5

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7.80 Drawing spare parts list - Left apron - TPI 6-6

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7.81 Drawing spare parts list - Left apron - TPI 7-7

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7.82 Drawing spare parts list - Left apron - TPI 8-8

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7.83 Drawing spare parts list - Left apron - TPI 9-9

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7.84 Drawing spare parts list - Left apron - TPI 10-10

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7.85 Drawing spare parts list - Left apron - TPI 11-11

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7.86 Spare parts list - Left apron - TPI

RIGHT APRON - TPI

SI.NO PART NO RIGHT APRON QTY
1 08-04-20129 SC 200,250,325 APRON LH ROCIO 1
2 08-04-01123 PIVOT PIN 4
3 08-04-20122 SC 200,250,325 OPEN NUT SLIDE 2
4 08-04-21134 SC 200,250,325 LEAD SCREW NUT LH 1
5 08-04-21142 WASHER 16 X 6.2 X 1.5 MM 2
6 BOLT-AB-0233 ALLEN BOLT M6 X 16 MM LEN DIN 912 5
7 08-04-21131 GUIDE PIN 2
9 NUT-HN-0005 HEX NUT M8 MM DIN 934 2
10 SCR-AH-0005 ALLEN HEAD SCREW HALF HEAD M8 X 16 MM 11
11 SCR-GS-0009 GRUB SCREW M8X10 7
12 08-04-20051 SC 200,250,325 FLANGE 1
13 BRG-BB-0032 BALL BEARING NO 6907 2
14 08-04-20130 SC 200,250,325 WORM SHAFT 1
15 BOLT-AB-0298 ALLEN BOLT M4 X 8 MM LEN DIN 912 2
16 KEY-0026 WORM KAY SIZE: 6 X 4 X 69.5 MM 1
17 08-04-20054 SPACER 1
18 BRG-NB-0002 NEEDLE BEARING AXK 3552 1
19 BO-SPC-0008 SPACER LS 3552 2
20 BOLT-AB-0005 ALLEN BOLT M10 X 120 MM LEN DIN 912 2
21 02-01-21029 TOOL POST HANDLE ST-180,225,285,310 2
22 08-04-20551 SC 200,250,325 CONTROL 1
23 12-07-22589 DOWEL PIN DIA 6 MM X 25 MM LEN 1
24 BO-SPR-0083 SPRING DIA 8 X 30 X 1.6 MM 2
25 SB-SS-8 STEEL BALL SS DIA 8 MM 2
26 DWL-PN-0023 SPLIT DOWEL DIA 6 MM X 45 MM LEN 3
27 01-04-20008 CHANGE GEAR 16Z 1
28 08-04-21138 SC 200,250,325 POSITION PLATE 1
29 01-01-00073 PUMP WASHER ROCIO-285 1
30 SCR-GS-0028 GRUB SCREW M8 X 16 MM 3
31 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
32 01-01-20551 SC 200,250,325 CONTROL 1

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33 BO-SPR-0080 SPRING 8 X 21 X 1.6 MM 1
34 01-04-20026 SC 200,250,325 POSITION CONTROL BLOCK 1
35 DWL-SP-0022 SPLIT DOWEL PIN DIA8 X 50 1
36 ORI-0016 O-RING OD 26 MM X ID 21 MM X THK 2.5 MM 7
37 08-04-21120 PIVOT SHAFT 1
38 08-04-21117 SC 200,250,325 RING GEAR COVER FRONT 2
39 ORI-0007 O-RING OD 36 MM X ID 42 MM X THK 3 MM 2
40 BRG-NB-0005 NEEDLE ROLLER BEARING HK 20 BY 20 2
41 BO-SPC-0003 SPACER AS 2035 8
42 BRG-TR-0004 AXIAL BEARING AXK 2035 4
43 08-04-21116 RING GEAR 1
44 ORI-0002 O-RING OD 16 X ID 11 X THK 2.5 MM 2
45 08-04-01115 GEAR 37 Z 1
46 BRG-NB-0003 NEEDLE BEARING HK 1616 3
47 08-04-21112 SC 200,250,325 SHAFT 2
49 08-04-21153 WASHER 25 X 8.2 X 2 MM 2
50 BOLT-BA-0022 BUTTON HEAD SCREW DIA M8 X 10 MM 6
51 08-04-01113 GEAR 1
52 04-04-00008 SC 200,250,325 FRONT PLATE 1
53 BRG-NB-0036 NEEDLE BEARING HK 2018 RS 4
54 08-04-21111 CIRCULAR RACK 1
56 08-04-01091 DOUBLE GEAR 68/28 Z 1
57 12-07-22599 SOLID DOWEL PIN DIA 8 MM X 40 MM 1
58 08-04-01093 GEAR 70Z 1
59 08-04-21098 SC 200,250,325 RACK AND PINION BUSH 1
60 08-04-21092 SC 200,250,325 RACK AND PINION SHAFT 1
61 BOLT-HB-0051 HEX BOLT M10 X 85 MM LEN DIN 933 1
62 01-07-20525 HANDLE PIPE SC 200,250,325 1
63 01-07-20521 HANDLE ROD SC 200,250,325 1
64 BO-00054 OIL PUMP 1
65 BOLT-BA-0019 BUTTON HEAD SCREW M5X10MM 2
66 01-01-35110 LOCKING SPACER 1
67 BOLT-AB-0274 M8 X 20 MM ALLEN BOLT 2
68 BO-SPR-0091 SPRING OD 7.8X ID 6.2 MM,COIL DIA 0.8MM 3
69 08-04-20603 SC 200,250,325 HAND WHEEL 1

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70 08-01-30139 TENSIONER BUSH 3
71 DWL-PN-0020 SOLID DOWELL PIN DIA 6X10MM 3
72 01-01-35111 LOCK NUT 1
73 08-04-20517 APRON VERNIER 0.2MM 1
74 08-04-01094 HANDLE WHEEL GEAR SHAFT 1
75 BO-00288 RUBBER PLUG DIA 4 1
76 ORI-0035 O-RING 55X2 ISO 3601 2
77 BO-08-04-21136 RH APRON STICKER MM MODEL SC 200,250,325 1
78 BO-08-04-21135 LH APRON STICKER MM MODEL 1
79 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
80 BO-00028 OIL LEVEL WINDO 1 BY 2 1
82 BOLT-HB-0040 HEX BOLT M8 X 16 3
83 08-04-21154 CAP FOR OIL COVER 1
84 BOLT-AB-0055 ALLEN BOLT M12 X 25 MM 1
85 BO-00283 APRON TAPPER HOLE PLUGE 1
86 08-04-21127 SAFETY ROD 1
87 BRG-BB-0097 BALL BEARING 6804 2

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7.87 Drawing spare parts list - Left apron - Rapid

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7.88 Drawing spare parts list - Left apron - Rapid 2-2

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7.89 Drawing spare parts list - Left apron - Rapid 3-3

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7.90 Drawing spare parts list - Left apron - Rapid 4-4

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7.91 Drawing spare parts list - Left apron - Rapid 5-5

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7.92 Drawing spare parts list - Left apron - Rapid 6-6

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7.93 Drawing spare parts list - Left apron - Rapid 7-7

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7.94 Drawing spare parts list - Left apron - Rapid 8-8

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7.95 Drawing spare parts list - Left apron - Rapid 9-9

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7.96 Drawing spare parts list - Left apron - Rapid 10-10

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7.97 Drawing spare parts list - Left apron - Rapid 11-11

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7.98 Spare parts list - Left apron - Rapid

RIGHT APRON - RAPID

SI.NO PART NO RIGHT APRON QTY
1 08-04-20129 SC 200,250,325 APRON LH ROCIO 1
2 08-04-01123 PIVOT PIN 4
3 08-04-20122 SC 200,250,325 OPEN NUT SLIDE 2
4 08-04-21134 SC 200,250,325 LEAD SCREW NUT LH 1
5 08-04-21142 WASHER 16 X 6.2 X 1.5 MM 2
6 BOLT-AB-0233 ALLEN BOLT M6 X 16 MM LEN DIN 912 5
7 08-04-21131 GUIDE PIN 2
9 NUT-HN-0005 HEX NUT M8 MM DIN 934 2
10 SCR-AH-0005 ALLEN HEAD SCREW HALF HEAD M8 X 16 MM 11
11 SCR-GS-0009 GRUB SCREW M8X10 7
12 08-04-20051 SC 200,250,325 FLANGE 1
13 BRG-BB-0032 BALL BEARING NO 6907 2
14 08-04-20130 SC 200,250,325 WORM SHAFT 1
15 BOLT-AB-0298 ALLEN BOLT M4 X 8 MM LEN DIN 912 2
16 KEY-0026 WORM KAY SIZE: 6 X 4 X 69.5 MM 1
17 08-04-20054 SPACER 1
18 BRG-NB-0002 NEEDLE BEARING AXK 3552 1
19 BO-SPC-0008 SPACER LS 3552 2
20 BOLT-AB-0005 ALLEN BOLT M10 X 120 MM LEN DIN 912 2
21 02-01-21029 TOOL POST HANDLE ST-180,225,285,310 2
22 08-04-20551 SC 200,250,325 CONTROL 1
23 12-07-22589 DOWEL PIN DIA 6 MM X 25 MM LEN 1
24 BO-SPR-0083 SPRING DIA 8 X 30 X 1.6 MM 2
25 SB-SS-8 STEEL BALL SS DIA 8 MM 2
26 DWL-PN-0023 SPLIT DOWEL DIA 6 MM X 45 MM LEN 3
27 01-04-20008 CHANGE GEAR 16Z 1
28 08-04-21138 SC 200,250,325 POSITION PLATE 1
29 01-01-00073 PUMP WASHER ROCIO-285 1
30 SCR-GS-0028 GRUB SCREW M8 X 16 MM 3
31 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4

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32 01-01-20551 SC 200,250,325 CONTROL 1
33 BO-SPR-0080 SPRING 8 X 21 X 1.6 MM 1
34 01-04-20026 SC 200,250,325 POSITION CONTROL BLOCK 1
35 DWL-SP-0022 SPLIT DOWEL PIN M8 X 50 1
36 ORI-0016 O-RING OD 26 MM X ID 21 MM X THK 2.5 MM 7
37 08-04-21120 PIVOT SHAFT 1
38 08-04-21117 SC 200,250,325 RING GEAR COVER FRONT 2
39 ORI-0007 O-RING OD 36 MM X ID 42 MM X THK 3 MM 2
40 BRG-NB-0005 NEEDLE ROLLER BEARING HK 20 BY 20 2
41 BO-SPC-0003 SPACER AS 2035 8
42 BRG-TR-0004 AXIAL BEARING AXK 2035 4
43 08-04-21116 RING GEAR 1
44 ORI-0002 O-RING OD 16 X ID 11 X THK 2.5 MM 2
45 08-04-01115 GEAR 37 Z 1
46 BRG-NB-0003 NEEDLE BEARING HK 1616 3
47 08-04-21112 SC 200,250,325 SHAFT 2
49 08-04-21153 WASHER 25 X 8.2 X 4 MM 2
50 BOLT-BA-0022 BUTTON HEAD SCREW DIA M8 X 10 MM 6
51 08-04-01113 GEAR 1
52 04-04-00008 SC 200,250,325 FRONT PLATE 1
53 BRG-NB-0036 NEEDLE BEARING HK 2018 RS 4
54 08-04-21111 CIRCULAR RACK 1
56 08-04-01091 DOUBLE GEAR 68/28 Z 1
57 12-07-22599 SOLID DOWEL PIN DIA 8 MM X 40 MM 1
58 08-04-01093 GEAR 70Z 1
59 08-04-21098 SC 200,250,325 RACK AND PINION BUSH 1
60 08-04-21092 SC 200,250,325 RACK AND PINION SHAFT 1
61 BOLT-HB-0051 HEX BOLT M10 X 85 MM LEN DIN 933 1
62 01-07-20525 HANDLE PIPE SC 200,250,325 1
63 01-07-20521 HANDLE ROD SC 200,250,325 1
64 BO-00054 OIL PUMP 1
65 BOLT-BA-0019 BUTTON HEAD SCREW M5X10MM 2
66 01-01-35110 LOCKING SPACER 1
67 BOLT-AB-0274 M8 X 20 MM ALLEN BOLT 2
68 BO-SPR-0091 SPRING OD 7.8X ID 6.2 MM,COIL DIA 0.8MM 3

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69 08-04-20603 SC 200,250,325 HAND WHEEL 1
70 08-01-30139 TENSIONER BUSH 3
71 DWL-PN-0020 SOLID DOWELL PIN DIA 6X10MM 3
72 01-01-35111 LOCK NUT 1
73 08-04-20517 APRON VERNIER 0.2MM 1
74 08-04-01094 HANDLE WHEEL GEAR SHAFT 1
75 BO-00288 RUBBER PLUG DIA 4 1
76 ORI-0035 O-RING 55X2 ISO 3601 2
77 BO-08-04-21136 RH APRON STICKER MM MODEL SC 200,250,325 1
78 BO-08-04-21135 LH APRON STICKER MM MODEL 1
79 BO-00024 OIL DRAIN PLUG - T BY C 1 BY 2 GAS 1
80 BO-00028 OIL LEVEL WINDO 1 BY 2 1
82 BOLT-HB-0040 HEX BOLT M8 X 16 3
83 08-04-21154 CAP FOR OIL COVER 1
84 BOLT-AB-0055 ALLEN BOLT M12 X 25 MM 1
85 BO-00283 APRON TAPPER HOLE PLUGE 1
86 08-04-21127 SAFETY ROD 1
86 08-04-21127 SAFETY ROD 1

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7.99 Drawing spare parts list – Tail stock 1 of 4

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7.100 Drawing spare parts list – Tail stock 2 of 4

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7.101 Drawing spare parts list – Tail stock 3 of 4

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7.102 Drawing spare parts list – Tail stock 4 of 4

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7.103 Spare parts – Tail stock

TAILSTOCK
SI.NO PART NO DESCRIPTION QTY
1 12-07-44530 TAIL STOCK BOTTOM CLAMP 1 1
2 12-07-44531 TAILSTOCK BOTTOM CLAMP 2 1
3 01-07-32501 SE,SC 325 TAIL STOCK BASE 1
TAILSTOCK WIPER FRONT ST-180,225,260 & SC
4 BO-01-07-01025 2
200,250
5 SCR-BH-0002 BUTTON HEAD SCREW DIA M8 X 12 8
TAIL STOCK WIPER-REAR ST-180,225,285,310 SC
6 BO-01-07-01024 2
200,250,285
7 BOLT-AB-0283 ALLEN BOLT M8 X 45MM 7
8 12-07-44570 TAILSTOCK BOTTOM WELD BUSH BIG 4
9 BOLT-AB-0034 ALLEN BOLT M10 X 85 MM LEN ISO 4762 5
10 BOLT-AB-0277 ALLEN BOLT M8 X 25 2
11 12-07-21532 ALIGNMENT BLOCK ST-180,225 & R200,250 2
12 SCR-GS-0040 GRUB SCREW FLAT M12 X 30L-ISO 4029 2
13 BOLT-AB-0012 ALLEN BOLT M10 X 16 MM LEN DIN 912 1
14 08-02-20804 CUTTING WASHER 25X10.5X6 3
15 SCR-AS-0013 M6 X 16 CSK SCREW 4
16 08-07-35455 GUIDE PLATE SC,SE 325 & ST 260 1
17 BO-01-07-00030 TAIL CENTER 1
18 08-07-35460 MARKING ROD ST 285,310 & SE,SC 325 1
19 12-07-22570 ST 285,310 & SE,SC 325 TAIL STOCK SPINDLE 1
20 12-07-22563 THREADED BLOCK MM TAILSTOCK ST & SC ,SE 1
TAILSTOCK SCREW ROD MM
22 12-07-22568 1
SC,SE 250,325&ST225
23 BO-SPC-0007 SPACER LS 1730 4
24 BRG-NB-0027 NEEDLE BEARING CAGE NO AXK 1730 2
25 BRG-BB-0006 BEARING 6003 2
26 12-07-22572 FLANGE ST 285,310 & SC,SE-325 1
27 BOLT-AB-0281 ALLEN BOLT M8 X 35 MM LEN DIN 912 8
28 12-07-22566 TAIL STOCK HAND WHEEL ST,SC 1
29 08-07-20050 WASHER 32 X 10.2 X 6 1
30 BOLT-AB-0022 ALLEN BOLT M10 X 30 MM LEN DIN 912 1
31 01-07-20521 HANDLE ROD ST-180,225,260,285,310 & R200,250,285 1
32 01-07-20525 HANDLE PIPE ST-180,225,260,285,310 & R200,250,285 1

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34 12-07-20026 SMART TURN 285,310 & SC,SE 325TAIL STOCK 1
35 08-02-20807 TAIL STOCK LOCKING NUT 1
36 BO-OB-8 OILER BALL DIA 8 MM 3
37 08-02-20814 TAIL STOCK TOP CLAMP 1
38 BOLT-AB-0277 ALLEN BOLT M8 X 25 4
39 BOLT-AB-0020 ALLEN BOLT M10 X 25 MM LEN DIN 912 2
40 08-07-35475 RULER PLATE ASSEMBLY SC 325 1
41 BOLT-BA-0326 BUTTON HEAD BLACKENED M8 X 12 2
TAIL STOCK STOPER BUSH SC,SE250,325 &
42 01-02-10234 1
ST225,285,325
43 BOLT-AB-0060 ALLEN BOLT M12 X 40 DIN 912 1

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7.104 Drawing spare parts list - Feed gear box - Normal Speed

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7.105 Drawing spare lists - Feed gear box (Normal speed) gear train A

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7.106 Drawing spare parts list - Feed gear box (Normal speed) gear train B

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7.107 Spare parts list - Gear box shaft and pinions - Normal speed

QC GEAR BOX SHAFT AND PINIONS - NORMAL SPEED

SL.NO PART NO. DESCRIPTION QTY
1 CRLP-EC-0056 EXTERNAL CIRCLIP A40 X 1.75 MM 3
2 08-02-00094 WASHER 55 X 40 X 4 MM 2
3 OIS-0008 OIL SEAL 40 X 47 X 4 MM 2
4 BRG-NB-0010 NEEDLE BEARING HK 4012 DIN 618 2
5 08-02-00087 SC 200,250,325 LEAD SCREW OUTPUT SHAFT 1
6 KEY-0029 KEY SIZE: 6 X 6 X 30 MM 1
7 08-02-00032 GEAR 14Z 1
8 08-02-00033 GEAR 36Z 1
9 BRG-NB-0009 NEEDLE BEARING HK 3016 DIN 618 4
10 08-02-00040 SC 200,250,325 BRUSHED BUSHING 2
11 08-02-00028 GEAR 42Z 1
12 08-02-21072 SC 200,250,325 .SPACER 2
13 08-02-21071 SC 200,250,325 SPACE LOCKING BUSH 1
14 08-02-00015 SC 200,250,325 GROOVED SHAFT 1
15 08-02-00026 GEAR 16Z 1
16 08-02-00025 GEAR 18Z 1
17 08-02-00024 GEAR 19Z 1
18 08-02-00023 GEAR 20Z 1
19 08-02-00022 GEAR 22Z 1
20 08-02-00021 GEAR 23Z 1
21 08-02-00020 GEAR 24Z 1
22 08-02-00019 GEAR 26Z 1
23 08-02-00018 GEAR 27Z 1
24 08-02-00017 GEAR 28Z 1
25 08-02-00016 GEAR 30Z 1
26 BRG-NB-0013 NEEDLE BEARING K 16 X 20 X 17 MM DIN 5405 1
27 08-02-01001 INPUT SHAFT 1
28 08-02-00010 GEAR 20Z 2
29 08-02-00009 GEAR 34Z 1
30 08-02-01049 SC 200,250,325 INPUT SHAFT WASHER 1
31 OIS-0009 OIL SEAL 25 X 32 X 4 MM 2
32 BRG-NB-0006 NEEDLE ROLLER BEARING HK 2516 DIN 618 2
33 08-02-00046 SC 200,250,325 INPUT SHAFT COVER 1
34 SCR-GS-0089 CONE GRUB SCREW M8 X 10 MM 2
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 35 BOLT-AB-0274 ALLEN BOLT M8 X 20 MM 6
36 SCR- GS-0019 M6 X 8 MM GRUB SCREW 3
37 SCR-GS-0009 GRUB SCREW M8 X 10 MM 2
38 08-02-01041 SC 200,250,325 LOWER SHAFT COVER 1
39 BRG-NB-0003 NEEDLE BEARING HK 1616 2
40 08-02-00005 GEAR 30Z 1
41 SCR-GS-0023 M6 X 10 MM GRUB SCREW 3
42 BRG-NB-0001 NEEDLE BEARING HK 3020 DIN 618 1
43 CRLP-EC-0002 EXTERNAL CIRCLIP A20 X 1.2 MM DIN 471 3
44 08-02-00012 GEAR 16Z 1
45 08-02-00013 GEAR 16Z 1
46 08-02-00014 GEAR 16Z 1
47 BO-SPC-0001 SPACER AS 1226 1
48 08-02-00036 SC 200,250,325 GROOVED SHAFT 1
49 BRG-NB-0012 NEEDLE BEARING K 12 X 16 X 13 MM DIN 5405 2
50 08-02-00029 CLUTCH GEAR 30Z 1
51 SCR-GS-0001 GRUB SCREW M10 X 16 4
52 08-02-00101 GEAR 36Z 1
53 KEY-0009 KEY SIZE: 6 X 6 X 20 MM DIN 6886 1
54 08-02-00100 GEAR 22Z 1
55 08-02-00097 WASHER 79 X 40.6 X 5 MM 1
56 CRLP-EC-0011 EXTERNAL CIRCLIP 37 X 1.75 MM DIN 471 1
57 08-02-00083 SC 200,250,325 GEAR OUTPUT 1
58 08-02-00086 SC 200,250,325 GROOVED SHAFT 1
59 BRG-NB-0011 NEEDLE BEARING HK 4020 DIN 618 1
60 BO-SPC-0005 SPACER AS 4060 2
61 BRG-NT-0001 NEEDLE THRUST BEARING AXK 4060 DIN 5405 1
62 01-02-00050 SC 200,250,325 OUTPUT SHAFT NUT 1
63 08-02-00063 SC 200,250,325 BAR ATTACHMENT COVER 1
64 BO-01-02-00049 CELOTEX WASHER 1
65 08-02-00099 SC 200,250,325 BRAKE SPRING BUSHING 1
66 BO-08-02-21045 DISC WASHER OD 18 X ID 9.2 X TK 1 MM 22
67 20-01-00119 OIL DRAIN ADOPTER BUSH 2
68 SCR-AS-0013 CSK SCREW M6 X 16 MM L 3
69 SCR-GS-0038 CONE TYPE GRUB SCREW M6 X 16 MM 3
70 SCR-GS-0079 3/8" GRUB SCREW BSP THREAD 2
71 BO-00029 1/2 INCH OIL LEVEL INDICATOR 1

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 72 BOLT-AB-0269 M8 X 16 MM ALLEN BOLT 4
73 BOLT-AB-0350 M10 X 110 MM ALLEN BOLT 1
74 WSH-PW-0016 PLATE WASHER DIA 8.2 X 2 4
75 08-02-22550 SC 200,250,325 QC GEAR BOX 1

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7.108 Drawing spare parts list - Feed gear box levers 1 of 2 - Normal speed

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7.109 Drawing spare parts list - Feed gear box levers 2 of 2 - Normal speed

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7.110 Spare parts list - QC Gear box - Normal speed

QC GEAR BOX SELECTOR - NORMAL SPEED

SI.NO PART NO DESCRIPTION QTY
1 01-02-20054-A SELECTOR BALL 1
2 BO-SPR-0023 SPRING 9 X 46 X 1 MM 1
3 08-02-20133-10A SELECTOR PLATE -1 1
4 08-02-20133-11A SELECTOR PLATE-2 1
5 08-02-20133-1A SELECTOR PLATE 1
6 ORI-0033 O-RING OD 46 X ID 34 X THK 6 MM 1
7 08-02-20133-6A BALL ADJUSTMENT WASHER 2
8 08-02-20133-7A BALL ADJUSTMENT WASHER 1
9 WSH-PW-0029 PLATE WASHER DIA 8 X 2 MM 4
10 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
11 08-02-20133-B SELECTOR COVER PLATE 1
12 SCR-GS-0023 GRUB SCREW FLAT M6 X 10 MM L -ISO 4029 2
13 08-02-20133-3A POSITION GUIDE PLATE 2
14 DWL-SP-0044 SPLIT DOWEL PIN DIA 4 X 12 MM 4
15 BO-SPR-0024 SPRING DIA 5 X 9 X 1 MM 3
16 SB-SS-5 STEEL BALL SS DIA 5 MM DIN 5401 3
17 01-02-20551 SELECTOR BALL 1
18 08-02-20133-4A POSITION GUIDE PLATE 2
19 08-02-20133-9A STOPPER PLATE 2
20 08-02-20125-A SEPARATION PLATE 6
21 08-02-20129-A FORK RULE 1
22 08-02-20132-A SELECTOR FORK SPACER 4
23 08-02-20131-A SELECTOR FORK 2
25 08-02-20127-A SEPARATION PLATE 2
26 08-02-20130-B FORK RULE 1
27 08-02-20128-A FORK RULE 1
28 08-02-20541 SC 200,250,325 GUIDING PLATE 1
29 NUT-HN-0004 HEX NUT M6 DIN 934 2
30 DWL-SP-0059 DIA 6 X 16 MM SPLIT PIN 6

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7.111 Drawing spare parts list - Feed gear box - controllers A - Normal speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 248

7.112 Drawing spare parts list - Feed gear box - Controllers B - Normal speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 249

7.113 Drawing spare parts list - Feed gear box - Controllers C (Normal speed)

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 250

7.114 Spare parts list - Feed gear box controls - Normal speed

FEED GEAR BOX CONTROLS - NORMAL SPEED

SI.NO PART NO DESCRIPTION QTY
1 BOLT-AB-0032 ALLEN BOLT M10 X 75 MM LEN DIN 912 3
2 08-02-20135 SC 200,250,325 FEED BOX HANDLE 3
3 08-02-20065 CONTROL 3
4 BO-SPR-0072 SPRING DIA 6 X 30 X 1.5 MM 6
5 SB-SS-6.35 STEEL BALL SS DIA 6.35 MM 6
6 ORI-0003 O-RING OD 20 MM X ID 15 MM X THK 2.5 MM 3
7 CRLP-EC-0002 EXTERNAL CIRCLIP A20 X 1.2 DIN 471 3
8 08-02-20123 SC 200,250,325 FORK CONNECTING PLATE 1
9 SCR-AS-0013 CSK SCREW M6 X 16 MM 12
10 08-01-35110 SC 200,250,325 FORK WASHER 3
11 08-01-45526 SC 200,250,325 FORK SPACER 3
12 08-01-45018 SC 200,250,325 FORK BUSH SMALL 3
13 08-02-20117 SC 200,250,325 FORK 1
14 08-02-20120 SC 200,250,325 FORK CONNECTING PLATE 1
15 08-02-20121 SC 200,250,325 FORK 1
16 08-02-20118 SC 200,250,325 FORK CONNECTING PLATE 1
17 08-02-20119 SC 200,250,325 FORK 1
18 BOLT-AB-0164 M4 X 20 ALLEN SCREW 4
19 NUT-HN-0002 M4 NUT 4

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7.115 Drawing spare parts list - Feed gear box - Rapid speed

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7.116 Drawing spare lists - Feed gear box (Rapid speed) gear train A

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7.117 Drawing spare parts list - Feed gear box (Rapid speed) gear train B

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 254

7.118 Spare parts list - Gear box shaft and pinions - Rapid speed

QC GEAR BOX SHAFT AND PINIONS - RAPID SPEED

SL.NO PART NO. DESCRIPTION QTY
1 CRLP-EC-0056 EXTERNAL CIRCLIP A40 X 1.75 MM 1
2 08-02-00094 WASHER 55 X 40 X 4 MM 1
3 DEV-00176 NEEDLE BEARING HK 4016 1
4 08-02-00129 GEAR 36Z 1
5 08-02-00128 GEAR 54Z 1
6 08-02-00095 WASHER2 31 X 44 X 2 1
7 CRLP-EC-0047 CIRCLIP A30 2
8 SCR-AS-0001 CSK SCREW M6 X 10 MM 4
9 08-02-00087 SC 200,250,325 LEAD SCREW OUTPUT SHAFT 1
10 BRG-NB-0009 NEEDLE BEARING HK 3016 DIN 618 6
11 08-02-00032 GEAR 14Z 1
12 08-02-00033 GEAR 36Z 1
13 08-02-00028 GEAR 42Z 1
14 08-02-00040 SC 200,250,325 BRUSHED BUSHING 2
15 08-02-21072 SPACER SC200,250,325 2
16 SCR-GS-0089 CONE GRUB SCREW M8 X 10 MM 2
17 08-02-21071 SC 200,250,325 SPACE LOCKING BUSH 1
18 08-02-00015 SC 200,250,325 GROOVED SHAFT 1
19 08-02-00026 GEAR 16Z 1
20 08-02-00025 GEAR 18Z 1
21 08-02-00024 GEAR 19Z 1
22 08-02-00023 GEAR 20Z 1
23 08-02-00022 GEAR 22Z 1
24 08-02-00021 GEAR 23Z 1
25 08-02-00020 GEAR 24Z 1
26 08-02-00019 GEAR 26Z 1
27 08-02-00018 GEAR 27Z 1
28 08-02-00017 GEAR 28Z 2
29 08-02-00016 GEAR 30Z 1
30 08-02-00010 GEAR 20Z 2
31 BRG-NB-0067 NEEDLE ROLLER BEARING SKF 1412 1
32 08-02-00009 GEAR 34Z 1
33 08-02-01001 INPUT SHAFT 1
34 BEG-NB-0007 NEEDLE ROLLER BEARING HK 2520 1
29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 255
35 08-02-00046 SC 200,250,325 INPUT SHAFT COVER 1
36 BOLT-AB-0274 ALLEN BOLT M8 X 20 MM 2
37 SCR- GS-0023 M6 X 8 MM GRUB SCREW 3
38 KEY-0029 KEY SIZE: 6 X 6 X 30 MM 1
39 SCR-GS-0009 GRUB SCREW M8 X 10 MM 2
40 BOLT-AB-0241 ALLEN BOLT M6 X 25 MM 6
41 08-02-01041 SC 200,250,325 LOWER SHAFT COVER 1
42 BRG-NB-0003 NEEDLE BEARING HK 1616 2
43 08-02-00036 SC 200,250,325 GROOVED SHAFT 1
44 08-02-00005 GEAR 30Z 1
45 BRG-NB-0009 NEEDLE BEARING HK 3016 2
46 CRLP-EC-0002 CIRCLIP A20 2
47 08-02-00012 GEAR 16Z 1
48 08-02-00013 GEAR 16Z 1
49 08-02-00014 GEAR 16Z 1
50 BO-SPC-0001 AS 1226 SPACER
51 08-02-00086 SC 200,250,325 GROOVED SHAFT 1
52 08-02-00029 CLUTCH GEAR 30Z 1
53 08-02-00101 GEAR 36Z 1
54 08-02-00100 GEAR 22Z 1
55 11-02-00031 GEAR 18Z 1
56 DEV-00175 NEEDLE ROLLER BEARING HK 1612 3
57 08-02-00094 WASHER 55 X 40 X 4 1
58 BRG-NT-0001 NEEDLE ROLLER THRUST BEARING AXK 4060 1
59 08-02-31643 BEARING WASHER 4060 2
60 08-02-20752 LOCK PLATE WASHER 1
61 08-02-20751 LOCK PLATE 1
62 SCR-AS-0024 CSK SCREW M5 X 12 4
63 BO-SPC-0003 SPC 2035 6
64 BRG-NB-0061 AXK 2035 1
65 BO-00383 O-RING 20 X 15 X 2.5 1
66 08-02-20756 BRAKE EXTENSIONER 1
67 KEY-0020 KEY 6 X 6 X 25 1
68 BOLT-AB-0151 ALLEN BOLT M4 X 12 3
69 08-02-20771 BRAKE CLAMPING BUSH 1
70 08-02-20772 BRAKE 1
71 08-02-20773 BRAKE-R01 1

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 256

72 08-02-20774 ELECTRIC BRAKE 1
73 BRG-NB-0040 NEEDLE ROLLER BEARING HK 2020 1
74 BOLT-AB-0298 ALLEN BOLT M4 X 8 3
75 08-02-20761 FEED ROD ENGAGING COVER SC200,250,325 1
76 08-02-20764 LOCK WASHER 1
77 SCR-GS-0016 GRUB SCREW M5 X 6 3
78 SCR-AS-0002 CSK SCREW M6 X 12 3
79 08-02-20759 LOCK BUSH 1
80 08-02-20761 FEED ROD ENGAGING COVER 1
81 08-02-22550 SC200,250,325 QC GEAR BOX 1
82 SCR-GS-0001 GRUB SCREW M10 X 16 4
83 20-01-00119 OIL DRAIN ADOPTER BUSH 2
84 SCR-GS-0079 3/8'' GRUB SCREW BSP THREAD 2
85 BOLT-AB-0350 M10 X 110MM ALLEN BOLT 4
86 BOLT-AB-0269 M8 X 16MM ALLEN BOLT 4

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7.119 Drawing spare parts list - Feed gear box levers 1 of 2 - Rapid speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 258

7.120 Drawing spare parts list - Feed gear box levers 2 of 2 - Rapid speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 259

7.121 Spare parts list - QC Gear box - Rapid speed

QC GEAR BOX SELECTOR - RAPID SPEED

SI.NO PART NO DESCRIPTION QTY
1 01-02-20054-A SELECTOR BALL 1
2 BO-SPR-0023 SPRING 9 X 46 X 1 MM 1
3 08-02-20133-10A SELECTOR PLATE -1 1
4 08-02-20133-11A SELECTOR PLATE-2 1
5 08-02-20133-1A SELECTOR PLATE 1
6 ORI-0033 O-RING OD 46 X ID 34 X THK 6 MM 1
7 08-02-20133-6A BALL ADJUSTMENT WASHER 2
8 08-02-20133-7A BALL ADJUSTMENT WASHER 1
9 WSH-PW-0029 PLATE WASHER DIA 8 X 2 MM 4
10 BOLT-AB-0277 ALLEN BOLT M8 X 25 MM 4
11 08-02-20133-B SELECTOR COVER PLATE 1
12 SCR-GS-0023 GRUB SCREW FLAT M6 X 10 MM L -ISO 4029 2
13 08-02-20133-3A POSITION GUIDE PLATE 2
14 DWL-SP-0044 SPLIT DOWEL PIN DIA 4 X 12 MM 4
15 BO-SPR-0024 SPRING DIA 5 X 9 X 1 MM 3
16 SB-SS-5 STEEL BALL SS DIA 5 MM DIN 5401 3
17 01-02-20551 SELECTOR BALL 1
18 08-02-20133-4A POSITION GUIDE PLATE 2
19 08-02-20133-9A STOPPER PLATE 2
20 08-02-20125-A SEPARATION PLATE 6
21 08-02-20129-A FORK RULE 1
22 08-02-20132-A SELECTOR FORK SPACER 4
23 08-02-20131-A SELECTOR FORK 2
25 08-02-20127-A SEPARATION PLATE 2
26 08-02-20130-B FORK RULE 1
27 08-02-20128-A FORK RULE 1
28 08-02-20541 SC 200,250,325 GUIDING PLATE 1
29 NUT-HN-0004 HEX NUT M6 DIN 934 2
30 DWL-SP-0059 DIA 6 X 16 MM SPLIT PIN 6

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 260

7.122 Drawing spare parts list - Feed gear box - controllers A - Rapid speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 261

7.123 Drawing spare parts list - Feed gear box - Controllers B - Rapid speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 262

7.124 Drawing spare parts list - Feed gear box - Controllers C - Rapid speed

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 263

7.125 Spare parts list - Feed gear box controls - Rapid speed

FEED GEAR BOX CONTROLS - RAPID SPEED

SI.NO PART NO DESCRIPTION QTY
1 BOLT-AB-0032 ALLEN BOLT M10 X 75 MM LEN DIN 912 3
2 08-02-20135 SC 200,250,325 FEED BOX HANDLE 3
3 08-02-20065 CONTROL 3
4 BO-SPR-0072 SPRING DIA 6 X 30 X 1.5 MM 6
5 SB-SS-6.35 STEEL BALL SS DIA 6.35 MM 6
6 ORI-0003 O-RING OD 20 MM X ID 15 MM X THK 2.5 MM 3
7 CRLP-EC-0002 EXTERNAL CIRCLIP A20 X 1.2 DIN 471 3
8 08-02-20123 SC 200,250,325 FORK CONNECTING PLATE 1
9 SCR-AS-0013 CSK SCREW M6 X 16 MM 4
10 08-01-35110 SC 200,250,325 FORK WASHER 3
11 08-01-45526 SC 200,250,325 FORK SPACER 3
12 08-01-45018 SC 200,250,325 FORK BUSH SMALL 3
13 08-02-20117 SC 200,250,325 FORK 1
14 08-02-20120 SC 200,250,325 FORK CONNECTING PLATE 1
15 08-02-20121 SC 200,250,325 FORK 1
16 08-02-20118 SC 200,250,325 FORK CONNECTING PLATE 1
17 08-02-20119 SC 200,250,325 FORK 1
18 BOLT-AB-0164 M4 X 20 ALLEN SCREW 4
19 NUT-HN-0002 M4 NUT 4

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7.126 Drawing spare parts list - Fixed Steady - Normal bore

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 265

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 266
7.127 Spare parts – Fixed Steady - Normal bore

FIXED STEADY
SL.NO PART NO DESCRIPTION QTY
1 BOLT-BA-0002 ALLEN HEAD M6X 10 MM LEN DIN 912 3
2 WSH-PW-0015 PLATE WASHER M6 (SMALL) 3
3 15-09-00006 STEADY KNOB 3
4 BOLT-AB-0231 ALLEN BOLT M6 X 15 MM LEN DIN 912 6
5 BO-SPC-0009 SPACER AS 1730 6
6 BRG-TR-0001 THRUST ROLLER BEARING AXK 1730 3
7 15-09-20005 SHAFT COVER 3
8 BO-SPC-0002 SPACER AS 1528 6
9 BRG-TR-0003 THRUST ROLLER BEARING AXK 1528 AXK 1528 3
11 01-09-20114 ADJUSTING SCREW 3
12 08-09-20057 STEADY SHAFT 3
13 01-09-20302 SC,SE325 FIXED STEADY REST TOP 1
14 BOLT-AB-0061 ALLEN BOLT M12 X 45 MM 1
15 WSH-PW-0008 PLATE WASHER M12 (SHEET METAL) 1
16 01-09-20009 LOCK PIN 1
17 15-09-20008 STEADY PIN CLAMP 3
18 DWL-SP-0019 SPLIT DOWEL PIN M6 X 10 MM 3
19 08-02-20763 STEADY PIN CLAMPING PLATE 3
20 SCR-AS-0013 CSK SCREW M6 X 16 MM L 6
21 SCR-GS-0001 GRUB SCREW FLAT M10 X 16 MM L -ISO 4029 3
22 15-09-00010 STEADY SHAFT PAD 3
23 CRLP-EC-0002 A20 X 1.2 MM CIRCLIP 1
24 01-09-20316 SC,SE325 FIXED STEADY REST BOTTOM 1
30 01-09-20008 PIVOT PIN 1
31 08-01-35099 PUMP WASHER (ADJUSTABLE) 1
32 SCR-GS-0016 M5 X 6 MM GRUB SCREW 3
33 BOLT-AB-0269 M8 X 16 MM ALLEN BOLT 1
34 NUT-HN-0041 M16 NUT 1
35 BO-00132 M16 X 100 MM STUD 1
36 21-52-00020 BOTTOM CLAMPING PLATE 1

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7.128 Drawing spare parts list - Fixed Steady with roller - Normal bore

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 268

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 269
7.130 Spare parts – Fixed Steady with roller - Normal bore

FIXED STEADY
SL.NO PART NO DESCRIPTION QTY
1 BOLT-BA-0002 ALLEN HEAD M6X 10 MM LEN DIN 912 3
2 WSH-PW-0015 PLATE WASHER M6 (SMALL) 3
3 15-09-00006 STEADY KNOB 3
4 BOLT-AB-0231 ALLEN BOLT M6 X 15 MM LEN DIN 912 6
5 BO-SPC-0009 SPACER AS 1730 6
6 BRG-TR-0001 THRUST ROLLER BEARING AXK 1730 3
7 15-09-20005 SHAFT COVER 3
8 BO-SPC-0002 SPACER AS 1528 6
9 BRG-TR-0003 THRUST ROLLER BEARING AXK 1528 AXK 1528 3
10 01-09-25160 KNURLING SHAFT 3
11 01-09-20114 ADJUSTING SCREW 3
12 08-09-20057 STEADY SHAFT 3
13 01-09-20302 SC,SE325 FIXED STEADY REST TOP 1
14 BOLT-AB-0061 ALLEN BOLT M12 X 45 MM 1
15 WSH-PW-0008 PLATE WASHER M12 (SHEET METAL) 1
16 01-09-20009 LOCK PIN 1
17 15-09-20008 STEADY PIN CLAMP 3
18 DWL-SP-0019 SPLIT DOWEL PIN M6 X 10 MM 3
19 08-02-20763 STEADY PIN CLAMPING PLATE 3
20 SCR-AS-0013 CSK SCREW M6 X 16 MM L 6
21 SCR-GS-0001 GRUB SCREW FLAT M10 X 16 MM L -ISO 4029 3
22 15-09-00010 ROLLER 3
23 CRLP-EC-0002 A20 X 1.2 MM CIRCLIP 1
24 01-09-20316 SC,SE325 FIXED STEADY REST BOTTOM 1
30 01-09-20008 PIVOT PIN 1
31 08-01-35099 PUMP WASHER (ADJUSTABLE) 1
32 SCR-GS-0016 M5 X 6 MM GRUB SCREW 3
33 BOLT-AB-0269 M8 X 16 MM ALLEN BOLT 1
34 NUT-HN-0041 M16 NUT 1
35 BO-00132 M16 X 100 MM STUD 1
36 21-52-00020 BOTTOM CLAMPING PLATE 1

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7.131 Drawing spare parts list - Fixed steady - Big bore

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 271

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 272
7.132 Spare parts list - Fixed steady - Big bore

FIXED STEADY
SL.NO PART NO DESCRIPTION QTY
1 BOLT-BA-0002 ALLEN HEAD M6X 10 MM LEN DIN 912 3
2 WSH-PW-0015 PLATE WASHER M6 (SMALL) 3
3 15-09-00006 STEADY KNOB 3
4 BOLT-AB-0231 ALLEN BOLT M6 X 15 MM LEN DIN 912 6
5 BO-SPC-0009 SPACER AS 1730 6
6 BRG-TR-0001 THRUST ROLLER BEARING AXK 1730 3
7 15-09-20005 SHAFT COVER 3
8 BO-SPC-0002 SPACER AS 1528 6
9 BRG-TR-0003 THRUST ROLLER BEARING AXK 1528 AXK 1528 3
11 01-09-20114 ADJUSTING SCREW 3
12 08-09-20057 STEADY SHAFT 3
13 01-09-20203 SC,SE325 FIXED STEADY REST TOP 1
14 BOLT-AB-0061 ALLEN BOLT M12 X 45 MM 1
15 WSH-PW-0008 PLATE WASHER M12 (SHEET METAL) 1
16 01-09-20009 LOCK PIN 1
17 15-09-20008 STEADY PIN CLAMP 3
18 DWL-SP-0019 SPLIT DOWEL PIN M6 X 10 MM 3
19 08-02-20763 STEADY PIN CLAMPING PLATE 3
20 SCR-AS-0013 CSK SCREW M6 X 16 MM L 6
21 SCR-GS-0001 GRUB SCREW FLAT M10 X 16 MM L -ISO 4029 3
22 15-09-00010 STEADY SHAFT PAD 3
23 CRLP-EC-0002 A20 X 1.2 MM CIRCLIP 1
24 01-09-20204 SC,SE325 FIXED STEADY REST BOTTOM 1
30 01-09-20008 PIVOT PIN 1
31 08-01-35099 PUMP WASHER (ADJUSTABLE) 1
32 SCR-GS-0016 M5 X 6 MM GRUB SCREW 3
33 BOLT-AB-0269 M8 X 16 MM ALLEN BOLT 1
34 NUT-HN-0041 M16 NUT 1
35 BO-00132 M16 X 100 MM STUD 1
36 21-52-00020 BOTTOM CLAMPING PLATE 1

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7.133 Drawing spare parts list - Fixed steady with roller - Big bore

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 274

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 275
7.134 Spare parts list - Fixed steady with roller - Big bore

FIXED STEADY
SL.NO PART NO DESCRIPTION QTY
1 BOLT-BA-0002 ALLEN HEAD M6X 10 MM LEN DIN 912 3
2 WSH-PW-0015 PLATE WASHER M6 (SMALL) 3
3 15-09-00006 STEADY KNOB 3
4 BOLT-AB-0231 ALLEN BOLT M6 X 15 MM LEN DIN 912 6
5 BO-SPC-0009 SPACER AS 1730 6
6 BRG-TR-0001 THRUST ROLLER BEARING AXK 1730 3
7 15-09-20005 SHAFT COVER 3
8 BO-SPC-0002 SPACER AS 1528 6
9 BRG-TR-0003 THRUST ROLLER BEARING AXK 1528 AXK 1528 3
10 01-09-25160 KNURLING SHAFT 3
11 01-09-20114 ADJUSTING SCREW 3
12 08-09-20057 STEADY SHAFT 3
13 01-09-20203 SC,SE325 FIXED STEADY REST TOP 1
14 BOLT-AB-0061 ALLEN BOLT M12 X 45 MM 1
15 WSH-PW-0008 PLATE WASHER M12 (SHEET METAL) 1
16 01-09-20009 LOCK PIN 1
17 15-09-20008 STEADY PIN CLAMP 3
18 DWL-SP-0019 SPLIT DOWEL PIN M6 X 10 MM 3
19 08-02-20763 STEADY PIN CLAMPING PLATE 3
20 SCR-AS-0013 CSK SCREW M6 X 16 MM L 6
21 SCR-GS-0001 GRUB SCREW FLAT M10 X 16 MM L -ISO 4029 3
22 15-09-00010 ROLLER 3
23 CRLP-EC-0002 A20 X 1.2 MM CIRCLIP 1
24 01-09-20204 SC,SE325 FIXED STEADY REST BOTTOM 1
30 01-09-20008 PIVOT PIN 1
31 08-01-35099 PUMP WASHER (ADJUSTABLE) 1
32 SCR-GS-0016 M5 X 6 MM GRUB SCREW 3
33 BOLT-AB-0269 M8 X 16 MM ALLEN BOLT 1
34 NUT-HN-0041 M16 NUT 1
35 BO-00132 M16 X 100 MM STUD 1
36 21-52-00020 BOTTOM CLAMPING PLATE 1

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7.135 Drawing spare parts – Follow Rest

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 277

7.136 Drawing spare parts list – Follow rest

FOLLOW REST
SI.NO. PART NO DESCRIPTION QTY.
1 01-09-20317 MOVABLE STEADY ARM 1
2 1-15-09-20008 STEADY PIN CLAMP 2
3 15-09-20007 STEADY PIN CLAMPING PLATE 2
4 SCR-AS-0013 CSK BOLT M6 X 16 4
5 SCR-GS-0001 M10 X 6 CRUB SCREW 2
6 DWL-SP-0018 SPLIT DOWEL PIN M6 X 10 2
7 15-09-20005 SHAFT COVER 2
8 15-09-00006 ADJUSTING KNOB 2
9 BO-SPC-0002 SPACER AS 1528 4
10 BRG-TR-0003 THRUST ROLLER BEARING AXK 1528 2
11 BO-SPC-0009 SPACER 4
12 BRG-TR-0001 THRUST ROLLER BEARING AXK 1730 2
13 01-09-25103 ADJUSTING SCREW 2
14 08-09-20113 STEADY SHAFT 2
15 15-09-00010 SCREW PAD 2
16 WSH-PL-0022 M6 WASHER 2
17 BOLT-BA-0002 M6 X 16 BUTTON HEAD SCREW 2
18 BOLT-BA-0031 ALLEN BOLT M10X70 2
19 BOLT-AB-0344 ALLEN BOLT M6 X 25 4

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7.137 Drawing spare parts list - Follow Rest with roller

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 279

7.138 Spare parts list - follow rest with roller

FOLLOW REST
SI.NO. PART NUMBER DESCRIPTION QTY.
1 01-09-20317 MOVABLE STEADY ARM 1
2 1-15-09-20008 STEADY PIN CLAMP 2
3 15-09-20007 STEADY PIN CLAMPING PLATE 2
4 SCR-AS-0013 CSK BOLT M6 X 16 4
5 SCR-GS-0001 M10 X 6 CRUB SCREW 2
6 DWL-SP-0018 SPLIT DOWEL PIN M6 X 10 2
7 15-09-20005 SHAFT COVER 2
8 15-09-00006 ADJUSTING KNOB 2
9 BO-SPC-0002 SPACER AS 1528 4
10 BRG-TR-0003 THRUST ROLLER BEARING AXK 1528 2
11 BO-SPC-0009 SPACER 4
12 BRG-TR-0001 THRUST ROLLER BEARING AXK 1730 2
13 01-09-25103 ADJUSTING SCREW 2
14 08-09-20113 STEADY SHAFT 2
15 15-09-00010 ROLLER 2
16 WSH-PL-0022 M6 WASHER 2
17 BOLT-BA-0002 M6 X 16 BUTTON HEAD SCREW 2
18 BOLT-BA-0031 ALLEN BOLT M10X70 2
19 BOLT-AB-0344 ALLEN BOLT M6 X 25 4
20 01-09-25160 KNURLING SHAFT 2

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7.139 Drawing spare parts – Feed rod assembly - MM

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 281

7.140 Spare parts – Feed rod assembly - MM

FEED AND THREADING SHAFT - MM

SL.NO PART NO DESCRIPTION QTY
1 08-06-01092 LEAD SCREW 1000 VERSION MM SC325 1
1 08-06-01093 LEAD SCREW 1500 VERSION MM SC325 1
1 08-06-25035 LEAD SCREW 2000 VERSION MM SC325 1
1 08-06-25039 LEAD SCREW 3000 VERSION MM SC325 1
2 08-06-20642 FEED SHAFT 1000 SC325 1
2 08-06-01109 FEED SHAFT 1500 SC325 1
2 08-06-25036 FEED SHAFT 2000 SC325 1
2 08-06-25038 FEED SHAFT 3000 SC325 1
3 KEY-0009 KEY SIZE: 6 X 6 X 20 DIN 6886 1
4 01-06-20027 SC 200,250,325 FEED SHAFT STOP 1
5 BOLT-AB-0279 ALLEN BOLT M8 X 30 MM LEN DIN 912 1
6 08-06-25089 SC 200,250,325 Z AXIS SUPPORT 1
7 BOLT-AB-0286 ALLEN BOLT M8 X 60 MM LEN DIN 912 2
8 BO-SPC-0004 SPACER AS 2542 4
9 BRG-BB-0036 NEEDLE THRUST BEARING AXK2542 2
10 01-06-00019 SC 200,250,325 BRONZE BUSH 1
11 01-06-00009 SC 200,250,325 BRONZE BUSHZ 1
12 BO-OB-6 OILER BALLS DIA 6 MM 2
13 01-06-00007 SC 200,250,325 SCREW ADJUSTMENT NUT 2
14 01-06-00022 SCREW ADJUSTMENT NUT2 1
15 SCR-GS-0023 GRUB SCREW FLAT M6 X 10 L -ISO 4029 3
16 DWL-SP-0016 DIA 6 X 35 MM SPLIT PIN 1
17 01-06-20001 BED SC325 X 1000 1
17 01-06-20002 BED SC325 X 1500 1
17 01-06-20003 BED SC325 X 2000 1
17 01-06-20042 BED SC325 X 3500 1

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7.141 Drawing spare parts – Feed rod assembly - TPI

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7.142 Spare parts – Feed rod assembly - MM

FEED AND THREADING SHAFT - MM

SL.NO PART NO DESCRIPTION QTY
1 08-06-01092 LEAD SCREW 1000 VERSION TPI SC325 1
1 08-06-01093 LEAD SCREW 1500 VERSION TPI SC325 1
1 08-06-25035 LEAD SCREW 2000 VERSION TPI SC325 1
1 08-06-25039 LEAD SCREW 3000 VERSION TPI SC325 1
2 08-06-20642 FEED SHAFT 1000 SC325 1
2 08-06-01109 FEED SHAFT 1500 SC325 1
2 08-06-25036 FEED SHAFT 2000 SC325 1
2 08-06-25038 FEED SHAFT 3000 SC325 1
3 KEY-0009 KEY SIZE: 6 X 6 X 20 DIN 6886 1
4 01-06-20027 SC 200,250,325 FEED SHAFT STOP 1
5 BOLT-AB-0279 ALLEN BOLT M8 X 30 MM LEN DIN 912 1
6 08-06-25089 SC 200,250,325 Z AXIS SUPPORT 1
7 BOLT-AB-0286 ALLEN BOLT M8 X 60 MM LEN DIN 912 2
8 BO-SPC-0004 SPACER AS 2542 4
9 BRG-BB-0036 NEEDLE THRUST BEARING AXK2542 2
10 01-06-00019 SC 200,250,325 BRONZE BUSH 1
11 01-06-00009 SC 200,250,325 BRONZE BUSHZ 1
12 BO-OB-6 OILER BALLS DIA 6 MM 2
13 01-06-00007 SC 200,250,325 SCREW ADJUSTMENT NUT 2
14 01-06-00022 SCREW ADJUSTMENT NUT2 1
15 SCR-GS-0023 GRUB SCREW FLAT M6 X 10 L -ISO 4029 3
16 DWL-SP-0016 DIA 6 X 35 MM SPLIT PIN 1
17 01-06-20001 BED SC325 X 1000 1
17 01-06-20002 BED SC325 X 1500 1
17 01-06-20003 BED SC325 X 2000 1
17 01-06-20042 BED SC325 X 3500 1

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7.143 Drawing spare parts - BED SUPPORT FOR 325X 2000/3000

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7.144 Spare parts - BED SUPPORT FOR 325 X 2000/3000

FEED AND THREAD SC325 2000 / 3000 SUPPORT

SL.NO PART NO DESCRIPTION QTY

1 08-06-25081 SUPPORT BLOCK 2

2 08-06-25083 BUSH GUIDE 1

3 BOLT-AB-0024 ALLEN BOLT M6 X 25 6

4 08-06-25082 SCREW ROD SUPPORT 3M 1

5 08-06-25077 SUPPORT ROD BUSH 1

6 325-08-01015 SUPPORT RAIL 3M 1

7 08-06-25085 SUPPORT ARM ASSEMBLY 2

8 WSH-PH-0029 M8 PLATE WASHER 4

9 BOLT-AB-0037 ALLEN BOLT M8 X 20 4

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29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 287
 FEED AND THREAD SC325 2000 / 3000 SUPPORT
SL.NO PART NO DESCRIPTION QTY
1 01-01-00457 ROLLER 4
2 08-06-25083 BUSH GUIDE 4
3 BRG-BB-0025 BALL BEARING SKF 6002 4
4 CRPL-EC-0002 EXTERNAL CIRCLIP A14X1.2 DIN 471 4
5 CRPL-EC-0031 INTERNAL CIRCLIP B32X2 DIN 935 4
6 BOLT-AB-0274 ALLEN BOLT M8 X 12MM LEG 6
7 WSH-SW-0012 M8 PLATE WASHER 6
8 01-01-00457 SPACER 2
9 01-01-00578 ROTATING PLATE 2
10 WSH-SW-0015 M8 PLATE WASHER 3
11 BOLT-AB-0228 ALLEN BOLT M8 X 12 3
12 08-06-25084 SUPPORTING ARM 1
13 BOLT-AB-0275 ALLEN BOLT M6 X 12 3
14 WSH-SW-0014 M6 PLATE WASHER 3

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7.145 Drawing spare parts list - DRO for cross slide

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7.146 Drawing spare parts list - DRO for carriage (325 X 1000, 325 X 1500)

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7.147 Drawing spare parts list - DRO for carriage (325 X 2000, 325 X 3000)

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7.148 Drawing spare parts list - DRO for Chariot

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7.149 Spare parts list - DRO for cross slide, carriage and Chariot

DRO FOR CROSS SLIDE, CARRIAGE AND CHARIOT

SI.NO PART NO DESCRIPTION QTY
1 32-12-03110 CROSS SLIDE DRO SCALE COVER 1
2 12-07-22673 CLAMPING BUSH 2
3 EXP-ACC-0027 CROSS SLIDE DRO 750,1000 1
4 SCR-AS-0005 M6 X 30 MM ALLEN SCREW 2
5 BOLT-AB-0221 M6 X 10 MM ALLEN BOLT 4
6 BOLT-BA-0002 M6 X 12 MM BUTTON HEAD 2
7 BOLT-AB-0196 M5 X 16 MM ALLEN BOLT 4
8 SCR-AS-0013 M6 X 16 MM CSK SCREW 2
9 32-12-03112 CROSS SLIDE SCALE GUIDE 1
10 12-07-22674 DRO BED CLAMP BUSH 2
11 32-12-03113 CARRIAGE DRO SCALE COVER 1
11 325-63-20001 CARRIAGE DRO SCALE COVER 2000 1
11 325-63-30001 CARRIAGE DRO SCALE COVER 3000 1
11b 325-63-20002 CARRIAGE DRO SCALE COVER 2000 1
11b 325-63-30002 CARRIAGE DRO SCALE COVER 3000 1
12 12-07-22675 SCALE GUIDE BUSH 2
13 32-12-03114 SCALE GUIDE 1
14 BOLT-AB-0301 M8 X 12 MM ALLEN BOLT 2
15 EXP-ACC-0027 CARRIAGE DRO SCALE 750 1
15 EXP-ACC-0026 CARRIAGE DRO SCALE 1000 1
16 BOLT-BA-0014 BUTTON HEAD SCREW M8 X 30 MM 2
17 20-01-00153 VERTICAL COLUMN COVER 1
18 BOLT-BA-0020 BUTTON HEAD BOLT M6 X 40 2
19 12-07-22442 CHARIOT SCALE COVER SPACER 2
20 32-12-03119 CHARIOT DRO SCALE COVER 1
21 EXP-ACC-0030 CHARRIOT DRO SCALE 750,1000 1
22 BOLT-BA-0021 BUTTON HEAD SCREW M5 X 40 2
23 12-07-22443 CHARIOT BASE DRO SCALE SPACER 2
24 BOLT-AB-0205 ALLEN BOLT M5 X 30 2
25 12-07-27548 TOP CLAMP PIECE 2
26 12-07-28275 SIDE CLAMP PIECE 2
27 BOLT-AB-0235 BUTTON HEAD CAP SCREW M6 X 6 6

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7.150 Drawing spare parts list - Thread Dial box - MM

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7.151 Spare parts list - Thread Dial box - MM

THREAD DIAL BOX - MM

SI.NO PART NO DESCRIPTION QTY
1 09-10-23015 THREAD DIAL BOX 1
2 09-10-23016 THREAD DIAL RING 1
3 08-10-20016 THREAD DIAL GEAR 1
4 08-10-20024 THREAD DIAL HOUSING 1
5 08-10-20020 THREAD DIAL SHAFT 1

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7.152 Spare parts list - Thread Dial box - TPI

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7.153 Spare parts list - Thread Dial box - TPI

THRAD DIAL BOX - TPI

SI.NO PART NO DESCRIPTION QTY
1 09-10-23015 THREAD DIAL BOX 1
2 09-10-23016 THREAD DIAL RING 1
3 08-10-20016 THREAD DIAL GEAR 1
4 08-10-20024 THREAD DIAL HOUSING 1
5 08-10-20023 THREAD DIAL SHAFT 1

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7.154 Drawing spare parts list - 4 way Bed Stopper

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 298

7.155 Spare parts list - 4 Way Bed Stopper

4 WAY BED STOPPER

SI.NO PART NO DESCRIPTION QTY
1 SCR-AS-0020 SOCKET HEAD CAP SCREW M8 X 16 2
2 12-07-22682 TOGGLE BOTTOM PLATE SC200 1
3 01-02-10234 PIN DIA6 1
4 12-07-22681 TOGGLE MOUNT SC200 1
5 BOLT-AB-0030 HEX SOCKET HEAD CAP SCREW M10 X 80 1
6 SCR-AS-0041 ALLEN BOLT M10 X 35 1
7 BOLT-AB-0037 ALLEN BOLT M10 X 80 1
8 NUT-HN-0008 NUT M10 4
9 12-07-88585 TOGGLE BLOCK SC200 1
10 BOLT-AB-0035 ALLEN BOLT M10 X 60 1
11 BOLT-AB-0279 ALLEN BOLT M8 X 25 2
12 12-07-88650 TOGGLE BUSH-1 1
13 SB-SS-6.35 STEEL BALL 6.35 2
14 BO-SPR-0093 SPRING 8 X 20 X 1 2
15 SCR-GS-0007 GRUB SCREW M10 X 20 2
16 BOLT-AB-0036 ALLEN BOLT M10 X 55 1

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7.156 Drawing spare parts list - Micromatic stopper

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7.157 Spare parts list - Micromatic stopper

MICROMATIC STOPPER
SI.NO PART NO DESCRIPTION QTY
1 SCR-AS-0022 SOCKET COUNTERSUNK HEAD SCREW M4 X 12 2
2 12-07-88584 SCALE GUIDE SHEET 1
3 12-07-88581 SCALE GUIDE MICRO LIMIT SWITCH 1
4 12-07-88580 SCALE ROD MICRO LIMIT SWITCH 1
5 BOLT-AB-0151 ALLEN BOLT M4 X 12 1
6 12-07-88579 HOUSING MICRO SWITCH 1
7 BOLT-AB-0031 HEX SOCKET SET SCREW M12 X 10 2
8 12-07-88582 GUIDE ROD MICRO LIMIT SWITCH 1
9 SCR-AS-0023 SOCKET COUNTERSUNK HEAD SCREW M6 X 16 1
10 BRG-BB-0037 RADIAL BALL BEARING SKF - 6000 1
11 12-07-22683 MICRO CARRIAGE MOUNT SC200 1
12 BOLT-AB-0033 SOCKET HEAD CAP SCREW M6 X 20 2
13 12-07-88585 TOGGLE BOTTOM PLATE SC200 1
14 BOLT-AB-0032 HEX SOCKET HEAD CAP SCREW M8 X 16 2
15 12-07-22589 DOWEL PIN DIA 6 X 35 1
16 12-07-88583 MICRO MATIC VERNIER

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7.158 Drawing spare parts list - Quick change Tool post Multi fix

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7.159 Drawing spare parts list - Rear Tool Post

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 303

REAR TOOL POST

SI.NO PART NO DESCRIPTION QTY

1 04-15-22501 REAR TOOL POST BASESC-325 1

2 01-15-55012 REAR TOOL POST SC-325 1

3 01-15-03254 TOOL POST BOLT 1

4 BOLT-HB-0029 SOCKET COUNTERSUNK HEAD SCREW M12X 20 3

5 BOLT-AB-0275 ALLEN BOLT M12 X 20 4

6 WSH-SW-0011 WASHER M12 X 25 X 2 1

7 NUT-HN-0008 HEX NUT M12 X 20 1

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7.160 Drawing spare parts list - Quick change tool post

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7.161 Sheet metal Main Assembly SC 325 X 1000

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 306

SHEETMETAL MAIN ASSEMBLY SC 325 X 1000
SI.NO PART NO DESCRIPTION QTY
1 325-08-10000 FRONT BOTOM 1
2 325-11-10000 BACK TOP 1
3 325-02-10000 BACK BOTTOM 1
4 250-10-15050 CARRIAGE DOOR 1
5 250-12-15002-A LH BOTTOM 1
6 250-01-20096-A CHUCK CUARD DOOR 1
7 250-14-15002-A SPINDLE BOX 1
8 002-03-15000 ELECTRICAL PANEL BOX 1
9 200-06-00201-A TELESCOPIC 1
10 250-12-15015-A RH BOTTOM 1
11 32-12-00001-K SCREW ROD GUARD 1
12 325-27-00251-A JOY STICK BOX 1
13 250-12-15009-A THREAD DIAL BOX 1
14 325-01-10000 COOLENT TANK 1

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7.162 Sheet metal Main Assembly SC 325 X 1500

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SHEETMETAL MAIN ASSEMBLY SC 325 X 1500
SI.NO PART NO DESCRIPTION QTY
1 325-01-20132-A FRONT BOTOM 1
2 325-01-20128-A BACK TOP 1
3 325-01-20130-A BACK BOTTOM 1
4 250-10-15050 CARRIAGE DOOR 1
5 325-00-15010 LH BOTTOM 1
6 325-09-15000 CHUCK CUARD DOOR 1
7 250-14-15002-A SPINDLE BOX 1
8 002-03-15000 ELECTRICAL PANEL BOX 1
9 200-06-00201-A TELESCOPIC 1
10 250-12-15015-A RH BOTTOM 1
11 32-12-00001-K SCREW ROD GUARD 1
12 325-27-00251-A JOY STICK BOX 1
13 250-12-15009-A THREAD DIAL BOX 1
14 285-01-10000 COOLENT TANK 1

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7.163 Sheet metal Main Assembly SC 325 X 2000

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SHEETMETAL MAIN ASSEMBLY SC 325 X 2000
SI.NO PART NO DESCRIPTION QTY
1 325-01-20119-A FRONT BOTOM 1
2 325-01-20115-A BACK TOP 1
3 325-01-20116-A BACK BOTTOM 1
4 250-10-15050 CARRIAGE DOOR 1
5 325-00-15010 LH BOTTOM 1
6 325-09-15000 CHUCK CUARD DOOR 1
7 250-14-15002-A SPINDLE BOX 1
8 002-03-15000 ELECTRICAL PANEL BOX 1
9 200-06-00201-A TELESCOPIC 1
10 250-12-15015-A RH BOTTOM 1
11 32-12-00001-K SCREW ROD GUARD 1
12 325-27-00251-A JOY STICK BOX 1
13 250-12-15009-A THREAD DIAL BOX 1
14 325-01-20125-A COOLENT TANK 1

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7.164 Sheet metal Main Assembly SC 325 X 3000

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SHEETMETAL MAIN ASSEMBLY SC 325 X 3000
SI.NO PART NO DESCRIPTION QTY
1 325-01-20087-A FRONT BOTOM 1
2 325-01-20098-A BACK TOP 1
3 325-01-20091-A BACK BOTTOM 1
4 250-10-15050 CARRIAGE DOOR 1
5 325-00-15010 LH BOTTOM 1
6 325-09-15000 CHUCK CUARD DOOR 1
7 250-14-15002-A SPINDLE BOX 1
8 002-03-15000 ELECTRICAL PANEL BOX 1
9 200-06-00201-A TELESCOPIC 1
10 250-12-15015-A RH BOTTOM 1
11 32-12-00001-K SCREW ROD GUARD 1
12 325-27-00251-A JOY STICK BOX 1
13 250-12-15009-A THREAD DIAL BOX 1
14 325-01-20081-A COOLENT TANK 1

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8 Malfunction

Malfunction cause / possible effects solution

The lathe does not start. • The position switch of the spindle • Check and adjust the position
break switches the lathe off. switch of the spindle brake.
• The position switch of the lathe • Check and adjust the position
chuck switches the lathe off. switch of the lathe chuck protec-
• The position switch of the protec- tion.
tion cover on the headstock • Check and adjust the position
switches the lathe off. switch of the protection cover on
• EMERGENCY-STOP button actu- the headstock.
ated. • Unclamp the EMERGENCY-STOP
button
•

The control lamp for oper- • control transformer is defective •

ation is not on • control lamp for operation is defec- • replace transformer
tive • replace control lamp for operation

The machine lighting is • control transformer is defective • replace transformer

not on

Motor is humming • fuses are defective • replace fuse

• the machine is connected incor- • „Power connection“
Motor gets hot
rectly
Motor has no power

Feed stops • the chuck of the longitudinal feed • adjust chuck

or of the crossfeed is slipping „adjusting the chuck of the
feed“

Surface of the workpiece • tool blunt • resharpen tool

too rough • tool springs • clamp tool with less overhang
• feed too high • reduce feed
• radius at the tool tip too little • increase radius

V-belts squeak and slip. • V-belts defective, used • „control V-belt,

• tension of V-belts is too low tighten it“

Workpiece is becoming • centres are not aligned (tailstock • adjust tailstock to the centre
cone has offset) „Cross-adjustment of the tail-
stock“
• top slide not well aligned (cutting • well align top slide
with the top slide)

Lathe is chattering • feed too high • reduce feed

• main bearings have clearance • have the main bearing re-adjusted

Centre runs hot • workpiece has expanded • loosen tailstock tip

Tool has a short edge life • cutting speed too high • reduce cutting speed
• lower crossfeed / smooth finish
• crossfeed too high (allowance not over 0,5 mm)
• more coolant
• insufficient cooling

Flank wear too high • clearance angle too small (tool • increase clearance angle
"pushes")
• tool tip not adjusted to centre • correct height adjustment of the
height tool

29/06/15 version 1.0.7 Conventional Lathe SC 325 X 1000/1500/2000/3000 Page 314

 Malfunction cause / possible effects solution

Cutting edge breaks off • wedge angle too small (heat build- • increase wedge angle
up)
• grinding crack due to wrong cool- • cool uniformly
ing
• have the clearance in the spindle
Cut thread is wrong • tool is clamped incorrectly or has • adjust tool to the centre, grind angle
been started grinding the wrong way correctly.
use tool 60° for metric threads, tool 55°
• wrong pitch for inch-based threads.

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 8.1 Decommissioning

CAUTION
Used devices need to be decommissioned in a professional way in order to avoid later
misuses and endangerment of the environment or persons
• Pull off the mains plug.
• Disconnect the connection cable.
• Remove all environmentally hazardous operating fluids from the used device.
• If applicable remove batteries and accumulators.
• Disassemble the machine if required into easy-to-handle and reusable
assemblies and component parts.
• Supply the machine components and operating fluids to the provided disposal routes.

8.2 Disposal of the packaging of new devices

All used packaging materials and packaging aids of the machine are recyclable and generally need
to be supplied to the material reuse.
The packaging wood can be supplied to the disposal or the reuse.
Any packaging components made of cardboard box can be chopped up and supplied to the
waste paper collection.
The films are made of polyethylene (PE) and the cushion parts are made of polystyrene (PS). These
materials can be reused after reconditioning if they are forwarded to a collection station or to the
appropriate waste management enterprise.
Only forward the packaging materials correctly sorted to allow a direct reuse.

8.3 Disposing of the old device

.
INFORMATION
Please make sure in your own interest and in the interest of the environment that all component parts
of the machine will be disposed of in the provided and admitted ways.
Please note that the electrical devices include lots of reusable materials as well as environmen- tally
hazardous components. Account for separate and professional disposal of the component parts. In
case of doubt, please contact your municipal waste management. If appropriate, call on the help of a
specialist waste disposal company for the treatment of the material.

8.4 Disposal of electrical and electronic components

Please make sure that electrical components are disposed of in a professional way according to the
legal requirements.
The device includes electric and electronic components and must not be disposed of with the
rubbish. According to the European directive 2002/96/EG regarding electrical and electronic used
devices and the execution of national rights used electrical tools and electrical machines need to be
collected separately and be supplied to an environmentally compatible reuse.
Being the machine operator you should obtain information regarding the authorized collection or
disposal system which applies for your company

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8.5 Disposal of lubricants and coolants

ATTENTION

Please imperatively make sure to dispose of the used coolant and lubricants in an
environmentally compatible way. Observe the disposal notes of your municipal waste
management companies.

INFORMATION

Used coolant emulsions and oils should not be mixed up since it is only possible to reuse used
oils which had not been mixed up without pre-treatment.

The disposal notes for the used lubricants are made available by the manufacturer of the lubricants.
If necessary, request the product-specific data sheets.
8.6 Disposal
Disposal of used electric and electronic machines
(Applicable in the countries of the European Union and other European countries with a separate
collecting system for those devices).

The sign on the product or on its packing indicates that the product must not be handles as common
household waist, but that is needs to be delivered to a central collection point for recycling.
Your contribution to the correct disposal of this product will protect the environment and the
health of your fellow men. The environment and the health are endangered by incorrect disposal.
Recycling of material will help to reduce the consumption of raw materials. Your District
Office, the municipal waste collection station or the shop where you have bought the product will
inform you about the recycling of this product.

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