KUKA OfficeLite 85 en

KUKA System Technology KUKA Roboter GmbH
KUKA.OfficeLite 8.5
For KUKA System Software 8.5
KUKA.Offic-
eLite 8.5
Issued: 14.09.2017
Version: KUKA.OfficeLite 8.5 V1

KUKA.OfficeLite 8.5
© Copyright 2017
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Publication: Pub KUKA.OfficeLite 8.5 (PDF) en

Book structure: KUKA.OfficeLite 8.5 V1.3
Version: KUKA.OfficeLite 8.5 V1
2 / 41 Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1

Contents
Contents
1 Introduction .................................................................................................. 5
1.1 Target group .............................................................................................................. 5
1.2 Industrial robot documentation ................................................................................... 5
1.3 Representation of warnings and notes ...................................................................... 5
1.4 Terms used ................................................................................................................ 6
1.5 Trademarks ................................................................................................................ 6
2 Product description ..................................................................................... 7

2.1 Overview of KUKA.OfficeLite ..................................................................................... 7
2.2 Intended use .............................................................................................................. 9
3 Installation and licensing ............................................................................ 11

3.1 System requirements ................................................................................................. 11
3.2 License types ............................................................................................................. 11
3.3 Starting KUKA.OfficeLite for the first time .................................................................. 11
3.4 Using KUKA.OfficeLite with a single PC license ........................................................ 13
3.4.1 Requesting a single PC license ............................................................................ 13
3.4.2 Activating KUKA.OfficeLite with a single PC license ............................................ 13
3.5 Using KUKA.OfficeLite with a server license ............................................................. 13
3.5.1 Requesting a server license ................................................................................. 13
3.5.2 Starting up the license server for KUKA.OfficeLite ............................................... 14
3.5.3 Activating KUKA.OfficeLite with a server license .................................................. 15
3.6 Installing KUKA VRC Interface .................................................................................. 15
3.7 Uninstalling KUKA VRC Interface .............................................................................. 16
4 License management and use of server licenses .................................... 17

4.1 Borrowing licenses ..................................................................................................... 17
4.2 Returning borrowed licenses early ............................................................................. 18
4.3 Transferring licenses .................................................................................................. 19
5 VMware settings and operating instructions ............................................ 21

5.1 Operating instructions for VMware ............................................................................. 21
5.2 Manually connecting a USB drive with the virtual machine ....................................... 21
5.3 Configuring network settings ...................................................................................... 21
5.4 Checking the network connection .............................................................................. 22
6 Operation, KUKA.OfficeLite ........................................................................ 25

6.1 Overview of the graphical user interface .................................................................... 25
6.2 Simulating inputs ........................................................................................................ 26
6.3 Signal exchange via VRC Interface – note on programming ..................................... 27
7 Messages ..................................................................................................... 29
7.1 Error messages during licensing ................................................................................ 29
8 KUKA Service .............................................................................................. 31

8.1 Requesting support .................................................................................................... 31
8.2 KUKA Customer Support ........................................................................................... 31
Index ............................................................................................................. 39
Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1 3 / 41

KUKA.OfficeLite 8.5

1 Introduction
1 Introduction
t
1.1 Target group

t
This documentation is aimed at users with the following knowledge and skills:
 Basic knowledge of KRL programming
 Knowledge of the robot controller system
 Basic knowledge of the Windows operating system
For optimal use of our products, we recommend that our customers

take part in a course of training at KUKA College. Information about
the training program can be found at www.kuka.com or can be ob-
tained directly from our subsidiaries.
1.2 Industrial robot documentation
The industrial robot documentation consists of the following parts:

 Documentation for the manipulator
 Documentation for the robot controller
 Operating and programming instructions for the System Software
 Instructions for options and accessories
 Parts catalog on storage medium
Each of these sets of instructions is a separate document.
1.3 Representation of warnings and notes
Safety These warnings are relevant to safety and must be observed.
These warnings mean that it is certain or highly probable

that death or severe injuries will occur, if no precautions
are taken.
These warnings mean that death or severe injuries may

occur, if no precautions are taken.
These warnings mean that minor injuries may occur, if

no precautions are taken.
These warnings mean that damage to property may oc-

cur, if no precautions are taken.
These warnings contain references to safety-relevant information or

general safety measures.
These warnings do not refer to individual hazards or individual pre-
cautionary measures.
This warning draws attention to procedures which serve to prevent or remedy

emergencies or malfunctions:
The following procedure must be followed exactly!
Procedures marked with this warning must be followed exactly.

KUKA.OfficeLite 8.5
Notices These notices serve to make your work easier or contain references to further
information.
Tip to make your work easier or reference to further information.
1.4 Terms used
Term Description
EMD Electronic Mastering Device
KRL KUKA robot programming language (KUKA Robot
Language)
KLI The KLI is the Ethernet interface of the robot control-
ler for external communication. It is a physical inter-
face and can contain multiple virtual interfaces.
(KUKA Line Interface)
KPP KUKA Power Pack (drive power supply with drive
controller)
KSP KUKA Servo Pack (drive controller)
KUKA smartHMI User interface of the KUKA System Software (KUKA
smart Human-Machine Interface)
KUKA smartPAD Teach pendant for the industrial robot
NTFS File system for the Windows operating system (New
Technology File System)
VMware software Software with which virtual machines can be created
and run
VRC Interface for KUKA.Sim Pro
1.5 Trademarks
NTFS is a trademark of Microsoft Corporation.

Step 7 is a trademark of Siemens AG.
VMware is a trademark of VMware Corporation.
Windows is a trademark of Microsoft Corporation.
WinZip is a trademark of WinZip International LLC.

2 Product description
2
2.1
t
Overview of KUKA.OfficeLite
KUKA.OfficeLite is a work environment which allows users to practice han-

s
dling the KUKA System Software on a PC. For this, an image of the System
Software is run on a virtual machine.
KUKA.OfficeLite does not support any other virtual systems except

VMware.
Functions The following functions of the system software are supported:

 Creation and simulation of programs
 Copying of machine data with a plausibility check
 Simulation of physical inputs
 Installation of technology packages
 Updating the system software
Constraints KUKA.OfficeLite cannot be used to operate a robot.

The following functions of the System Software are not supported:
 Diagnosis of the safety circuits
 Diagnosis of hardware modules, e.g. KPP, KSP, EMD on the Controller
Bus
 Safety controller
 Operation of field buses, e.g. DeviceNet, EtherNet/IP, Interbus, PROFI-
BUS, PROFINET
 Integration of a smartPAD
 Load data determination
 Torque mode and force control
 Brake test
 EMD mastering
 Fast measurement
 Network connection via the KLI
A network connection can be established by Windows via the virtual

network card.
Technology packages can only be installed on the System Software image if

these run completely within the virtual machine and do not require any external
communication.
The following technology packages cannot be used with OfficeLite:
 KUKA.SafeOperation
 KUKA.SafeRangeMonitoring
 KUKA.RoboTeam
 KUKA.ServoGun FC
 KUKA.ServoGun TC
 KUKA.RobotSensorInterface
 KUKA.TouchSense
 KUKA.ConveyorTech
 KUKA.EqualizingTech
 KUKA.LoadDataDetermination

KUKA.OfficeLite 8.5
The list refers to the technology packages available at the time of doc-
umentation. Further technology packages may be added in the future
which may also be incompatible with installation on the system soft-
ware image. It is therefore advisable to install technology packages only after
consultation with KUKA Roboter GmbH.
Performance By default, KUKA.OfficeLite does not execute processes in real time, but
slightly more slowly than a real robot controller. The process time depends on
the host system on which OfficeLite is installed and the utilization of the host
system.
The cycle time analysis is not affected by this. For example, a robot program
simulated with OfficeLite runs more slowly than on a robot controller. The pro-
gram run time measured with $TIMER is identical to the program run time on
a robot controller, however.
Example: The simulation of a robot program in OfficeLite takes 3.5 minutes
and a duration of 3 minutes is displayed in OfficeLite. On a robot controller, the
execution of the program would take 3 minutes.
Software compo- The following components are included in the scope of supply of KUKA.Offic-
nents eLite:
 KUKA System Software 8.5
 Windows Embedded Standard 7 operating system on NTFS
 KUKA VRC Interface
The virtual system for running the software image is not included in the scope
of supply of KUKA.OfficeLite. Only virtual systems from VMware may be used,
e.g. VMware Player or VMware Workstation. It is the user’s responsibility to
check which VMware software is suitable for use in the user’s company.
The VMware software can be obtained from http://www.vm-

ware.com/de/. The license conditions must be observed, in particular
the chapter “End User License Agreement” (EULA) governing the
commercial use of VMware software.
KUKA.Sim Pro In combination with KUKA.Sim Pro 3.0, KUKA.OfficeLite can be used as a vir-
tual robot controller, e.g. for carrying out robot simulations and cycle time mea-
surements. For the connection with KUKA.Sim Pro, KUKA VRC Interface must
be installed on the virtual image on which KUKA.OfficeLite is installed.
KUKA.Sim Pro can be installed on the same host computer as KUKA.Offic-
eLite but not on the same virtual image as KUKA.OfficeLite. The connection is
always established from KUKA.Sim Pro.
Further information about KUKA.OfficeLite in combination with

KUKA.Sim Pro can be found in the KUKA.Sim Pro documentation.
WorkVisual Projects created with WorkVisual 5.0 can be transferred to the System Soft-
ware image, e.g. in order to simulate programs created in WorkVisual or con-
figure the desired robot type.
WorkVisual can be installed on the same host computer as KUKA.OfficeLite
but not on the same virtual image as KUKA.OfficeLite.
Information about transferring and activating WorkVisual projects can

be found in the WorkVisual documentation.

2.2 Intended use
Use KUKA.OfficeLite is exclusively intended for executing an image of the KUKA

System Software on a virtual system (VMware).
KUKA.OfficeLite may only be installed on a PC that meets the specified sys-
tem requirements. This PC must not be a real robot controller.
Misuse Any use or application deviating from the intended use is deemed to be misuse
and is not allowed. The manufacturer cannot be held liable for any resulting
damage. The risk lies entirely with the user.
Examples of such misuse include:
 Installation of the software on a real robot controller
 Using a virtual system other than VMware

KUKA.OfficeLite 8.5

3 Installation and licensing

s
3.1 System requirements

t
Hardware Minimum requirements

 PC with dual-core processor (2 real cores – no hyper-threading)
 4 GB RAM
 15 GB free hard disk space
Software  VMware software, e.g.:

 VMware Player ≥ 12.5
 VMware Workstation ≥ 12.5
 Operating system for VMware: Windows 7 (64-bit)
The VMware software can be obtained from http://www.vm-

ware.com/de/. The license conditions must be observed, in particular
the chapter “End User License Agreement” (EULA) governing the
commercial use of VMware software.
Compatibility  The PLC software Step 7 must not be installed on the virtual image on
which KUKA.OfficeLite is installed.
Recommendation Power save mode may interfere with the correct running of KUKA.OfficeLite.
It is therefore advisable to deactivate the power save mode.
3.2 License types
The following license types are available for KUKA.OfficeLite and KUKA VRC
Interface:
 Single PC license
The license is valid for a specific PC. The license cannot be transferred to
a different PC.
This option is only supported in the case of PCs with a Windows operating
system.
 Server license
The license is accessed from a server with a certain number of (floating)
licenses. A corresponding license server must be available to manage the
licenses provided by the manufacturer.
A user can call licenses on any client PC that has access via the network
to the license server. It is also possible to borrow licenses for a limited
time, so that the software can be used without a connection to the license
server.
This option is only supported in the case of PCs with a Windows operating
system.
3.3 Starting KUKA.OfficeLite for the first time
Description A license key is required for licensing KUKA.OfficeLite and KUKA VRC Inter-
face. In order to be able to create the license request, the VMware image must
be started by OfficeLite.
Preparation  Unzip the ZIP archive with the VMware image from the double-layer DVD
into the desired target directory on the host computer, e.g. with WinZip or
7-Zip.

KUKA.OfficeLite 8.5
Precondition  VMware software is installed.
Procedure 1. Start the VMware software and click on Open a Virtual Machine.
2. Navigate to the directory into which the VMware image was unzipped. Se-
lect the OfficeLite file KR C, VOL_RELEASE.vmx and click on Open to load
it on the virtual machine.
3. Click on Play virtual machine. Windows is started.
The Windows start-up may take several minutes. Wait for the proce-
dure to be completed without performing any other actions, e.g. click-
ing, in the meantime.
4. The dialog for configuration of the System Software opens:

a. Select the desired language. Confirm with Next>.
b. Information about the installation and copyright is displayed. Confirm
with Next>.
c. Information about the copying operation is displayed. Confirm with
Next>.
5. The virtual machine is automatically restarted and the activation wizard
FLEXnet License Finder is opened.
Fig. 3-1: FLEXnet License Finder
 If a server license is to be used and a license server already exists:

Select Specify the License Server System.
Continue with Next> and enter the server name. Continue with Next>
and confirm with Finish.
If there is a server license available, it is possible to start using Offic-
eLite directly.
 If a single PC license is to be used or if there is not yet a license server
available:
Click on Cancel to close the activation wizard and acknowledge the
error message with OK.
6. Do not yet exit VMware. The subsequent procedure for licensing OfficeLite
depends on whether a single PC license or server license is to be used.
(>>> 3.4 "Using KUKA.OfficeLite with a single PC license" Page 13)
(>>> 3.5 "Using KUKA.OfficeLite with a server license" Page 13)
The following shortcuts can now be found on the desktop:
 To the FLEXML folder
 To FingerprintCreator.exe

3.4 Using KUKA.OfficeLite with a single PC license
3.4.1 Requesting a single PC license
Procedure 1. Start the FingerprintCreator via the desktop shortcut. KUKA Fingerprint
Creator opens.
2. Enter the path for saving the fingerprint in the Select Output File box, or
use the ... button to select the file location.
If the data are being saved to a USB stick, the virtual machine must
be active when the stick is connected. If no USB drive is displayed in
the virtual machine, it must be connected manually to the virtual ma-
chine.
(>>> 5.2 "Manually connecting a USB drive with the virtual machine"
Page 21)
3. Click on the Create button. The KUKA Fingerprint *.KFP is created in the
specified location.
4. Send the fingerprint file *.KFP with the following information by e-mail to
[email protected]:
 KUKA reference number for the purchased software (found under
Supplier Ref. No. on the Order Confirmation from KUKA)
The license key is requested. The license file *.LIC will be sent to you by KUKA
Roboter.
3.4.2 Activating KUKA.OfficeLite with a single PC license
Precondition  The license file *.LIC is present.

 The virtual network cards are activated.
Procedure 1. Start the VMware software and select the image KR C, VOL_RELEASE in
the navigator of the virtual machine.
2. Click on Play virtual machine. KUKA.OfficeLite is started and the activa-
tion wizard FLEXnet License Finder is opened.
3. Save the license file *.LIC on the virtual machine.
4. Select the license type Specify the License File. Click Next> to proceed.
5. Enter the location and name of the license file *.LIC or use Browse to
search for the license file *.LIC and load it. Click Next> to proceed.
6. Confirm the licensing with Finish.
KUKA.OfficeLite is now licensed and activated.
The smartHMI is closed in the event of a licensing error, e.g. if an in-

correct license file has been used.
To repeat the licensing, execute the program C:\KRC\SmartHMI\Sm-
artHMI.exe on the virtual machine. The activation wizard FLEXnet License
Finder is opened again.
3.5 Using KUKA.OfficeLite with a server license
3.5.1 Requesting a server license
Procedure 1. Open the FLEXLM folder on the license server via the shortcut on the
desktop and start the program lmtools.exe.
The LMTOOLS window is opened.

KUKA.OfficeLite 8.5
2. On the System Settings tab, click on the button Save HOSTID Info to a
File.
3. Select the file location and enter a name for the license request file. Click
on Save. The license request file is created.
4. Send the license request file with the following information by e-mail to
[email protected]:
 KUKA reference number for the purchased software (found under
Supplier Ref. No. on the Order Confirmation from KUKA)
The license key is requested. The license file *.LIC will be sent to you by KUKA
Roboter.
3.5.2 Starting up the license server for KUKA.OfficeLite
Precondition  The license file *.LIC is present.
Procedure 1. Save the license file *.LIC on the license server.

2. Open the FLEXLM folder on the license server via the shortcut on the
3. Select the Config Services tab.
4. Under Service Name, enter the name of the new service, e.g. “OL Ser-
vice”.
5. Under Path to the lmgrd.exe file, enter the path to the lmgrd.exe file, or
use the Browse button to search for and load the file.
6. Under Path to the license file, enter the path to the license file *.LIC or
use the Browse button to search for and load the file.
7. Under Path to the debug log file, enter the path to the license server LOG
file, or use the Browse button to search for and load the file.
Fig. 3-2: LMTOOLS – Config Services
8. Activate the Use Services check box (set the check mark).
9. If necessary, activate the Start Server at Power Up check box (set the
check mark).
The option Start Server at Power Up has the effect that the FLEXlm li-
cense manager is automatically started when the computer is rebooted.
10. Click on Save Service. “OL Service” is saved.

On the Start/Stop/Reread tab, “OL Service” can be started and stopped,

or the server license file can be reloaded.
Fig. 3-3: LMTOOLS – Start/Stop/Reread
3.5.3 Activating KUKA.OfficeLite with a server license
Precondition  Network connection to the license server on which the license file *.LIC is
saved.
Procedure 1. Start the VMware software and select the image KR C, VOL_RELEASE in
the navigator of the virtual machine.
2. Click on Play virtual machine. KUKA.OfficeLite is started and the activa-
tion wizard FLEXnet License Finder is opened.
3. Select the license type Specify the License Server System. Click Next>
to proceed.
4. Enter the name of the license server. Click Next> to proceed. The license
server automatically assigns a license from its license pool.
5. Confirm the licensing with Finish.
KUKA.OfficeLite is now licensed and activated.
The smartHMI is closed in the event of a licensing error, e.g. if an in-

correct license file has been used.
To repeat the licensing, execute the program C:\KRC\SmartHMI\Sm-
artHMI.exe on the virtual machine. The activation wizard FLEXnet License
Finder is opened again.
3.6 Installing KUKA VRC Interface
For the connection with KUKA.Sim Pro, KUKA VRC Interface must be installed
on the virtual image on which KUKA.OfficeLite is installed. KUKA VRC Inter-
face is only licensed in conjunction with KUKA.Sim Pro.
Precondition  KUKA.OfficeLite is started.

 User rights: Function group General configuration
Procedure 1. In the main menu, select Start-up > Additional software. All additional
programs installed are displayed.
2. Click on the New software button.

KUKA.OfficeLite 8.5
3. Select the entry VRC Interface and click on the Install button. Reply to the
request for confirmation with Yes. Installation is prepared.
4. Confirm the reboot prompt with OK.
5. Restart Windows on the virtual machine. To do so, select Shut Down >
Restart in the Windows Start menu. Installation is resumed and complet-
ed.
6. Once Windows has booted, the smartHMI is no longer automatically start-
ed.
To start smartHMI, select All Programs > KUKA > StartKRC in the Win-
dows Start menu of the virtual machine.
3.7 Uninstalling KUKA VRC Interface
Precondition  User rights: Function group General configuration
Procedure 1. In the main menu, select Start-up > Additional software. All additional
programs installed are displayed.
2. Select the entry VRC Interface and click on the Uninstall button. Reply to
the request for confirmation with Yes. KUKA VRC Interface is uninstalled.
LOG file A LOG file is created under C:\KRC\ROBOTER\LOG.

4 License management and use of server...
4 License management and use of server licenses

4
Detailed information about license management can be found in the

s
License Administration Guide for FLEXlm. This guide is included in

the scope of supply for KUKA.OfficeLite.
4.1 Borrowing licenses
Precondition  KUKA.OfficeLite is not running.

 KUKA VRC Manager is not running.
 Network connection to the license server
 The maximum borrow time for licenses is known. (Can be requested from
the server administrator.)
The borrow time for licenses is limited as standard to 30 days by

KUKA. If there is only a limited number of licenses available on the
license server, it is possible that the server administrator may further
reduce the maximum borrow time.
Procedure 1. Open the FLEXLM folder on the virtual machine via the shortcut on the
2. Make the following settings on the Utilities tab:
 Under Vendor Name, enter LM_LICENSE_FILE.
 Under Path, enter the path @Server name to the license server, e.g.
@Server01.
Fig. 4-1: LMTOOLS – Utilities
3. Click on Add Vendor Path to save the settings on the Utilities tab.
4. Make the following settings on the Borrowing tab:
 Enter KUKAROB under Vendor Name.
 Under Return Date, enter the date the license is required until, e.g. 31-
aug-2017 (31st August 2017; always enter the first 3 letters of the
name of the month in English). The date must be within the maximum
borrowing period.

KUKA.OfficeLite 8.5
 Under Return Time, enter the time the license is required until, e.g.
12:00.
Fig. 4-2: LMTOOLS – Borrowing
5. Click on Set Borrow Expiration to save the settings on the Borrowing

tab.
6. Start KUKA.OfficeLite.
7. Start KUKA VRC Manager if required for connecting to KUKA.SimPro.
8. The PC can be disconnected from the license server: remove the network
cable.
9. Click on List Currently Borrowed Features to check whether licensing
was successful.
The licensed applications are displayed:
 KUKAROB_HMI_8 for KUKA.OfficeLite
 KUKAROB_VRC_2 for KUKA VRC Interface
4.2 Returning borrowed licenses early
Precondition  KUKA.OfficeLite is not running.

 KUKA VRC Manager is not running.
 Network connection to the license server
Procedure 1. Open the FLEXLM folder on the virtual machine via the shortcut on the
2. On the Borrowing tab under Feature Name, enter the name of the appli-
cation for which the license is to be returned to the license server earlier
than originally planned:
 KUKAROB_HMI_8 for KUKA.OfficeLite
 KUKAROB_VRC_2 for KUKA VRC Interface

4 License management and use of server...
Fig. 4-3: LMTOOLS – Borrowing (returning licenses)
3. Click on Return Borrowed Licenses Early to return the license for the
application specified unter Feature Name.
4. Start the application (KUKA.OfficeLite or KUKA VRC Manager). The li-
cense is returned to the license server only after the application has been
started.
5. Click on List Currently Borrowed Features to check that the borrowed
license has been successfully returned. The application is no longer
shown in the list of licensed applications.
4.3 Transferring licenses
Overview A new license must be requested in the following cases:
Case License transfer

After the host computer has been exchanged, Create a new fingerprint file *.KFP and send it
the old license is no longer valid on the new together with the old license file to the following
computer (only relevant for single PC license). address: [email protected].
If the current license no longer matches the
computer, this is indicated by FLEXlm (Error
Code -9: Invalid host).
Licenses are valid for 12 months. If a license Send the old license file to the following
has expired, it can be renewed. address: [email protected]
If a license has expired, this is indicated by
FLEXlm (Error Code -10: Feature has expired).
After a software update, i.e. if a new build of Send the old license file together with the order
KUKA.OfficeLite is installed, the host ID is number for the software update or software
changed. The old license will no longer be maintenance agreement to the following
valid. address: [email protected]
Modification of the number of server licenses Send the old server license file together with
on the license server the desired number of server licenses to the
following address: [email protected]
Modification of the maximum possible borrow Send the old server license file together with
time of server licenses on the license server the desired number of hours to the following
address: [email protected]
As standard, server licenses can be borrowed
for a maximum of 30 days (= 720 hours).

KUKA.OfficeLite 8.5

5 VMware settings and operating instru...
5
V
VMware settings and operating instructions
w
5.1
s
Operating instructions for VMware
t
If a new build of KUKA.OfficeLite is installed or if the OfficeLite image is moved

t
License transfer
to a different folder, the host ID will also change. The old license will no longer
be valid. A new license must then be requested.
(>>> 4.3 "Transferring licenses" Page 19)
Keyboard The Windows language in VMware is English as standard. The input scheme
assignment for the keyboard assignment is German as standard.
The keyboard assignment can be set to English in the Windows Control Panel
of the virtual machine:
1. Select Clock, Language, and Region > Region and Language in the
Windows Control Panel. The Region and Language window is opened.
2. Select the Keyboards and Languages tab and click on Change key-
boards…. The window Text Services and Input Languages is opened.
3. On the General tab, select English … under Default input language.
4. Close the window by clicking on OK.
5. Restart Windows on the virtual machine. To do so, select Shut Down >
Restart in the Windows Start menu.
5.2 Manually connecting a USB drive with the virtual machine
Description The virtual machine must be active in order for a USB stick to be automatically
assigned a drive on the virtual machine on connecting the stick. As standard,
this is the E:\ drive
If the host computer is active instead of the virtual machine, no USB drive is
displayed on the virtual machine. In this case, the drive must be connected
manually to the virtual machine.
Procedure 1. Select the following menu sequence on the virtual machine:

 VMware Workstation: VM > Removable Devices > [USB medium] >
Connect (Disconnect from host)
 VMware Player: Player > Removable Devices > [USB medium] >
Connect (Disconnect from host)
The actual designation of [USB medium] depends on the specific USB me-
dium used.
2. Answer the request for confirmation with OK.
5.3 Configuring network settings
Description The following network settings are available in VMware for the operation of
KUKA.OfficeLite:
 Bridged: This is the default setting. Required if the host computer is inte-
grated into a network. The user can then access the virtual machine from
the network, and the network can be accessed from the virtual machine.
If Bridged is used, the check box Replicate physical network connec-
tion state must be activated (check mark set).
 NAT: This setting is required if the host computer is not integrated into a
network.
 Host-only: Not required.

KUKA.OfficeLite 8.5
Procedure 1. Select the following menu sequence on the virtual machine:

 VMware Workstation: VM > Settings…
 VMware Player: Player > Manage > Virtual Machine Settings…
The Virtual Machine Settings window is opened.
2. On the Hardware tab, select the device Network Adapter.
Fig. 5-1: Network Adapter Bridged (default)
3. If the host computer is integrated into a network, use the default setting in
the Network connection box:
 Bridged option
 Check box Replicate physical network connection state (check
mark set)
4. If the host computer is not integrated into a network, select the option NAT
in the Network connection box.
5. Restart VMware to initialize the modified network settings.
5.4 Checking the network connection
Description If it is not possible to access an external system, e.g. the license server, from
the virtual machine, it is recommended to check whether the corresponding
computer can be pinged.
Procedure 1. Open the Windows command prompt on the virtual machine. To do so, en-
ter the command cmd in the Windows Start menu and confirm it with the
Enter key.
2. Enter the command ping computer_name and confirm with the Enter key.

5 VMware settings and operating instru...
Fig. 5-2: Send ping
3. If the pinged computer does not respond, contact the network administra-
tor to check the network or domain settings.

KUKA.OfficeLite 8.5

6 Operation, KUKA.OfficeLite
6.1 Overview of the graphical user interface

t
The KUKA.OfficeLite user interface is largely identical to the KUKA smartHMI.

The operator control elements of the KUKA smartPAD that are required for
programming are made available as additional buttons.
The user interface is displayed in the language that was selected during instal-
lation of the software. If desired, a different language can be set again from the
main menu.
Further information about the KUKA smartHMI is contained in the op-

erating and programming instructions for the System Software.
Fig. 6-1: Overview of the graphical user interface
Item Description
1 Button for the enabling switch
2 List box for selecting the operating mode
3 Buttons for manual motion (jog keys)
4 Button for setting the program override
5 Button for setting the jog override
6 This button is used to display the menu items on the user interface
(Main menu key).
7 Buttons for the status keys.
Status keys are used primarily for setting parameters in technology
packages. Their exact function depends on the technology pack-
ages installed.
8 This button is used to start a program (Start key).

KUKA.OfficeLite 8.5
Item Description
9 This button is used to start a program backwards (Start backwards
key).
10 This button is used to stop a program that is running (STOP key).
11 Button for displaying the keyboard (Keyboard key)
It is generally not necessary to press this key to display the key-
board, as the user interface detects when keyboard input is re-
quired and displays the keyboard automatically.
6.2 Simulating inputs
KUKA.OfficeLite can be used to simulate physical inputs. Some inputs are

write-protected and cannot be simulated.
Procedure Setting a simulated input:

1. In the main menu, select Display > Inputs/outputs > Digital I/O.
2. Click on Go to and enter the number of the desired input via the keyboard.
The display jumps to the input with this number.
3. Click on Sim on/off. Simulation is activated.
4. Click on Value. The input is set to TRUE and simulated.
Description
Fig. 6-2: Digital inputs
Item Description
1 Input number
2 Value of the input. The icon is green if an input is TRUE.
3 SIM entry: The input is simulated.
SYS entry: The value of the input is saved in a system variable.
This input is write-protected and cannot be simulated.
4 Name of the input
The following buttons are available:
Button Description
-100 Toggles back 100 inputs in the display.
+100 Toggles forward 100 inputs in the display.

Button Description
Go to The number of the input being searched for can be en-
tered.
Value Toggles the selected input between TRUE and FALSE.
This button is not available when simulation is switched
off and in AUT and AUT EXT modes.
Name The name of the selected input can be modified.
Sim on/off Switches simulation on or off.
6.3 Signal exchange via VRC Interface – note on programming
Description KUKA.OfficeLite can be used together with KUKA.Sim Pro in order to simulate
e.g. the signal exchange between a sensor and a robot. A signal is only trans-
mitted when an edge change is detected.
To ensure that an edge change occurs from FALSE to TRUE when an output
is set, the I/Os used must be set to FALSE at the beginning of the program.

KUKA.OfficeLite 8.5

7 Messages
7 Messages
s
7.1
s
Error messages during licensing
The following FLEXlm error messages occur most frequently during licensing:
No. Description / cause Remedy

-5 No such feature exists. Install the OfficeLite version for which the
license file is valid, or request a new
The license file does not match the
license file after a software update. For
installed OfficeLite version.
this, send the old license file together with
the order number for the software update
to the following address: simula-
[email protected]
-9 Invalid host. Request a new license file. To do so,
send the old license file together with the
The current license file does not match
following information to simula-
the computer:
[email protected]:
 After exchanging the computer
 Fingerprint file *.KFP in the case of a
 The OfficeLite image has been moved single PC license
to a different folder.
 Host ID and host name of the license
server in the case of a server license
Note: To reactivate OfficeLite, the old
license file in the virtual machine or on
the license server must be deleted.
-10 Feature has expired. Request a new license file. For this, send
the old license file to the following
The license file has expired.
address: [email protected]
-15 Cannot connect to license server sys- Contact the network administrator.
tem.
No connection can be established to the
license server:
 The license server is not running.
 The wrong license file is being used.
 The host ID or host name has been
changed.
-88 System clock has been set back Adapt the Windows system clock and
time zone in VMware to the current actual
The Windows system clock in VMware
world time (UTC).
differs too greatly from the current actual
world time (UTC).
Other error messages which may occur during licensing are de-
scribed in the chapter Error Codes in the License Administration
Guide for FLEXlm. This guide is included in the scope of supply for
KUKA.OfficeLite.

KUKA.OfficeLite 8.5

8 KUKA Service
8 KUKA Service
A
8.1 Requesting support

v
Introduction This documentation provides information on operation and operator control,

and provides assistance with troubleshooting. For further assistance, please
contact your local KUKA subsidiary.
Information The following information is required for processing a support request:

 Description of the problem, including information about the duration and
frequency of the fault
 As comprehensive information as possible about the hardware and soft-
ware components of the overall system
The following list gives an indication of the information which is relevant in
many cases:
 Model and serial number of the kinematic system, e.g. the manipulator
 Model and serial number of the controller
 Model and serial number of the energy supply system
 Designation and version of the system software
 Designations and versions of other software components or modifica-
tions
 Diagnostic package KRCDiag
Additionally for KUKA Sunrise: Existing projects including applications
For versions of KUKA System Software older than V8: Archive of the
software (KRCDiag is not yet available here.)
 Application used
 External axes used
8.2 KUKA Customer Support
Availability KUKA Customer Support is available in many countries. Please do not hesi-
tate to contact us if you have any questions.
Argentina Ruben Costantini S.A. (Agency)

Luis Angel Huergo 13 20
Parque Industrial
2400 San Francisco (CBA)
Argentina
Tel. +54 3564 421033
Fax +54 3564 428877
[email protected]
Australia KUKA Robotics Australia Pty Ltd

45 Fennell Street
Port Melbourne VIC 3207
Australia
Tel. +61 3 9939 9656
[email protected]
www.kuka-robotics.com.au

KUKA.OfficeLite 8.5
Belgium KUKA Automatisering + Robots N.V.

Centrum Zuid 1031
3530 Houthalen
Belgium
Tel. +32 11 516160
Fax +32 11 526794
[email protected]
www.kuka.be
Brazil KUKA Roboter do Brasil Ltda.

Travessa Claudio Armando, nº 171
Bloco 5 - Galpões 51/52
Bairro Assunção
CEP 09861-7630 São Bernardo do Campo - SP
Brazil
Tel. +55 11 4942-8299
Fax +55 11 2201-7883
[email protected]
www.kuka-roboter.com.br
Chile Robotec S.A. (Agency)

Santiago de Chile
Chile
Tel. +56 2 331-5951
Fax +56 2 331-5952
[email protected]
www.robotec.cl
China KUKA Robotics China Co., Ltd.

No. 889 Kungang Road
Xiaokunshan Town
Songjiang District
201614 Shanghai
P. R. China
Tel. +86 21 5707 2688
Fax +86 21 5707 2603
[email protected]
www.kuka-robotics.com
Germany KUKA Roboter GmbH

Zugspitzstr. 140
86165 Augsburg
Germany
Tel. +49 821 797-1926
Fax +49 821 797-41 1926
[email protected]
www.kuka-roboter.de

8 KUKA Service
France KUKA Automatisme + Robotique SAS

Techvallée
6, Avenue du Parc
91140 Villebon S/Yvette
France
Tel. +33 1 6931660-0
Fax +33 1 6931660-1
[email protected]
www.kuka.fr
India KUKA Robotics India Pvt. Ltd.

Office Number-7, German Centre,
Level 12, Building No. - 9B
DLF Cyber City Phase III
122 002 Gurgaon
Haryana
India
Tel. +91 124 4635774
Fax +91 124 4635773
[email protected]
www.kuka.in
Italy KUKA Roboter Italia S.p.A.

Via Pavia 9/a - int.6
10098 Rivoli (TO)
Italy
Tel. +39 011 959-5013
Fax +39 011 959-5141
[email protected]
www.kuka.it
Japan KUKA Robotics Japan K.K.

YBP Technical Center
134 Godo-cho, Hodogaya-ku
Yokohama, Kanagawa
240 0005
Japan
Tel. +81 45 744 7691
Fax +81 45 744 7696
[email protected]
Canada KUKA Robotics Canada Ltd.

6710 Maritz Drive - Unit 4
Mississauga
L5W 0A1
Ontario
Canada
Tel. +1 905 670-8600
Fax +1 905 670-8604
[email protected]
www.kuka-robotics.com/canada

KUKA.OfficeLite 8.5
Korea KUKA Robotics Korea Co. Ltd.

RIT Center 306, Gyeonggi Technopark
1271-11 Sa 3-dong, Sangnok-gu
Ansan City, Gyeonggi Do
426-901
Korea
Tel. +82 31 501-1451
Fax +82 31 501-1461
[email protected]
Malaysia KUKA Robot Automation (M) Sdn Bhd

South East Asia Regional Office
No. 7, Jalan TPP 6/6
Taman Perindustrian Puchong
47100 Puchong
Selangor
Malaysia
Tel. +60 (03) 8063-1792
Fax +60 (03) 8060-7386
[email protected]
Mexico KUKA de México S. de R.L. de C.V.

Progreso #8
Col. Centro Industrial Puente de Vigas
Tlalnepantla de Baz
54020 Estado de México
Mexico
Tel. +52 55 5203-8407
Fax +52 55 5203-8148
[email protected]
www.kuka-robotics.com/mexico
Norway KUKA Sveiseanlegg + Roboter

Sentrumsvegen 5
2867 Hov
Norway
Tel. +47 61 18 91 30
Fax +47 61 18 62 00
[email protected]
Austria KUKA Roboter CEE GmbH

Gruberstraße 2-4
4020 Linz
Austria
Tel. +43 7 32 78 47 52
Fax +43 7 32 79 38 80
[email protected]
www.kuka.at

8 KUKA Service
Poland KUKA Roboter CEE GmbH Poland

Spółka z ograniczoną odpowiedzialnością
Oddział w Polsce
Ul. Porcelanowa 10
40-246 Katowice
Poland
Tel. +48 327 30 32 13 or -14
Fax +48 327 30 32 26
[email protected]
Portugal KUKA Robots IBÉRICA, S.A.

Rua do Alto da Guerra n° 50
Armazém 04
2910 011 Setúbal
Portugal
Tel. +351 265 729 780
Fax +351 265 729 782
[email protected]
www.kuka.com
Russia KUKA Robotics RUS

Werbnaja ul. 8A
107143 Moskau
Russia
Tel. +7 495 781-31-20
Fax +7 495 781-31-19
[email protected]
www.kuka-robotics.ru
Sweden KUKA Svetsanläggningar + Robotar AB

A. Odhners gata 15
421 30 Västra Frölunda
Sweden
Tel. +46 31 7266-200
Fax +46 31 7266-201
[email protected]
Switzerland KUKA Roboter Schweiz AG

Industriestr. 9
5432 Neuenhof
Switzerland
Tel. +41 44 74490-90
Fax +41 44 74490-91
[email protected]
www.kuka-roboter.ch

KUKA.OfficeLite 8.5
Spain KUKA Robots Ibérica, S.A.

Pol. Industrial
Torrent de la Pastera
Carrer del Bages s/n
08800 Vilanova i la Geltrú (Barcelona)
Spain
Tel. +34 93 8142-353
[email protected]
South Africa Jendamark Automation LTD (Agency)

76a York Road
North End
6000 Port Elizabeth
South Africa
Tel. +27 41 391 4700
Fax +27 41 373 3869
www.jendamark.co.za
Taiwan KUKA Robot Automation Taiwan Co., Ltd.

No. 249 Pujong Road
Jungli City, Taoyuan County 320
Taiwan, R. O. C.
Tel. +886 3 4331988
Fax +886 3 4331948
[email protected]
www.kuka.com.tw
Thailand KUKA Robot Automation (M)SdnBhd

Thailand Office
c/o Maccall System Co. Ltd.
49/9-10 Soi Kingkaew 30 Kingkaew Road
Tt. Rachatheva, A. Bangpli
Samutprakarn
10540 Thailand
Tel. +66 2 7502737
Fax +66 2 6612355
[email protected]
www.kuka-roboter.de
Czech Republic KUKA Roboter Austria GmbH

Organisation Tschechien und Slowakei
Sezemická 2757/2
193 00 Praha
Horní Počernice
Czech Republic
Tel. +420 22 62 12 27 2
Fax +420 22 62 12 27 0
[email protected]

8 KUKA Service
Hungary KUKA Robotics Hungaria Kft.

Fö út 140
2335 Taksony
Hungary
Tel. +36 24 501609
Fax +36 24 477031
[email protected]
USA KUKA Robotics Corporation

51870 Shelby Parkway
Shelby Township
48315-1787
Michigan
USA
Tel. +1 866 873-5852
Fax +1 866 329-5852
[email protected]
www.kukarobotics.com
UK KUKA Robotics UK Ltd

Great Western Street
Wednesbury West Midlands
WS10 7LL
UK
Tel. +44 121 505 9970
Fax +44 121 505 6589
[email protected]
www.kuka-robotics.co.uk

KUKA.OfficeLite 8.5

Index
Index
A Licensing 11
Activating OfficeLite 15
M
B Main menu key 25
Borrowed licenses, returning 18 Messages 29
Borrowing 11, 17
N
C Network connection, checking 22
Compatibility 11 Network settings, configuring 21
Components, software 8 NTFS 6, 8
D O
Documentation, industrial robot 5 OfficeLite, activating 13
OfficeLite, operation 25
E OfficeLite, starting 11
EMD 6 Operating system, VMware 11
Error messages, licensing 29 Operation, OfficeLite 25
Overview, graphical user interface 25
F Overview, OfficeLite 7
Functions 7
Functions, constraints 7 P
Performance 8
G Power save mode, deactivation 11
Graphical user interface, overview 25 Processor 11
Product description 7
H
Hard disk space 11 R
RAM 11
I
Inputs, simulating 26 S
Installation 11 Safety instructions 5
Installation, VRC Interface 15 Server license 11
Intended use 9 Server license, requesting 13
Introduction 5 Server licenses, management 17
Service, KUKA Roboter GmbH 31
J Signal exchange 27
Jog keys 25 Simulation 26
Single PC license 11
K Single PC license, requesting 13
Keyboard 26 smartHMI 6
Keyboard assignment 21 smartPAD 6
Keyboard key 26 Software, components 8
KLI 6, 7 Start backwards key 26
Knowledge, required 5 Start key 25
KPP 6 STOP key 26
KRL 6 Support request 31
KSP 6 System requirements 11
KUKA Customer Support 31 System requirements, hardware 11
KUKA.Sim Pro 8 System requirements, software 11
L T
License management 17 Target group 5
License server, start-up 14 Terms used 6
License transfer 21 Terms, used 6
License types 11 Trademarks 6
License, expired 19 Training 5
Licenses, borrowing 17
Licenses, transferring 19

KUKA.OfficeLite 8.5
U
Uninstallation, KUKA VRC Interface 16
USB drive, connecting 21
Use, intended 9
V
VMware software 6
VMware, operating instructions 21
VMware, settings 21
VRC 6, 8
W
Warnings 5
WorkVisual 8

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KUKA System Technology KUKA Roboter GmbH

For KUKA System Software 8.5

Version: KUKA.OfficeLite 8.5 V1

Publication: Pub KUKA.OfficeLite 8.5 (PDF) en

2 / 41 Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1

2 Product description ..................................................................................... 7

3 Installation and licensing ............................................................................ 11

4 License management and use of server licenses .................................... 17

5 VMware settings and operating instructions ............................................ 21

6 Operation, KUKA.OfficeLite ........................................................................ 25

8 KUKA Service .............................................................................................. 31

Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1 3 / 41

4 / 41 Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1

1.1 Target group

For optimal use of our products, we recommend that our customers

1.2 Industrial robot documentation

The industrial robot documentation consists of the following parts:

1.3 Representation of warnings and notes

Safety These warnings are relevant to safety and must be observed.

These warnings mean that it is certain or highly probable

These warnings mean that death or severe injuries may

These warnings mean that minor injuries may occur, if

These warnings mean that damage to property may oc-

These warnings contain references to safety-relevant information or

This warning draws attention to procedures which serve to prevent or remedy

The following procedure must be followed exactly!

Procedures marked with this warning must be followed exactly.

Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1 5 / 41

Tip to make your work easier or reference to further information.

1.4 Terms used

NTFS is a trademark of Microsoft Corporation.

6 / 41 Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1

KUKA.OfficeLite is a work environment which allows users to practice han-

KUKA.OfficeLite does not support any other virtual systems except

Functions The following functions of the system software are supported:

Constraints KUKA.OfficeLite cannot be used to operate a robot.

A network connection can be established by Windows via the virtual

Technology packages can only be installed on the System Software image if

Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1 7 / 41

The VMware software can be obtained from http://www.vm-

Further information about KUKA.OfficeLite in combination with

Information about transferring and activating WorkVisual projects can

8 / 41 Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1

2.2 Intended use

Use KUKA.OfficeLite is exclusively intended for executing an image of the KUKA

Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1 9 / 41

10 / 41 Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1

3 Installation and licensing

3.1 System requirements

Hardware Minimum requirements

Software  VMware software, e.g.:

The VMware software can be obtained from http://www.vm-

3.2 License types

3.3 Starting KUKA.OfficeLite for the first time

Issued: 14.09.2017 Version: KUKA.OfficeLite 8.5 V1 11 / 41

Precondition  VMware software is installed.

4. The dialog for configuration of the System Software opens:

Fig. 3-1: FLEXnet License Finder

 If a server license is to be used and a license server already exists: