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DM-Intro 2019R1 WS2.1 Sketching

This document provides an introduction and overview for Workshop 2.1 on sketching techniques in ANSYS DesignModeler. The objectives are to create and modify multiple sketches, apply constraints to sketches, add dimensions to sketches, and use sketches as the base for 3D modeling operations. The workshop walks through creating a simple castor wheel assembly as an example. It demonstrates starting a new project, planning the necessary sketches, setting the unit system, creating sketches like a wheel profile and shaft profile, applying constraints and dimensions, and using modeling tools like revolve and sweep to generate the 3D geometry from the sketches.
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0% found this document useful (0 votes)
39 views41 pages

DM-Intro 2019R1 WS2.1 Sketching

This document provides an introduction and overview for Workshop 2.1 on sketching techniques in ANSYS DesignModeler. The objectives are to create and modify multiple sketches, apply constraints to sketches, add dimensions to sketches, and use sketches as the base for 3D modeling operations. The workshop walks through creating a simple castor wheel assembly as an example. It demonstrates starting a new project, planning the necessary sketches, setting the unit system, creating sketches like a wheel profile and shaft profile, applying constraints and dimensions, and using modeling tools like revolve and sweep to generate the 3D geometry from the sketches.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 41

Workshop 2.

1: Sketching

Introduction to ANSYS DesignModeler

Release 2019 R1

1 © 2019 ANSYS, Inc.


Introduction

Background
➢ This workshop will introduce further practical
sketching techniques. Some simple modelling
operations will also be introduced. An example of a
simple castoring wheel assembly will be used.
➢ It is assumed that workshop 1 has been completed.

Objectives
➢ Create & modify multiple sketches.
➢ Constraining Sketches.
➢ Dimensioning Sketches.
➢ Using Sketches as Base Objects for 3d Operations.

2 © 2019 ANSYS, Inc.


Project Startup

Create the Project


‐ Start Workbench and follow steps
1. Drag and drop Geometry
component to Project
Schematic 1
2. Double click on Geometry cell

3 © 2019 ANSYS, Inc.


Preparation

Planning
‐ Sketch contains 4
1. Cross section of the wheel which can be
revolved.
2. Cross section of the shaft which can be
swept along a path.
3. Path that the shaft sketch will be swept 1
along. 3
4. Sketch representing the upper cylindrical
structure which can be extruded.
2

4 © 2019 ANSYS, Inc.


Set Unit System

1
Set Units
‐ In this session we will be using Inch

‐ Go to ‘Units’ tab in DesignModeler


and select Inch. 2
▪ Units → Inch

5 © 2019 ANSYS, Inc.


Sketch Creation

Create a Sketch
• In the Tree Outline, select the XY Plane. 4

• Click the Look At button in the toolbar.


2

• Select the Sketching Mode Tab.


3
• Select the Draw Toolbox.
6 © 2019 ANSYS, Inc.
Drawing a Circle

Create a Sketch (Continued)


‐ Select the Circle Tool
‐ Move the cursor over the Y Axis until a letter ‘C’ appears indicating a
coincident auto constraint then click once
‐ Move the cursor away from the origin to define the radius
approximately as shown and click once again

1 2

7 © 2019 ANSYS, Inc.


Dimensioning a Circle

Adding Dimensions
‐ Select the Dimensions Toolbox.
‐ Select the General Tool.
‐ Click the circle edge and click to position the
dimension.
‐ Set the dimension to 10 inch in the Details View.

8 © 2019 ANSYS, Inc.


Dimensioning

Adding Dimensions
‐ Click the centre point of the circle, click the X Axis and position the dimension to
define a vertical dimension for the circle centre as shown in the sequence below.

1 2

9 © 2019 ANSYS, Inc.


Dimensioning
Adding Dimensions
‐ In the Details View set the new vertical dimension to 12inch

‐ Now some dimensions have been established you may wish to adjust the view.

‐ Click the Zoom to Fit button.

10 © 2019 ANSYS, Inc.


Rectangle

Draw a Rectangle
‐ In the Draw Toolbox select the Rectangle Tool
‐ Click on the left side of the circle (make sure you see the C coincident constraint)
‐ Move the cursor diagonally down and to the right clicking again in the
approximate position shown.

1 2

11 © 2019 ANSYS, Inc.


Adding a Coincident Constraint

Add a Coincident Constraint


‐ In the Constraints Toolbox select the Coincident Tool.
‐ Select the upper right vertex of the rectangle followed by the circle edge as
shown in the sequence below.
➢ The rectangle will snap to the circle edge.

1 2

12 © 2019 ANSYS, Inc.


Chamfer
Create a Chamfer
‐ In the Modify Toolbox select the Chamfer Tool, use a chamfer length of 2.5inch.

‐ Click the two edges in sequence as shown below to create the chamfer.

13 © 2019 ANSYS, Inc.


Trimming

Trim Unwanted Edges


‐ In the Modify Toolbox select the Trim Tool, select the Ignore Axis option.
‐ Click the two edges in sequence as shown. The edges will be trimmed to the next
connected entity ignoring the axis.

1 2

14 © 2019 ANSYS, Inc.


Adding a Symmetry Constraint

Add a Symmetry Constraint


‐ In the Constraints Toolbox select the Symmetry Tool.
‐ Select the Y Axis, the point on the left then the point on the right as shown
in the sequence below.

1 2 3

15 © 2019 ANSYS, Inc.


Drag

Review Constraints
‐ From the Modify Toolbox select the Drag Tool.
‐ Click and hold on the point as shown
‐ Drag up and down - you can see that the two points are constrained as symmetric.
‐ Release then click the undo button to restore the original position .

16 © 2019 ANSYS, Inc.


Dimensioning

Add Dimensions
‐ From the Dimensions Toolbox select the General Tool.
‐ Select the edge to apply a vertical dimension as shown.
‐ In the Details View set the dimension to 6inch.

17 © 2019 ANSYS, Inc.


Dimensioning

Add Dimensions
‐ Select the edge to apply a horizontal dimension as shown using the
General Tool again.
‐ In the Details View set the dimension to 5inch.

18 © 2019 ANSYS, Inc.


Dimensioning

Add Dimensions
‐ Select the X Axis then the edge as shown in the sequence below to apply a length
dimension using the General Tool setting the value to 3inch in the Details View.
1 2

19 © 2019 ANSYS, Inc.


Angle Dimension

Add Dimensions
‐ Select the two edges in sequence as shown below
using the ‘Angle’ tool in the ‘dimensions’ tab.
‐ A preview of the suggested angle measurement will
be shown - right click and select alternate angle
from the context menu which appears - repeat until
the correct angle definition is displayed as shown.
‐ In the Details View set the new angle dimension to
135.

20 © 2019 ANSYS, Inc.


Split

Split Edges
‐ From the modify Toolbox select the Split Tool.
‐ Right click in the Graphics Window and select Split
into n Equal Segments.
‐ In the Modify Toolbox set the split parameter to 2.

‐ Select the curved edge.


➢ The edge will be split into two equal lengths.

21 © 2019 ANSYS, Inc.


Constraint Status

Add Dimensions
‐ All entities in the sketch are blue indicating
that the sketch is fully constrained.

‐ At this stage check your sketch matches the


image shown here.

‐ We can now apply a 3d Operation to this


sketch to create the wheel geometry.

22 © 2019 ANSYS, Inc.


Revolve

Revolve the Sketch


‐ Switch to Modeling Mode using the tab.
1
‐ Select Sketch1 from the Outline.

‐ Select Revolve from the Create menu or the main toolbar.


3
23 © 2019 ANSYS, Inc.
Revolve

Revolve the Sketch (Continued)


‐ In Details View, click in the right column of
‘Axis’ Selection row to activate it. Select the X
Axis in the Graphics Window and click Apply
back in the Axis Selection Box.

‐ Click Generate.

24 © 2019 ANSYS, Inc.


Review

Review the Model


‐ Having completed the first sketch
and applied a simple modeling
operation the first stage of the
geometry is completed.

25 © 2019 ANSYS, Inc.


Preparation

Planning
‐ The next stage will be the creation
of the simple circular sketch (2) 4
which will be used to form the shaft
and leg of the geometry.

1
3

26 © 2019 ANSYS, Inc.


Sketch Creation
Draw and Dimension a Circle
• Switch to Sketching Mode using the tab.

• Select the YZPlane from the drop down box, the


view will automatically orientate

• Zoom into the centre as shown.

• Using the Circle Tool in the Draw Toolbox draw a


circle centred on the origin. (P = Point
Constraint)

• Create a Diameter dimension using the General


Tool in the Dimensions Toolbox and set it to
5inch in the Details View.

27 © 2019 ANSYS, Inc.


Preparation

Planning
‐ Now we’ll create the sketch (3) containing 4
the path which will be used to sweep the
circular sketch we have just created.

1
3

28 © 2019 ANSYS, Inc.


Sketch Creation

Create an Offset
‐ Select the XYPlane from drop down
box.

‐ Click the new sketch button.

‐ From the Modify Toolbox select the


Offset Tool.

‐ Select the three edges highlighted in


the image (hold down CTRL to
multiple select).

29 © 2019 ANSYS, Inc.


Offset

Create an Offset (Cont...)


‐ Right click and select End selection /
Place offset from the context menu.

‐ The offset location can be selected by


moving the cursor.
‐ Position it approximately as shown and
click once.
‐ Exit the Offset Tool by right clicking and
selecting End from the context menu.

30 © 2019 ANSYS, Inc.


Trim

Trim the Sketch


‐ In the Modify Toolbox select the Trim Tool
– this time uncheck the Ignore Axis box.

‐ Select the portion of the edge to the right


of the axis as shown (enlarged below) to
trim the edge to the axis.

31 © 2019 ANSYS, Inc.


Constraints

Constrain the Offset


‐ From the Constraints Toolbox select the Coincident Tool.
‐ Select the X Axis.
‐ Select the Edge on the offset sketch as shown.
‐ The offset sketch will snap to the X Axis (image on next slide)

32 © 2019 ANSYS, Inc.


Review

33 © 2019 ANSYS, Inc.


Line

Add a Line
‐ From the Draw Toolbox select the Line Tool.
‐ Select the point at the top of the arc and select a point on the Y-Axis in the approximate
position shown (zoom out first).
‐ Use the General Dimension Tool to add a vertical dimension to the line and set it to 13inch.

34 © 2019 ANSYS, Inc.


Sweep

Create a Sketch (Continued)


‐ Switch to Modeling Mode using the tab.
‐ Select Sketch2 from the Outline.

‐ Select Sweep from the Create menu or main toolbar.


‐ In the Details View click in the box to the right of
Path, select Sketch3 in the Outline and click Apply
back in the Details View. Click Generate.

35 © 2019 ANSYS, Inc.


Preparation

Planning 4
‐ Finally, we need to create the circular sketch (4)
which will be used as the basis for an extrusion
forming the large cylinder.

1
3

36 © 2019 ANSYS, Inc.


Sketching on a Face

Create a Sketch on a Face


‐ Select the Face Selection Filter.

‐ Select the top surface of the model as shown.


‐ Switch to Sketching Mode and, using the Circle
Tool in the Draw Toolbox, create a circle
centred on the origin of the new plane that
has been created on the selected surface.
‐ Dimension the diameter to 10inch

37 © 2019 ANSYS, Inc.


Extrude

Extrude the Sketch


‐ Switch to Modeling Mode.
‐ Notice that the action of switching to Sketch
Mode with a selected face automatically
created a plane and sketch on the selected
face.
‐ Select Sketch4
‐ Select Extrude from the Create menu of main
toolbar.

‐ Under the Details View set Depth to 15inch as


shown.
‐ Generate.

38 © 2019 ANSYS, Inc.


Completion

This Completes the workshop.

39 © 2019 ANSYS, Inc.


Saving the Project

‐ This completes the workshop.


‐ From the main menu select File → Close DesignModeler
➢ Workbench will save any application data.
‐ From the Workbench Project Page use the file menu and save the project as
“DMWS2.1.wbpj” to your working folder.

40 © 2019 ANSYS, Inc.


Optional Challenge

15m

• All dimensions are in meters


15m
10m

70°
R5m
Hint
• Draw sketch randomly without
20m 10m

45° 45°
considering dimensions
R4m • Apply constraint
• Apply dimensions
35m

15m
10m

17.5m
35m

41 © 2019 ANSYS, Inc.

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