MICROTHERM

REFRIGERATION

Hawco The Wharf, Abbey Mill Business Park, Lower Eashing, Godalming, Surrey GU7 2QN Tel: +44(0)870 850 3 850 Fax: +44(0)870 850 3 851 Email: [email protected] Website: www.hawco.co.uk

030

395 e

CONTROLS
0 0 03 00

MasterCella

Manuale duso

Page 1 of 16

We wish to save you time and money! We can assure you that a thorough reading of this manual will guarantee correct installation and safe use of the product described.

IMPORTANT BEFORE INSTALLING OR OPERATING ON THE DEVICE, CAREFULLY READ THE INSTRUCTIONS IN THIS MANUAL.

This instrument has been designed to operate without risks only if: installation, operation and maintenance are performed according to the instructions of this manual; environmental conditions and supply voltage fall within the values indicated here below. Any different use or changes which have not been previously authorised by the manufacturer, are considered improper. Responsibility for injures or damage caused by improper use will fall exclusively on the user. Warning: voltage is present in some electrical components of this instrument, thus all the service or maintenance operations must be performed by expert and skilled personnel only, aware of the necessary precautions to be taken. Before accessing the internal parts, disconnect the power supply. Disposing of the parts of the controller The controller is made from metal parts and plastic parts. All these parts should be disposed of according to local standards on waste disposal. Cleaning the controller Only use neutral detergents and water.

User manual
Contents
Introduction 1. 1.1 1.2 1.3 1.4 2. 3. 3.1 3.2 3.3 3.4 3.5 3.6 4. 4.1 4.2 4.3 4.3.1 4.3.2 4.4 4.4.1 4.5 5. 6. 6.1 6.2 6.2.1 6.2.2 6.3 6.4 Installation and connections General warnings installation and connection environments Panel installation Wall-mounted installation Electrical connections Function and description of the buttons Operation Display Set Point (required temperature value) Manual defrost Silencing the buzzer Light ON/OFF Continuous cycle Parameters First level - frequent parameters Second level - configuration parameters Modifying and saving the parameters Modifying Saving Configuring the digital inputs Duty setting selection (parameters c4 and A6) Table of the parameters Alarms, signals and troubleshooting Technical specifications General characteristics Electrical specifications Inputs Outputs Mechanical characteristics Dimensions 23 23 23 24 25 26 27 28 28 28 28 28 28 28 29 29 29 29 29 29 30 30 31 33 34 34 34 34 34 35 35

Introduction
MasterCella is a control for static or ventilated refrigerated units. It manages all devices: compressors, fans, defrost, alarms and lights. The enclosure is IP65 and cable connection is extremely easy thanks to an easly removable front cover. MasterCella belongs to a range of controls able to meet customer requests. Thanks to the chosen case, the MasterCell can be both panel-mounted and wall-mounted.

1. Installation and connections

1.1 General warnings installation and connection environments
The following conditions represent the correct installation: 1. avoid installing the instrument in environments featuring: wide and rapid fluctuations in ambient temperature, relative humidity over 80%, exposure to direct jets of pressurised water, high levels of electromagnetic and/or radio-frequency interference (e.g. transmitting antennae); 2. use cable terminals that are suitable for the terminals being used. Loosen each screw and insert the cable ends, then tighten the screws. Once this operation has been completed, lightly tug the cables to check that they are sufficiently tight; 3. separate as much as possible the probe and digital input cables from cables carrying inductive loads and power cables, to avoid any electromagnetic disturbance. Never lay power cables and probe cables in the same channels (including those for the electrical cables). Do not install the probe cables in the immediate vicinity of power devices (contactors, thermal overload switches or the like); 4. reduce the path of the sensor cables as much as possible and avoid laying spiral paths around power devices. To extend the probe cables, use cables with a minimum cross-section of at least 0.5mm2; 5. the cables to be connected to the contacts of the controller must be resistant to the maximum operating temperature, determined by summing the maximum ambient temperature envisaged to the heat produced by the controller equal to 20C; 6. a 50mAT, 250Vac slow-blow fuse must be fitted upstream of the power supply to the controller; 7. protect the power supply to the loads connected to the controller (compressor, defrost, fan, etc..) using suitable devices (thermal-magnetic overload switch/switches), rated according to the corresponding loads connected. Advertency. Safety information. Before any servicing on the card disconnect power supply from the card in order to safeguard the personnel against injury and the card itself against damages. Electrical damage on electronic components usually occurs because of electrostatic discharges caused by the operator. Retro / Rear Therefore, when handling these components, you must refer to the following: before using any electronic component or card, touch a grounding (it is not sufficient not to touch, because a 10000V discharge, a very easy voltage value to reach with static electricity, produces an electric arc of about 1cm); the components must be kept inside their original package as long as possible. If necessary, take the main board Guarnizione from a package and put it into an antistatic package Gasket without touching the back of the board with your hands; absolutely avoid non-antistatic plastic bags or sponge and polystyrene; Frontale / Front do not hand in the card directly to other among operators (to avoid any electrostatic induction and discharges). Fig. 1.1.1

1.2 Panel installation

In reference to Fig. 1.2.1 and the corresponding parts: 1. Make a hole in the panel with the following dimensions: 182x153mm. 2. Unscrew the two frontal screws (Fig. 1.2.1, a, b) and take out the central door (part c). 3. Unscrew the two screws (parts d, e) that keep the lower and frontal cover of the MasterCella connected and separate the two parts. 4. Insert the panel gasket in the front panel, on top of the internal gasket. 5. Make two holes in the back part (Fig. 1.3.1 in the perforated part - parts f, g). 6. Join the back part and the front, with the panel in between, and fix the whole unit with the two screws (dimensions: 4x20*mm) that are contained in the kit. * max length 20 mm. Warning: the two upper fastening teeth (part h) must be removed from the front panel before inserting the unit in the panel. Make the hole on the upper (part i) or lower part (part l) of the rear for the passage of the cables. The step of the thread can vary from PG9 (diameter 16mm) to PG21 (diameter 29mm). A drill or miller should be used to assist the drilling operation. Connect the wires to the terminal block. Retighten the screws (parts d, e), then close the door (part c). i
compact

prg

SET

MasterCella
a b

Fig. 1.2.1

1.3 Wall-mounted installation

With reference to Fig. 1.3.1: 1. Unscrew the two frontal screws (Fig. 1.1.1, parts a, b) and remove the central door (part c). 2. Unscrew the two screws (parts d, e) that keep the lower and frontal cover of the MasterCella connected and separate the two parts. 3. Once having decided where to pass the cable duct or the cables (from above or from below) and having made the proper holes (in the part drilled in advance - parts i, l) for cablepresses and pipepresses, make three holes (parts m, n, o) both in the MasterCella and in the wall itself. 4. Insert the wall-nugs, contained in the kit, into the holes made in the wall and then fix the back part of the MasterCella with the three screws (parts m, n, o) and the relevant O-Rings to the wall itself. 5. Fix the cablepresses or pipepresses before mounting the frontal part of the datalogger. 6. Mount the frontal part, being careful with the positioning of the upper teeth (part h) and the proper fixing of the two screws (parts d, e) (do not press excessively in order to avoid plastic deformation). 7. After connecting the cables to the terminal block, shut the door (part c).

parte superiore upper part

120
m n

parte posteriore back side

i
parte inferiore lower part

100

Fig. 1.3.1

1.4 Electrical connections

See in fig. 1.4.1, the diagrams of the electrical connections

Compressore Compressor
non connesso not connected

Luce (AUX) Light (AUX)

mod. MTCA*
Sonda ambiente Room probe

D+ GND D-

1 2 3 4 5 6 7 8 9

10 11

15 16

17 18 19

20 21
FUSE 50mA T 250 Vac

0T50

ID1

ID2

RS-485

Input digitali programmabili Programmable digital inputs

N F

Allarme Alarm

N F
230 Vac +10% -15%

Compressore Sbrin. Vent. Compressor Defr. Fan

Luce (AUX) Light (AUX)

mod. MTCD*
Sonda ambiente Room probe

D+ GND D-

1 2 3 4 5 6 7 8 9

10 11

12 13 14

15 16

17 18 19

20 21
FUSE 50mA T 250 Vac

0T50

Sonda sbrinam. Defrost probe

ID1

ID2

RS-485

Input digitali programmabili Programmable digital inputs

N F

Allarme Alarm

N F
230 Vac +10% -15%

Fig. 1.4.1

2. Function and description of the buttons

The function buttons feature an easy to use format. In particular, buttons no. 1, 5, 6 (Fig. 2.1) can have more functions, as following described.

1
1 Silences the buzzer, while the alarm code remains as long as the alarm condition remains: - if pressed when turning On the instrument: allows to restore the default parameters (see section Alarms, signalling and troubleshooting); - if pressed for more than 5 seconds: allows access to the frequent parameters selection menu (F); - if pressed for more than 5 seconds together with the SET button: allows access to the configuration menu through password 22 (see section Second level: configuration parameters);

prg

SET

Fig. 2.1

if pressed for more than 5 seconds: activates/deactivates a continuous cycle, that is the forced activation of the compressor for a period to be selected (see parameter cc); allows the switching On/Off of the refrigerating unit. Warning: when the controller is OFF, all outputs, with the exception of the light output and the light button, will be deactivated whereas the On/Off led will be flashing. It is necessary to select the c2 parameter to ensure that, between one switching Off and the following switching On, the minimum time the compressor is Off is maintained. The ON/OFF button can be deactivated: it is sufficient to select one digital input as remote ON/OFF (see Configuring the digital inputs). selects the Set Point (see Set Point); displays the value of the selected parameter (see Modifying and saving the parameters); - if pressed for more than 5 seconds together with the prg button: allows access to the configuration menu through password 22 (see Second level: configuration parameters); decreases the data value on the display during selection of Set Point and/or parameters; - if pressed for more than 5 seconds: it forces a manual defrosting cycle; activates/deactivates the lights of the cold room (or any other aux. output connected to the 4th relay); increases the displayed value during selection of Set Point and/or parameters.

LED indicators
cooling on defrosting in progress continuous cycle functioning fan evaporator activated lights ON unit deactivated (OFF unit)

If a LED flashes, refer to the section Alarms, signalling and troubleshooting.

3. Operation
3.1 Display
During normal functioning the display shows the value read by the ambient probe. In case of alarm the temperature values will flash alternately with the connected alarm code. When the controller is deactivated (OFF unit) the On/Off led flashes while the display shows the temperature read by the probe.

3.2 Set Point (operating temperature)

1. Press for one second the button to visualise the Set Point value; 2. after some seconds, the selected value will flash; 3. either increase or decrease the Set Point value by pressing the buttons 4. press the
SET SET

and

button to confirm the newly set value.

3.3 Manual defrost

Press the button for more than 5 seconds to force a defrosting cycle which will be activated only if the conditions are favourable (for example, the defrost probe should be lower than the selected defrost end temperature. For further information see the technical manual).

3.4 Silencing the buzzer

Pressing the button, besides silencing the buzzer, the alarm relay is reset, while the alarm code remains displayed until the cause of the alarm has been removed.
prg

3.5 Light On/Off

Press the button to activate/deactivate the lights or any other auxiliary output.

3.6 Continuous cycle

To activate the continuous cycle functioning press the button for at least 5 seconds (compressor activated for the time selected with the cc, parameter = duration of continuous cycle). So as to deactivate the continuous cycle functioning, press the button again for 5 seconds.

4. Parameters
The parameters have been organised into two levels.

4.1 First level: frequent parameters (F)

They are indicated with F in the table and the password is not necessary to gain access to them. To modify them operate as follows: 1. press the button for about 5 seconds (in case of alarm, first silence the buzzer); 2. the display shows the code of the first parameter to be modified. To modify the parameters see the Modifying and saving the parameters section.
prg

4.2 Second level: configuration parameters (C)

They are indicated with C in the table and it is necessary to insert the password for any modification, as indicated here below: 1. press simultaneously the 2. the display shows 00; 3. press the or
SET
prg

and

SET

buttons for about 5 seconds;

button until 22 (password) is displayed;

4. confirm by pressing button; 5. the display shows the code of the first parameter to be modified. To modify the parameters see the following section, Modifying and saving the parameters.

4.3 Modifying and saving the parameters

4.3.1 Modifying After having entered the configuration level, to modify a parameter operate as follows: a. press b. press the and/or
SET

until the parameter to be modified is displayed (refer to the parameters table);

button to visualise the value associated to the parameter; and/or buttons until the desired value is displayed;

c. modify its value by pressing the d. press the

SET

button to temporarily confirm the newly set value and to go back to the param. code display; and/or to modify other parameters values.

e. repeat all operations from the point press Per memorizzare passare a Saving. 4.3.2 Saving To store the new set values of the parameters:

1. Press the button to store definitively all the new set values and exit the procedure. 2. It is possible to exit without modifying parameters: do not press any button for at least 60 seconds (TIME OUT exit).
prg

3. If the button is not pressed after modifying operations, all the effected variations will be lost, and the starting values will be restored.
prg

4.4 Configuring the digital inputs

Digital inputs ID1 and ID2 can take on different functioning modes according to the value given to the parameter A4 (relative to ID1 input), and to A5 (relative to ID2). The main functions are. Value A4 / A5 0 1 2 3 4 5 Meaning Input non active Immediate external alarm External alarm with delay Enabling of defrost Start of defrost Door switch Function

Remote On-Off

Curtain switch

Open Contact = alarm active Open contact = alarm active. Delay: see parameter A7 Open contact = defrost not enabled Defrost is activated when the contact closes. Open contact = door open. When the door is opened the compressor, the evaporator fans and the display start to flash; the light is activated and the temperature alarms are deactivated. After an interval of time that can be selected (d8), the buzzer begins to sound and the controller start the normal operation (fan on and compressor on at the occurance) Closed contact = On. This causes the deactivation of the button on the frontal part of the instrument. When the control is off, the temperature is displayed, the protections of the compressor are kept, the LIGHT button keeps working. Contact close = curtain down. With r4=3.0 (value (pre-programmed) the Set Point is increased of 3 degrees with respect to the used value with open curtain. If the auxiliary output is used for lights management, the curtain down switches automatically off the lights while the curtain up switches it on.

4.4.1 Duty setting selection (parameters c4 and A6) If the control probe alarm (E0 flashing) is activated, the parameter c4 allows the compressor to function: c4=value between 1 and 99: sets the compressor On-time (expressed in minutes), followed by a fixed Off-time equal to 15 min; c4=0: compressor always Off; c4=100: compressor always On. If an external alarm (IA or dA flashing) is activated on the digital input (A4=1; A4=2), the parameter A6 allows the compressor to function: A6= value between 1 and 99: sets the compressor On-time (expressed in minutes), followed by a fixed Off-time equal to 15 min; A6=0: compressor always Off; A6=100: compressor always On.

4.5 Table of the parameters

PA / /C /2 /3 /4 /5 /6 r rd r1 r2 r3 r4 r5 rt rH rL c c0 c1 c2 c3 c4 cc c6 d d0 dI dt dP d4 d5 d6 dd d8 d9 d/ dC A A0 AL Parameter PASSWORD PROBE PARAMETERS Ambient probe calibration Measurement stability Probe reading speed Probes average (see installation manual) C /F (0=C, 1=F) Enabling of decimal point (0=yes, 1=no) CONTROL PARAMETERS Control differential (hysteresis) Minimum set allowed Maximum set allowed Enabling of Ed alarm defrost interrupted because max. duration has been reached, param. DP; (0=no, 1=yes) Automatic Set Point variation during night functioning (that is when the curtain switch is closed, with either A4 or A5=7) Enabling of min./max. temp. monitoring (0=no, 1=yes) Actual interval in max./min. temperature reading Maximum temperature read in the rt interval Minimum temperature read in the rt interval COMPRESSOR PARAMETERS Compressor start-up delay after unit start-up Minimum interval between two compressor start-up Minimum compressor off-time Minimum compressor on-time Relay safety (0=OFF, 100=ON). See Duty setting Duration of continuous cycle Alarm cut-out after continuous cycle DEFROST PARAMETERS Type of defrost (0=heat.,1=hot gas, 2=water/res. time,3=gas time) Interval between two defrost phases End defrost temperature set Maximum duration of defrost or real duration for d0=2 or 3 Defrost on unit start-up (0=no,1=yes) Defrost delay after unit start-up or digital input (A4 or A5 =4) Display override during defrost (0=no,1=yes) Dripping time after defrost Duration of alarm cut-out after defrost and, if A4 or A5=5, after door opening Defrost has priority over compressor protection (0=no,1=yes) Defrost temperature probe reading Time basis (0=hours/min,1=min/s) only for dI and dP ALARM PARAMETERS Alarm and fan differential Low temperature alarm (indicates the max. allowed deviation from the set- point). AL=0 disabled low temperature alarm Type C F C C C C C F C C C C C F F F C C C C C C C C F F F C C C F F C F C C F Min 00 -20 1 1 0 0 0 0.1 -50 r1 0 0 0 0 0 0 0 0 0 0 0 0 0 -50 1 0 0 0 0 0 0 0 0.1 0 Max +199 +20 15 15 100 1 1 +19.9 r2 +199 1 +20 1 199 15 15 15 15 100 15 15 3 199 +199 199 1 199 1 15 15 1 1 +20 +199 U.M. C/F flag flag C/F C/F C/F flag C/F flag hours C/F C/F min min min min min hours hours flag hours C/F min flag min flag min hours flag C/F flag C/F C/F Def 22 0.0 4 8 0 0 0 2 -50 60 0 3.0 0 0 0 0 0 0 4 2 0 8 4 30 0 0 1 2 1 0 0 0.2 0

A AH

Ad A4 A5 A6

A7 F F0

ALARM PARAMETERS High temperature alarm (indicates the max. allowed deviation from the Set Point). AH=0 disabled high temperature alarm Temperature alarm delay Digital input n.1 configuration Digital input n.2 configuration Cut-out of compressor by external alarm: 0=OFF,100=ON. Enabled if either A4 or A5 is 1 or 2. See Duty setting and digital input Delay in registration of the input delayed alarm (A4 or A5=2)

+199

C/F

C C C C

0 0 0 0

199 7 7 100

min min

120 0 0 0

199

min

F1

F2 F3 Fd H H0 H1

FAN PARAMETERS Management of fans: 0=always activated except on C specific phases (see parameters F2, F3, and Fd) 1=controlled by a thermostat according to the difference between ambient temp. and evaporator temperature 2=controlled by a thermostat according to the evaporator temperature Fans ON Set-Point: F0=1 fans activated if evap. T. < F (ambient T - F1-A0) and OFF if evap. T. > (ambient T. - F1) F0=2 fans ON if evap. T. < (F1-A0); and OFF with evap. T. > F1 Stop fans when compressor is Off (0=no,1=yes). Active if F0=0 C Stop fans during defrost (0=no,1=yes). Active for any value of F0 Stop after dripping. Active for any value of F0 OTHER SETTINGS Address within network Selection of relay 4 functioning: 0=auxiliary output 1=alarm: normally de-energised relay 2=alarm: normally energised relay 0=buttons inhibited; 2=buttons & IR inhibited; 3=IR inhibited Code to enable remote programming 1=disabled buzzer C F C C

flag

-50

199

C/F

0 0 0 0 0

1 1 15 15 1

flag flag min flag

1 1 1 1 0

H2 H3 H4

C C C

0 00 0

3 199 1

flag flag

1 00 0

Warning: 1. for parameters indicated with a grey-shaded background, it is recommended to check before installing if the default values are suitable for the required use. 2. for the set times to become operative, the instrument must be swtiched OFF and ON again. 3. on MTCA models the following values have to be assigned to the next parameters: - r3: must be 0 - d0: 2 or 3 (default: d0= 2) - dt: irrilevant - dI: 0. For a more detailed information on parameters, please refer to the IR32 refrigeration manual (+030220170).

5. Alarms, signalling and troubleshooting

In the following table you can find the most frequent causes for any operation anomaly and some suggested explanations and /or solutions to it. Display Cause Check Flashing LED Actuator set delay Insertion of the relative function is delayed for a period while awaiting an external signal or while held up by another process still in progress. Close the door or check the door switch. Check the door status and the value of the parameter d8

Temperature flashing Temperature flashing and buzzer ON Flashing E0

Door switch broken or door open Door open for a period of time longer than d8 parameter Control probe error

Flashing E1

Evaporator probe error

Flashing IA Flashing dA Flashing LO Flashing HI EA, EB, EE

Alarm from digital input Delayed alarm from digital input Low temperature alarm (temp. lower than SET - AL - A0) High temperature alarm (temp higher than SET + AH + A0) Data acquisition error. RESET procedure (for mod. MTCA* see point 3 of the Warning chapter 4.5)

Probe not compatible with the equipment; probe cable interrupted or short circuit. Faulty sensor: disconnect the probe from the instrument and measure the resistance (NTC: 0C=27K). Probe not compatible with the equipment; probe cable interrupted or short circuit. Faulty sensor: disconnect the probe from the instrument and measure the resistance (NTC: 0C=27K). Check Multi-function inputs and parameters A4 and A5. Check Multi-function inputs and parameters A4, A5 and A7. Check param.s AL, Ad and A0. The alarm will cease as soon as the temp. returns within the limits selected. Check param.s AH, Ad and A0. The alarm will cease as soon as the temp. returns within the limits selected. In order to restore normal working conditions, reset the default value of the param.s, using this procedure: turn off the control; pressing the button and, keeping it pressed, turn on the controller; the display shows -c-; release the PRG button; after a few seconds, the instrument enters the RESET procedure and allows the modification of parameters;
prg

Flashing Ed

Defrost end by timeout

Flashing dF

Defrosting in progress

should EE persist, press the button until the the message disappears. If the error persists, it is necessary to replace the instrument. Any modification made before the reset procedure will be lost Check parameters dt, dP and d4. Check if the defrost was done. if neces. inhibit the Ed alarm through the r3 par. This is not an alarm signal, but it indic. that the instr. is carrying out a defrost. Appears only if par. d6=0.

6. Technical specifications
6.1 General characteristics
operating conditions storage conditions environmental pollution period of stress across the insulating parts PTI of the insulating materials Class of insulation immunity against voltage surges index of protection parameter modification software class and structure display category of resistance to fire and heat number of automatic operating cycles type of action-disconnection signal lights 050C, 2080% r.H. -3070C, 2080% r.H. normal long 250V Class II Category 1 IP65 from keypad, from remote control Class A 2 and a half digits category D 100.000 1B ON, compressor, continuous cycle, defrost, fan, light

6.2 Electrical specifications

power supply 230Vac, +10% -15%, 50/60Hz rated consumption 7VA terminal block screw terminals for cables, cross-section: max 1.5mm2 and min 0.5mm2 Serial connection using MTCSER0000 serial board to Carel RS485 supervisory systems

6.2.1 Inputs type

measurement (control) interval precision resolution

2 free, not optically-isolated digital contacts (configurable) cold room temperature probe (Carel NTC 10k at 25C) defrost temperature probe (Carel NTC 10k at 25C) -50T50 (-5050C, -58+122F) 1C 0.1C (0.1F) between -19.9 and 19.9 1C (1 F) in the rest of the field

6.2.2 Outputs If the outputs supply loads other than those described in the table, contact the manufacturer Carel. model relay outputs compressor defrost fans light/aux output alarm output MTCA000100 MTCD000100 MTCD200100 all with 1B type action, according to ECC EN 60730-1 SPST relay, 8(2)A / 250Vac SPST relay, 10(10)A / 250Vac not available SPST relay, 10(4)A / 250Vac not available SPST relay, 4(2)A / 250Vac SPST relay, 4(4)A / 250Vac SPDT relay, 2(2)A / 250Vac

6.3 Mechanical characteristics

mounting containers dimensions (mm) probe response time in still air (s) panel or wall plastic self-extinguishing (according to UL94-V0) 190x160x65 70 s

6.4 Dimensions (mm):

MasterCella compact
PRG

prg

SET SEL

MasterCella

Fig. 6.4.1

Dima di foratura Drilling template 182 x 153 mm

Fig. 6.4.2

Carel reserves the right to modify the features of its products without prior notice.