Vienna Rectifier Paper 2
Vienna Rectifier Paper 2
Vienna Rectifier Paper 2
Corresponding authors: Chockalingam Aravind Vaithilingam ([email protected]) and Norhisam Misron ([email protected])
This work was supported in part by the Taylor’s University through its Taylor’s Research Scholarship Programme under Grant
TUFR/2017/001/01, and in part by the Article Publication Charges (APCs) through the University Putra Malaysia (UPM), Malaysia.
ABSTRACT Vienna rectifiers have gained popularity in recent years for AC to DC power conversion
for many industrial applications such as welding power supplies, data centers, telecommunication power
sources, aircraft systems, and electric vehicle charging stations. The advantages of this converter are low
total harmonic distortion (THD), high power density, and high efficiency. Due to the inherent current control
loop in the voltage-oriented control strategy proposed in this paper, good steady-state performance and fast
transient response can be ensured. The proposed voltage-oriented control of the Vienna rectifier with a PI
controller (VOC-VR) has been simulated using MATLAB/Simulink. The simulations indicate that the input
current THD of the proposed VOC-VR system was below 3.27% for 650V and 90A output, which is less
than 5% to satisfy the IEEE-519 standard. Experimental results from a scaled-down prototype showed that
the THD remains below 5% for a wide range of input voltage, output voltage, and loading conditions (up to
2 kW). The results prove that the proposed rectifier system can be applied for high power applications such
as DC fast-charging stations and welding power sources.
INDEX TERMS Front-end converters, high power applications, power factor, total harmonic distortion,
Vienna rectifier, voltage oriented controller.
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/
50798 VOLUME 9, 2021
G. Rajendran et al.: VOC Based Vienna Rectifier for Electric Vehicle Charging Stations
controlled switches are ON, switches S1 S2 conducts and TABLE 2. Vienna rectifier and its applications.
current flows through Va Ls Rs S1 S2 as shown in Fig. 2(b).
In mode 3 operations, when a reference voltage is negative
half cycle with controlled switches are ON, switches S1 S2
conducts and the current flows through S1 S2 Rs Ls Va as shown
in Fig. 2(c). In mode 4 operation, when a reference voltage is
negative half cycle with controlled switches are OFF, the cur-
rent flows through C2 D2 Rs Ls Va as shown in Fig. 2(d).
It is observed from Table 2, Vienna Rectifier is applicable
for high power applications such as welding power sources,
wind energy conversion systems, electric vehicle charging
stations, and telecommunication power sources. Different
power controllers have been used in Vienna Rectifier for
high power applications, such as vector controller, SVPWM
controller, predictive controller, and dead-beat controller. The
different types of intelligent controllers have been combined
with conventional controllers to improve the stability of the
system, which increases the complexity of the system. The
proposed system consists of Voltage Oriented Controller for
Vienna Rectifier (VOC-VR). The proposed system reduces
the harmonics in the input source current, improves the power
factor at the grid side, and improves the stability of the
system.
Kp1 , Ki1 Kp2 , Ki2 Kp3 , Ki3 = gain values PI current controller
Ls = source inductance.
The switching frequency for the current control loop will
be larger than the bandwidth αi [33],
fs
αi < 2π (9)
10
FIGURE 6. The control circuit of the decoupled controller for the Kp1 = Kp2 = αi Ls and Ki1 = Ki2 = αi Rs (10)
voltage-oriented controller technique.
where, αi (rad/s) = current controller bandwidth.
proposed system includes a three-phase AC system, a Vienna For the voltage control loop, the PI controller is tuned by
rectifier controlled by a VOC algorithm, and a DC link using a DC link capacitor as the following [34], [35]:
capacitor. Feedback voltage from the EV’s load-side battery Kp3 ≥ Cdc1 ξ ω and Ki3 ≥ Cdc1 ξ ω/2 (11)
is generated using current and voltage controllers for the
closed-loop operations. The VOC controller performs two where damping factor ξ is equal to 0.707 and ω is angular
main functions: (1) DC output voltage regulation to a pre- frequency. Using initial values, tuning and modifications are
determined value, and (2) the regulation of the total input made, which strengthens the proposed charging technique.
harmonic distortion and maintaining in phase with the voltage
to provide unity power factor. The proposed VOC-VR system V. SIMULATION RESULTS
is shown in Fig. 5. This section presents the simulation results of a VOC-based
The de-coupler controller is the key feature of the proposed Vienna rectifier circuit. The performance of the pro-
VOC control algorithm, as shown in Fig. 6. Three PI con- posed controller for high-power applications that require
trollers were used in the proposed control circuit. The first PI 600V/100A DC output is evaluated. The simulation param-
controller is a current controller that controls the internal loop eters applied for the proposed system are summarized
of id current component. This controller is used to estimate in Table 3.
the reference voltage signal vd_ref by minimizing the error Vienna rectifier with VOC controller has been simulated
between id with id_ref . Second PI controller is also called in MATLAB Simulink, and results are shown in Fig. 7 and
a PI current controller, which reduces iq current component Fig. 8. The input-current waveforms are shown in Fig. 7.
to 0 by managing the inner loop of iq a current component The input-current harmonics for Vienna rectifier without a
which is used to estimate the voltage reference voltage signal VOC controller and with a VOC controller are shown in
vq_ref . Third PI controller is a voltage controller, which is Fig. 8 (a) and (b), respectively. From Fig. 7 and Fig. 8, it can
used to manage the output loop of DC-link voltage Vdc . be seen that the proposed control technique ensures THD of
This controller is used to estimate reference current signal the input current is less than 3.27%, and the system maintains
id_ref by comparing measured Vdc with its pre-determined the unity power factor at the source side. Therefore, the pro-
reference voltage vd_ref . The voltage-oriented controller must posed VOC-VR system has been proven to be applicable for
from this system also show that DC current has been main-
tained approximately at 90A, which can be used for EV fast
charging and welding applications [13]. By scaling down
the proposed system and optimizing PI parameters in the
VOC controller, the rectifier can be used for slow charging
scenarios (250 V/40 A output) as shown in Fig. 10 whereas,
the Vienna rectifier with PFC controller can maintain the DC
voltage up to 200 V with 16.5 A [36]. As a consequence, the
Vienna rectifier with a PFC controller can only be used for
slow charging applications (Level 1 charging). The transient
FIGURE 8. Total harmonic distortion of the proposed VOC-VR system with
analysis has been performed by studying the system perfor-
440 V RMS IN and 650 V DC out. mance in the case of an instantaneous increase in the load
by a factor of 2. The DC output voltage during the transient
high power applications with reduced total harmonic distor- condition is shown in Fig. 11.
tion to the connected grid. In a previous work [36], Vienna
Rectifier with the PFC controller ensured an input current VI. EXPERIMENT SETUP
THD of 1.46%. However, the output voltage of the PFC A scaled-down demonstrator, the Vienna rectifier board with
controller with the Vienna rectifier was around 200V, which a resistive load, has been set up to verify the proposed
cannot be used for high power applications such as DC fast voltage-oriented controller for the Vienna rectifier. The dig-
chargers for electric vehicles and welding power sources [36]. ital controller is preferred due to the limitations of design
Hence, voltage-oriented controller with the PWM method for complexity, slow dynamic response, and high component
Vienna rectifier gives better performance than the previous costs by conventional analog controllers. The digital con-
work. troller in the proposed system has been developed using a
Fig 9. shows that the proposed system can maintain the TMS320F28337xD microcontroller. The experimental setup
DC output voltage at an optimal level of 650V. The results of the proposed system is shown in Fig 12 and 13. It consists
FIGURE 11. DC output voltage for the transient condition during the load
variations.
FIGURE 14. Board view of vienna rectifier with TMS320F28337Xd.
1ipp
Vbus
− Vrms = Li ∗ (12)
2 D ∗ Ts
FIGURE 15. Input voltage and current waveforms for 208 VAC , 600V DC,
612W and THD = 2.5%.
FIGURE 17. Input voltage and current waveforms for 350 VAC , 700V DC,
960W and THD = 7%.
FIGURE 21. Output power vs. efficiency for 350V AC-RMS IN and 700V DC
FIGURE 18. Input voltage and current waveforms for 350 VAC , 700V DC, out.
1865W and THD = 3.5%.
FIGURE 22. Output power vs. % THD for 350V AC-RMS IN and 700V DC
out.
FIGURE 19. DC output voltage of 600 V DC with 612W load.
Experimental power output vs. efficiency is shown in
Fig. 21. The efficiency is maintained above 95% for the
different power ratings.
Experimental power output vs. input current THD is shown
in Fig. 22. The input current THD is less than 5% for most
of the cases. Hence, the input current THD satisfies the
IEEE-519.
Experimental power output vs. power factor is shown
in Fig. 23. Power factor is maintained between 0.8 and
1 for different loading conditions. The power factor for the
proposed system achieves unity for the majority of loading
conditions, 200W – 1500W.
VIII. BENCHMARKING
The proposed VOC-based Vienna rectifier (VOC-VR) sys-
FIGURE 20. Input current THD in % for 350 V AC RMS in and 700V DC out tem improves the rectifier designs from the past works.
with 1865W. Table 6 provides a comparison between the proposed system
and the published rectifier systems for similar applications.
test results are carried out with different load conditions. The SEPIC converters and 3 phase-controlled converters are
Harmonics in the experimental input current for 350 V AC used for medium power applications, for example, wind
RMS and 700 V DC output are shown in Fig. 20. From power applications [38], [39]. The Vienna rectifier with the
Fig. 20, it can be observed that the odd harmonics in the PFC controller has been used in low-power applications,
input current have been eliminated [37], which will reduce including slow charging stations for electric vehicles. The
the size of the filtering components. This again proves that the voltage produced by the conventional PFC controller-based
efficiency of the overall system has been improved with the Vienna rectifier was approximately 200V DC, which is less
VOC controller. than the proposed system [36]. This is mainly because the
IX. CONCLUSION
In this research work, a three-level Vienna rectifier based on
a voltage-oriented controller (VOC-VR) has been designed
and experimentally tested. The proposed system has been
simulated using MATLAB Simulink software targeting high-
FIGURE 23. Output power vs. power Factor for 350VAC IN and 700V DC power applications such as DC-fast chargers for electric vehi-
OUT. cles. The proposed controller for Vienna rectifier focused
on combining voltage-oriented controllers with the PWM
TABLE 6. The performance of the proposed system compared with method. In proposed design, the reactive and unstable active
existing systems. currents are counteracted by the input and output filters and
Voltage Oriented Controller (VOC) with Vienna rectifier. The
proposed design also guarantees a sinusoidal current at the
input side with minimum ripples and distortions. The sys-
tem’s power factor is maintained at unity, and total harmonic
distortion of the input current is kept less than 5 %, which
meets the IEEE-519 standard. The benefit of the proposed
controller over conventional PFC controller has been demon-
strated by simulations and experimental results. Low THD,
good power factor, and smaller filtering requirements make
the voltage-oriented controller-based Vienna rectifier an ideal
candidate in electric vehicle charging stations.
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Power Electron. Appl. (EPE ECCE Eur.), Sep. 2019, pp. 1–10. degree from Bharathiyar University, India,
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Control Decis. Conf. (CCDC), Jun. 2019, pp. 4914–4917.
in electrical power engineering from the Univer-
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siti Putra Malaysia, in 2013. He is heading the
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Electrical and Electronic Engineering Programme,
front-end EV battery charger,’’ in Proc. 20th Workshop Control Modeling
Power Electron. (COMPEL), Jun. 2019, pp. 1–8. Faculty of Innovation and Technology, Taylor’s
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power quality improvement in telecom system,’’ IEEE Trans. Ind. Appl., mobility (SDG 7, 11). He is a very frequent speaker at various international
vol. 54, no. 3, pp. 2438–2448, May 2018. and national platforms. He is also a Professional Technologists with the
[29] J.-S. Lee, K.-B. Lee, and F. Blaabjerg, ‘‘Predictive control with dis- Malaysian Board of Technologists. He is a member of IET, U.K. He is a
crete space-vector modulation of vienna rectifier for driving PMSG of member of the Society of Engineering Education Malaysia. He is a registered
wind turbine systems,’’ IEEE Trans. Power Electron., vol. 34, no. 12, Chartered Engineer registered professional with the Engineering Council,
pp. 12368–12383, Dec. 2019. U.K.
NORHISAM MISRON (Member, IEEE) received MD RISHAD AHMED received the B.Sc. degree
the B.Eng., M.Eng., and Dr.Eng. degree in sys- from the Bangladesh University of Engineering
tem engineering from Shinshu University, Nagano, and Technology (BUET), Dhaka, Bangladesh,
Japan, in 1998, 2000, and 2003, respectively. He in 2011, and the M.Sc. degree (Hons.) and the
joined the Department of Electrical and Electronic Ph.D. degree from The University of Manchester,
Engineering, Universiti Putra Malaysia, as a Lec- Manchester, U.K., in 2013 and 2017, respec-
turer, in 2003, where he became an Associate and a tively. From September 2013 to February 2014,
Full Professor, in 2009 and 2016, respectively. He he worked as a Research Assistant with Cardiff
is currently an Associate Researcher with the Insti- University in the Control Techniques Multilevel
tute of Advance Technology (ITMA) and Institute Drive Research Project. Since September 2017, he
of Plantation Study (IPS). His research interest includes magnetic appli- has been working as a Design Engineer of automotive power electronics with
cation, including sensor and electrical machine development. His current Dynex Semiconductor, U.K. In Dynex, he led the research and development
research focuses on the design and development of agricultural sensor and of onboard charger and dc-dc converter products for electric vehicles. He
actuator devices for the oil palm industry, including magnetic gear, high joined the University of Nottingham, as an Assistant Professor of power
torque density motor, and fruit battery sensors. He serves on various technical electronics, in March 2020. His research interests include wideband-gap
committees of IEEE. semiconductor devices, passive components, converter packaging, and high-
frequency converters.