HYDRAULIC

TEST ACTUATOR
HYDROSTATIC BEARING

Rev. H, April, 2018

HIGHER LEVEL OF DYNAMIC PERFORMANCE,

RELIABILITY AND LONGEVITY

WHAT MOVES YOUR WORLD

CONTENTS Moog | Hydraulic Test Actuator - Hydrostatic Bearing

Whenever the highest levels of motion control performance

and design flexibility are required, you’ll find Moog
expertise at work. Through collaboration, creativity and
world-class technological solutions, we help you overcome
your toughest engineering obstacles.

Enhance your products’ performance, achieve greater

efficiencies, and help take your thinking further than you
ever thought possible.

OVERVIEW 3

TECHNICAL OVERVIEW 4

COMPONENTS AND SUPPORT 5

DIMENSIONS 6

ORDERING INFORMATION 8

SUPPORT AND ACCESSORIES 9

COMPONENTS 10

This catalog is for users with technical knowledge. To ensure that all necessary characteristics for function and safety of the system are given, the user has to check
the suitability of the products described herein. The products described herein are subject to change without notice. In case of doubt, please contact Moog.

For the most current information, visit www.moog.com/industrial.

Moog is a registered trademark of Moog Inc. and its subsidiaries. All other trademarks are property of their respective companies.
­­
©Moog Inc. 2012. All rights reserved. All changes are reserved.

Rev. H, April, 2018 2

OVERVIEW Moog | Hydraulic Test Actuator - Hydrostatic Bearing

INNOVATIVE 8 POCKET HYDROSTATIC BEARING FOR IMPROVED Innovative design for less maintenance
SIDE LOAD TEST CAPABILITIES AND LESS ENERGY NEEDS
Moog engineers designed the manifold to house all of the
piping in the actuator, thereby removing the need for most of
While other actuators have the traditional 4 pocket bearing
the exterior piping. The result is significantly less maintenance
design we have an innovative 8 pocket hydrostatic bearing
requirements and downtime.
design which yields much improved side load test capabilities.
Traditional 4 pocket actuators can withstand side loads up • Minimal failure points due to less piping
to 40% of stall while Moog’s new 8 pocket design withstands
• Few potential oil leaks over time because of self containment
side loads up to 60% of stall increasing your test capabilities
in manifold
significantly. And these higher forces can be reached with
less leakage flow, thus causing you to use less oil with lower
maintenance. In addition our new hydrostatic bearing actuator Moog Servovalves - World leader in servo-control test systems
requires a smaller HPU making this essentially a cleaner
hydraulic application over the traditional design. Moog Servovalves have a worldwide reputation for long-life, high
performance and excellent after market support. This advanced
servo control provides precision movement in these test actuators.
HIGHER LEVEL OF DYNAMIC PERFORMANCE, RELIABILITY
AND LONGEVITY Custom servovalves can also be tailored to meet your unique
requirements by developing special configurations that offer ever
Moog has vast experience developing actuators for some of more optimized performance. Benefits include:
the world’s most demanding applications and building high • Improved step response
performance motion control components is one of our strengths.
• Reduced hysteresis and increased small signal response with use
Actuators are key to high performance test solutions and
of high response valves
our customers have expressed a need for more reliable, high
performance components than they can find in the marketplace.We
have put some of our top engineers on this product development Solutions built around you
project that combines test application knowledge with a long
history of actuation experience. The result is the O86-6 series The Moog hydrostatic bearing actuator delivers higher reliability,
actuator that is the benchmark for strength and durability test less maintenance and increased dynamic performance for test labs
applications. Improving the performance of today’s test systems, looking for the competitive edge. High-quality materials combined
while meeting stricter environmental concerns requires a new kind with superior engineering such as advanced cushion design and
of building block component. The Moog actuator represents a new innovative manifold design make these actuators the right choice
breed of component design and robust performance. This new for a range of system challenges.
building block can be used in many applications including single and
multiple actuator test systems. To ensure high performance from design to delivery, Moog
engineers use the latest tools such as Matlab® and Simulink®
system modeling. A rigorous physical testing program ensures
Advanced cushion design for higher reliability and safety that our customers receive components that they can rely on for
a trouble-free test process. The combination of innovative design,
We took a traditional design and made significant improvements world-class manufacturing and responsive worldwide customer
developing a truly better cushioning system. The actuator support,make Moog components the ideal answer for test labs that
incorporates this advanced design to ensure safety and prevent offer more reliability and the highest performance.
equipment damage. The 086-6 series actuator has a cushion at
each end to ensure that the actuator will be decelerated before
reaching end of stroke in both directions.
• Dampens force for test reliability
• Each cushion design is physically tested to ensure proper
functioning
• Provides true active cushioning in a properly sealed system Simulation Table
System
Improved seal wear for longer life and less maintenance
The actuator’s advanced coating used on the rod significantly
improves seal wear for long life and less maintenance. A stainless
steel rod utilizes proprietary seals and this unique rod coating
to provide several performance advantages. This design also
provides for a cleaner hydraulic operation creating a more
environmentally friendly lab.
• Rod surface 80 HRC
• Extends the seal life 4-Post Hydrostatic
• Clean operation allows for less maintenance time and costs Test Systems
• Proprietary surface finishing requirements to enhance seal life
and minimize oil leakage
• Stainless steel rod to prevent corrosion

Rev. H, April, 2018 3

TECHNICAL OVERVIEW Moog | Hydraulic Test Actuator - Hydrostatic Bearing

HYDRAULIC INTERFACES

Hydraulic Distribution System

Oil Requirements
System Fluid Mobil DTE-25, Shell Tellus 46, or equivalent
System Fluid Mobil DTE-24, Shell Tellus 32, or equivalent
Filtration Requirements To prolong the operational life of active hydraulic components, the hydraulic fluid
should be maintained at a cleanliness level of ISO 4406 (SAE J1165) 15/14/11.
Pressure
Operating Pressure 3000 psi (210 bar)
Maximum Return Pressure 200 psi (14 bar)
Maximum Drain Pressure 50 psi (3.5 bar)
Operating Temperature Hydraulic oil temperature should be maintained between 24°C (75°F) and 57°C (135°F)

Hydraulic Manifolds
Manifold Ports Pressure & Tank: SAE 4-bolt metric flange connection per ISO 6162 TYPE 1
G761/D765 Manifold: SAE 1.00 (-16)
79-100/72 Series Manifold: SAE 1.50 (-24)
79-200 Series Manifold: SAE 2.00 (-32)
Pilot Pressure: SAE 6 straight threaded o-ring port - ISO 11926-1
Drain: SAE 6 straight threaded o-ring port - ISO 11926-1
Moog Recommends the use of SAE O-Ring Face Seal (ORFS) ‘Seal-Lok’ ISO 8434-3 or
BSPP O-Ring 24º Cone Flareless “EO2” ISO8434-4 for the best leak free connection
Servovalves*
Standard Response G761, 72, 79-100, 79-200
High Response G761, D765, 79-100, 79–200
*Moog Application Engineering can help you select the ideal size and type of servovalve to optimize performance.

ELECTRICAL INTERFACE

Transducer Specifications
LVDT Transducer LVDT excitation (5V peak to peak @ 3kHz)

MODULAR CONFIGURATIONS Ball Joint

Wheelpan

A variety of available configurations allows you to design the

Ball
exact actuator that you need for your test system for increased Joint

modularity. Moog can provide a series of servovalves and G761HR

High Response
79-200HR
High Response
accumulators to match your needs as well as offer a range of 20 lpm
& 79-100HR
757 lpm

joints and bases for maximum efficiency. D765HR

High Response
High Response
227 lpm
60 lpm

Key for configurations:

n Joints and Bases Bracket

Mounting
Pattern

n Servovalves
79-200
Std. Response
757 lpm

n Accumulators G761 79-100 & 72

Std. Response Std. Response
60 lpm 227 lpm

n Manifolds
Pressure Tank
Accumulator Accumulator

Fixed
Base

Pedestal Mounting Base

Base

Rev. H, April, 2018 4

COMPONENTS AND SUPPORT Moog | Hydraulic Test Actuator - Hydrostatic Bearing

CRITICAL COMPONENTS

Manifold Return Line Extend Snubbing Circuit

Manifold Pressure Line
Tailstock
Extend Port
Coated Piston
Head & Gland

LVDT Bearin
Body g Oil F
low
Actu
hydroator Piston
static
beari(nRod split t
g rece o show
sses)

Scraper
Seal

8 Recesses of the
Hydrostatic Bearing Bearing Recess Orifice

Rev. H, April, 2018 5

DIMENSIONS Moog | Hydraulic Test Actuator - Hydrostatic Bearing

HYDROSTATIC BEARING ACTUATOR FORCE PRODUCT RANGE

Force Full Stroke Working Stroke Rod Cylinder Bore Piston

Rating Length Length Diameter Diameter Area

kN mm mm mm mm sq cm
(kip) (in) (in) (in) (in) (sq in)

30 241, 293, 343, 395 152, 204, 254, 306 80.0 92.0 16.2
(6.6) (9.5, 11.5, 13.5, 15.5) (6, 8, 10, 12) (3.2) (3.62) (2.5)

38 253, 305, 355, 407 152, 204, 254, 306 80.0 95.0 20.6
(8.5) (10, 12, 14, 16) (6, 8, 10, 12) (3.2) (3.7) (3.2)

50 253, 305, 355, 407 152, 204, 254, 306 80.0 99.0 26.7
(11) (10, 12, 14, 16) (6, 8, 10, 12) (3.2) (3.9) (4.1)

100 253, 305, 355, 407 152, 204, 254, 306 100 130 54.2
(22) (10, 12, 14, 16) (6, 8, 10, 12) (3.9) (5.1) (8.4)

160 253, 305, 355, 407 152, 204, 254, 306 100 145 86.6
(35) (10, 12, 14, 16) (6, 8, 10, 12) (3.9) (5.7) (13.4)

OPT "L" "A" PISTON FULLY RETRACTED / "B" FULL EXTEND

Load Cell w/
Spiral
Washers

"E"

"F"
"D"
FULL
RETRACT

Ø "C" Ø "G"

Note: Dimensions for reference purposes only.

Refer to installation drawing for detailed dimensions.

ACTUATOR FULL RETRACT LENGTH "A" / FULL EXTEND "B"

ACTUATOR STROKE OPTION
Actuator Force 152 204 254 306 "C" "D" "E" "F" "G" OPT "L"
kN / KIP mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
865 / 1106 969 / 1262 1069 / 1412 1173 / 1568 180 32.0 39.0 60.0 270 114
30 / 6.6
(34.1/43.5) (38.1/49.7) (42.1/55.6) (46.2/61.7) (7.1) (1.3) (1.5) (2.4) (10.6) (4.5)

38 / 8.5 935 / 1188 1039 / 1344 1139 / 1494 1243 / 1650 180 32.0 45.0 60.0 270 114
(36.8/46.8) (40.9/52.9) (44.8/58.8) (48.9/65.0) (7.1) (1.3) (1.8) (2.4) (10.6) (4.5)
935 / 1188 1039 / 1344 1139 / 1494 1243 / 1650 180 32.0 45.0 60.0 270 114
50 / 11
(36.8/46.8) (40.9/52.9) (44.8/58.8) (48.9/65.0) (7.1) (1.3) (1.8) (2.4) (10.6) (4.5)

100 / 22 1035 / 1288 1139 / 1444 1239 / 1594 1343 / 1750 220 32.0 45.0 70.0 350 114
(40.7/50.7) (44.8/56.9) (48.8/62.8) (52.9/68.9) (8.7) (1.3) (1.8) (2.8) (13.8) (4.5)
1105 / 1358 1209 / 1514 1309 / 1664 1413 / 1820 227 32.0 45.0 70.0 350 139
160 / 35
(43.5/53.5) (47.6/59.6) (51.5/65.5) (55.6/71.7) (8.9) (1.3) (1.8) (2.8) (13.8) (5.5)

Rev. H, April, 2018 6

 DIMENSIONS Moog | Hydraulic Test Actuator - Hydrostatic Bearing

PEDESTAL BASE DIMENSIONS

Actuator Force 8 Thru Holes “A” Thru Hole BCD “B” 4 Thread Holes “C” Threaded BCD “D”
kN / KIP mm (in) mm (in) mm mm (in)

30 / 6.6 13.5 229 M20 x 2.5 229

(0.53) (9.0) (9.0)
13.5 229 229
38 / 8.5 M20 x 2.5
(0.53) (9.0) (9.0)
13.5 229 229
50 / 11 (9.0) M20 x 2.5
(0.53) (9.0)
16.8 300
Note: Dimensions for
M24 x 3.0 279
100 / 22 (0.66) (11.8) reference purposes only.
(11.0)
Refer to installation
16.8 300 279 drawing for detailed
160 / 35 M24 x 3.0
(0.66) (11.8) (11.0) dimensions.

Ø “B” Ø “B”
8X “A” THRU 8X “A” THRU

45° 45°

22.5° 22.5°

Ø “D” Ø “D”
30 kN =
38 kN =
50/100 kN =
4X “C” THRU 4X “C” THRU
50/200 kN =
100/100 kN =
100/200 kN =
160 kN =

ROD END INTERFACE DIMENSIONS

4X M12 x 1.75 24.00 4X M12 x 1.75 24.00 8X M12 x 1.75 24.00 8X M12 x 1.75 24.00

45° 45° 45° 45°

Ø 57.15 Ø 57.15 Ø 70.00 Ø 70.00

M27 x 2.00 60.00 M27 x 2.00 60.00 M27 x 2.00 60.00 M27 x 2.00 60.00

N, 38 kN, and 50 kN Actuators

30 kN, 38 kN, and 50 kN Actuators 100 kN and 160 kN Actuators
100 kN and 160 kN Actuators

Rev. H, April, 2018 7

ORDERING INFORMATION Moog | Hydraulic Test Actuator - Hydrostatic Bearing

MODEL NUMBER DEFINITION FOR HYDRAULIC TEST ACTUATOR -

HYDROSTATIC BEARING

-086 - 6 X X X - X X X XXXXX

Test Special
Actuators SXXXX Special
Blank Standard
*S0001 and subsequent
Model
Revision
Actuator Options
Specify Type
0 None (zero)
L Load Cell and Spiral Washers
Actuator Type M Bolt-On Accumulator
6 Hydrostatic Manifold for Pressure and Tank
N Option L and M

Frame Size
Specify Identifier Rod End Style
3 30 kN (6.6 kip) Specify Type
4 38 kN (8.5 kip) 0 None (zero)
5 50 kN (11.0 kip)
7 100 kN (22.0 kip)
8 160 kN (35.0 kip)

Mounting Base
Specify Type
Working Stroke Length
E Pedestal
Specify Identifier
B 152 mm (6 in)
C 204 mm (8 in)
D 254 mm (10 in) Options
306 mm (12 in) - None
E
P Delta-P Pressure Transducer

Frame Valve Restrictions Valve

Size Specify Type Flow
3 Valve Options A, B, C, A G761 (ISO 10372-04-04-0-92) 57 LPM (15 GPM)
I, J, K and L available B G761 HR (ISO 10372-04-04-0-92) 19 LPM (5 GPM)
4 All Valve Options C D765 HR (ISO 10372-04-04-0-92) 63 LPM (16.5 GPM)
available except G, H, D 72 (ISO 10372-06-05-0-92) 227 LPM (60 GPM)
T , P and N and on E 79-100 (ISO 10372-06-05-0-92 Custom X, Y) 227 LPM (60 GPM)
stroke option B & C
F 79-100 HR (ISO 10372-06-05-0-92 Custom X, Y) 227 LPM (60 GPM)
5 All Valve Options G 757 LPM (200 GPM)
79-200
available except
H 79-200 HR 757 LPM (200 GPM)
G, H, T, P and N on
stroke option B & C I 2 x G761 (ISO 10372-04-04-0-92) 2 x 57 LPM (15 GPM)
J 2 x G761 HR(ISO 10372-04-04-0-92) 2 x 19 LPM (5 GPM)
K 2 x D765 HR (ISO 10372-04-04-0-92) 2 x 63 LPM (16.5 GPM)
P 79-200HF 984 LPM (260 GPM)
T 79-200 379 LPM (100 GPM)
L None – Manifold with Pattern ISO 10372-04-04-0-92
Additional subplate required
M None – Manifold with Pattern (ISO 10372-06-05-0-92 Custom X, Y) for -72 series valves
N None – Manifold with Pattern Moog 79-200
S Special manifold and/or servovalve

Other combinations are possible. Please consult with our Moog Applications Engineers for more information.

Rev. H, April, 2018 8

SUPPORT AND ACCESSORIES Moog | Hydraulic Test Actuator - Hydrostatic Bearing

A HIGHER LEVEL OF SUPPORT

Five point inspection process Moog engineering on call for you

Our number one goal is to eliminate downtime and make repairs Delivering world-class motion control products and solutions means
that will deliver reliability and cost savings for years to come. When taking customer support far beyond the initial sale. It requires a
you send in your repair, it must work like new when you get it dedicated approach to solving your problems, addressing your
back. This is the Moog Global Support™ promise. machine challenges and helping you achieve maximum productivity
on a daily basis. In today’s competitive manufacturing environment,
• Incoming inspection will provide the customer details on the machine performance plays a significant role in determining your
performance of the actuator assembly such as leakage and bottom line. Moog Global Support™ is key to achieving cost-
response. The inspection will also provide details to our effective machine operation, day in and day out.
technicians in regards to critical performance specs that need to
be addressed. Actuator repair capabilities

• Technicians will then review engineering notes for any design Moog Global Support™ is designed to keep your critical machines
improvements that may have been initiated since inception. up and running at peak performance with only 100% genuine Moog
replacement parts. Only Moog replacement parts can deliver the
• Actuator assembly will get completely disassembled to piece reliability, versatility and long life that you would expect from a
parts. Aqueous Ultrasonic cleaners are used to thoroughly clean world leader in motion control solutions. Each Moog part delivers
each component before inspection and dimensional checks. essential components with precise dimensions, close tolerances
Any components found too worn will be replaced with OEM and specific materials specifications. Because we understand the
parts. Critical components such as fitted rod and bearings will key role our parts play in the overall operation of your machine,
be dimensionally checked to ensure the component meets the we carefully inspect and test each repair to identify only those
print criteria. A complete seal kit replacement will be installed to components that need replacement.
ensure integrity of the structure.
Take the next step
• The servovalve will be removed and sent through the same
rigorous evaluation, disassembly and test. Isn’t it time you worked with a partner who can offer both the
world-class products and collaborative expertise you need to
• Finally, the assembly will be tested to original specs to ensure the reach the next level of performance? Contact us today and see for
overhaul unit meets all design and performance criteria as new. yourself the difference the right partner can make.

SPARE PARTS AND ACCESSORIES

Model Series Replacement Seal Kit Optional Seal Installation Tool Kit
-086-63** 30 kN (6.6 KIP) CB01444-630 CB01446-630
-086-64** 38 kN (8.5 KIP) (79-100 Servovalve) CB01444-641 CB01446-640
-086-64** 38 kN (8.5 KIP) (79-200 Servovalve) CB01444-642 CB01446-640
-086-65** 50 kN (11 KIP) (79-100 Servovalve) CB01444-651 CB01446-650
-086-65** 50 kN (11 KIP) (79-200 Servovalve) CB01444-652 CB01446-650
-086-67** 100 kN (22 KIP) CB01444-670 CB01446-670
-086-68** 160 kN (35 KIP) CB01444-680 CB01446-680
* See CDS25985 Hydrostatic Actuator Operation & Maintenance Manual for additional details

Standard Electrical Connector mates with the following, or equivalent

(Waterproof, IP65)

G761 Servovalve MS3106F14S-2S

D765HR Servovalve EN175201-804 Type R
72 Series Servovalve MS3106F14S-2S
79-100 Servovalve
Pilot Valve MS3106F14S-2S
LVDT MS3106F14S-5S
79-200 Servovalve
Pilot Valve MS3106F14S-2S
LVDT MS3106F14S-5S
Servoactuator
LVDT PT06A-10-6S
(Moog # CA64645-001)
Delta P Transducer PT06A-8-4S
(Moog # CA64645-002)
Load Cell PT06A-10-6S
(Moog # CA64645-001)
Rev. H, April, 2018 9
COMPONENTS Moog | Hydraulic Test Actuator - Hydrostatic Bearing

MOOG TEST PRODUCTS - FOR EVERY TESTING NEED

Moog engineers are always ready to meet your unique beyond the initial sale. Our dedicated approach solves your
application needs with building blocks or complete turnkey problems, addresses your machine challenges, and allows
systems that include hydraulic or electric test actuators, you to achieve maximum productivity on a daily basis.
Moog servovalves, hydraulic service manifolds, test
controllers, software and more. It’s time you worked with a partner who can offer both
the world-class products you desire and collaborative
We are committed to providing world-class motion control expertise you need to reach the next level of performance.
products and solutions, taking customer support far Contact us today to see the difference Moog can make.

TEST CONTROLLERS AND SOFTWARE

The Moog Test Controller is a real-time
modular control system that can control
or collect data from any hydraulic or
electromechanical test system. The robust
and compact modules have a wide range of
transducer inputs and control outputs that
can be easily configured for optimum use.
The Moog test software allows the end user
to control and record all of these signals in
an easy to use format providing maximum
value for many years of reliable usage.

The Moog Integrated Test Suite configures,

calibrates and tunes equipment with easy-
to-use setup. Replication will replicate
time history files using state-of-the-art
algorithms in an easy yet powerful way.
Build complex, nested durability test
through simple instructions. Run and
monitor the progress of the durability
test and specimen with the Moog Runner.
Measure the resonant frequencies of
your test specimen by running sinesweep
durability tests. Run real-time closed
loop control to defined random vibration
frequency spectra (PSO’s).

SERVO VALVES
Because we design our renowned
Moog Servo Valves - the world
standard in performance and
durability - you’re assured of a
system tailored to your exacting
requirements.

Rev. H, April, 2018 10

COMPONENTS Moog | Hydraulic Test Actuator - Hydrostatic Bearing

HYDRAULIC SERVICE MANIFOLDS

The Moog Hydraulic Service
Manifold (HSM) provides on/
off hydraulic pressure with
an adjustable transition from
off to high pressure. Filters
protect sensitive servo valves
and accumulators provide
instantaneous flow or pressure
damping when needed. Several
flow-rating sizes with 1 to 4
station options are available.

POLYMER BEARING ACTUATOR

The Moog Polymer Bearing
Actuator was designed for higher
reliability and safety. The 086-4
series actuator has a cushion
at each end to ensure that the
actuator will be decelerated
before reaching end of stroke in
both directions. The actuator’s
advanced coating used on the
rod significantly improves
seal wear for long life and less
maintenance. A stainless steel
rod utilizes proprietary seals and
this unique rod coating to provide
several performance advantages.
This design also provides for
a cleaner hydraulic operation
creating a more environmentally
friendly lab.
FOUR POSTER TEST SYSTEMS
Our Four Poster Test
Systems include
hydrostatic bearing test
actuators for low friction,
high velocity and high side
load carrying capacity.
Our systems are found in
research labs where they
are used for ride quality
assessment and Noise,
Vibration and Harshness
(NVH) testing. They’re
used in durability test labs
to validate selected body,
chassis, and suspension
designs. They are also used
in production facilities to
assess squeak and rattle
concerns.

11
 TAKE A CLOSER LOOK
Moog designs a range of products that complement the performance of those
featured in this catalog. Visit our website for more information or contact the
Moog facility nearest you.

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Moog is a registered trademark of Moog Inc. and its subsidiaries. All
trademarks as indicated herein are the property of Moog Inc. and its
subsidiaries.

©2012 Moog Inc. All rights reserved.

Hydraulic Test Actuator - Hydrostatic Bearing CDL 26495 Rev H 0418

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WHAT MOVES YOUR WORLD