Rosa Gres Pools Terraces Construction Rehabilitation en
Rosa Gres Pools Terraces Construction Rehabilitation en
Rosa Gres Pools Terraces Construction Rehabilitation en
1
NEW BUILD POOLS
Execution Specifications
the correct way to build a swimming pool 14
the correct construction of a private swimming pool without waterproofing 15
RENOVATING POOLS
Execution Specifications
Renovating a pool without removing the old covering 20
Renovating a stainless steel swimming pool or spa 21
Renovating a polyester pool 22
Renovating a pool lined with pvc sheeting 23
Execution Specifications
Waterproofing of the terrace and pool deck 35
2
This brochure aims to set out the most important building tasks in the execution
of a terrace and a swimming pool in this guide, whether for a new build or a
renovation.
We also offer some practical fact sheets for carrying out this work, which will be of
great help to professionals.
This brochure is a tool to assist builders and fitters, who will find new and unique
solutions that will save on costs and help avoid pitfalls.
It has been developed thanks to ROSAGRES and FIXCER deep knowledge of the con-
struction site. Together they have set out quality solutions for construction to ensure
the proper execution of works and a perfect finish. More specifically, they suggest
comprehensive solutions to ensures your project is a success.
Rosa Gres and Fixcer have an ongoing research programme that is conducted
by a highly qualified team of technicians, seeking to offer advanced technical
solutions for sustainable construction.
For any queries about ceramic materi- For any queries about fixing products
[email protected] [email protected]
Note: the fixing mortars and grouts recommended in this catalogue, are accompanied by their classification
according to European standards EN 12004 and EN 13.888 respectively in the explanations.
3
NEW BUILD POOLS
IMPORTANT CONSTRUCTION INFORMATION FOR MAKING THE TANK
1 MEASUREMENTS 2 WATERTIGHTNESS
When deciding on the final distance between the concrete walls, take into account The watertightness must be guaranteed by the concrete tank. Any waterproofing
the fact that the waterproofing, the screed, the cement glue and the ceramic tile are treatment is only an additional guarantee of watertightness. Therefore the concrete
approximately 3.5 cm (1.37 ") thick at each of the walls. Therefore if the finished pool used must be waterproof.
must be 25m, the distance between walls cannot be less than 25.07 m. One way of ensuring a pool is watertight is to use an expansive joint, such as FUGA-
For competition pools, an additional 1.5 cm should be taken into account to place STOP, on the wall-floor, wall-wall and concrete joints before pouring the concrete.
the touchpads. Therefore, if we are trying to standardise a 25m pool, this should have When FUGA-STOP comes into contact with the water, it reacts by expanding and
a distance of 25.03m between both ends. containing any leaks.
NOTE: If using S9 blocks, plan enough space for them and the mortar. A watertightness test must be carried out when the concrete tank is complete. The
pool should then be filled and checked for leaks over a period of two to three weeks.
3 PREPARING THE SURFACES: SCREEDS 4 WATERPROOFING AND LAYING THE CERAMIC TILES
Eliminate any dust or oil residue from the concrete Concrete undergoes structural movements due to pressure, compression and shrink-
To ensure the adhesion of the mortar: age throughout its life cycle. These small movements can compromise the watertight-
ness of pools. One simple, inexpensive way of applying a second watertight seal is
Apply a bonding paste made of 1:1 PRIMFIX latex, for example, and Portland ce-
by waterproofing the walls, floor, overflow outlet and channel using the elastic mortar
ment Apply with a brush. This bonder ensures adhesion between the concrete and
HIDROELASTIC, for example. After a couple of days, lay the ceramic tiles with TECNO-
the screed.
COL FLEX (a C2 TS1 cement, suitable for bonding over waterproof layers) and a 10
Use a screed mix that is specifically formulated to be used in swimming pools. The mm notched trowel. We recommend using the double bonding technique.
FIX-REVOCO mortar for walls and the RECRECEM PRE-MIX mortar for floors are
If owing to budget constraints it is not possible to apply an extra waterproofing, set
formulations containing clean silica sands, devoid of expansive clays, slags, etc. They
the tiles directly on the screed mortar. Once this mortar is cured and dry, set the tiles
are very easy to use with everyday tools and have the added advantage of being
using FIXAGRES FLEX cement. Use a 10 mm notched trowel. We recommend using
quick-setting.
the double bonding technique.
4
NEW BUILD POOLS
IMPORTANT CONSTRUCTION INFORMATION FOR MAKING THE TANK
DISTRIBUTION
5 OF POOL COMPONENTS 6 STARTING THE TILING
BEFORE
INSTALLATION
MARKING
THE POOL
1 1 2
2 3 3 4
1 Begin tiling the walls following the coloured lines previously marked.
2 Cross-pieces can be used on the verticals, inserting them between the pieces as
shown in the photograph.
3 Once all the walls have been tiled, place the parts on the bottom of the tank.
4 Cross-pieces do not need to be used for the flooring as final adjustment of the
4 5 pieces can be carried out by hand, always following the lines.
1m. / 4 pces.
piece of piece of
119 x 244 mm 244 x 494 mm
6 7 6 mm joint
1 Place the special corner pieces, according to the type of perimeter edge chosen,
in the four corners. Fig. 1
2 Draw marks every linear metre around the whole perimeter, using the corner piec-
es as a starting point. Fig. 2
4 Mark coloured vertical lines down the side of the walls (blue marking paint or Figure 1 Figure 2
similar). Fig. 3
5 The lines are squared in line with the base. The tank will therefore form a grid pat-
tern and serve as a perfect guide for laying the ceramic pieces. Fig. 4
6 If necessary, mark the lines for the lanes on both the walls and the bottom of the
pool.
7 Place the 119x244 parts format 119x244 in a ratio of 4 pieces per linear metre
lengthways and 8 pieces across. The 244x494 ones are placed in a ratio of 2 pieces
per linear metre lengthways and 4 pieces across. In both cases the joint between
pieces will be approximately 6 mm.
Figure 3 Figure 4
5
NEW BUILD POOLS
IMPORTANT CONSTRUCTION INFORMATION FOR MAKING THE TANK
Another way of improving the watertightness of the tank is to use a fully watertight, The structural joints of the pool, if any, have to be respected and place expansion
flexible and acid-proof mortar such as CERPOXI. joints every 25 square metres and/or 5 linear metres, as a maximum.
The JUNTATEC coloured mortar is a very good alternative. . It is resistant to weak For the sealing, use SELLALASTIC FOAM as grouting and SELLASTIC elastic filler as
acids and has a residual absorption value of just 2%. the final sealing Wait for 5-7 days before filling pool.
NOTE: Wait for 5-7 days before filling with water.
WATER LEVEL
The pool should never be emptied in winter. The water level should be maintained at the level of the overflow drain. The water acts like
a thermal pillow, absorbing the expansion and contractions due to changes in temperature.
ICE
To avoid pressure from ice against the walls, there should be elastic components (such as tyres, sponges, spongy plastics, porexpan…)
floating in the pool next to the sidewalls.
THERMAL COVER
Recommended to protect the pool during winter
6
NEW BUILD POOLS
BUILDING THE OVERFLOW DRAIN: SYSTEM 9
System 9 is a pre-fabricated coping system. It comprises of a set of water-repellent concrete blocks designed so that a singlepiece acts as a
drainage channel and tile support.
THE 9 ADVANTAGES OF S9
1. Reduces the costs of the concrete overflow system construction.
2. Speeds up the installation processes, saving time and labour.
3. Facilitates the layout of the parts as they have been designed to favour the installation process.
4. Improves the top finish of the concrete gunite walls.
5. Avoids the shortcomings that are often present as a result of the formwork.
6. Guarantees a perfect finish of the swimming pool brim.
7. Offers an aesthetically pleasing finish. The visual presentation of the perimeter once the pool is built is linear and uniform.
8. Offers a complete series of specialised parts. A solution for every detail: stair niches, corners, cork float line anchorage among others.
9. Has been designed to be complimented by Rosa Gres modular ceramic tiles.
ERGO SYSTEM - Ref. RS 901 block FINNISH SYSTEM - Ref. RS 911 block
Ref. 016 Ref. 216 Ref. 035 Ref. 007 Ref. 001
Ergo Edging Ergo Edging Grid support piece Finish edging Grooved field tile
Check available colours in the Perfect Pools catalogue. Check available colours in the Perfect Pools catalogue.
7 colours to choose from. 7 colours to choose from.
PRESTIGE SYSTEM - Ref. RS 921 block HORYZON SYSTEM - Ref. RS 911 block
Ref. 347 Ref. 647 Ref. 245 CM Ref. 245 FL Ref. G49 Ref. R49
Prestige Edging Prestige Edging Compact Grid Flex Grid
Check available colours in the Perfect Pools catalogue. Check available colours in the Perfect Pools catalogue.
21 colours to choose from. 7 colours to choose from.
S9 WIESBADEN SYSTEM - Ref. RS 941 block SPA SYSTEM - Ref. RS 931 block
Check available colours in the Perfect Pools catalogue. Check available colours in the Perfect Pools or Unique Pools catalogue.
7 colours to choose from.
7
NEW BUILD POOLS
BUILDING THE OVERFLOW DRAIN: THE S9 BLOCKS
ERGO
SYSTEM 27
Ref. RS 901 BASE Ref. RS 904 SOLID
213
496 496
187 187
71
65
367 371
Ref. RS 901 BASE 125
weight 15 Kg
496
Ref. RS 903 INSIDE CORNER Ref. RS 908 OUTSIDE CORNERS
5
RS 903
19
RS 904
RS 902
187 187
29
49 5 5
6 6 29
RS 901 49
FINLANDES HORYZON
SYSTEM SYSTEM
Ref. RS 911 BASE Ref. RS 915 CLOSED STEPS
18
10 10 215 215
240 50
71 195
217 614 489 49
125
111
18
215
16 Ref. RS 912 OPEN BUILT-IN STEPS Ref. RS 916 RIGHT OPEN STEPS
111
170
215
215 205
614
Ref. RS 911 BASE 374
weight: 24 Kg 614
5 Ref. RS 913 INSIDE CORNER Ref. RS 917 LEFT OPEN STEPS
19
RS 913
RS 911
RS 917 215
215
RS 912
RS 916
61 614
4 4
RS 911 61
8
NEW BUILD POOLS
BUILDING THE OVERFLOW DRAIN: THE S9 BLOCKS
SYSTEM
206 206
29
216 14
559 559
303
Ref. RS 922 OPEN WIT-IN STEPS Ref. RS 928 OUTSIDE CORNERS
206
413
111
156 206
156
374
41
559 3
5
19 Ref. RS 923 INSIDE CORNER Ref. RS 925 CLOSED STEPS
358
55 358
9
9 55
SPA
SYSTEM 24
55
214 r 45 Ref. RS 931 BASE Ref. RS 938 OUTSIDE CORNER
r 25
102
127
127
142
21
r 24 314 0
19
31 4
4 31
142
127
139
0
19
Ref. RS 931 BASE 314 126 127
weight: 7,11 Kg
31 4
4
31
S9 WIESBADEN
SYSTEM
Ref. RS 941 BASE Ref. RS 948 OUTSIDE CORNERS
273
214
r5 24
126
126
82
0
280 19
28 0
0 28
Ref. RS 943 INSIDE CORNER
126
44
32
r 25
92 126
0
139 19
28
0 0
280 28
49
Ref. RS 941 BASE
weight: 6,26 Kg
9
NEW BUILD POOLS
BUILDING A POOL WITH SYSTEM 9, STEP BY STEP
1 2
The concrete is cast, forming the walls, tank bottom and perimeter low wall, leaving a To simplify the process of concreting, this may be done in two stages. First a flat recep-
reception area for laying the S9 block according to its measurements. tion area is left with some reinforced iron bars and we place the hydro-expansive joint
FUGA STOP MINI in the middle of the reinforced bars. Then it is finished by filling the
gap (after step 5).
3 4
We start by positioning the pieces of the corners using a laser level. We place twine The concrete blocks are positioned with mortar to which a latex type additive such as
between them. Then we position the S9 blocks between corner and corner. PRIMFIX has been added with 1 part PRIMFIX to 2 parts water.
5 6
It is also essential to place mortar in the joint between the blocks. Once the blocks Using the blocks as a guide, the mortar screed from the walls is made with a mortar
have been positioned the back gap is filled with concrete. of uniform quality and quick drying such as FIX-REVOCO.
10
NEW BUILD POOLS
BUILDING A POOL WITH SYSTEM 9, STEP BY STEP
7 8
The waterproofing of the tank is carried out with an elastic type of waterproofing, such Laying the ceramic tiles: use an adhesive cement type C2 T S1 suitable for adhering
as HIDROELASTIC , on which the tiles will be placed on top. And the waterproofing of the porcelain stoneware on top of waterproofing, such as TECNOCOL FLEX.
the channel is done using a waterproofing such as HIDROFIX.
System 9 can be used for both straight and curved swimming pools.
LAYING DETAILS
2 3
11 10
13
1
0
9
7 8
5 6 12
4
0 Working seal 4 Drainage recommended approx every 4 m. 9 Screed mortar such as FIX-REVOCO
1 Expansion joint essential perimeter throughout the entire pool 5 Hydro-expansive joints (FUGA-STOP MINI) 10 Waterproofing (HIDROELASTIC)
6 Watertight sealing (SELLADOR S10) 11 Cement-glue specially for non-absorbant surfaces
2 Base of joint. Strip of (SELLALASTIC POLYETHYLENE FOAM)
TECNOCOL FLEX
3 Elastic filler for expansion joints (SELLALASTIC) 7 Glue mortar + PRIMFIX + water
12 Mortar for grouting. JUNTATEC
8 PRIMFIX + PORTLAND JOINT (1:1) 13 Waterproofed channel with HIDROFIX mortar
NOTE: Before applying the S10 SEAL, rub the pipe with PVC solvent; apply the S10 SEALING primer on the concrete; wait between 1h-4h and apply the S10 SEALING
pressing against the PVC and Concrete.
11
NEW BUILD POOLS
POSITION OF ACCESORIES IN SWIMMING POOLS
1
7
4 ANCHORAGE
Made from stainless steel.
5 DRAIN SILENCER
7 STEPS
With Ø 43 handrail and non-
slip steps.
5
4
130 mm 5 m. 5 m.
12
NEW BUILD POOLS
INSTALLING THE CERAMIC RUNGS IN POOLS
Insert a rod (preferably stainless Fill the gaps in the blocks with Align and allow to dry. If an insertion groove of the tank
steel) through each of the holes non-shrink ,GROUT S10 mortar has not been planned on site, dig
of the step Ref. 019 making them placing 6 mm cross-pieces be- to open one up.
protrude at both ends. tween them.
1 2 3 4
Place the rungs in their position. Cover the insertion groove holes
with epoxy mortar such as
EPOXICOL.
5 6
Option 1 Option 2
Section A-A’
13
NEW BUILD POOLS / Execution Specifications
THE CORRECT WAY TO BUILD A SWIMMING POOL, STEP BY STEP AND FULLY GUARANTEED
Technical solution to correctly build your pool properly at all stages: seals, sealing, screeds, waterproofing, bonding, grouting.
12
11
10
9
8
12
4
7
6
5
1/ Before undertaking the wall formwork the FUGA-STOP concrete joint must be 7/ After 24 hours have passed, grout using JUNTATEC (CG2 W A): mortar resistant
placed in the middle of the reinforced bars. FUGA-STOP expands when in contact to weak acids.
with water and seals the joint.
8/ For structural joints that move, place the FIX-TAPE 170 cm waterproof band
2/ Apply bonding paste: 1 part PRIMFIX + 1 part portland cement.
9/ Place SELLALASTIC FOAM: joint filler applied prior to SELLAFIX.
3/ While the grout is still fresh, apply RECRECEM PRE-MIX: quick setting, high
resistance screed 10/ Cover the joint with FIX-BANDA: self-adhesive strip for expansion joints.
4/ Regularize the walls with FIX-REVOCO: quick-drying screed for walls. 11/ Waterproof the terrace or pool deck with 2 coats of HIDROELASTIC (leaving
about 4 hours between coats).
5/ When the walls and floor are completely dry, apply 2 coats of HIDROELASTIC:
12/ After 24 hours, glue the ROSA GRES porcelain tile with TECNOCOL FLEX
Elastic, 100% effective waterproofing
(C2 T S1) adhesive.
6/ After 24 hours have passed, lay the ceramic tiles using TECNOCOL FLEX
13/ Finally grout the ceramic tile with JUNTATEC (CG2 W A), apart from the expan-
(C2 T S1): an adhesive cement applied over the waterproofing.
sion joints which should be filled with SELLAFIX: elastic, acid proof putty. Perfect for
expansion joints in flooring surrounding pool.
Application of HIDROELASTIC with a Set the slabs with TECNOCOL FLEX Grout using the special joint mortar for Pour SELLAFIX to seal the expansion joint
spray gun pools JUNTATEC
14
NEW BUILD POOLS / Execution Specifications
THE CORRECT CONSTRUCTION OF A PRIVATE SWIMMING POOL WITHOUT WATERPROOFING
Solution for pools built using the gunite or sprayed concrete technique, allowing the tile to be pasted and grouted in one step.
2
2
1/ The support we find is the sprayed concrete or gunite of the tank itself. As it is waterproofed concrete, it is not essential
to apply a waterproofing membrane right afterwards. As gunite pools usually have a good finish on their walls and bottom
We achieve speed in its of the tank, there is no need to make them uniform using screed mortar. Due to this we will go on to:
execution and an excel-
2/ Install the mosaic using FIXSET FLEX(C2TE): very white tile adhesive, pool water resistant and with fine texture for lay-
lent aesthetic finish as it
ing and grouting the tile in one step. With this, we achieve speed of execution and excellent aesthetic finish.
is a pool’s waterproofing
product and it is very white Apply FIXSET FLEX with a 6 mm notched trowel and press hard on the tile with a flat spatula.
and very fine. Make use of the product that comes out of the joints to point the tile using a hard rubber trowel, adding FIXSE as needed
to finish pointing. After 30 minutes clean up the debris.
Lay the tile with FIXSET FLEX Grout the tile using FIXSET FLEX First clean with the trowel and then clean Then clean with a sponge
with a soft rag
15
RENOVATION OF POOLS
CONVERSION OF A SKIMMER POOL TO A DECK LEVEL POOL
There are public, municipal, campsite, hotel and residential pools that require an overhaul to correct flaws and to adapt them to new safety
regulations. That is why the renovation of old skimmer pools to convert them into infinity pools - much more hygienic and safe - has now
become so important. Yet how can this be done quickly, efficiently and economically? By using System 9 Blocks from Rosa Gres. With
System 9, the overflow channel is quickly made. Here is how to do this step by step.
BEFORE AFTER
Project:
Renovation of a skimmer pool to convert it into an infinity pool with Ergo S9 blocks. Ridaura Camp site (Llagostera - Girona)
FUGA-STOP
Formwork
Reinforced bars
We remove the old coping. We dig a trench around the tank to pass the pipes of the overflow system We place the reinforced bars
fixed with epoxy resin or chemical wadding.
We place a concrete joint such as FUGA-STOP, ensuring that there will be at least 7cm concrete all around it.
Fig. 1
16
RENOVATION OF POOLS
CONVERSION OF A SKIMMER POOL TO A DECK LEVEL POOL
We set up irons that will build up the board, leaving the re- In some cases, when we find there is a sufficiently wide
inforced bars for the back gap. We make the base with con- wall, the base will not need to be built, although it is always
Fig. 2 crete to be able to to place the S9 blocks. Along with the necessary to make the back gap.
reinforced bars of the back gap we will once again place a
concrete joint such as FUGA-STOP MINI.
Fill the back gap with concrete, and, if necessary, screed the For comfort, safety and water saving, swimming pools
walls. In the picture you can see how straight the overflowing are now shallower than before, so it would probably be a
channel is, which will assist in laying the tiles at the edge of good idea to raise the bottom of the tank when renovat-
Fig. 4 ing an old pool. It is also good to take advantage of
the pool.
this screeding in order to pass through the pipes of the
new drivers.
17
RENOVATION OF POOLS
CONVERSION OF A SKIMMER POOL TO AN INFINITY POOL
5 WATERPROOFING
We waterproof the blocks and the tank with an elastic cementi- When the surface is still wet (and we cannot wait for it
tious waterproofing, such as HIDROELASTIC. The inside of the to dry completely) we will apply a first coat of HIDROFIX,
overflow channel is waterproofed with a waterproofing, such reinforcing it with fiberglass mesh, such as NET-HIDRO
Fig. 5 as HIDROFIX. 80. When it dries we will continue with the 2 coats of
HIDROELASTIC.
Fig. 6
We will lay the tiles with a glue cement of the type C2 T S1, such as TECNOCOL FLEX (C2 T S1), suitable for gluing porcelain tiles
on waterproofing. For more details see page 5.
18
RENOVATION OF POOLS
CONVERSION OF A SKIMMER POOL TO AN INFINITY POOL
When we find a pool that has a small pool deck or we seek a cheap solution and that is easy to install, S9 Wiesbaden or S9 Spa blocks are
the most suitable solution.
S9 WIESBADEN / S9 SPA
1 2 3
1 Remove the old coping and prepare the water collection system.
2 Position the S9 blocks with a mortar that has a latex additive such as PRIMFIX.
3 Anchor the reinforced bars with epoxy resins or chemical wadding. Place the FUGA-STOP S9 WIESBADEN System
concrete joint and prepare the formwork.
4 5 6
19
RENOVATING POOLS / Execution Specifications
RENOVATING A POOL WITHOUT REMOVING THE OLD COVERING
Solution for re-waterproofing the pool quickly, with low labour cost meaning the entire operation is economical. Allows early re-opening of
the pool.
7
8
3
2
1 / Clean the old tiles with concentrated GRESNET acid diluted with water and rinse thoroughly. Then clean with FIX-SABÓ
This solution avoids degreasing detergent diluted with water Rinse thoroughly with water and allow to dry completely.
having to take up the 2-3 / Spread a thin layer of FIXMAX S2 (C2 TE S2) tile adhesive with a flat trowel on the tiles or old tiles, interspersed in the
old tiles or having to middle with NET-MORTER-110 fiberglass mesh. Press the mesh and cover with another layer of FIXMAX-S2.
gunite a new tank in
4 / After a minimum of 24 hours, re-waterproof the pool that is leaking by applying 2 coats of super-elastic 100% waterproof
the existing tank. mortar: HYDROELASTIC. Leave 4 hours between coats.
5 / Stick the ceramic tiles with TECNOCOL FLEX (C2 T S1): cement for sticking on top of the waterproofing.
6 / Grout with CERPOXI (CG2 W A): a joint mortar that is thin, flexible and water-repellent.
7 / In the expansion joints, use SILICONA NEUTRA: super-elastic mastic for expansion joints.
8 / To securely anchor ladders or metal bars, use GROUT S10: high security anchoring for horizontal casting.
FIXMAX S2 container First layer of FIXMAX S2 Placement of NET-MORTER-110 mesh Covering the mesh with FIXMAX S2
20
RENOVATING POOLS / Execution Specifications
RENOVATING A STAINLESS STEEL SWIMMING POOL OR SPA
Solution to improve the aesthetics and provide a touch of colour and warmth to stainless steel pools.
1 2
3
1 / Lightly sand the entire pool with medium grain glass paper; vacuum the walls and bottom from the dust formed and
Stainless steel pools or clean with transparent acetone.
spas, coated with tiles, 2/ Make a prior layer using FIX AQUA PREMIER + CUARZO NATURAL R
give us a wide range of
3 / Apply a layer of MASTIC MS with a 3 mm notched trowel and press the pieces hard. MASTIC MS (R2 T) is an ultra-elastic
possibilities.
adhesive for gluing tiles on top of STAINLESS STEEL.
4 / After 24 hours have passed, grout with CERPOXI (RG R2 T): high strength epoxy putty with anti-acid resistance, available
in 25 colours, for grouting ceramic tiles with maximum durability.
Stainless steel spa Transparent acetone for cleaning Ultra-elastic MASTIC MS adhesive Epoxy putty for pointing
21
RENOVATING POOLS / Execution Specifications
RENOVATING A POLYESTER POOL
Solution to re-coat polyester pools with a tile finish, whether they are new builds or old polyester pools that are damaged.
2 2
1/ Lightly sand the entire pool with a medium grain glass paper; vacuum dust formed and clean with transparent acetone.
For both new polyester
2/ Glue and grout with PROFESSIONAL PX: specially formulated adhesive for gluing and pointing glass or ceramic tiles in
pools as well as old ones, pools built with polyester and fiberglass.
coating with tiles improves
3/ The stainless steel whirlpool plates with the bubbling air-water exits will be glued with MASTIC MS: ultra-elastic adhesive
their resistance, aesthetics for gluing on top of polyester.
and gives them a more
upscale appearance.
Sand the surface Vacuum the dust Clean with transparent acetone Glue and point the tile with PROFESSIO-
NAL PX
22
RENOVATING POOLS / Execution Specifications
RENOVATING A POOL LINED WITH PVC SHEETING
1/ PVC Liner: gluing tiles on PVC brings about great technical complexity due to its non absorption and high elasticity. A
To improve the appear- secure grip is achieved by executing the following steps:
ance and strength of 2/ PRIMER FOR ELASTICER: the surface must be dry and clean. Apply the PRIMER on the PVC liner with a clean cloth and
the pools with a liner then rub vigorously. Leave to dry for 10 minutes.
attached to the surface, 3/ Apply ELASTICER with a 3mm notched trowel, double gluing and pressing hard on the piece. ELASTICER (R2 T) is an
we offer our special ultra-elastic adhesive for gluing tiles on top of P.V.C.
adhesives for gluing
4/ Grout with CERPOXI (RG R2 T): high strength epoxy putty with anti-acid resistance, available in 25 colours, for grouting
ceramics to these types ceramic tiles with maximum durability.
of coatings.
PVC sheets. PVC sheet or liner Priming for PRIMER for ELASTICER Ultra-elastic ELASTICER adhesive
23
POOL DECKS AND TERRACES
IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
Terraces are structural elements exposed to outside weather and subject to structural movement, humidity and temperature changes that
can be abrupt.
Each material used in the construction has a different expansion coefficient, which causes
1 there to be movements that can create tension.
For example, a 10-foot-long terrace with a heat impact of 50°C (a night thunderstorm on a
terrace that has been in the full sun in summer, can have this change in temperature) will
be subject to a movement difference between the ceramic surface and the grip base of 4
or 5 mm.
A well-executed terrace, paved with porcelain tiles using mortar, waterproofing, tile adhe-
sives and special exterior grouts withstands the test of time even in extreme climates.
In order to obtain a flooring that is resistant to frost and thermal impact, it is necessary
to consider four basic aspects of outdoor construction:
2
Rosa Gres porcelain tiles comply with the ISO 10545-12 standard for frost
24
POOL DECKS AND TERRACES
IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
B - WATER EVACUATION
It is important to drain the water properly to give a natural exit to rain water and to
prevent puddles. We recommend the following:
4 Create the movement joints properly and seal them with an impermeable polyure-
thane mastic, such as SELLALASTIC.
5 Grout the tiles with a flexible waterproof CG2 class mortar, such as EUROCOLOR FLEX.
6 Maintenance: ensure that drains are clean and the joints are in good condition.
Make load bearing walls to make the slopes Terrace with the finished slopes before placing the tiles
Terrace made with Mistery Blue Stone 48.8 x79.2, where the slope is seen to the right.
25
POOL DECKS AND TERRACES
IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
C - JOINTS
PERIMETRAL EXPANSION JOINT
8B
8
12
9
11
6
8 8B
10 7A
5B
4
5A
2 7B
5A
3
1
Fig. 2 Option A with elastic cementitious waterproofing such as HIDROELASTIC Fig. 3 Option B conventional with a waterproofing sheet such as asphalt or similar.
(recommended).
Make the entire perimeter of the terrace separate to the side walls of the building, 6 Self-adhesive sealing band, such as FIX-BANDA
in order to achieve independence of movement between the two.
7A Elastic cementitious waterproofing membrane, such as HIDROELASTIC
7B Waterproofing sheet, such as asphalt material or similar.
1 Supporting structure (concrete)
2 Perimeter fence (concrete or site wall) 8A Special thin coating flexible tile adhesive to glue onto the waterproofing mem-
brane, such as TECNOCOL FLEX (C2 T S1)
3 Seal layer
4 Expanded polystyrene type filler, porexpan 8B Flexible thin coating tile adhesive to glue tiles outside, such as TECNOFLEX
(C2 TE S1)
5A Mortar screed for the slopes, such as PAVIFORT
9 ROSA GRES porcelain tile anf plinth.
5B Mortar compression layer, such as PAVIFORT
10 Bottom of the expansion joint, such as SELLALASTIC FOAM
11 Polyurethane elastic putty, such as SELLALASTIC
12 Mortar for the construction joints, such as EUROCOLOR FLEX (CG2 W A)
EXPANSION JOINTS
Create expansion joints every 3-5 metres.They must be flexible, waterproof, well glued
9 10 and must reach up to sliding surface.
4 We should also:
8 - Respect the building's structural joints.
7A/B 6A - Avoid surface areas larger than 25 m2 or 5 linear metres without releasing tensions.
5
3 Supporting structure (concrete).
1
2 Seal layer (plastic sheet or similar)
26
POOL DECKS AND TERRACES
IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
SLIDING LAYER
It is advisable to place a sliding layer between the screed mortar and the floor slab
when temperature changes are anticipated. In this case, the sliding layer is made
using a plastic sheet or similar.
1 Sliding layer (plastic sheet or similar) Seal layer (plastic sheet or similar).
Fig. 5
TERRACE FINISHES
The edges of the pieces should not be glued to the structure on terraces in order to
avoid breakage of the tile caused by the expansion of the concrete.
4
3 1 Concrete or screed mortar
2
2 Waterproofing membrane, such as HIDROELASTIC
The Structural joints of the floor slab must be respected, as the terrace is the area where most movement is produced.
1 2
Fig. 7
1 Floor slab 2 Structural joint 3 Expansion joint 4 Perimeter joint 5 Tiles Joint
27
POOL DECKS AND TERRACES
IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
INSTALLING
3
This should always be undertaken in suitable weather conditions, ie:
- Temperatures between +5°C and +30°C
- Do not apply when there is a risk of night frost
- Take care of direct sun during hot periods
- Do not apply when raining
We recommend an on-site layout of the pieces before starting the installation.
The base piece requires a tile-to- tile joint of at least 2mm 3 depending on the format
When using rectangular formats, we recommend to install them with a continuous joint
alignment. Should you wish to install a staggered or brick pattern we advise moving them
by no more than a third of the tile’s length.
Paste the porcelain tile only with cement adhesive that is flexible and suitable for outdoor
porcelain tiles of a C2 TE S1 class such as TECNOFLEX.
Use the double-spread technique, and press or hit the piece to ensure minimum contact
of 90%.
Carefully follow the manufacturer's directions (amount of water in the mixture, stirring time,
useful life ...).
When installing with a thicker layer, a class C2 T S1 adhesive such as TECNOFLEX CAPA
GRUESA must be used.
Before placing the pieces it’s important to make sure whether base pieces and special
pieces have different thicknesses
When installing the ceramic grids Ref. 245 FL and Ref. 245 CM it is essential to make
sure that 100% of the surface settles on the support
28
POOL DECKS AND TERRACES
IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
Extruded polystyrene Applying the RECRECEM PRE-MIX screed mortar Filling the joints with EUROCOLOR FLEX
29
POOL DECKS AND TERRACES
FLOORING SAFETY: ANTI-SLIP ANTI-SLIP
Safety in the flooring is a factor that is becoming increasingly important. The need to avoid slips and falls is imperative, especially in places
where the floor may be wet (outdoors, swimming pools, etc..) or where there may be fat or other elements that facilitate slippage (industrial
kitchens).
30
POOL DECKS AND TERRACES
FLOORING SAFETY: ANTI-SLIP
TERRACES
Terraces are exposed to the elements. Rain, snow,
ice or frost may increase the danger of slipping or
falling. This must define the characteristics of the
material to be used. It is very important that the fol-
lowing minimum requirements are met: R10 (DIN
51130) and Class 3 (UNE ENV 12633). It is also
UNE ENV 12633 DIN 51130
essential that the surface texture, in addition to
its anti-slip properties, should be easy to clean and CTE
to keep clean. Anti-slip, Non-slip finishes, UNE ENV 3
12633 DIN 51130 Bush-hammered and outdoors
meet these two requirements. CLASS 3 R10
POOL DECKS
It is essential to have a special anti-slip material for bare feet in the pool deck area.
It is of utmost importance to achieve a safe area, avoiding possible slips and falls. In
addition to classification 3 according to ENV 12633 of CTE, we propose that the DIN
51097 is also met with a class C.
Pastilla and Bubbles finishes are two anti-slip finishes with a special textured surface
for areas where people walk barefoot. They guarantee a high degree of anti-slip in
completely wet areas and even when the user runs. In addition to causing the effect
of bare foot grip, they prevent the dreaded "aquaplaning" effect as they channel the
water.
CTE
3
CLASS 3 CLASS C
Pastilla finish
CHANGING ROOMS
Changing rooms are the most sensitive area of the pool, as people walk here both bare foot and with footwear, and maximum hygiene and cleanliness is required. We therefore
we need the flooring to meet the requirements for anti-slip for both people wearing footwear as well as being barefoot.
CLASS 2 o 3 CLASS 2 o 3
according to the slopes according to the slopes
Minimum
CLASS B CLASS C
DIN 51130
Minimum
R10
Note:
The ANTI-SLIP, NON-SLIP, ABUJARDADO (bush-hammered), OUTFLOOR and OUTDOOR finishes meet the required non-slip regulations. Consult the data sheet for each series.
31
POOL DECKS AND TERRACES
CLEANING: PROTOCOL FOR ANTI-SLIP PRODUCTS
Whilst the work is being carried out, the flooring becomes dirty due to its anti-slip properties. It is therefore essential to perform a “crash
cleaning” at the end of the work.
2/ We should sweep the entire surface and collect all the construction debris to
prevent formation of "smears" on future cleanup actions. We should check that the
joints have hardened completely.
3/ We should ensure there are no traces of dry grout or fixing material. In some
cases, this cannot be seen as the grouting colour is very similar to that of the ceramic
tiles.
If we find that there are still remnants of work materials, and the joints have hardened
completely, we should follow these guidelines:
Prepare the GRESNET dilution in water. We should start with a very low concentra-
tion. We should apply the dilution over a small area, using a hard bristle brush. Whilst
wet and without waiting for it to dry, we should rinse with plenty of water to remove
all traces.
- For remnants made from epoxy compounds: we should apply a stripper such as
EPOXI CLEANER from the FIXCER brand. We should proceed to carry out a me-
chanical removal of the dirt after at least one hour has passed. Finally we rinse with
plenty of clean water
- It is important to be careful not to attack the joint, as in this case the material from
the joint would further dirty the surface of the tiles.
To remove normal daily dirt, the best solution is to use a good cleaning product combined with a correct action.
4/ Water alkalinity.
In geographical areas where the water is hard, we recommend installing a water
softener. If we do not have one and to prevent lime deposits, collect up the water
immediately after cleaning.
32
POOL DECKS AND TERRACES
CLEANING: PROTOCOL FOR ANTI-SLIP PRODUCTS
Rosa Gres ceramic tiles are resistant to stains according to ISO 10545-14 standards. Tests indicate that at least they should correspond to
class 4, where it is easy to remove a stain.
CLEANING AGENT
TYPE OF STAIN CLEANING AGENT
SOFT ACTION VIGOUROUS ACTION VERY VIGOROUS ACTION
Cement and calcareous residues Acid-base detergent (Viakal) Diluted organic acids (vinegar) Phosphoric acid or Gresnet
diluted Gresnet
Vegetable and animal fat Acid-base detergent Bicarbonate and water Trichloroethylene or
caustic soda
Compounds based on iodineby Acid-based detergent followed Bleach Caustic soda or potassium
and chromium hydrogen peroxide Ammoniac bicarbonate
Coffe, tea, juice, Coca-Cola, ice-cream Detergent in hot water followed by Alcohol or acetone Caustic soda, potassium
helados hot water or bleach. Sodium bi carbonate hydroxide
33
POOL DECKS AND TERRACES
INSTALLING THE WATER COLLECTION GUTTER
First we must consider that what gives resistance to the gutter is its correct installation in the concrete. 7
9 8 6
5
4
2
1
3
/1/ Reinforced concrete /2/ Waterproofing sheet such as asphalt material or similar /3/ Mortar bed, such as PAVIFORT /4/ Mortar screed, such as PAVIFORT /5/ Elastic
cementitious waterproofing, such as HIDROELASTIC /6/ Special cement glue to glue on top of the waterproofing, such as TECNOCOL FLEX (C2 T S1) /7/ ROSA GRES
porcelain tile /8/ Sealing of the sides of the gutter with polyurethane putty, such as SELLALASTIC /9/ Grouting of the tiles with coloured mortar, such as EUROCOLOR FLEX
(CG2 W A)
1 Make a mortar bed where the channel will be placed whilst wet, in order to
ensure complete contact with the base. The lengths of 50 cm channels are
designed to be assembled together. They can be glued with PVC glue.
It is essential to level the PVC gutters to guarantee that 100% of the surface of
theceramic grid will settle.
Detail of the channel embedded in Placing the mortar around the channel
mortar 3 Fill the sides of the channel with a sufficiently fluid mortar, ensuring that all ar-
eas are covered. Separators are placed 13 cm wide in the inside of the channel,
before pouring the mortar to prevent it from closing.
4 Place the floor tiles leaving an expansion joint between the flooring and the
channel, which is filled with polyurethane putty, such as SELLALASTIC.
The flooring must be left 1 to 2 mm higher than the grille. The channel drains
at the lower part with an exit that has a 80 mm outer diameter and 75 mm
Back of the channel with cut marks and Detail of the channel with ceramic grille. inside one.
suggested drainage
34
POOL DECKS AND TERRACES
WATERPROOFING OF THE TERRACE AND POOL DECK
Solution for re-waterproofing the terrace without using bituminous membranes. The products - polymer, 100% waterproof, elastic and rot-
free - are applied on top of the mortar screeds, so that they not only protect the terrace or roof, but also protect the mortars. These are always
kept dry and more resistant to freeze-thaw actions.
9
10
8
7 6 4
2
3
1
The floor slab must be made uniform and sloped towards the drain, then the waterproofing is applied to protect the slab and the levelling mortar.
1 Floor slab
2 Carry out the screed and the slopes with a fast levelling and very strong mortar, such as PAVIFORT.
3 The drain pipe must be well sealed with SEAL S10: ultra-elastic putty to seal the mortar-PVC joint.
4 For a proper perimeter expansion joint, place Styrofoam to insulate the the paving of the wall it surrounds.
5 Place a butyl self-adhesive strip, such as FIX-BANDA, to reinforce the corners.
6 When the floor is completely dry, apply 2 coats of super-elastic cementitious waterproofing, such as HIDROELASTIC.
7 After 24 hours, glue ROSA GRES porcelain tiles with a Class C2 T S1 type tile adhesive, such as TECNOCOL FLEX, suitable for gluing on top of waterproofing.
9 Grout the joints with a coloured mortar (0-16 mm), such as EUROCOLOR FLEX (CG2 W A)
10 Finally fill in the expansion and perimeter joints with a super-elastic polyurethane putty for expansion joints, such as SELLALASTIC.
Application of HIDROELASTIC Gluing of the tiles with TECNOCOL FLEX EUROCOLOR FLEX adapts to the joints Fill in the expansion joints with
waterproofing from 0 to 16 mm SELLALASTIC
35
July 2017
Rosa Gres, S.L.U FIXCER PRODUCTS S.A.U
Ctra Sant Cugat Km.3
08290 Cerdanyola del Vallès
Barcelona
Telf.: +34 93 580 2000
Fax.: +34 93 580 1551
www.fixcer.com
[email protected]