C1000H/C2000H

Programmable Controllers
Installation Guide
Revised June 2000
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.

! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.

! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-
thing else.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.

1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 1988
All rights reserved. No part of this publication may be reproduced, photocopied or recorded, stored in a retrieval system or
transmitted in any form or by any means mechanical, electronic, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high–quality products, the information contained in this manual is subject to change without no-
tice. Every precaution has been taken in the preparation of this manual; nevertheless, OMRON assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.

v
 TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 What is a Control System? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 How Does a PC Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 Available Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2
Description of All Components . . . . . . . . . . . . . . . . . . . . .
2-1 CPU Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 CPU Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Expansion I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 I/O Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Duplex Unit (C2000H Duplex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 I/O Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8 I/O Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-9 File Memory Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10 Space Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-11 I/O Remove Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-13 Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Mounting the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 C2000H Duplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 C2000H Simplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4
System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 Preventing Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii
 TABLE OF CONTENTS
SECTION 6
Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices
A Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii
About this Manual...
This manual explains how to install C1000H and C2000H C-series Programmable Controllers.

Section 1 is an introduction to Programmable Controllers. General information about what a Program-

mable Controller can do and how a Programmable Controller works is provided.
Section 2 provides a description of all the components of the C1000H and C2000H. The names of all the
individual parts of each Unit are given.
Section 3 explains how to assemble the C1000H and C2000H. A detailed description of how to mount
each Unit is provided.
Section 4 outlines the system connections involved in installing a C1000H and C2000H Programmable
Controller Systems.
Section 5 contains the requirements for the installation environment of the C1000H and C2000H. Sug-
gestions for preventing electrical noise are included.
Section 6 explains the power considerations involved in installing the C1000H and C2000H.
Section 7 lists safety considerations that should be kept in mind while installing the C1000H and
C2000H.
Appendixes, a Glossary, and an Index are also included.

! WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.

ix
 PRECAUTIONS
This section provides general precautions for using the Wired Remote I/O System and related devices.
The information contained in this section is important for the safe and reliable application of the SYSMAC
C1000H/C2000H Programmable Controllers. You must read this section and understand the information contained
before attempting to set up or operate the SYSMAC C1000H/C2000H Programmable Controllers.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xi
Operating Environment Precautions 4

1 Intended Audience
This manual is intended for the following personnel, who must also have knowl-
edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions
The user must operate the product according to the performance specifications
described in the relevant manuals.
Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement ma-
chines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide the
systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual
close at hand for reference during operation.
! WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC system to the above-mentioned
applications.

3 Safety Precautions
! WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so
may result in electric shock.

! WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.

! Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in burning
or malfunction.

! Caution Execute online edit only after confirming that no adverse effects will be caused
by extending the cycle time. Otherwise, the input signals may not be readable.

! WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so
may result in malfunction, fire, or electric shock.

4 Operating Environment Precautions

! Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in
the specifications.
• Locations subject to condensation as the result of severe changes in tempera-
ture.

xii
Application Precautions 5

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.

! Caution Take appropriate and sufficient countermeasures when installing systems in the
following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

! Caution The operating environment of the PC system can have a large effect on the lon-
gevity and reliability of the system. Improper operating environments can lead to
malfunction, failure, and other unforeseeable problems with the PC system. Be
sure that the operating environment is within the specified conditions at installa-
tion and remains within the specified conditions during the life of the system.

5 Application Precautions
Observe the following precautions when using the PC system.

! WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.

• Always ground the system to 100 Ω or less when installing the Units. Not con-
necting to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PC before attempting any of the fol-
lowing. Not turning OFF the power supply may result in malfunction or electric
shock.
• Mounting or dismounting I/O Units, CPU Units, Memory Units, or any other
Units.
• Assembling the Units.
• Setting DIP switches or rotary switches.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.

! Caution Failure to abide by the following precautions could lead to faulty operation of the
PC or the system, or could damage the PC or PC Units. Always heed these pre-
cautions.

• Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes.
• Interlock circuits, limit circuits, and similar safety measures in external circuits
(i.e., not in the Programmable Controller) must be provided by the customer.
• Always use the power supply voltages specified in this manual. An incorrect
voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated
voltage and frequency is supplied. Be particularly careful in places where the
power supply is unstable. An incorrect power supply may result in malfunction.
• Install external breakers and take other safety measures against short-circuit-
ing in external wiring. Insufficient safety measures against short-circuiting may
result in burning.

xiii
Application Precautions 5

• Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the
maximum switching capacity. Excess voltage or loads may result in burning.
• Disconnect the functional ground terminal when performing withstand voltage
tests. Not disconnecting the functional ground terminal may result in burning.
• Be sure that all the mounting screws, terminal screws, and cable connector
screws are tightened to the torque specified in this manual. Incorrect tighten-
ing torque may result in malfunction.
• Double-check all wiring and switch settings before turning ON the power sup-
ply. Incorrect wiring may result in burning.
• Mount Units only after checking terminal blocks and connectors completely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Check the user program for proper execution before actually running it on the
Unit. Not checking the program may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting any of
the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the contents of
the DM Area, HR Area, and other data required for resuming operation. Not
doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing
either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so may
break the cables.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminals. Connection of bare stranded wires may result in burning.
• When replacing parts, be sure to confirm that the rating of a new part is correct.
Not doing so may result in malfunction or burning.
• Before touching a Unit, be sure to first touch a grounded metallic object in order
to discharge any static built-up. Not doing so may result in malfunction or dam-
age.
• Check the direction and polarity of all terminal blocks and connectors before
attempting to connect them.

xiv
 SECTION 1
Introduction
This section provides general information about Programmable Controllers (Systems) and how they fit into a Control System.

1-1 What is a Control System? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-1 Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-2 Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 How Does a PC Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 Available Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
What is a Control System? Section 1-1

1-1 What is a Control System?

A Control System is the electronic equipment needed to control a particular pro-
cess. It may include everything from a process control computer, if one is used,
to the factory computer, down through the PCs (and there may be many of them
networked together), and then on down through the network to the control com-
ponents: the switches, stepping motors, solenoids, and sensors which monitor
and control the mechanical operations.

Process Control Computer

Factory Computer

PCs

PC PC PC

Control Components
A Control System can involve very large applications where many different mod-
els of PC are networked together or it could be an application as small as a single
PC controlling a single output device.

2
The Role of the PC Section 1-2

A Position Control System

Position Control Unit Input Unit

PC

Signal line for

Servomotor Handheld
driver control Programming
Console

Power
source
Control panel
Control switch
Power
source DC Servomotor
Driver

DC Servomotor

DC Servomotor
Driver

DC Servomotor

In the typical Control System example shown above, a PC controls the move-
ment of the workpiece bed across two horizontal axes using Limit Switches and
Servomotors to monitor and control movement.

1-2 The Role of the PC

The PC is the part of the Control System that directly controls the manufacturing
process. According to the program stored in its memory, the PC accepts data
from the input devices connected to it, and uses this data to monitor the con-
trolled system. When the program calls for some action to take place, the PC
sends data to the output devices connected to it to cause that action to take
place. The PC may be used to control a simple, repetitive task, or it may be con-
nected to other PCs, or to a host computer in order to integrate the control of a
complex process.

3
The Role of the PC Section 1-2

1-2-1 Input Devices

PCs can receive input from either automated or manual devices. The PC could
receive data from the user via a pushbutton switch, keyboard, or similar device.
Automated input could come from a variety of devices: micro-switches, timers,
encoders, photosensors, and so on. Some devices, like the Limit Switch shown
below, turn ON or OFF when the equipment actually makes contact with them.
Other devices, like the Photoelectric Switch and Proximity Switch shown below,
use other means, such as light or inductance, in order to get information about
the equipment being monitored.

Photoelectric Switch
Proximity Switch

Limit Switch

1-2-2 Output Devices

A PC can output to a myriad of devices for use in automated control. Almost any-
thing that you can think of could be controlled (perhaps indirectly) by a PC. Some
of the most common devices are motors, Solenoids, Servomotors, Stepping
Motors, valves, switches, indicator lights, buzzers, and alarms. Some of these
output devices, such as the motors, Solenoids, Servomotors, Stepping Motors,
and valves, affect the controlled system directly. Others, such as the indicator
lights, buzzers, and alarms, provide output to notify personnel.

Solenoid
Servomotor

Stepping Motor

4
How Does a PC Work? Section 1-3

1-3 How Does a PC Work?

PCs operate by monitoring input signals and providing output signals. When
changes are detected in the signals, the PC reacts, through the user-pro-
grammed internal logic, to produce output signals. The PC continually scans the
program in its memory to achieve this control.

Block Diagram of PC

Power Supply

Memory

Signals Signals to
from Solenoids,
switches, Input Output motors,
CPU
sensors, etc.
etc.

Programming
Device

A program for your applications must be designed, and stored in the PC. This
program is then executed as part of the cycle of internal operations of the PC.

Scanning Cycle When a PC operates, that is, when it executes its program to control an external
system, a series of operations are performed inside the PC. These internal
operations can be broadly classified into the following four categories:

1, 2, 3... 1. Common (or overseeing) processes, such as watchdog timer operation and
testing the program memory.
2. Data input and output.
3. Instruction execution.
4. Peripheral device servicing.

Cycle Time The total time required for a PC to perform all these internal operations is called
the cycle time. The flowchart and diagram on the following page illustrate these
internal operations for a typical PC.
Timing is one of the most important factors in designing a Control System. For
accurate operations, it is necessary to have answers to such questions as these:
• How long does it take for the PC to execute all the instructions in its memory?
• How long does it take for the PC to produce a control output in response to a
given input signal?
The cycle time of the PC can be automatically calculated and monitored, but it is
necessary to have an understanding of the timing relationships within the PC for
effective System design and programming.

5
How Does a PC Work? Section 1-3

PC Operation Flowchart

Power application

Initial
Clears data areas and pro-
resets System counters ces-
sing
on
power
applica-
Checks I/O Unit connection
tion

Resets watchdog timer

Checks hardware and

program memory

No
Sets error flag and
Check OK?
lights indicator
Common
processes

Alarm
Error or alarm? IR data to Output Units Resets watchdog
timer and application Out
program counter refresh

Error
Remote
Processes Remote I/O I/O
pro-
Executes the program cesses

PC
Resets watchdog timer No
cycle
End of Program? time

Yes
Services peripheral devices
Servic-
ing
periph-
eral
devices

Has the applica- No

tion program been completely
executed?

Yes

Mathematical
Resets watchdog timer processes In refresh

Data from Input

Units to IR Area

6
Available Manuals Section 1-4

1-4 Available Manuals

The following table lists other manuals that may be required to program
and/or operate the C1000H and C2000H. Operation Manuals and/or Opera-
tion Guides are also provided with individual Units and are required for wiring
and other specifications.
Name Cat. No. Contents
C1000H/C2000H Operation Manual W140 Software specifications
GPC Operation Manual W084 Programming procedures for the GPC (Graphics
Programming Console)
FIT Operation Manual W150 Programming procedures for using the FIT (Factory
Intelligent Terminal
LSS Operation Manual W237 Programming procedures for using LSS (Ladder Support
Software)
SSS Operation Manuals:
Basics W247 Introduction to programming procedures for using SSS
(SYSMAC Support Software)
C Series W248 C-series programming procedures for using SSS
(SYSMAC Support Software)
Data Access Console Operation Guide W173 Data area monitoring and data modification procedures for
the Data Access Console
Printer Interface Unit Operation Guide W107 Procedures for interfacing a PC to a printer
PROM Writer Operation Guide W155 Procedures for writing programs to EPROM chips
Floppy Disk Interface Unit Operation Guide W119 Procedures for interfacing a PC to a floppy disk drive
Wired Remote I/O System Manual W120 Information on building a Wired Remote I/O System to
enable remote I/O capability
Optical Remote I/O System Manual W136 Information on building an Optical Remote I/O System to
enable remote I/O capability
PC Link System Manual W135 Information on building a PC Link System to automatically
transfer data between PCs
Host Link System Manual W143 Information on building a Host Link System to manage
PCs from a ‘host’ computer
SYSMAC NET Link System Manual W114 Information on building a SYSMAC NET Link System and
thus create an optical LAN integrating PCs with
computers and other peripheral devices
SYSMAC LINK System Manual W174 Information on building a SYSMAC LINK System to
enable automatic data transfer, programming, and
programmed data transfer between the PCs in the System

7
 SECTION 2
Description of All Components
This section provides information about the individual Units that make up the C1000H and the C200H Simplex and Duplex
Systems. First the names of all the parts of the three systems are given, followed by any details that apply to the Units that make
up the PC. For a description of how the Units fit together to become a PC, refer to Section 3-5 System Configurations. For
information about the model numbers of any of the parts described in this section, refer to Appendix C Standard Models.

2-1 CPU Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 CPU Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Expansion I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 I/O Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Duplex Unit (C2000H Duplex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 I/O Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8 I/O Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-9 File Memory Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10 Space Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-11 I/O Remove Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-13 Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9
CPU Rack Section 2-1

2-1 CPU Rack

The following figures show the names of all the parts of the CPU Racks used in
C1000H and C2000H Systems. Note that the Backplanes used for each system
are different.

C1000H System There are seven models of CPU Racks available for C1000H systems. Choose
a Backplane with 3, 5 (2 models), 6, 8 (2 models), or 9 I/O slots, depending on
your application. Connect the CPU Backplane to an Expansion I/O Rack via the
Expansion I/O Connector.

Backplane CPU

Expansion I/O Connector

Connects the CPU Rack to an
Expansion I/O Rack. When not
used, cover with cap.

I/O Control Unit

An I/O Control Unit must be
mounted to the Rack in order
to connect the CPU Rack to an
Expansion I/O Rack.
I/O Units CPU Power Supply
(3, 5, 6, 8, or 9 I/O Units depending
on the Backplane used)

C2000H Simplex System The C2000H Simplex CPU Rack is different from the C1000H CPU Rack in that
there are six slots available for I/O Units rather than eight. The CPU Rack for the
Simplex and Duplex Systems have a special slot, to the left of the I/O Units, for
an I/O Remove Unit. Connect the CPU Rack to an Expansion I/O Rack via the
Expansion I/O connector. For more details concerning the Simplex System,
refer to Section 3-3 C2000H Simplex System.

CPU

I/O Remove Unit

When mounted to Rack, stan-
dard I/O Units can be
mounted or removed during
CPU operation.

Expansion I/O Connector

Connects the CPU Rack to
an Expansion I/O Rack.
When not used, cover with
cap.

I/O Control Unit

An I/O Control Unit must be
mounted to the Rack in order
to connect the CPU Rack to
an Expansion I/O Rack.
Backplane I/O Units (6 I/O Units) CPU Power Supply

10
CPU Rack Section 2-1

C2000H Duplex System The C2000H Duplex CPU Rack is different from both the C1000H and C2000H
Simplex CPU Racks. The CPU Rack houses two CPUs and a Duplex Unit, learn-
ing no room for I/O Units. An additional Rack connected to the CPU Rack via the
Expansion I/O Connectors accommodates the I/O Units which would normally
be mounted to the CPU Rack. Note that two connecting cables are required to
connect the CPU Rack to the accompanying I/O Rack that houses the I/O Units.
Just like the Simplex System, the Duplex CPU Rack has a special slot for an I/O
Remove Unit, located on the I/O Backplane.
CPU

Expansion I/O Connectors

Connects the CPU Rack to the
I/O Rack. Use two connecting
cables.

Backplane Duplex Unit CPU Power Supply

11
CPU Rack Section 2-1

CPU Two models of CPUs are available. One is used for C1000H Systems and the
other is used for C2000H Systems. The figure below shows the CPU that is used
with C2000H Duplex and Simplex Systems. The CPUs available for the
C1000H/C2000H Systems do not have built-in Power Supplies or Memory
Packs. Choose the Power Supply and memory pack suitable for your applica-
tion.

Indicators

Peripheral device
mounting screw

Memory Pack
and Battery
Compartment

Peripheral device
connector cover

CPU mounting
screw
Peripheral device Cover storage slot
mounting screw

Peripheral device
connector cover

Peripheral Device Connector The CPU is equipped with one connector for peripheral devices. A peripheral
device, such as the CPU-Mounting Programming Console, can be mounted
directly to the CPU and does not require a connecting cable. To mount the CPU-
Mounting Programming Console or any other peripheral device directly to the
CPU, follow these steps:

1, 2, 3... 1. Detach the cover of the peripheral device connector with a standard screw-
driver. Insert the detached cover into the cover storage slot provided at the
bottom of the CPU.
2. Connect the CPU-Mounting Programming Console to the peripheral device
connector.
3. To ensure a positive connection, secure the Programming Console to the
CPU by tightening the mounting screws located on the surface of the CPU.

12
CPU Power Supply Section 2-2

2-2 CPU Power Supply

The CPU Power Supply is mounted to the rightmost slot of the CPU Rack. Three
models of Power Supplies are available: 100 to 120 VAC, 200 to 240 VAC, and
24 VDC. Any one of the three models can be used in the C1000H or C2000H
Simplex Systems: however, the 3G2A5-PS221-E/PS211-E Power Supplies
cannot be used in the C2000H Duplex System. The table below summarizes the
output capacity of the three models and the current available for I/O Units
mounted on the CPU Rack.

Model Supply
pp y Output
p Available Current for I/O Units 24 VDC Output
p
Voltage
V l Capacity
C i C1000H C2000H Simplex C2000H Duplex T
Terminal
i l
3G2A5-PS221-E 100 to 120/200 7 A 5 VDC 4A 3A --- Provided
to 240 VAC
3G2A5-PS223-E (selectable) 12 A 5 VDC 9 A 8A --- Not provided
3G2A5-PS211-E 24 VDC 7 A 5 VDC 4A 3A --- Not provided
C500-PS213-E 9 A 5 VDC 6A 5A ---

Note Be sure to keep the total power consumed by all the Units mounted on a Rack
within the value stated in the table above. For example, do not mount I/O Units
with a total current consumption of 5 A to a Rack supplied by a 4 A Power Supply.
As shown in the table above, the available current for I/O Units is only 5 A. For
details concerning current consumption, refer to Section 4 System Connections

3G2A5-PS221-E This Power Supply is used in C1000H and C2000H Simplex Systems.

Mounting screw
Do not loosen this screw.

Fuse holder AC input Connect a 100 to 120 VAC or 200 to

Contains a MF61NR fuse 240 VAC power source.
(3 A, 250 V, 6.35-dia. x32)
•
POWER indicator Voltage selector Short these terminals to select 100 to
Lights when power is supplied. Short: 100 to 120 V 120 VAC. Open them to select 200 to
Open: 200 to 240 V 240 VAC.

Ground this terminal at a resistance of

LG less than 100 W to improve noise
immunity or prevent electric shock.
Terminals for
external connections Ground this terminal at a resistance
GR of less than 100 W to prevent electric
shock.
+
+ Use these terminals to supply power
0.8 A, 24 VDC output to DC Input Units. Use a separate
- Power Supply if the I/O Unit requires
more than 0.8 A. If a current higher
than 0.8 A is output, the PC stops.
These terminals are short-circuited as
START input a factory-set condition. Remove the
short-circuit bracket to start or stop
the PC with an external signal. Nor-
mally, leave them short-circuited.

RUN output These terminals are turned ON dur-

ing RUN operation.
Mounting screw
Do not loosen this screw.

13
CPU Power Supply Section 2-2

3G2A5-PS223-E This Power Supply is used in C1000H, C2000H Duplex and Simplex Systems.

Mounting screw
Do not loosen this screw.

Fuse holder AC input Connect a 100 to 120 VAC or 200

Contains a MF61NR fuse to 240 VAC power source.
(3 A, 250 V, 6.35-dia. x32)
•
POWER indicator Voltage selector Short these terminals to select 100
Lights when power is supplied. Short: 100 to 120 V to 120 VAC. Open them to select
Open: 200 to 240 V 200 to 240 VAC.
Ground this terminal at a resis-
tance of less than 100 W to
LG improve noise immunity or prevent
electric shock.
Terminals for
external connections Ground this terminal at a resis-
GR tance of less than 100 W to prevent
electric shock.

24 VDC output terminals are not

provided.

These terminals are short-circuited

as a factory-set condition. Remove
START input the short-circuit bracket to start or
stop the PC with an external signal.
Normally, leave them short-cir-
cuited.
RUN output These terminals are turned ON
Mounting screw during RUN operation.
Do not loosen this screw.

3G2A5-PS211-E This Power Supply is used in C1000H and C2000H Simplex Systems.
C500-PS213-E

Mounting screw
Do not loosen this screw. +
Fuse holder
Contains a MF61NR fuse 24 VDC input Connect a 24 VDC power source
(6.35-dia. x32) (2.3 A min.)
PS211-E: 125 V, 4 A
-
• PS213-E: 125 V, 6.3 A
POWER indicator
Lights when power is supplied.

Ground this terminal at a resistance

LG of less than 100 W to improve noise
immunity or prevent electric shock.
Terminals for
external connections Ground this terminal at a resistance
GR of less than 100 W to prevent elec-
tric shock.

24 VDC output terminals are not

provided.

These terminals are short-circuited

as a factory-set condition. Remove
START input
the short-circuit bracket to start or
stop the PC with an external signal.
Normally, leave them short-cir-
cuited.
RUN output These terminals are turned ON dur-
Mounting screw ing RUN operation.
Do not loosen this screw.

14
I/O Backplane Section 2-3

2-3 I/O Backplane

The I/O Backplane is always paired with the CPU Rack in a C2000H Duplex sys-
tem. The I/O Backplane houses the I/O Units, which cannot be mounted to the
CPU Rack. Use two cables to connect the I/O Backplane to the CPU Rack. Two
PC Link Units and one Host Link Unit can be mounted to any of the six rightmost
slots on the I/O Backplane. Similar to the C2000H CPU Backplane, the I/O Back-
plane also has a special slot for an I/O Remove Unit. Use one cable to connect
the I/O Remove Unit on the I/O Backplane to the I/O Remove Unit on the Expan-
sion I/O Rack.
I/O Remove Unit
When mounted to the Rack, I/O Units can be
removed or mounted while the PC is operating.

CPU Connectors
Connects the CPU Rack to the I/O
Rack. Use two connecting cables.

Expansion I/O Backplane Connector

Connects the I/O Rack to an Expansion
I/O Rack. When not used, cover with a
cap.

Expansion I/O
Power Supply
I/O Backplane I/O Units (8 Units max.)
3G2A5-SP001 I/O Cover Unit
I/O Control Unit When mounting an I/O Cover
An I/O Control Unit must be mounted to Unit, attach the fitting on the I/O
the I/O Backplane in order to connect the Backplane and the fitting on the
I/O Backplane to Expansion I/O Racks. back of the I/O Cover Unit.

15
I/O Power Supply Section 2-5

2-4 Expansion I/O Backplane

The Expansion I/O Backplane shown in the following diagram, can be used to
expand the C1000H and C2000H Simplex and Duplex Systems. An Expansion
I/O Rack is just like a CPU Rack, except a CPU is not mounted. However, a
Power Supply is needed for each Expansion I/O Rack. There are three models
of Expansion I/O Backplane available. The Expansion I/O Rack shown below
can only be used with C2000H Systems. This Backplane has a special slot for
the I/O Remove Unit, which allows on-line I/O Unit exchange. two models are
available for C1000H PCs, with either five or eight slots.

I/O Remove Unit

When mounted to the Rack, I/O Units can be
removed or mounted while the PC is operating.

Expansion I/O Power Supply

I/O Units
I/O Interface Unit
An I/O Interface Unit must be mounted to an Expansion
I/O Rack in order to connect the Expansion I/O Rack to
another Expansion I/O Rack.
Expansion I/O Backplane

2-5 I/O Power Supply

Just as a Power Supply must be mounted to the CPU Rack, a Power Supply
must also be mounted to the I/O Backplane and Expansion I/O Backplanes.
There are two Power Supplies available; 100 to 120/200 to 240 VAC and 24
VDC, both of which are explained below. For details, refer to Appendix B Specifi-
cations. Either Power Supply can be used in the C1000H or C2000H Simplex
Systems; however, the 24-VDC Power Supply can not be used in the C2000H
Duplex System.

Model Supply Voltage Output Capacity Available Current for I/O 24 VDC Output Terminal
Units
3G2A5-PS222-E 100 to 120/200 to 240 7A 5 VDC 6.5 A Provided
VAC (selectable)
3G2A5-PS212-E 24 VDC 7 A 5 VDC 6.5 A Not provided

Note Be sure to keep the total power consumed by all the Units mounted on a Rack
within the value stated in the table above. For example, do not mount I/O Units
with a total current consumption of 7A to a Rack supplied by a 7 A Power Supply.
As shown in the table above, the available current for I/O Units is only 6.5 A. For
details concerning current consumption, refer to Section 4 System Connections.

16
I/O Power Supply Section 2-5

3G2A5-PS222-E

Mounting screw
Do not loosen this screw.

Fuse holder AC input Connect a 100 to 120 VAC or 200 to

Contains a MF61NR fuse 240 VAC power source
(3 A, 250 V, 6.35-dia. x32)
•
POWER indicator Voltage selector
Lights when power is supplied. Short: 100 to 120 V Short these terminals to select 100 to
Open: 200 to 240 V 120 VAC. Open them to select 200 to
240 VAC.

LG Ground this terminal at a resistance

of less than 100 W to improve noise
Terminals for immunity or prevent electric shock.
external connections
GR Ground this terminal at a resistance
of less than 100 W to prevent electric
+
shock.
0.8 A, 24 VDC output
Use these terminals to supply power
- to DC Input Units. Use a separate
Power Supply if the I/O Unit operate
on more than 0.8 A. If a current higher
than 0.8 A is output, the PC stops.

These terminals are used to supply

external DC Input Units. If the Unit
requires more than 0.8 A a separate
supply must be used. The PC shuts off
Mounting screw automatically if a current of more than
Do not loosen this screw. 0.8 A is drawn from the supply.

3G2A5-PS212-E

Mounting screw
Do not loosen this screw.
+

Fuse holder 24 VDC input Connect a 24-VDC power source

Contains a MF61NR fuse (2.3 A min.)
(4 A, 125 V, 6.35-dia. x32) -
•
POWER indicator
Lights when power is supplied.

LG Ground this terminal at a resistance

of less than 100 W to improve noise
Terminals for immunity or prevent electric shock.
external connections
GR Ground this terminal at a resistance
of less than 100 W to prevent electric
shock.

Mounting screw
Do not loosen this screw.

17
I/O Interface Unit Section 2-8

2-6 Duplex Unit (C2000H Duplex)

The Duplex Unit shown below must be mounted to the CPU Rack in order to
operate the Duplex System. The following indicators and switches are located
on the front panel.

DUPLEX RUN (Green)

Lit during normal duplex
operation
ACTIVE CPU (Green)
DUPLEX BUS ERROR (Red) Indicates which CPU is active.
Lit if an error occurs in the Duplex
System. When a DUPLEX BUS CPU RUN (Green)
ERROR occurs the active CPU Lit when the active CPU is
switches the system from a Duplex operating normally.
System to a Simplex System.
WAITING (Green)
VERIFY ERROR (Red) This indicator is lit on three different
Lit if the programs in both CPUs are occasions:
not the same. When a VERIFY (1) While the program in the Duplex
ERROR occurs, the active CPU System is being verified (1 to 20
switches the system from a Duplex seconds)
System to a Simplex System. (2) When the start input is not applied
to the CPU
(3) When there is a failure in starting
the Duplex System

PROGRAM (Green)
CPU ON/OFF switches Lit when both CPUs are in the
Use these switches to supply power to PROGRAM mode
each of the CPUs. To operate the CPU,
move the corresponding switch to the CPU ERROR (Red)
ON position. When replacing the CPU, Lit when an error occurs in the
move the corresponding switch to the CPU. Operation stops and the
OFF position, and remove the CPU RUN indicator is not lit.
from the Rack. Note that power is not
supplied to the CPU whose corre- MEMORY ERROR
sponding switch is OFF. Lit if an error is found in the PC
program

INITIAL SET ACTIVE SYSTEM

2-7 I/O Control Unit

An I/O Control Unit must be mounted to the CPU Rack in order to connect the
CPU Rack to an Expansion I/O Rack. In C1000H and C2000H Simplex Sys-
tems, the I/O Control Unit is mounted to the CPU Rack. In the C2000H Duplex
System, the I/O Control Unit is mounted to the I/O Rack. An I/O Control Unit can
be mounted even if no Expansion I/O Rack is used.

2-8 I/O Interface Unit

An I/O Interface Unit is needed on each Expansion I/O Rack, in order to expand
the PC. If there is not an I/O Interface Unit on each Expansion I/O Rack, data
communication cannot take place. The I/O Interface Unit is mounted to the left-
most I/O position on the Expansion I/O Backplane.

18
I/O Remove Unit Section 2-11

2-9 File Memory Unit

When a File Memory Unit is connected to the PC, contents of the Program
Memory and data areas can be transferred to and from File Memory (FM). For
details on operating the File Memory Unit, refer to the C1000H/C2000H Opera-
tion Manual.
The Unit can be mounted to either of the six rightmost slots on the Rack.

2-10 Space Unit

The Space Unit is included with the I/O Backplane to fill the space between the
Power Supply and the rightmost Unit mounted on the Backplane. This Unit only
applies to the I/O Backplane used in C2000H Duplex Systems. When mounting
this Unit be sure to remove the bracket on the Backplane first.

2-11 I/O Remove Unit

The I/O Remove Unit is unique to C2000H Systems. When mounted to a Rack of
a C2000H System, the I/O Remove Unit allows standard I/O Units to be removed
or mounted while the CPU is operating. The I/O Remove Units on each Rack are
connected by an I/O Remove Unit Connecting Cable.
In order to mount an I/O Unit to or remove an I/O Unit from any of the Racks in the
PC system, a Programming Console must be used to release the I/O Unit from
the control of the CPU. For details, refer to the PC Operation Manual.
Depending on the combination of I/O Units, a failed standard I/O Unit can be
replaced without affecting the other Units in the system.
When mounting or removing the I/O Units, the terminal block does not need to be
rewired. Simply mount the I/O Unit to the Backplane and then the terminal block
to the I/O Unit. When removing the I/O Unit, remove the terminal block first and
then remove the I/O Unit from the Backplane.
When an I/O Unit is mounted or removed while the CPU is operating on a Back-
plane which has an Interrupt Input Unit mounted to it, the Interrupt Input
(mounted only to C1000H and C2000H Simplex PCs) will be ignored.
Note 1. Remember that only a standard I/O Unit can be mounted or removed during
operation.
2. An I/O Remove Unit must be mounted on every Rack that will require I/O
units to be mounted or removed during operation. Even if none of the I/O
Units on the CPU Rack will be removed or mounted during operation, an I/O
Remove Unit is needed if I/O substitution is to take place on an Expansion
I/O Rack connected to the CPU Rack.

19
I/O Units Section 2-12

Special I/O Units, such as the A/D Conversion Input Unit or the High-speed
Counter Unit, cannot be removed or mounted during operation. In addition, if
Special I/O Units and standard I/O Units are mounted on the same Rack, none of
the Units on that Rack can be removed or mounted without affecting the other
Units. However, there are combinations with other I/O Units that allow substitu-
tion during PC operation. The following table explains the instances in which
standard I/O Units, when used in combination with other I/O Units, can be
removed or mounted during PC operation. The groups defined in the table are
used only in this section and do not apply to groups of similar nature in other
manuals.
Group I/O Unit Mounted to 3G2C5-BI082 and 3G2C5-BI083 Backplane
Group A 16-/32-/64-point I/O When only Units from Group A are mounted to a Backplane the I/O Units can
be removed or mounted during PC operation.
Group B PC Link Unit When Units from Group B are mounted on the same Backplane as Units from
Host Link Unit Group A, only the Units from Group A can be removed or mounted during PC
operation. However, this does not apply when using 3G2C5-BI083.
Group C A/D Conversion Unit When Units from Group C are mounted on the same Backplane as Units from
D/A Conversion Unit Group A, neither Group a Units nor Group C Units can be removed or
Remote I/O Master mounted during PC operation.
Remote I/O Slave
Others

! Caution When removing or mounting an I/O Unit while the CPU is operating, be sure to
remove the terminal block from the I/O Unit first and then remove the I/O Unit
from the Backplane. If the entire I/O Unit is removed from the Backplane, output
signals are not cleanly disconnected, but may be sent to external devices, caus-
ing a sudden pulse to go the external device. This may in turn cause the device to
shudder. Also, when remounting the I/O Unit to the Backplane, fir st mount the
I/O unit and then the terminal Block to the I/O Unit.

2-12 I/O Units

I/O Units come in 5 shapes; A-shape, B-shape, C-shape, D-shape, and
E-shape. Refer to Appendix B Specifications for the dimensions of each Unit.
A-shape

Mounting screw
Provided at top and bottom
Nameplate
Fuse blowout alarm indicator
Provided on OD411/OD217/OA121/OA222

I/O indicators
Indicate ON/OFF status points

Terminal block mounting screw

Provided at top and bottom

20-terminal terminal block

Removable

20
I/O Units Section 2-12

B-shape
Mounting screw
Provided at top and bottom

Nameplate
I/O indicators
Indicate ON/OFF status of I/O signal

Terminal block mounting screw

Provided at top and bottom

38-terminal terminal block

Removable

C-shape

Mounting screw
Provided at top and bottom
Nameplate

I/O indicators
Indicate ON/OFF status of points

Terminal block mounting screw

Provided at top and bottom

38-terminal terminal block

Removable

21
I/O Units Section 2-12

D-shape
Mounting screw
Provided at top and bottom
Nameplate

I/O indicators
Indicate ON/OFF status of points

Two 40-terminal terminal

block connectors
Removable

E-shape

Mounting screw
Provided at top and bottom
Nameplate
I/O indicators
Indicate ON/OFF status of points

Two 24-terminal terminal block connectors

4-terminal terminal block

22
Memory Packs Section 2-13

2-13 Memory Packs

The Memory Pack fits into the slot located on the right side of the CPU. Because
the Memory Pack is not provided with the PC upon delivery, a Memory Pack
must be selected and installed in the CPU. There are two Memory Packs avail-
able, either RAM or ROM, that can be used for both the C1000H and C2000H
Systems.

Note Mount a Memory Pack to the CPU on the left and another Memory Pack to the
CPU on the right. These Memory Packs must have the same specifications.
When using the RAM Pack, there must not be any difference in write-protect
switch settings for the left and right CPUs, otherwise a collation error will result
and the PC will not operate.

RAM Pack Data can be randomly written to and read from the RAM Pack, making it possible
to enter your own program into the CPU. However, because this is not a fixed
program, the memory of the RAM Pack is erased when power is not supplied to
the CPU or when the RAM Pack is removed from the CPU without first being con-
nected to a backup battery.

! Caution
1. When removing the RAM Pack from the CPU, be sure to connect the RAM
Pack to a backup battery before removing it from the CPU or the data will be
lost. Do not use the backup battery located in the compartment above the
Memory Unit Compartment. It is used to backup memory in the CPU.
2. Do not remove the battery in the CPU when the RAM Pack has been
removed from the CPU.
There is a write-protect switch and a write-protect indicator on the RAM Pack, as
shown in the following diagram. Setting the write-protect switch to OFF allows
data to be written to the RAM Pack. Use a peripheral device, such as a Program-
ming Console, to write to the RAM Pack.

Battery connector Write-protect LED indicator

Write-protect switch
OFF
ON

RAM Pack

To write data to the RAM Pack, move the write-protect switch to the OFF posi-
tion. After data is written to the RAM Pack, be sure to move the write-protect
switch to the ON position to protect the data from further alterations. If you try to
write data to the Memory Pack while the write-protect switch is in the ON posi-
tion, the message DISABLED ROM will appear on the Programming Console.
Four models of RAM Packs are available, which vary in memory capacity: 8K,
16K, 24K, and 32K words. Refer to Appendix C Standard Models for model num-
bers.

23
Memory Packs Section 2-13

ROM Pack Data contained in the ROM Pack is stored on EPROM chips and cannot be
altered or erased during the CPU’s operation. The ROM Pack can accept four
EPROM chips, which can be programmed for your particular application with the
PROM Writer. The EPROM chip is mounted to the Memory Pack and the entire
pack is installed in the CPU. Once the data is written to the chip the data will not
be lost when the power to the PC is OFF.
IC Sockets

SW1 No.
Selector

RAM Pack

24
 SECTION 3
Assembly
When we speak of a PC, we usually think of it as a single object. But actually even the simplest PCs are usually composed of
several different devices. In fact a single PC can be physically spread throughout a building, but we still call it one PC.
In this section, we will start with a Backplane and use all the Units discussed in Section 2 to build a PC.

3-1 Mounting the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 C2000H Duplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 C2000H Simplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25
Mounting the Units Section 3-1

3-1 Mounting the Units

There is no single Unit that can be said to constitute a Rack PC. To build a Rack
PC, we start with a Backplane. The Backplane for the C1000H/C2000H is shown
below.

C1000H/C2000H Backplane

The Backplane is a simple device having two functions. The first is to provide
physical support for the Units to be mounted to it. The second is to provide the
connectors and electrical pathways necessary for connecting the Units
mounted to it.
The first device we will add to the Backplane is a Power Supply. The Power Sup-
ply fits into the rightmost position on the Backplane and provides electricity at the
voltages required by the other Units of the PC. It can also be used to power de-
vices other than the PC if necessary.

Power Supply

The core of the PC is the CPU. The CPU contains the program consisting of the
series of steps necessary for the control task. The CPU fits into the position di-
rectly to the left of the Power Supply.

CPU

26
Mounting the Units Section 3-1

Unlike the CPU of the Package-type PC, the CPU of the Rack PC has no I/O
points built in. So, in order to complete this kind of PC we need to mount one or
more I/O Units to the Backplane. Mount the I/O Units to the Backplane by press-
ing the I/O Unit firmly into position, making sure the connectors are properly
mated. Secure the Unit by tightening the mounting screws located on the top and
bottom of the Unit.

Mounting screws
Provided at the top and
bottom of the Unit
Connector
Make sure the connectors
are properly mated.

The figure below shows one I/O Unit mounted directly to the left slot of the CPU
Rack.

I/O Unit

I/O Units are where the control connections are made from the PC to all the vari-
ous input devices and output devices. As you can see from the figure, there is
still some space available on the right side of the I/O Unit. This space is for any
additional I/O Units that may be required.

27
Mounting the Units Section 3-1

The figure above shows a total of six I/O Units mounted to the Backplane. Back-
planes are available in different lengths, and can hold a different number of I/O
Units accordingly. Of course, not all I/O Units look exactly alike, but the ones in
the figure show their typical appearance. This configuration of Backplane,
Power Supply, CPU, and I/O Units is called a CPU Rack. This term refers to the
Backplane and all the Units mounted to it. However, if we want to include more
than six I/O Units in our configuration we can add an additional Backplane. First,
though, we have to mount an I/O Control Unit to the leftmost slot of the CPU
Rack.

I/O Control Unit

Now we can use a cable to connect the CPU Rack to another Backplane. This
Backplane has a Power Supply and I/O Units mounted to it, but it has no CPU of
its own. The additional Backplane must also have an I/O Interface Unit mounted
to its leftmost position. This configuration of additional Backplane, Power Sup-
ply, I/O Units, and I/O Interface Unit is called an Expansion I/O Rack.

CPU Rack

Expansion I/O Rack

I/O Interface Unit

The CPU Rack and Expansion I/O Rack shown above are connected by a cable.
Remember that this whole configuration is still referred to as one PC. It is possi-
ble to keep adding Expansion I/O Racks in this way until the maximum number of
I/O points for the system is reached. Each Expansion I/O Rack needs an I/O In-
terface Unit.

28
C2000H Duplex System Section 3-2

3-2 C2000H Duplex System

The C2000H has a unique feature. The C2000H lets you build a PC that uses
two CPUs. This is called a Duplex System. Either CPU, which is mounted to the
CPU Rack, is capable of assuming the system function. One CPU controls the
system while the other CPU assumes a standby status. Consequently, if a failure
occurs in one of the CPUs, the other CPU can take over the system function,
preventing the entire system from halting, The figure below shows a Duplex Sys-
tem. Note that the CPU Rack is connected to the I/O Rack by two cables.
CPUs

CPU Rack

Duplex Unit

I/O Rack

While the Duplex System is in operation, one of the two CPUs has “active” status
and the other CPU has “standby” status. The active CPU executes the program
and controls the I/O Units while the standby CPU merely executes the program,
but does not control the I/O Units. The status of the CPUs can be determined by
setting the selector switch on the front panel of the Duplex Unit.
If an error occurs in the active CPU, making further operation impossible, the
standby CPU automatically becomes active and takes over operation. The
failed CPU can be repaired or replaced without having to shut down the entire
CPU.
Operating Mode The operating mode is set through the active CPU. Once the operating mode of
the active CPU is set, the standby CPU is automatically set in same operating
mode as the active CPU.
Peripheral Devices As mentioned, the operating mode can only be set through the active CPU. How-
ever, peripheral devices such as the Programming Console can be mounted to
the standby CPU to monitor operations.
Initial Settings Take the following steps to prepare the Duplex System for operation.
1, 2, 3... 1. Be sure to install identical Memory Packs in both CPUs. Because one of the
CPUs in the Duplex System acts as a standby system, make sure that identi-
cal Memory Packs are installed in both CPUs. IF the active CPU can no
longer control the system, the standby CPU can take over the System using
an identical program.
ROM Packs When using ROM Packs, make sure that the same number and
same type of EPROM chips are mounted to both ROM Packs. In addition,
the same program must be written to both ROM Packs.
RAM Packs When using RAM Packs, make sure the Units have the same
memory capacity. Write the program to the RAM Unit installed in the active
CPU. The program written to the active CPU is automatically written to the
memory of the standby CPU when the Duplex System is put into operation.

29
C2000H Duplex System Section 3-2

Note All information previously stored in the RAM Pack of the standby CPU
will be erased when a new program is written to the RAM Pack of the
active CPU.
2. Set the System Switch, located on the front panel of the Duplex Unit, to DPL
(Duplex System) or SPL (Simplex System). As shown below, the switch is
set to DPL to indicate a Duplex System.

CPU ON/OFF switches

Use these switches to supply power to
each of the CPUs. To operate the CPU,
move the corresponding switch to the
ON position. When replacing the CPU,
move the corresponding switch to the
OFF position, and remove the CPU
from the Rack. Note that power is not
supplied to the CPU whose corre-
sponding switch is OFF.

ACTIVE SYSTEM
DPL (Duplex)
SPL (Simplex)

INITIAL SET

3. Next, select the active CPU by setting the Active Switch to RIGHT or LEFT.
In the example above, the right CPU is the active CPU.
4. To complete the initial settings, set both CPU ON/OFF selectors on the front
panel of the Duplex Unit to the ON position. If both CPU selectors are not in
the ON position, the Duplex System cannot operate.
When an Error Occurs in When the Duplex System is put into operation, both CPUs are in the ON position
the Duplex System and an active CPU, either the right CPU or the left CPU, is selected. A Duplex
System is a control system with two operable CPUs, an active CPU and a stand-
by CPU, either of which can take over system operation at any time. However, if
an error occurs causing one of the CPUs to fail, the system automatically
changes to a Simplex System, regardless of the switch settings on the front pan-
el of the Duplex Unit. For example, if an error occurs in the standby CPU causing

30
C2000H Duplex System Section 3-2

it to be inoperable, it can no longer be a Duplex System and therefore automati-

cally changes to a Simplex System, with only the active CPU controlling the sys-
tem.
If there is an error that causes the active CPU to fail, the system again automati-
cally changes to a Simplex System, switching control to the operable CPU (the
standby CPU). For example, the switches on the front panel of the Duplex Unit
indicate that the right CPU is active and controlling the I/O Units in a Duplex Sys-
tem. If the active CPU fails, the system changes from a Duplex System to a Sim-
plex System and the operable standby CPU (in this example, the left CPU) takes
over the system operation and becomes the active CPU. The change from Du-
plex to Simplex and from active CPU to standby CPU takes place regardless of
the settings on the front panel of the Duplex Unit.

Switching from Duplex to If you are using a Duplex System but want to use only one CPU to write a pro-
Simplex gram to the memory of the CPU or test the program in the CPU, switch the Du-
plex System to a Simplex System.
The flow chart below illustrates how the Duplex System can be changed to Sim-
plex operation. The switches referred to in the flow chart are on the front panel of
the Duplex Unit. Assume that there is a Programming Console already mounted
to the active CPU.

Select the active CPU and set the AC-

TIVE switch to LEFT or RIGHT de-
pending on which CPU is to be active.

Set the CPU ON/OFF switch which cor-

responds to the active CPU to the ON
position.

The SYSTEM switch is The SYSTEM switch is

set to SPL for Simplex set to DPL for Duplex

Supple power Supple power

Set the SYSTEM Enter password

switch to SPL

Press INITIAL SET Move the MODE SELEC-

TOR switch on the Pro-
gramming Console from
RUN/MONITOR to PRO-
GRAM and then back to
RUN/MONITOR.

Simplex System op-

eration begins

31
Memory Packs Section 3-4

3-3 C2000H Simplex System

The C2000H Simplex System is a PC that operates with only one CPU. The op-
eration of the Simplex System is quite similar to that of the C1000H, in that a
maximum of seven Expansion I/O Racks can be utilized to access a maximum of
2,048 I/O points.
One difference can be seen in the CPU Rack. Only six I/O Units can be mounted
to the CPU Rack of the C2000H Simplex System. Also, an I/O Remove Unit, a
feature unique to the C2000H Systems, can be mounted to the CPU and Expan-
sion I/O Racks to allow on-line exchange.

3-4 Memory Packs

The CPU has a removable Memory Pack that stores the user program. Two
Memory Packs are available, in either RAM or ROM. You can write your own pro-
gram into the RAM Pack or you can copy a program that has already been writ-
ten to an EPROM chip and mount it in the ROM Pack. The EPROM Chip must be
mounted to the PROM Writer in order for the program to be written to it. Then the
EPROM Chip must be mounted to the ROM Pack.

Mounting the EPROM Chip Depending on the memory required for your application, choose either two chips
to the ROM Pack for 16K words or four chips for 32K words. Only one model of EPROM chip can
be used in the C1000H and C2000H PCs. Refer to Appendix B Specifications for
specifications of the EPROM chips.
Using the diagram and the table below as a reference, mount the EPROM chips
to the correct IC sockets.

Use a standard
screwdriver to set
the SW1 switch for
either 16K words or
32K words.

The table below summarizes the programming capacity.

Switch Setting IC Socket

SW1 No. Selection CHIP 0 CHIP 1 CHIP 2 CHIP 3
Up to 16K words 16K to 32K words
Upper 8 Bits Lower 8 Bits Upper 8 Bits Lower 8 Bits
16K words 2 Two 27128 ---
32K words 4 Two 27128 Two 27128
5 Two 27256 (see note) ---
6 Two 27512 ---

Note EPROM 27256 has to be 150 ns.

32
Memory Packs Section 3-4

How to Install the Memory Take the following steps to install the Memory Pack in the CPU.
Pack
1, 2, 3... 1. Turn the power to the PC OFF.

! Caution Do not attempt to install the Memory Pack in the CPU while the power to the PC
is ON. Doing so may cause data to be lost, or may damage the CPU or Memory
Pack.

2. Using a standard screwdriver, remove the Memory Pack compartment

cover located on the front panel of the CPU. Push in the latch on the cover
and slide the cover upward.

Use a standard screwdriver to remove the Memory

Pack compartment cover.

3. When using the RAM Pack, make sure the write-protect switch is set before
installing the Unit in the CPU. Refer to the following table for the status of the
write-protect function.
Write enabled Write disabled
Write-protect switch OFF ON
Write-protect LED indicator Unlit Lit

4. Insert the Memory Pack (component side facing left) into the Memory com-
partment. When the Unit is almost completely inserted into the CPU, there
may be a slight resistance as the Memory Pack connector mates with the
connector inside the CPU. Continue pushing on the Memory Pack until it is
inserted completely into the CPU.
Memory Unit guide

Memory Pack
(ROM or RAM
Pack)

Memory Unit holding brackets

Mounting screws for Memory
Unit holding bracket

5. Reattach the memory compartment cover.

33
System Configurations Section 3-5

How to Remove the Follow the steps below to remove the Memory Pack from the CPU.
Memory Pack
1, 2, 3... 1. Turn the power to the PC OFF.
2. Using a standard screwdriver, remove the Memory Pack compartment
cover located on the front panel of the CPU. Push in the latch on the cover
and slide the cover upward.
3. When removing the RAM Pack from the CPU, be sure to connect the RAM
Pack to a back-up battery before removing it from the Memory Compart-
ment, or the data will be lost.

Note Do not use the back-up battery located in the compartment above the
Memory Unit. This battery is used to back-up the internal memory of
the CPU. If this battery is disconnected, the contents of the internal
memory will be lost.

4. Pull the white tabs of the Memory Pack up and out. The tabs push against
the guide rail provided for the Memory Pack and force the Memory Pack out
of the Memory Pack compartment.

Note When moving the C1000H or C2000H PCs, secure the Memory Pack
with holding brackets.

3-5 System Configurations

This section provides illustrations of assembled C1000H and C2000H Systems.

C1000H System The following figure shows an assembled C1000H CPU Rack and one Expan-
sion I/O Rack. When 7 Expansion I/O Racks are connected to a CPU Rack, a
maximum of 1,024 I/O points are available. When Remote I/O Units are used in
the system, the maximum number of I/O points available increases to 2,048.

CPU

CPU
Power Supply
I/O Control Unit
CPU Rack

Connecting Cable Programming

Console

I/O Interface Unit Expansion I/O

Power Supply

C2000H Simplex System The C2000H Simplex System is similar to the C1000H except that the C2000H
Simplex CPU Rack has a maximum of six slots instead of eight. When seven
Expansion I/O Racks are connected to a CPU Rack, a maximum number of

34
System Configurations Section 3-5

2,048 points are available, regardless of whether Remote I/O Units are used in
the system.
CPU

CPU
I/O Remove Unit Power Supply
I/O Control Unit
CPU Rack
(C2000H Simplex System)

Programming Console
Connecting Cable Connecting Cable for I/O Remove Unit

I/O Interface Unit Expansion I/O

Power Supply

Expansion I/O Racks

A maximum of seven
Expansion I/O Racks
can be connected to
the CPU Rack.

C2000H Duplex System The CPU Rack for the C2000H Duplex System, unlike the C1000H and the
C2000H Simplex Systems, has two CPUs and a Duplex Unit mounted to it. The
C2000H Duplex System is configured differently from the Simplex System, be-
cause it has an additional I/O Rack connected to the CPU Rack to accommodate
the I/O Units. Note that there are two connecting cables that connect the CPU
Rack to the I/O Rack. A maximum of seven Expansion I/O Racks can be con-
nected to the I/O Rack, making 1,024 the maximum number of points available
when 16-point I/O Units are used. The number of I/O points is increased to 2,048
when the system is configured with 32-point I/O Units.
Duplex Unit CPU
Monitors and controls the CPU Power Supply
CPUs
CPU
CPU Rack (Duplex System)

Programming Console
Connecting Cable

I/O Remove Unit

Necessary in order to remove
or mount standard I/O Units Expansion I/O Power Supply
during CPU operation. Must be mounted to each Ex-
pansion I/O Rack.
I/O Control Unit
Necessary in order to expand I/O Rack (used only for Duplex System)
the CPU Rack
Connecting Cable for I/O Remove Unit

I/O Remove Unit Expansion I/O Power Supply

Necessary in order to remove Must be mounted to each Ex-
or mount standard I/O Units pansion I/O Rack.
during CPU operation. Expansion I/O Rack
A maximum of seven Expansion I/O
I/O Interface Unit
Racks can be connected to the CPU
Must be mounted to each Ex-
and I/O Racks
pansion I/O Rack

35
System Configurations Section 3-5

Where I/O Units Can be The table below summarizes the Units that can be used in the systems de-
Mounted scribed in this manual.

Special I/O The number of Special I/O Units that can be used depends upon the number of points available and
Units the number of points the Special I/O Unit requires. Be sure to check the current capacity for each I/O
Unit and the CPU.
Host Link When using 3G2A5-LK103(-P)/LK203 Host Link Units, a maximum of two Rack-mounting Host Link
Units Units can be mounted to the CPU Rack or I/O Rack. An additional CPU-mounting Host Link Unit can
be mounted to the CPU, making the total number of Host Link Units three.
When using 3G2A5-LK101-(P)EV1/LK201-EV1 Host Link Units, only one Rack-mounting Host Link
Unit can be mounted to the CPU Rack or I/O Rack. An additional CPU-mounting Host Link Unit can
be mounted to the CPU, making the total number of Host Link Units two.
These Host Link Units cannot be mounted on Expansion I/O Rack.
If the SYSMAC Net Link Unit is mounted, either 3G2A5-LK103(-P) or 3G2A5-LK203 can be mounted
as Rack-mounting Host Link Unit. Both models cannot be mounted at the same time.
I/O Units Standard I/O Units are available with 16, 32, or 64 points. These Units can be mounted to or removed
from the Rack if there is an I/O Remove Unit mounted to the Rack. Refer to Section 2 Description of
All Components for details.
Memory Packs RAM or ROM Packs are available. The ROM Pack requires a separately available EPROM chip.
Install identical Memory Packs in both CPUs, if you are using a C2000H Duplex PC.
Remote I/O Up to eight Remote I/O Master Units can be mounted to both the I/O Rack and the Expansion I/O
Master Unit Racks. When the Remote I/O Unit is mounted to a Rack, a Rack number must be set so that the CPU
can identify the Remote I/O Unit. Mount the Remote I/O Slave Unit to the leftmost position (the I/O
Interface Unit position) on the Slave Rack. For details, refer to the C1000H/C2000H Operation
Manual.

The table below summarizes specific Units that can and cannot be mounted in
the CPU and Expansion Racks and the number that can be used in each PC. For
detailed information about the Units listed below, refer to the Operation Manual
for the individual Unit.

Unit C1000H and C2000H Simplex C2000H Duplex

CPU Rack Expansion I/O Rack I/O Rack Expansion I/O Rack
16-, 32-, 64-point I/O YES YES YES YES
Interrupt Input YES (4 max.) NO NO NO
Special I/O YES YES YES YES
I/O Link YES YES YES YES
PC Link YES (2 max.) NO YES (2 max.) NO
Host Link (see note 1) YES Total: 2 NO YES Total: 2 NO
SYSMAC Link YES max. NO NO max. NO
SYSMAC Net Link YES NO YES NO
File memory YES (1 max.) NO YES NO
Remote I/O Master YES YES YES YES
Remote I/O Slave NO YES NO YES

Note 1. A CPU-mounting Host Link Unit can be mounted, in addition to the Rack-
mounting Host Link Unit.
2. The Position Control Unit (3G2A5-NC103-E) and the PID Unit each require
two I/O slots on the CPU Rack and the Expansion I/O Racks
3. The following Units can only be mounted to one of the three or five rightmost
slots on the CPU Backplane, depending on which Backplane is used.
PC Link
Host Link
SYSMAC Net Link
File Memory
SYSMAC Link

36
System Configurations Section 3-5

4. When two or more PCs are linked by the PC Link Unit, a maximum of 32 PC
Link Units can be used (linking 31 PCs), in any number of subsystems.
5. When mounting two Host Link, SYSMAC Link, or SYSMAC Net Link Units to
a C200H PC, use CPU01-EV1.

37
 SECTION 4
System Connections
In the preceding sections we have covered all the parts of a PC and how they should be assembled. This section provides
detailed information on PC connections.

4-1 Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39
Current Consumption Section 4-1

4-1 Current Consumption

The Power Supplies are limited in the total current they can supply to I/O Units.
The following table shows the maximum currents allowed.
Power Supplies Unit Model Output Capacity Current Available
for I/O Units
CPU Power Supplyy 3G2A5-PS221-E 7 A 5 VDC 4A
(C1000H) C500-PS213-E 9 A 5 VDC 6A
3G2A5-PS223-E 12 A 5 VDC 9A
3G2A5-PS211-E 7 A 5 VDC 4A
CPU Power Supplyy 3G2A5-PS221-E 7 A 5 VDC 3A
(C2000H Simplex)
Si l ) C500-PS213-E 9 A 5 VDC 5A
3G2A5-PS223-E 12 A 5 VDC 8A
3G2A5-PS211-E 7 A 5 VDC 3A
I/O Power Supply 3G2A5-PS222-E 7 A 5 VDC 6.5 A
3G2A5-PS212-E
Note Do not exceed the maximum current ratings for each of the voltages supplied by
any single Unit listed above. In addition, do not exceed the total maximum power
output for any single Unit listed above. Refer to the tables on the following page
for the current consumption of individual I/O Units.
Input Units Unit Model Current Consumption
(A)
DC Input 3G2A5-ID112 0.01
C500-ID114 0.34
3G2A5-ID213 0.02
3G2A5-ID215 0.16
3G2A5-ID218 0.26
C500-ID218CN 0.2
3G2A5-ID212 0.3
3G2A5-ID219 0.34
Interrupt Input Unit C2000-ID216 0.1
(see note)
AC Input 3G2A5-IA121 0.18
3G2A5-IA222 0.18
C500-IA223 0.18
3G2A5-IA122 0.18
TTL Input C500-ID501CN 0.2
AC/DC Input 3G2A5-IM211 0.01
3G2A5-IM212 0.2
Note The Interrupt Input Unit is used only in C1000H and C2000H Simplex Systems.

40
Current Consumption Section 4-1

Output Units Unit Model Current Consumption

(A)
Contact Output 3G2A5-OC221 0.1
3G2A5-OC223 0.1
3G2A5-OC224-E 0.2
Transistor Output 3G2A5-OD411 0.16
3G2A5-OD215 0.2
3G2A5-OD412 0.23
3G2A5-OD414 0.23
3G2A5-OD212 0.23
3G2A5-OD211 0.3
3G2A5-OD213 0.46
3G2A5-OD217 0.16
C500-OD218 0.23
C500-OD219 0.16
3G2A5-OD415CN 0.23
Triac Output 3G2A5-OA121 0.3
3G2A5-OA222 0.3
3G2A5-OA223 0.45
C500-OA225 0.2
C500-OA226 0.45
TTL Output C500-OD501CN 0.25
DC Input/Transistor C500-MD211CN 0.26
Output Unit
Dummy I/O 3G2A5-DUM01 0.035

41
Current Consumption Section 4-1

Special I/O Units Unit Model Current Consumption

(A)
A/D Converter Input 3G2A5-AD001 to -AD005 0.3 each
3G2A5-AD006 0.75 each
3G2A5-AD007
C500-AD101 0.88
C500-AD501 1.2
D/A Converter Output 3G2A5-DA001 to -DA005 0.55 each
C500-DA101 1.3
C500-DA103 1.3
High-speed Counter 3G2A5-CT001 0.3
3G2A5-CT012 0.55
C500-CT021 0.35
C500-CT041 1.0
Magnetic Card Reader 3G2A5-MGC01-E 1.0
PID 3G2A5-PID01-E 1.4
Position Control 3G2A5-NC103-E Total 1.4
3G2A5-TU001-E
3G2A5-NC111-EV1 Total 1.0
3G2A5-TU001-E
3G2A5-NC222-E Total 1.3
3G2A5-TU002-E
ASCII C500-ASC04 0.5
ID Sensor C500-IDS01-V2/02-V1 0.4 each
C500-IDS21/22
Ladder Program I/O 3G2A5-LDP01-V2 0.8
File Memory C1000H-FMR11 0.35 each
C1000H-FMR21
Cam Positioner C500-CP131 0.35

Link Units and Remote I/O Unit Model Current Consumption

Units (A)
I/O Link 3G2A5-LK010-(P)E 0.6
PC Link C500-LK009-V1 0.9
Host Link C500-LK103 (-P) 1.0 each
C500-LK203
Remote I/O Master 3G2A5-RM001-(P)EV1 0.7
Remote I/O Slave 3G2A5-RT001-(P)EV1 0.5 each
3G2A5-RT002-(P)EV1
SYSMAC Net Link C500-SNT31-V4 1.4
SYSMAC Link (see note) C1000H-SLK11 0.8 each
C1000H-SLK21-V1
Wired Remote I/O Master C500-RM201 0.3
Wired Remote I/O Slave C500-RT201 0.5

Note The SYSMAC Link Unit is used only in C1000H and C2000H Simplex Systems.

42
I/O Connections Section 4-2

4-2 I/O Connections

Connect the I/O Devices to the I/O Units using AWG (cross-sectional area:
0.3 mm2) for 19-terminal terminal blocks and AWG 22 to lead wire (cross-sec-
tional area: 0.3 to 0.75 mm2) for 10-terminal terminal blocks. The terminals have
screws with 3.5-mm diameter heads and self-raising pressure plates. Connect
the lead wires to the terminals as shown. Tighten the screws to a torque of 0.8
NSm.

Use ring crimp terminals for wiring. Do not connect bare stranded wires directly
to terminal blocks.

7 mm max. 7 mm max.

Terminal Block The terminal block of an I/O Unit can be removed by loosening the mounting
screws. You do not have to remove the lead wires from the terminal block in or-
der to remove it from an I/O Unit.
Note Putting I/O Lines and high-tension lines or power lines in the same duct or con-
duit may cause the I/O Lines to be affected by noise. This may cause a malfunc-
tion in the I/O Unit or may cause damage to the I/O Unit or I/O devices.

Terminal block mounting screws

Loosen the terminal block mounting screws to remove
the terminal block from the I/O Unit. Make sure the
mounting screws on the terminal block are tightened af-
ter wiring is complete, and the terminal block is re-
mounted to the I/O Unit.

Note When a Triac Output Unit is used to drive a low-current load, the load may not
turn completely OFF due to a leakage current. To compensate for the leakage
current, connect a bleeder resistor in parallel with the load.

43
I/O Connections Section 4-2

Wiring Examples The following are examples of how to connect I/O devices to I/O Units. During
wiring, work slowly and carefully. If an input device is connected to an Output
Unit, damage may result. Check all I/O devices to make sure they meet the
specifications (refer to Appendix B Specifications). Be sure to allow for leakage
current and load inductance.
DC Input Units
Contact output

IN DC input

COM

When using the following configurations, the sensor and Input Unit should re-
ceive their power from the same supply.
NPN current output
+

Current
regulator
IN DC input
Output
7 mA
COM
0V

NPN open-collector output

+ Sensor
Power
Supply
IN DC input
Output
7 mA
COM
0V

PNP current output

+ Sensor
Power
Supply
Output
IN AC/DC input

7 mA
COM
0V

44
I/O Connections Section 4-2

AC Input
Contact output

IN AC input

COM

AC Switching

IN AC input
Prox.
switch
main
circuit
COM

Note If a reed switch is used as the input contact of the AC Input Unit, the reed switch
must have a permissible current capacity of 1 A minimum, otherwise contact
weld may result due to inrush current.

Output Units A fuse placed in the output circuit will protect the output element, circuit board,
etc., in the event of a short circuit in the output circuit.

OUT Relay,
solenoid, etc. +

COM

45
 SECTION 5
Installation Environment
This section details the necessary environment and conditions for installation of the PC. For specific instructions on mounting
Units and wiring for I/O and power, refer to Section 3-5 System Configurations and 4-2 I/O Connections.

! Caution Static electricity can cause damage to PC components. Your body can carry an
electrostatic charge, especially when the humidity is low. Before touching the PC
be sure to first touch a grounded metallic object, such as a water pipe, in order to
discharge any static build-up.

5-1 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 Preventing Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47
Mounting Requirements Section 5-2

5-1 Cooling
There are two points to consider in order to ensure that the PC does not over-
heat. The first is the clearance between the Racks, and the second is installation
of a cooling fan.

Clearance Between Racks The Racks need to have sufficient room between each other to allow for I/O wir-
ing, and additional room to ensure that the I/O wiring does not hamper cooling.
However, the Racks must be mounted so that the length of the connecting cable
does not exceed 2 m, and the total length of the Connecting Cables between all
Racks does not exceed 12 m. For details about cable lengths, refer to Appendix
C Standard Models. As a general rule, about 70 to 120 mm should be left be-
tween any two Racks (50 to 100 mm should be left between any two Racks in the
Duplex System).

Cooling Fan A cooling fan is not always necessary, but may be needed in some installations.
Try to avoid mounting the PC in a warm area, or over a source of heat. A cooling
fan is needed if the ambient temperature may become higher than that specified
(refer to Appendix B Specifications). If the PC is mounted in an enclosure install
a cooling fan, as shown in the following diagram, to maintain the ambient tem-
perature within specifications.

Fan

PC

Louver

5-2 Mounting Requirements

The PC consists of from one to eight Racks, or from one to nine Racks if you are
using the C2000H Duplex System. Each Rack must be mounted vertically, that
is with the printing on the front panels oriented as it would normally read. The
Racks should be mounted one above the other with the CPU Rack uppermost.
The PC may be directly mounted to any sturdy support meeting the environ-
mental specifications (refer to Appendix B Specifications).
The duct work shown in the following diagram is not used for mounting the
Racks. Although optional, the duct work can be used to house the wires from the
I/O Units that run along the sides of the Racks, keeping the wires from becoming
entangled with other machines. The figures illustrate the correct way to mount
the Racks.

48
Mounting Requirements Section 5-2

C1000H System

CPU Rack

Expansion I/O Rack

C2000H Duplex

CPU Rack

I/O Backplane
(for C2000H
Duplex only)

49
Duct Work Section 5-3

The following figure shows a side view of a mounted CPU and two Expansion I/O
Racks. There should be a distance of 70 to 120 mm between the mounted Units.

CPU

Duct 70 to 120 mm

I/O

Duct 70 to 120 mm

I/O

Approx. 100 mm

5-3 Duct Work

If power cables carrying more than 10 A 400 V, or 20 A 220 V must be run along-
side the I/O wiring (that is, parallel to it), leave at least 300 mm between the
power cables and the I/O wiring as shown below.

Low current cable

1

300 mm min.
Control cable
2

300 mm min.
Power cable
3

Grounding at resistance
of less than 100 W

1 = I/O wiring
2 = General control wiring
3 = Power cables

50
Preventing Noise Section 5-4

If the I/O wiring and power cables must be placed in the same duct (for example,
where they are connected to the equipment), shield them from each other using
grounded metal plates.
Metal plate (iron)

200 mm min.
1 2 3

Grounding at resistance
of less than 100 W

1 = I/O wiring
2 = General control wiring
3 = Power cables

5-4 Preventing Noise

In order to prevent noise from interfering with the operation of the PC, use AWG
14 twisted-pair cables (cross-sectional area: 2 mm2 min.). Avoid mounting the
PC close to high-power equipment, and make sure the point of installation is at
least 200 mm away from power cables as shown below.
Power lines

200 mm min.

PC

200 mm min.

Whenever possible, use wiring conduit to hold the I/O wiring. Standard wiring
conduit should be used, and it should be long enough to completely contain the
I/O wiring and keep it separated from other cables.

51
 SECTION 6
Power Considerations
Use a commercially available 100 to 120 VAC, 200 to 240 VAC, or 24 VDC power source, according to the model of PC you
are using (refer to Appendix B Specifications). Expansion I/O Racks, if used, must also be connected to the power source. If
possible, use independent power sources for the PC, input devices, and output devices. All Racks of the PC may be connected
to one power source.

53
Power Considerations Section 6

Grounding The Line Ground (LG) terminal is a noise-filtered neutral terminal that does not
normally require grounding. If electrical noise is a problem, however, this termi-
nal should be connected to the Ground (GR) terminal.
To avoid electrical shock, attach a grounded (earth ground) AWG 14 wire (cross-
sectional area: 2 mm2 min.) to the GR terminal. The resistance to ground must
be less than 100 W. Do not use a wire longer than 20 m. Care must be taken,
because ground resistance is affected by environmental conditions such as soil
composition, water content, time of year, and the length of time since the wire
was laid underground.
PC operation may be adversely affected if the ground wire is shared with other
equipment, or if the ground wire is attached to the metal structure of a building.
When using an Expansion I/O Rack, the Rack must also be grounded to the GR
terminal. The same ground can be used for all connections.
Power Failure A sequential circuit is built into the PC to handle power interruptions. This circuit
prevents malfunctions due to momentary power loss or voltage drops. A timing
diagram for the operation of this circuit is shown below.
OFF ON

Power Supply
Momentary power
Power failure failure detection time
detection signal

CPU voltage (5 V)

Power reset

Approx. 1 s
Run monitor outputs

The PC ignores all momentary power failures if the interruption lasts no longer
than 10 ms. If the interruption lasts between 10 and 25 ms, the interruption may
or may not be detected. If the supply voltage drops below 85% of the rated volt-
age for longer that 25 ms (less for the DC Power Supply), the PC will stop operat-
ing and the external outputs will be automatically turned OFF. Operation is re-
sumed automatically when the voltage is restored to more than 85% of the rated
value.
Wiring The following diagrams show the proper way to connect the power source to the
PC. The terminals marked “NC” are not connected internally.

54
Power Considerations Section 6

AC Connections

3G2A5-PS221-E/223-E

Screw (4 mm head with

self-raising pressure plate)

Breaker

+
1:1 isolation
transformer
-

Voltage selector
Short: 100 to 120 VAC Isolation transformer
Open: 200 to 240 VAC • Noise between the PC
Short-circuit these termi- and ground can be sig-
nals with the shorting nificantly reduced by
bracket supplied as an connecting a 1-to-1 iso-
accessory to select 100 lation transformer. Do
to 120 VAC supply volt- not ground the secon-
age. For 200 to 240 VAC dary coil of the trans-
leave them open. former.
AC power source
• Supply 100 to 120
or 200 to 240 VAC
• Keep voltage fluc-
tuations within the
specified range (refer
to Appendix B Speci-
fications)

3G2A5-PS222-E

Power line
• Use AWG 14 twisted-
Screw (4 mm head with pair cable (cross-sec-
self-raising pressure plate) tional area: 2 mm2 min.)

Be sure to use a wire of at least 1.25 mm2 in

thickness. Use ring crimp terminals for wir-
-
ing. Do not connect bare stranded wires di-
rectly to terminal blocks. Use M4 screws for
tightening crimp terminals.
Voltage selector
Short: 100 to 120 VAC
Open: 200 to 240 VAC
Short-circuit these terminals 8.6 mm max.
with the shorting bracket
supplied as an accessory to
select 100 to 120 VAC sup-
ply voltage. For 200 to 240
VAC, leave them open.

! Caution Tighten the terminal block screws of the AC

Power Supply to a torque of 1.2 NSm. Loose
screws may result in burning or malfunction.

55
Power Considerations Section 6

DC Connections

C500-PS213-E
3G2A5-PS211-E (C1000H and C2000H Simplex Systems)

Screw (4 mm head with

self-raising pressure plate) Breaker

• Supply 24 VDC
z • Keep voltage fluctuations
within the specified range
(refer to Appendix B Specifi-
cations)

3G2A5-PS212-E

Screw (4 mm head with Power line

self-raising pressure plate) • Use AWG 14 twisted-pair cable
(cross-sectional area: 2 mm2 min.)
+

Be sure to use a wire of at least 1.25 mm2 in thickness. Use crimp

terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M4 screws for tightening crimp terminals.

8.6 mm max. 8.6 mm max.

! Caution Tighten the terminal block screws to a torque of

1.2 NSm. Loose screws may result in burning or
malfunction.

56
Power Considerations Section 6

Grounding Connections

3G2A5-PS223-E/221-E/211-E
C500-PS213-E
Be sure to use a wire of at least 1.25 mm2 in thickness. Use crimp
terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M4 screws for tightening crimp terminals.

8.6 mm max. 8.6 mm max.

Screw (4 mm head with

self-raising pressure plate)
! Caution Tighten the terminal block screws to a torque of
1.2 NSm. Loose screws may result in burning or
malfunction.

For grounding use 2mm2 cable.

Be sure to keep the length of the
3G2A5-PS222-E/212-E cable less than 20 meters.

Screw (4 mm head with self-

raising pressure plate)

! Caution Ground the Power Supplies separately from peripheral devices.

57
 SECTION 7
Safety Considerations
There are certain safety requirements to be considered when installing the PC. Some of these, such as the emergency stop
circuit (refer to Power Supply), are part of the initial wiring. The considerations described below should be kept in mind when
operating the PC and when connecting I/O devices to the PC.

59
Safety Considerations Section 7

Interlock Circuits When the PC controls an operation such as the clockwise and counterclockwise
operation of a motor, provide an external interlock such as the one shown below
to prevent both the forward and reverse outputs from turning ON at the same
time.

Interlock circuit

MC2
00501
MC1 Motor clockwise

PC
MC1
00502
MC2 Motor counterclockwise

This circuit prevents outputs MC1 and MC2 from both being ON at the same
time. Even if the PC is programmed improperly or malfunctions, the motor is pro-
tected.

Power Supply Output The 24 VDC output of the CPU and Expansion I/O Power Supply may be used to
power other devices. The output current of these supplies is limited to 0.3 A. A
separate Power Supply must be provided if the devices being powered require a
higher current.

Input Leakage Current When two-wire sensors, such as photoelectric sensors, proximity sensors or
limit switches with LEDs are connected to the PC as input devices, the input bit
may be turned ON erroneously by leakage current. In order to prevent this, con-
nect a bleeder resistor across the input as shown below.

Input
power
supply
Bleeder R PC
resistor
Sensor

If the leakage current is less than 1.3 mA, there should be no problem. If the leak-
age current is greater than 1.3 mA, determine the value and rating for the
bleeder resistor using the following formulas.
I = leakage current in mA
7.2 kW max.
R=
2.4 x I - 3
2.3
W= W min.
R

Output Leakage Current If there is a possibility of leakage current causing a transistor or triac to malfunc-
tion, connect a bleeder resistor across the output as shown below.

OUT
L
R
PC Load Power Supply
Bleeder resistor

COM

60
Safety Considerations Section 7

Determine the value and rating for the bleeder resistor using the following for-
mula.
EON
R
I
Where
Eon = ON voltage of the load
I = leakage current in mA
R = bleeder resistance
Output Surge Current When connecting a transistor or triac Output Unit to an output device having a
high surge current (such as an incandescent lamp), care must be taken to avoid
damage to the Output Unit. The transistor and triac Output Units are capable of
withstanding a surge current of ten times the rated current. If the surge current
for a particular device exceeds this amount, use the circuit shown below to pro-
tect the Output Unit.

OUT L

+
R

COM

Another way of protecting the Output Unit lets the load draw a small current
(about one third the rated current) while the output is OFF, significantly reducing
the surge current. This circuit (shown below) not only reduces the surge current,
but also reduces the voltage across the load at the same time.

R
OUT L

COM

Transistor Output Residual When connecting TTL circuits to transistor Output Units, connect a pull-up resis-
Voltage tor and a CMOS IC between the two. This is because of the residual voltage left
on the transistor output after the output turns OFF.

61
Safety Considerations Section 7

Inductive Load Surge When an inductive load is connected to an I/O Unit, connect a surge suppressor
Suppressor or diode in parallel with the load as shown in the following diagram. This is so that
the back electromagnetic field generated by the load will be absorbed.
Resistor: 50 W
Capacitor: 0.47 mF
Voltage: 200 V
Diode: Must withstand voltages of more
than three times the load voltage and an av-
erage current of 1 A

IN

L Diode DC Input

COM

L
OUT

Relay Output Unit

Triac Output Unit
Surge suppressor

COM

L
OUT

Relay Output Unit +

Transistor Output Unit
Diode

COM

Electrical Noise Take appropriate measures when any electrical device likely to produce noise is
connected to the PC as a load. Devices generating noise of more than 1,200 V
(such as electromagnetic relays and valves) require noise suppression. For
noise sources running on AC power, connect a diode in parallel with the coil of
each device.
When mounting a CPU Rack and an Expansion I/O Rack together on a mounting
plate, provide a solid ground to the mounting plate. The mounting plate must be
plated with a highly conductive surface in order to ensure noise immunity.

62
 Appendix A
Inspection and Maintenance

Certain consumable items in a PC (such as fuses, relays, or batteries) need occasional replacement. This Appen-
dix explains how to replace each of these items. Refer to Appendix B Specifications for the specifications of indi-
vidual consumable items. Always keep spare items on hand so that they can be used as immediate replacements.

CPU and Power Supply Fuses

To replace a fuse in the CPU or Power Supply, follow the steps below.
1. Turn OFF the power to the PC.
2. Remove the fuse holder by turning it approximately 50° counterclockwise with a standard screwdriver.
3. Remove the fuse from the holder.

Turn counterclockwise
to remove, clockwise to
attach

Standard screwdriver

4. Insert a new fuse.

5. Reattach the fuse holder by turning it approximately 50° clockwise with a standard screwdriver.

Output Unit Fuses

To replace a fuse in an Output Unit, follow the steps below.
1. Turn OFF the power to the PC.
2. Detach the terminal block from the Output Unit, by removing the screws located at the top and bottom of the
terminal block.

Mounting screws
Located at the top and bottom.

Terminal block mounting screws

Located at the top and bottom of
the terminal block.

Cover mounting screws (8)

3. Remove the screws that mount the Output Unit to the Backplane. Pulling the Unit toward you, remove the Out-
put Unit from the Backplane.
4. There are eight screws on each side of the Output Unit. Remove these screws to detach the case from the
cover.

63
Inspection and Maintenance Appendix A

5. Pull out the printed circuit board.

6. Insert a new fuse.
7. Reassemble in reverse order.

Output Unit Relays

To replace a Relay in an Output Unit, follow the steps below.
1. Turn OFF the power to the PC.
2. Detach the terminal block from the Output Unit, by removing the screws located at the top and bottom of the
terminal block.

Mounting screws
Located at the top and bottom.

Terminal block mounting screws

Located at the top and bottom of
the terminal block.

Cover mounting screws (8)

3. Remove the screws that mount the Output Unit to the Backplane. Pulling the Unit toward you remove the Out-
put Unit from the Backplane.
4. There are eight screws on each side of the Output Unit. Remove these screws to detach the case from the
cover.
5. Pull out the printed circuit board. Place the Relays on the circuit board.
6. Use the Relay Puller to pull out the Relay. Insert a new Relay.
7. Reassemble in reverse order.

Batteries
When the battery is nearly discharged, the ALARM indicator blinks and the message “BATT LOW” appears on the
Programming Console. When this occurs, replace the battery within one week to avoid loss of data. The battery
comes with its own connector as a set. To replace the Battery Set follow the steps below. The entire replacement
must be completed within five minutes to ensure that the data will not be lost.

! Caution Do not attempt to short circuit, charge, disassemble, or heat the battery. The battery fluid is flam-
mable and explosive and if mishandled, may cause a fire or explosion. Do not incinerate the bat-
tery after use.

1. Turn OFF the power to the PC. (If the power was not already ON, turn the power ON for at least one minute
before turning the power OFF.)
2. Remove the cover from the battery compartment.
3. Remove the old Battery Set.

64
Inspection and Maintenance Appendix A

4. Install the new Battery Set as shown below.

Battery connector

Battery Set

5. Replace the cover of the battery compartment.

6. When a Programming Console is mounted to the CPU after the battery has been replaced, “BATT LOW” will be
displayed. This message can be cleared by pressing CLR, FUN, MONTR, or just turning the power to the PC
OFF and the ON again to clear the error message on the Programming Console.
Note The service life of the battery is four years at 25°C.

65
 Appendix B
Specifications

Power Supply Model 3G2A5-PS221-E/PS222-E/PS223-E 3G2A5-PS211-E/PS212-E,

C500-PS213-E
Supply Voltage 100 to 120/200 to 240 VAC (selectable) 24 VDC
50/60 Hz
Operating Voltage Range 85 to 132/170 to 264 VAC 20.4 to 28.8 VDC
Power Consumption 150 VA max. 55 W max.
Output Capacity PS221-E: 7 A 5 VDC PS211-E: 7 A 5 VDC
PS223-E: 12 A 5 VDC PS213-E: 9 A 5 VDC
PS222-E: 7 A 5 VDC PS212-E: 7 A 5 VDC
24 VDC Output (see note 1) 0.8 A, 24 VDC 10% Not provided
Insulation Resistance 5 MW min. (at 500 VDC) between AC terminals
Dielectric Strength (see note 2) 1,500 VAC 50/60 Hz for 1 minute 500 VAC 50/60 Hz for 1 minute
(between AC and GR terminals) leakage (between DC and GR terminals) leakage
current 10 m A max. current 1 mA max.
Noise Immunity 1,000 Vp-p, pulse width: 1 ms, rise time: 1 ns
Vibration Resistance Mechanical durability: 10 to 25 Hz, 2 mm double amplitude, in X, Y, and Z
directions, for 2 hours each
Electrical durability: 16.7 Hz, 1 mm double amplitude, in X, Y, and Z directions, for
10 minutes each
Shock resistance 98 m/s2 each in X, Y, and Z direction, 3 times
Ambient Temperature Operating: 0°C to 55°C Storage: –20°C to 65°C
Ambient humidity 35% to 85% (without condensation)
Atmosphere Must be free from corrosive gasses
Grounding Less than 100 W
Degree of Protection Mounted in a panel
Weight C1000H 8 kg max.
C2000H Simplex 9 kg max.
C2000H Duplex 10 kg max.
Note 1. This output is not provided on PS223-E.
2. When performing the dielectric strength test or the insulation resistance test be sure to disconnect the
LG terminals from the GR (ground) terminals to protect the internal parts from damage.

67
Specifications Appendix B

CPU Specifications
Programming Method Ladder diagram
Instruction Length 1 address/instruction, (1 to 4 words/instruction)
Number of Instructions 174 (12 basic instructions + 162 special instructions)
Execution Time C1000H 0.4 to 2.4 ms (basic instructions)/8 to 68 ms (special instructions)
C2000H 0.4 to 2.4 ms (basic instructions)/5 to 45 ms (special instructions)
Memory Capacity 32K words
I/O bits C1000H 1,024 (00000 through 06315) (see note)
C2000H 2,048 (00000 through 12715)
IR bits C1000H 2,768 (06400 through 23615)
C2000H 1,744 (12800 through 23615)
SR bits C1000H 304 (23700 through 25507)
C2000H 296 (23700 through 25507)
TR bits 8 (0 through 7)
HR bits 1,600 (0000 through 9915)
AR bits 448 (0000 through 2715)
LR bits 1,024 (0000 through 6315) PC Link: max. configuration 32 PCs x 32 points
Timers/Counters 512 (TIM/CNT 000 through 511)
TIMs: 0 through 999.9 s
TIMHs: 0 through 99.99 s
CNT: 0 through 9999 counts
DM words C1000H 4,096 (0000 through 4095)
C2000H 6,656 (0000 through 6655)
Control Input Signal START INPUT (in RUN mode, PC operates when contacts are closed and stops
when contacts are opened)
Input Voltage: 24 mA 24 VDC
Control Output Signal RUN INPUT (Contacts are closed while PC is in RUN mode)
Max. switching capacity: 2 A 250 VAC (resistive load)
0.5 A 250 VAC (inductive load, cos of phase angle= 0.4)
2 A 24 VDC
Memory Protection Status of HR bits, preset value of counters (CNT), and contents of data memory
(DM) are retained during power failure. Length of memory protection depends on
the Memory Pack model being used (refer to 3-4 Memory Packs).
Battery Life 4 years at 25°C, battery life is shortened at temperatures higher than 25°C. Replace
battery with new one within 1 week when ALARM indicator blinks.
Self-diagnostic Functions CPU failure (watchdog timer)
Battery failure
Cycle time error
Memory failure
I/O bus failure, etc.
Program Check Program check (executed on start of RUN operation):
END missing
JMP-JME error
Coil duplication
Circuit error
DIFU/DIFD over error
IL/ILC error
(Program can be checked by Programming Console or GPC.)
Note The number of points is increased to 2,048 when Remote I/O Units are used.

68
Specifications Appendix B

DC Input Units
3G2A5-ID112 3G2A5-ID213
Input Voltage 5 to 12 VAC +10%/ 12 to 24 VAC +10%/
–15% –15%
Input Impedance 560 W 2.2 kW
Input Current 16 mA typical (at 12 VDC) 10 mA typical (at 24 VDC)
ON Voltage 4.0 VDC min. 10.2 VDC min.
OFF Voltage 1.5 VDC max. 3.0 VDC max.
ON Response Time 1.5 ms max. 1.5 ms max.
OFF Response 1.5 ms max. 1.5 ms max.
Time
No. of Points 16 (8 points/common, 2 circuits) 16 (8 points/common, 2 circuits)
Internal Current 10 mA 5 VDC max. 20 mA 5 VDC max.
Consumption
Weight 450 grams max. 450 grams max.
Circuit Configuration

COM COM
6.8 1.8
kW kW
IN 00 IN 00
560W 2.2 kW
to to
IN 06 Inter- IN 06 Inter-
IN 07 nal IN 07 nal
Circuit Circuit
COM COM
6.8 1.8
kW kW
IN 08 IN 08
to 560W to 2.2 kW
IN 14 IN 14
IN 15 IN 15

Two-wire sensors cannot be connected.

Terminal 0
0 0
0
1 1
Connections 1 1
2 2
2 2
5 to 12 VDC 3
3 12 to 24 VDC 3
3
+ 4 + 4
4 4
5 5
5 5
6 6
6 6
7 7
7 7
COM COM
8 8
8 8
9 9
9 9
10 10
10 10
11 11
5 to 12 VDC 11 11
12 12 to 24 VDC 12
+ 12 + 12
13 13
13 13
14 14
14 14
15 15
15 15
16 16
COM COM
17 17
NC 18 NC 18
NC 19 NC 19
Dimensions A-shape A-shape

69
Specifications Appendix B

DC Input Units Continued

3G2A5-ID212 (Input) 3G2A5-ID212 (Output)
Input Voltage 24 VDC +10%/ Max. Switching 0.1 A 24 VDC +10%/–15%
–15%
Capacity
Input Impedance 2.2 kW Leakage Current 0.1 mA max.
Input Current 10 mA typical (at 24 VDC) Residual Voltage 1.5 V max.
ON Voltage 10.2 VDC min. ON Response Time 0.2 ms max.
OFF Voltage 3.0 VDC max. OFF Response 0.3 ms max.
Time
ON Response Time 1.5 ms max. Power for External 24 VDC 10 %
Supply
OFF Response 1.5 ms max.
Time
Circuit Configuration Terminal Connections

COM 0 DATA 0
(24 V) 560 1 DATA 1
W 2 DATA 2
DATA 0 A 3 DATA 3
2.2 kW 4 DATA 4
to 5 DATA 5
560 6
Inter- DATA 6
W 7
nal DATA 7
DATA 7 2.2 kW Circuit 8 COM (24 V)
24 V 9 STB 0
10 STB 1
STB 0 11 STB 2

Inter- 12 STB 3
to 13 STB 4
nal
STB 7 14 STB 5
Circuit
15 STB 6
COM 16 STB 7
+
(0 V) 17 COM (0 V)
24 VDC 18 24 V
19 NC

Refer to page 71 for connection.

No. of Points 64
Internal Current 300 mA 5 VDC max.
Consumption
Weight 450 grams max.
Dimensions A-shape

70
Specifications Appendix B

DC Input Unit 3G2A5-ID212

In the case where a large number of bits must be controlled, an ID212 DC Input Unit can simplify wiring by control-
ling up to 64 bits through only 16 points. Using digital switches or a specially wired keyboard, different combina-
tions of points can access specific bits and words. Two examples of connections using digital switches or a key-
board are given.

Connection Example 1 (Keyboard)

The table below shows how the ID212 DC Input Unit can be wired using a specially wired keyboard. For example, if
A on the keyboard is pressed, the combination of DATA0 and STB9 turn ON bit 00, word n. Similarly, the combina-
tion of DATA 7 and STB7 turn ON bit 15, word n+3. The value of word n depends on where the Unit is mounted on
the Rack. For details, refer to the C1000H/C2000H Operation Manual.

A 0 DATA 0

B
1 DATA 1

C 2 DATA 2

D 3 DATA 3

E
4 DATA 4

X 5 DATA 5

Y 6 DATA 6

Z
7 DATA 7

8 COM (24 V)
9 STB 0
10 STB 1
11 STB 2
12 STB 3
13 STB 4
14 STB 5
15 STB 6
16 STB 7
+
17 COM (0 V)
24 VDC 18 24 VDC
19 NC

The table below shows the combinations made possible when the keyboard is wired as shown in the figure above.

Point Number 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
word n E D C B A
word n + 1
word n + 2
word n + 3 Z Y X

Note Because the DC Input Unit is operated on an extremely small current, make sure there is adequate distance
between the DC Input Unit wires and high-tension equipment or power lines. If this cannot be avoided, use
shielded cables when wiring the DC Input Unit. Be sure to keep the total length of the wires less than 10 m.

Connection Example 2 (Digital Switches)

This example shows how the ID212 DC Input Unit can be wired using digital switches. Just as the keys on the
keyboard can access different combinations of words and bits, the digital switches can access different combina-
tions of words and bits. For example, the combination of switch no. 1 and point 00 access word bit 00, word n.

71
Specifications Appendix B

However, for the sake of simplicity the figure below shows the digital switches wired to control 32 bits instead of 64
bits as was shown in Example 1. Wire STB4, STB5, STB6, and STB7 to access an additional 32 bits.

0 DATA 0
1 DATA 1
2 DATA 2
3 DATA 3
4 DATA 4
5 DATA 5
6 DATA 6
7 DATA 7
8 COM (+24)
9 STB 0
10 STB 1
11 STB 2
12 STB 3
13 STB 4
14 STB 5
15 STB 6
16 STB 7
+
17 COM (0 V)
24 VDC 18 +24 VDC
19 NC

D C B A COM

– – – – – – – –
8 7 6 5 4 3 2 1
+ + + + + + + +
Switch no. 8 7 6 5 4 3 2 1

The table below shows the combinations made possible when the digital switches are wired as shown in the figure
above.

Point Number 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Switch no. 4 Switch no. 3 Switch no. 2 Switch no. 1
word n 0 1 0 0 0 0 1 1 0 0 1 1 0 0 0 1
STB 1 STB 0
Switch no. 8 Switch no. 7 Switch no. 6 Switch no. 5
word n + 1 1 0 0 0 0 1 1 1 0 1 1 0 0 1 0 1
STB 3 STB 2

Timing
These pulses are input as data to bits 0 through 7 of word n.

Data 0 through 7
4 ms
STB 0
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
32 ms

72
Specifications Appendix B

DC Input Units Continued

3G2A5-ID215 3G2A5-ID218
Input Voltage 12 to 24 VDC +10%/
–15%
Input Impedance 2.2 kW
Input Current 10 mA typical (at 24 VDC)
ON Voltage 10.2 VDC min.
OFF Voltage 3.0 VDC max.
ON Response Time 15 ms max. 1.5 ms max.
OFF Response Time 15 ms max. 1.5 ms max.
No. of Points 32 (8 points/common, 4 circuits)
Internal Current Consumption 160 mA 5 VDC max. 260 mA 5 VDC max.
Weight 450 grams max.
Circuit Configuration
2.2 kW
IN 00
to
IN 07 ID215: 560 W
ID218: 750 W
I COM
IN 08
to
IN 15 Inter-
COM nal
2.2 kW Circuit
IN 00
to
IN 07 ID215: 680 W
ID218: 750 W
II COM
IN 08
to
IN 15
COM
Terminal Connections A B II
I 0
0
0 0
1
1
1 1
2
2
2 2
3
3
3 3 +
+ 4 12 to 24 VDC
12 to 24 VDC 4
4 4
5 +
+ 5
5 5
6
6
6 6
7
7
7 7
COM
COM
8 8
8
8
9 9
9
9
10 10
10
10
11 11
11
11
12 12 +
+ 12 12 to 24 VDC
12 to 24 VDC 12
13 13
13 +
+ 13
14 14
14
14
15 15
15
15
16 16
COM
COM
17 17
NC 18 18 NC

Dimensions B-shape

73
Specifications Appendix B

DC Input Units Continued

3G2A5-ID219
Input Voltage 24 VDC +10%/–15%
Input Impedance 3.3 kW
Input Current 7 mA typical (at 24 VDC)
ON Voltage 16.0 VDC min.
OFF Voltage 5.0 VDC max.
ON Response Time 1.5 ms max.
OFF Response 1.5 ms max.
Time
No. of Points 64 (8 points/common, 8 circuits) (No. of contacts that can be turned ON changes depending on
ambient temperature. See the characteristic data below.)
Internal Current 340 mA 5 VDC max.
Consumption
Weight 600 grams max.
Circuit Configuration No. of points that can be turned ON vs.
COM
470 W temperature
IN 00 (Points)
to
I IN 07 60
COM Up to 35
IN 08 3.3 kW points can be
to 50
IN 15 No. of turned ON at
COM points 40 55°C.
II IN 00 Inter- that
COM 470 W nal can be 30
IN 08
Circuit turned
COM
ON Temperature is
III IN 00 20 38°C when 64
COM
IN 08 points can be
3.3 kW 10 turned ON.
COM
IV IN 00
COM
0
IN 08 0 10 20 30 40 50 60
Temperature (°C)

Note: Components within the dashed lines were

added to Units from lot no. jj52 (May 1992)
onwards.
Terminal B A III A B IV
NC 20 20 NC 0 0
Connections NC
1 1
19 19 NC 1 1
II COM COM I 2 2
18 18 2 2
15 15
3 3
17 17 3 3
14 14 + 4 4 +
16 16 4 4
13 13 + 5 5
+ 15 15 5
6 6 5
12 12 24 + 6 6
+ 24
14 14 7 7
+
11
13 13
11
+ VDC 7
8 8 7 VDC
24 10
12 12 10 COM COM
9 24 9 9
VDC 11 11 9 8
10 10 8
8 8 VDC 9 9
10 10 11 11
COM COM
9 9 10 10
7 7
12 12
8 8 11 11
6 6 + 13 13 +
7 7 12 12
5 5 + 14 14
+ 6 6 13 13
4 4 24 + 15 15 + 24
5 5 14 14
3 3 VDC 16 16 VDC
24 + 2
4 4
2
+ 15
17 17 15
3 3 COM COM
VDC 1 1 24 18 18
2 2 VDC NC 19 19 NC
0 0
1 1 NC 20 20 NC

Note: Components within the dashed lines were added to Units from lot no. jj52 (May 1992)
onwards.
Dimensions D-shape

74
Specifications Appendix B

DC Input Units Continued

3G2A5-ID114
Input Voltage 12 VDC +10%/
–15%

Input Impedance 1.5 kW

Input Current 7 mA typical (at 12 VDC)
ON Voltage 8.0 VDC min.
OFF Voltage 3.0 VDC max.
ON Response Time 1.5 ms max.
OFF Response 1.5 ms max.
Time
No. of Points 64 (8 points/common, 8 circuits)
Internal Current 340 mA 5 VDC max.
Consumption
Weight 600 grams max.
Circuit Configuration
COM
470 W

IN 00
Note: Components within the dashed
to lines were added to Units from lot no.
I IN 07 jj52 (May 1992) onwards.
COM
IN 08 1.5 kW
to
IN 15
COM
II IN 00 Inter-
COM 470 W nal
IN 08
Circuit
COM
III IN 00
COM
IN 08
COM 1.5 kW
IV IN 00
COM
IN 08

Terminal B A III A B IV
NC 20 20 NC 0 0
Connections NC
1 1
II 19 19 NC 12 1
2 2 1
COM COM I 2 2
15
18 18
15
VDC 3 3
17 17 3 3
14 14 + 4 4 +
16 16 4 4
13 13 + 5 5
+ 15 15 12 5
6 6 5
12 12 + + 12
14 14 VDC 6
7 7 6
11 11 7 7 VDC
+ 13 13 + 8 8
10 10
12 12 12 COM
9 9 COM
9 9 8 8
VDC 11 11 10 10
8 8
COM
10 10 12 9
11 11 9
COM 10 10
7
9 9
7
VDC 12 12
8 8 11 11
6 6 + 13 13 +
7 7 12 12
5 5 + 14 14
+ 6 6 13
15 15 13
4 4 + +
5 5 14
16 16 14 12
+ 3 3
4 4 + 15
17 17 15 VDC
2 2
12 3 3 12 COM
18 18 COM
1 1
VDC 0
2 2
0 VDC NC 19 19 NC
1 1 NC 20 20 NC

Note: Components within the dashed lines were added to Units from lot no. jj52 (May 1992)
onwards.

Dimensions D-shape

75
Specifications Appendix B

DC Input Units Continued

3G2A5-ID218CN
Input Voltage 12 to 24 VAC +10%/
–15%
Input Impedance 2.2 kW
Input Current 10 mA typical (at 24 VDC)
ON Voltage 10.2 VDC min.
OFF Voltage 3.0 VDC max.
ON Response Time 1.5 ms max.
OFF Response Time 1.5 ms max.
No. of Points 32 (8 points/common, 4 circuits)
Internal Current Consumption 200 mA 5 VDC max.
Weight 450 grams max.
Circuit Configuration
2.2 kW
IN 00
to
0.047 470
IN 07 mF W
I COM
IN 08
to
IN 15 Inter-
COM nal
2.2 kW
IN 00 Circuit
to
0.047 470
IN 07 mF W
II COM
IN 08
to
IN 15
COM

Terminal Connections A B 12 to
8 24 VDC
0 1
1 9
1 2
2 10
2 3
3 11
3 4 +
+ 4 12
4 5
5 13 +
+ 5 6
6 14
6 7
7 15
7 8
8 COM
COM 9
9
10 NC
NC 10
11 NC
NC 11
12 NC
NC 12
Dimensions E-shape, with no 4-terminal block

76
Specifications Appendix B

TTL Input Units

3G2A5-ID501CN
Input Voltage 5 VDC 10%
Input Impedance 1 kW
Input Current 3.5 mA typical (at 24 VDC)
ON Voltage 3 VDC min.
OFF Voltage 1 VDC max.
ON Response Time 1.5 ms max.
OFF Response Time 1.5 ms max.
No. of Points 32 (8 points/common, 4 circuits)
Internal Current Consumption 200 mA 5 VDC max.
Weight 450 grams max.
Circuit Configuration
1 kW
IN 00
to
3.3 kW
IN 07
I COM
IN 08
to
IN 15 Inter-
COM nal
1 kW
IN 00 Circuit
to
3.3 kW
IN 07
II COM
IN 08
to
IN 15
COM

Terminal Connections A B 5 VDC

5 VDC 8
0 1
1 2 9
1
2 3 10
2
3 4 11
3 +
+ 4 5 12
4
5 6 13
5 +
6 7 14
6
7 8 15
7
8 9 COM
COM
9 10 NC
NC 10 11 NC
NC 11 12 NC
NC 12

Use a synchronous TTL buffer.

(TTL/LS-TTL/CMOS buffer)

IN 1 kW
+
3.3
kW
COM
Dimensions E-shape, with no 4-terminal block

77
Specifications Appendix B

Interrupt Input Unit

3G2C5-ID216
Input Voltage 12 to 24 VDC +10%/ (nonpolar)
–15%
Input Impedance 1.5 kW
Input Current 13 mA typical (at 24 VDC)
ON Voltage 10.2 VDC min.
OFF Voltage 3.0 VDC max.
ON Response Time 1 ms max.
OFF Response Time 1.5 ms max.
No. of Points 8 (independent common)
Internal Current Consumption 5 VDC 200 mA max.
Weight 450 grams max.
Circuit Configuration
IN 0
1.5 kW

IN 0

1.8 kW
to In-
ter-
nal
IN 7
Cir-
1.5 kW
cuit

IN 7

1.8 kW

Terminal Connections 12 to 24 VDC 0

IN 0
1

12 to 24 VDC 2
IN 1
3

12 to 24 VDC 4
IN 2
5

12 to 24 VDC 6
IN 3
7

12 to 24 VDC 8
IN 4
9

12 to 24 VDC 10
IN 5
11
12
! Caution Up to 4 Units can
12 to 24 VDC IN 6
13 be mounted to the
12 to 24 VDC 14 CPU Rack of the
IN 7
15 C1000H or the
NC 16 C2000H Simplex.
NC 17
Do not mount to
NC 18
the C2000H Du-
NC 19
plex or Expansion
Racks.
Dimensions A-shape

78
Specifications Appendix B

AC Input Units
3G2A5-IA121 3G2A5-IA222
Input Voltage 100 to 120 VAC +10%/ 50/60 Hz 200 to 240 VAC +10%/ 50/60 Hz
–15% –15%
Input Impedance 9.7 kW (50 Hz), 8 kW (60 Hz) 22 kW (50 Hz), 18 kW (60 Hz)
Input Current 10 mA typical (at 100 VAC) 10 mA typical (at 200 VAC)
ON Voltage 60 VAC min. 120 VAC min.
OFF Voltage 20 VAC max. 40 VAC max.
ON Response Time 35 ms max. 35 ms max.
OFF Response 55 ms max. 55 ms max.
Time
No. of Points 16 (8 points/common, 2 circuits) 16 (8 points/common, 2 circuits)
Internal Current 180 mA 5 VDC max. 180 mA 5 VDC max.
Consumption
Weight 450 grams max. 450 grams max.
Circuit Configuration
560 W 0.33 mF 680 W 0.15 mF
IN 00 IN 00

330 220 1 MW 220

to kW W to W

Inter-
IN 07 Inter- IN 07
COM COM nal
nal
Circuit
560 W 0.33 mF Cir- 680 W 0.15 mF
IN 08 cuit IN 08

330 220 1 MW 220

to kW W to W

IN 15 IN 15
COM COM

Terminal 0
0 0
0
1 1
Connections 1 1
2 2
2 2
3 3
3 3
4 4
100 to 120VAC ~ 4 200 to 240VAC ~ 4
5 5
5 5
6 6
6 6
7 7
7 7
COM COM
8 8
8 8
9 9
9 9
10 10
10 10
11 11
11 11
12 12
100 to 120 VAC ~ 12
13 200 to 240 VAC ~ 12
13
13 13
14 14
14 14
15 15
15 15
16 16
COM COM
17 17
NC 18 NC 18
NC 19 NC 19
Dimensions A-shape A-shape

79
Specifications Appendix B

AC Input Units Continued

3G2A5-IA122 3G2A5-IA223
Input Voltage 100 to 120 VAC +10%/ 50/60 Hz 200 to 240 VAC +10%/ 50/60 Hz
–15% –15%
Input Impedance 9.7 kW (50 Hz), 8 kW (60 Hz) 22 kW (50 Hz), 18 kW (60 Hz)
Input Current 10 mA typical (at 100 VAC) 10 mA typical (at 200 VAC)
ON Voltage 60 VAC min. 120 VAC min.
OFF Voltage 20 VAC max. 40 VAC max.
ON Response Time 35 ms max. 35 ms max.
OFF Response 55 ms max. 55 ms max.
Time
No. of Points 32 (8 points/common, 4 circuits) 32 (8 points/common, 4 circuits)
Internal Current 180 mA 5 VDC max. 180 mA 5 VDC max.
Consumption
Weight 600 grams max. 600 grams max.
Circuit Configuration
330 W 0.33 mF 560 W 0.15 mF
IN 00 IN 00
to to
IN 07 330 220 IN 07 1 MW 270
kW W W
COM COM
I I
IN 08 IN 08
to to
IN 15 Inter- IN 15 Inter-
COM nal COM nal
330 W 0.33 mF 560 W 0.15 mF Circuit
IN 00 Circuit IN 00
to to
IN 07 330 220 IN 07 1 MW 270
kW W COM
W
COM II
II
IN 08 IN 08
to to
IN 15 IN 15
COM COM

Terminal B II B II
I A 0 I A 0
Connections 0 0 0 0
0 1 0 1
1 1 1 1
1 2 1 2
2 2 2 2
2 3 2 3
3 3 3 3
3 4 3 4
4 4 ~ 100 to 4 4 ~ 200 to
100 to ~ 4 5 200 to ~ 4 5
5 5 120 VAC 5 5 240 VAC
5 6 240 VAC 5 6
120 VAC 6 6 6 6
6 7 6 7
7 7 7 7
7 COM 7 COM
COM 8 COM 8
8 8 8 8
8 9 8 9
9 9 9 9
9 10 9 10
10 10 10 10
10 11 10 11
11 11 11 11
11 12 11 12
12 12
~ 100 to 12 12
~ 200 to
12 13 12 13
100 to ~ 13 13 200 to ~ 13 13
13 14 120 VAC 13 14 240 VAC
120 VAC 14 14 240 VAC 14 14
14 15 14 15
15 15 15 15
15 16 15 16
16 COM 16 COM
COM 17 COM 17
17 17
18 NC 18 NC
NC 18 NC 18
Dimensions C-shape C-shape

80
Specifications Appendix B

AC/DC Input Units

3G2A5-IM211 3G2A5-IM212
Input Voltage 12 to 24 VAC/DC +10%/ 50/60 Hz 12 to 24 VAC/DC +10%/–15% 50/60 Hz
–15%
Input Impedance 1.8 W 2.2 kW
Input Current 10 mA typical (at 24 VDC) 10 mA typical (at 24 VDC)
ON Voltage 10.2 VDC min. 10.2 VDC min.
OFF Voltage 3.0 VDC max. 3.0 VDC max.
ON Response Time 15 ms max. 15 ms max.
OFF Response 15 ms max. 15 ms max.
Time
No. of Points 16 (8 points/common, 2 circuits) 32 (8 points/common, 4 circuits)
Internal Current 10 mA 5 VDC max. 200 mA 5 VDC max.
Consumption
Weight 450 grams max. 500 grams max.
Circuit Configuration
IN 00 IN 00
1.8 kW to 2.2 kW
to IN 07 680 W
1.8
kW I COM

IN 06 IN
IN 07 08to
COM IN 15 Inter-
Inter- COM nal
IN 08 nal Circuit
1.8 kW IN 00
Circuit to 2.2
to IN 07 kW680 W
1.8
kW II COM
IN 14
IN 15 IN
COM 08to
IN 15
COM

Terminal 0 B
0 A II
Connections 1 I 0
1 0 0
2 0 1
2 1 1
3 1 2
+ 3 2 2
2 3
4
4 3 3 +
12 to 24 ~ + 3 4
5 4 4 ~
VAC/VDC + 5
~ 4 5
6 5 5 +
6 + 5 6 12 to 24
7 6 6
7 12 to 24 6 7 VAC/VDC
7 7
COM
8 VAC/VDC 7 COM
COM 8
8 8 8
9 8 9
9 9 9
10 9 10
10 10 10
11 10 11
11
11 11
+ 12 11 12 +
+ 12 12
12
13 12 13 ~
12 to 24 ~ ~ 13 13
13 13 14 +
VAC/VDC + 14 + 14
14
15
14
12 to 24
14
15 12 to 24 15 15 VAC/VDC
15 VAC/VDC 15 16
16 16 COM
COM 17
COM
17 17
18 NC
NC 18
NC 18
NC 19
Dimensions A-shape A-shape

81
Specifications Appendix B

Contact Output Units

3G2A5-OC221 3G2A5-OC223
Max. switching 2 A 250 VAC (cos of phase angle= 1), 2 A 250 VAC (cos of phase angle= 1),
Capacity 0.5 A 250 VAC (cos of phase angle= 0.4), 0.5 A 250 VAC (cos of phase angle= 0.4),
2 A 24 VDC (8 A/common,16 A/Unit) 2 A 24 VDC (32 A/Unit)
Min. switching 10 mA 5 VDC 10 mA 5 VDC
Capacity
Power for External Voltage: 24 VDC 10 % Voltage: 24 VDC 10 %
Supply Current: 10 mA/point, 160 mA/Unit Current: 10 mA/point, 160 mA/Unit
Bit G6B-114P-FD-US-M (24 VDC) w/socket G6B-114P-FD-US-M (24 VDC) w/socket
Service Life of Electrical: 300,000 operations (resistive load) Electrical: 300,000 operations (resistive load)
Relay 100,000 operations (inductive load) 100,000 operations (inductive load)
Mechanical: 50,000,000 operations Mechanical: 50,000,000 operations
ON Response Time 15 ms max. 15 ms max.
OFF Response 15 ms max. 15 ms max.
Time
No. of Points 16 (8 points/common, 2 circuits) 16 (independent common)
Internal Current 100 mA 5 VDC max. 100 mA 5 VDC max.
Consumption
Weight 450 grams max. 450 grams max.
Circuit Configuration
x OUT 00 x OUT 00
COM
to
to
OUT 07 OUT 07
Inter- COM COM
Inter-
Inter- nal Inter- nal
nal Circuit x OUT 08 nal Circuit x OUT 08
Circuit Circuit COM
to
to
OUT 15 OUT 15
COM COM
24 VDC 24 VDC
0V 0V
Relays are mounted on sockets Relays are mounted on sockets
and are replaceable. and are replaceable.
Terminal 0
L 0
Connections L
1
1
2
L 2 B
3 + A
+ L 3 0 0
+~
L0
4 L 1 1
~ L 4 +~ 1
2
L 2
250 VAC + L
5
5 +~ 2
3
L 3
24 VDC 6 +~ 3
4
L 6 L 4
+~ 4
5
max. 7 L 5
L 7 +~ 5
6
L 6
COM +~ 6
8 ~ L 7
7
7
NC
8 NC 8
L 9 250 VAC 8
9
L 8
L
9
10 24 VDC +~ 9
10
~ L 9
10
10 + 11
L 11 max. +~
L 10
11
11 L 11
12
+ L 12 +~ 12
13
L 12
L
12
13 +~ 13
14
~ L 13
+~
13 14
250 VAC + L 14 +~
L 14
15
15
L 15 16
24 VDC L
14
15 ~ 16
17 NC
+ NC 17
max. L 15 16 + 18
18
COM
17 24 VDC

+ 18
19
24 VDC
Dimensions A-shape B-shape

82
Specifications Appendix B

Contact Output Units Continued

3G2A5-OC224-E
Max. switching 2 A 250 VAC (cos of phase angle= 1), 0.5 A 250 VAC (cos of phase angle= 0.4),
Capacity 2 A 24 VDC (8 A/common, 32 A/Unit)
Min. switching 10 mA 5 VDC
Capacity
Power for External Voltage: 24 VDC 10% Current: 10 mA/point, 320 mA/Unit
Supply
Bit G6B-114P-FD-US-M (24 VDC) w/socket
Service Life of Electrical: 300,000 operations (resistive load) 100,000 operations (inductive load)
Relay Mechanical: 50,000,000 operations
ON Response Time 15 ms max.
OFF Response 15 ms max.
Time
No. of Points 32 (8 points/common, 4 circuits)
Internal Current 200 mA 5 VDC max.
Consumption
Weight 600 grams max.
Circuit Configuration
x OUT 00

to

OUT 07 I
Inter- COM
nal OUT 08
Circuit OUT 15
Inter- COM
nal x OUT 00
Circuit
to

OUT 07 II
COM
OUT 08
OUT 15
COM
24 VDC
0V

Terminal B
II
I A
Connections 0 0 0
L
L 0 1
1
1 1 L
250 VAC L 2 250 VAC
2
2 2 L 24 VDC
24 VDC L 3
max. 3 3 L + max.
+ L 3 4
4
4 4 L
~
L 5
+ ~ 5 5 L +
L 5 6
6
6 6 L
L 7
7
7 7 L
L COM
COM
8 8
8
8 9 L
L 9 9
9 10 L
L 10 10 250 VAC
250 VAC 10 11 L
24 VDC L 11 11 + 24 VDC
max. + 11 12 L max.
L 12 12
12 13 L ~
~ L 13 13 +
+ 13 14 L
L 14 14
14 15 L
L 15 15
15 16 L
L 16 COM
COM 17
+ 17
18
18
24 VDC

Dimensions C-shape

83
Specifications Appendix B

Triac Output Units

3G2A5-OA121 3G2A5-OA222
Max. switching 1 A 132 VAC, 50/60 Hz (4 A/common, 5 A/Unit) 1 A 250 VAC, 50/60 Hz (4 A/common, 5 A/Unit)
Capacity
Min. switching 10 mA (resistive load) 10 mA (resistive load)
Capacity 40 mA (inductive load) 10 VAC 40 mA (inductive load) 10 VAC
Leakage Current 3 mA (100 VAC) max. 3 mA (100 VAC) max., 6 mA (200 VAC) max.
Residual Voltage 1.2 V max. 1.2 V max.
ON Response Time 1 ms max. 1 ms max.
OFF Response 1/2 of load frequency max. 1/2 of load frequency max.
Time
No. of Points 16 (8 points/common, 2 circuits) 16 (8 points/common, 2 circuits)
Internal Current 300 mA 5 VDC max. 300 mA 5 VDC max.
Consumption
Fuse Capacity 5 A 250 V (two fuses) 5 A 250 V (two fuses)
Weight 500 grams max. 500 grams max.
Circuit Configuration
OUT 00 OUT 00
22 22
W W
to to

0.022 mF 0.022 mF
Inter- Fuse/fuse blowout OUT 06 Inter- Fuse/fuse blowout OUT 06
nal detection circuit OUT 07 nal detection circuit OUT 07
Circuit COM Circuit COM
OUT 08 OUT 08
22 22
W W
to to

0.022 mF 0.022 mF

Fuse/fuse blowout OUT 14 Fuse/fuse blowout OUT 14

detection circuit OUT 15 detection circuit OUT 15
COM COM

The fuse used in this diagram is 5 A 250 V The fuse used in this diagram is 5 A 250 V
6.35 dia. x 32. 6.35 dia. x 32.
Terminal 0 0
L 0 L 0
1 1
Connections L 1 L 1
2 2
L 2 L 2
3 3
L 3 L 3
4 4
132 VAC max. ~ L 4 250 VAC max. ~ L 4
5 5
L 5 L 5
6 6
L 6 L 6
7 7
L 7 L 7
COM COM
8 8
8 8
L 9 L 9
9 9
L 10 L 10
10 10
L 11 L 11
11 11
L 12 L 12
12 12
132 VAC max. ~ L 13 250 VAC max. ~ L 13
13 13
L 14 L 14
14 14
L 15 L 15
15 15
L 16 L 16
COM COM
17 17
NC 18 NC 18
NC 19 NC 19
Dimensions A-shape A-shape

84
Specifications Appendix B

Triac Output Units Continued

3G2A5-OA223 C500-OA225
Max. switching 1 A 250 VAC, 50/60 Hz (4 A/common, 5 A/unit) 1 A 250 VAC, 50/60 Hz (4 A/common, 5 A/unit)
Capacity
Min. switching 10 mA (resistive load) 10 mA (resistive load)
Capacity 40 mA (inductive load) 10 VAC 40 mA (inductive load) 10 VAC
Leakage Current 3 mA (100 VAC) max., 6 mA (200 VAC) max. 2 mA (100 VAC) max., 5 mA (200 VAC) max.
Residual Voltage 1.2 V max. 1.6 V max.
ON Response Time 1 ms max. 1 ms max.
OFF Response 1/2 of load frequency max. 1/2 of load frequency max.
Time
No. of Points 24 (8 points/common, 3 circuits) 32 (8 points/common, 4 circuits)
Internal Current 450 mA 5 VDC max. 200 mA 5 VDC max.
Consumption
Fuse Capacity 5 A 250 V (three fuses) Not provided
Power for External --- 320 mA 5 VDC 10% max.
Supply
Weight 600 grams max. 600 grams max.
Circuit Configuration
OUT 00

to
OUT 00
* to
Fuse/fuse blowout OUT 06
detection circuit OUT 07 OUT 07
COM I COM
OUT 04
OUT 08 I
Inter- Inter-
to Inter- nal
nal to
nal Circuit
Circuit Circuit
Fuse/fuse blowout OUT 14
detection circuit OUT 15 OUT 15
COM COM
OUT 00 * OUT 00
to
to OUT 07
II COM
OUT 08
Fuse/fuse blowout
detection circuit
OUT 06
to
II
OUT 07
COM
Fuse OUT 15
x COM
blowout
output 24 VDC
0V

* G3S-201PL 24 VDC
Terminal B II B II
I A 0 I A
Connections 0 0 L 0 0
0
L
L 0 1 L 0 1
1 1 L 250 VAC 1 L
250 VAC L 1 2
2
L L
1
1 2
L
2
2 3 max. 2 2 L
max. 3 3 L L 2 3
L 3 4
4
L 3 3 L 250 VAC
4
4 ~ L 3 4
~ max.
L 5 4 L
~ 5 5 L 250 VAC ~ L
4
4 5
L 5 6 5 L
6 6 L
max. 5
5
L 6 7 L
6
6
7 7 L 6 L
L 7 COM L 6 7
COM 8 7 7 L
8 L 7 COM
8 9 NC COM 8
L 9 8 8
9 10 NC 9 L
250 VAC L 10 8
9
10 11 NC L
10
9
max. L 11 12 9 L
11 NC L 10 10
L 12 10 11 L
12 13 NC L 11 11 250 VAC
~ L 13 Fuse blowout 11 12 L
13 14 NC L 12
L 14 output 2A 13
12 max.
L
14
15
15 NC 250 VAC L
12
13 13
L ~
15 16 NC 250 VAC/ max. ~ 13 14 L
L 16 24 VDC L 14 14
COM 17 NC 14 15 L
17 L 15 15
L 18 15 16 L
18 L 16 COM
V COM 17
~ 17 24 VDC
0V 18
+ 18
+
24 VDC
Dimensions C-shape C-shape

85
Specifications Appendix B

Triac Output Units Continued

C500-OA226
Max. Switching Capacity 1.2 A 250 VAC, 50/60 Hz (4 A/common, 5 A/unit)
Max. Surge Current 15 A for 100 ms pulse width, 30 A for 10 ms pulse width
Min. Switching Capacity 100 mA at 10 VAC, 50 mA at 24 VAC
10 mA at 100 VAC, 10 mA at 240 VAC
Leakage Current 1.5 mA (120 VAC, 60 Hz) max., 3.0 mA (240 VAC, 60 Hz) max.
Residual Voltage 1.5 VAC max. for 100 to 600 mA, 1.5 VAC for 50 to 100 mA,
5.0 VAC for 10 to 50 mA
ON Response Time 1 ms max.
OFF Response Time 1/2 of load frequency + 1 ms max.
No. of Points 16 (8 points/common, 2 circuits)
Internal Current Consumption 450 mA at 5 VDC max.
Fuse Capacity 5 A, 250 V; 6.35 mm dia. x 32 mm (two fuses)
Power for External Supply –
Weight 600 grams max.
Circuit Configuration
OUT 00
47 Ω 47 Ω

to
0.022 µF
Fuse/fuse blowout OUT 06
detection circuit OUT 07
Inter- COM
nal OUT 08
47 Ω 47 Ω
Circuit to

0.022 µF
OUT 14
Fuse/fuse blowout OUT 15
detection circuit COM

Terminal Connections L
0
0
1
L 1
2
L 2
3
L 3
250 VAC 4
~ L 4
max. 5
L 5
6
L 6
7
L 7
COM
8
8
L 9
9
L 10
10
L 11
11
L 12
12
250 VAC ~ L 13
13
max. L 14
14
L 15
15
L 16
COM
17
NC 18
NC 19
Dimensions C-shape

86
Specifications Appendix B

Special Considerations for C500-OA225

The maximum current value allowed per point differs depending on the ambient temperature and the number of
points per common that are ON simultaneously. The graph below shows the relationship between the allowable
current per point and the number of points ON per common. Be sure not to exceed the values depicted in the
graph.

Environment temperature
1.0 25°C
Current
value 0.8 40°C
per
point (A) 0.6 55°C

0.4

0.2

0 1 2 3 4 5 6 7 8
Number of points per common
that can be turned ON simultane-
ously.

Number of Points Per Common Turned ON Simultaneously

The graph below shows the value of an surge current and the time it takes the current to level to a steady stream of
current (current-carrying time). The curved line in the graph represents the maximum value of surge current at
which the Unit can operate properly. It is suggested that when opening and closing a load with a large surge cur-
rent, to keep the value of the surge current to half the value shown the graph (within the shaded area).

Inrush
15
Current
(A. Peak)
10

0
10 30 50 100 200 500 1,000 5.000

Current-carrying time (ms)

87
Specifications Appendix B

Transistor Output Units

3G2A5-OD411 3G2A5-OD412
Max. switching 12 to 48 VDC +10%/ 1A (4 A/common, 12 to 48 VDC +10%/ 0.3 A (4.8 A/Unit)
–15% –15%
Capacity 5 A/Unit)
Leakage Current 0.1 mA max. 0.1 mA max.
Residual Voltage 1.4 V max. 1.5 V max.
ON Response Time 0.2 ms max. 0.2 ms max.
OFF Response 0.3 ms max. 0.3 ms max.
Time
No. of Points 16 (16 points/common, 1 circuit) 32 (32 points/common, 1 circuit)
Internal Current 160 mA 5 VDC max. 230 mA 5 VDC max.
Consumption
Fuse Capacity 5 A 250 V (two fuses) 1 per circuit, 1 total (not user replaceable)
Power for External 50 mA 12 to 48 VDC 10% max. 80 mA 12 to 48 VDC 10% max.
Supply
Weight 500 grams max. 530 grams max.
Circuit Configuration
OUT 00
OUT 00
to
to

OUT 07 OUT 07
COM (0 V) COM (0 V) I
Inter- Fuse/fuse OUT 08
Inter- nal blowout detec- OUT 08 Inter-
to
tion circuit to Inter- nal
nal Circuit
OUT 15 nal Circuit OUT 15
Circuit Circuit COM (0 V)
OUT 00
to
OUT 07
OUT 15 COM (0 V)
COM (0 V)
OUT 08
to
II
+V OUT 15
12 to 48 COM (0 V)
Fuse/fuse
VDC
blowout 12 to 48
detection VDC

Terminal 0
0 A B II
L I 0
Connections 1
1 0 0 L
L L 0 1
2 12 to 48 1 1 L
L 2 L 1 2
3 Note: Be sure to VDC 2 2 L
3 L 2 3
12 to 48 + L
supply power to 3 3 L
4 + L 3 4
VDC L 4 B18; otherwise 4 4 L
L 4 5
5
5 Note: Be sure 5 5 L
L current will leak L 5 6
6 to supply 6 6 L
L 6 through the load L 6 7
power to B18; 7 7 L
7
7 while the output L 7 COM(0 V)
L otherwise cur- COM(0 V) 8
COM (0 V) is OFF. 8 8
8 rent will leak 8 9 L
Because the L 9 9
8
9 through the 9 10 L
L commons are L 10 10
9 load while the 10 11 L
L 10 short-circuited in- L 11 11
output is OFF. 11 12 L
10
11 ternally, they can- L 12 12
L Because the 12 13 L
11 not be used L 13 13
L 12 commons are 13 14 L
separately and L 14 14
12
13 short-circuited 14 15 L
L must be wired ac- L 15 15
13 internally, they 15 16 L
L 14 cording to the L 16 COM(0 V)
cannot be used COM(0 V) 17
14
15 diagram. 17 12 to 48 VDC
L separately and NC 18
18
15
L 16 must be wired
COM (0 V) according to
17
18 the diagram.
12 to 48 VDC
NC 19

Dimensions A-shape B-shape

88
Specifications Appendix B

Transistor Output Units Continued

3G2A5-OD414
Max. switching 12 to 48 VDC +10%/ 0.3 A (2.4 A/common, 4.8 A/Unit)
–15%
Capacity
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.2 ms max.
OFF Response 0.3 ms max.
Time
No. of Points 32 (16 points/common, 2 circuits)
Internal Current 230 mA 5 VDC max.
Consumption
Fuse Capacity Not provided
Power for External 80 mA min. 12 to 48 VDC 10% max.
Supply
Weight 530 grams max.
Circuit Configuration
OUT 00
to
OUT 07
Inter- COM0 (0V)
nal
Circuit OUT 08 I
to
OUT 15
COM1 (0V)
DC 12 to 48V
Inter- OUT 00
nal to
Circuit OUT 07
Inter- COM2 (0V)
nal
Circuit OUT 08
to
II
OUT 15
COM3 (0V)
DC 12 to 48V

Terminal A B II
I 0
Connections L
0
0
0 L
1
1 1 L
L 1 2
2 2 L
L 2 3
3 3 L
L 3 4
4 4 L
L 4 5
5 5 L
L 5 6
6 6 L
L 6 7
7 7 L
L 7 COM 2
COM 1 8
8 8
Internal short-circuit

Internal short-circuit

8 9 L
L 9 9
Note: Be sure to supply 9 10 L
L 10 10
power to A18 and B18; 10 11 L
L 11 11
otherwise current will 11 12 L
L 12 12
leak through the load 12 13 L
L 13 13
while the output is OFF. 13 14 L
L 14 14
14 15 L
L 15 15
15 16 L
L 16 COM 3
COM 1 17
17
18
18
12 to 48 VDC 12 to 48 VDC
Dimensions B-shape

89
Specifications Appendix B

Transistor Output Units Continued

3G2A5-OD211 3G2A5-OD212
Max. switching 24 VDC +10%/ 0.1 A 12 to 24 VDC +10%/ 0.3 A (2.4 A/common,
–15% –15%
Capacity 4.8 A/Unit)
Leakage Current 0.1 mA max. 0.1 mA max.
Residual Voltage 1.5 V max. 1.5 V max.
ON Response Time 0.2 ms max. 0.2 ms max.
OFF Response 0.3 ms max. 0.3 ms max.
Time
No. of Points 64 (Dynamic) 32 (16 points/common, 2 circuits)
Internal Current 300 mA 5 VDC max. 230 mA 5 VDC max.
Consumption
Fuse Capacity Not provided 1 per circuit, 2 total (not user replaceable)
Power for External 50 mA 24 VDC 10% 50 mA 12 to 24 VDC 10%
Supply
Weight 450 grams max. 530 grams max.
Circuit Configuration
DATA 0 OUT 00
to to
DATA 7 OUT 07
COM (0 V) COM I (+DC) I
OUT 08
In- to
ter- In- OUT 15
nal ter- COM II (+DC)
Cir- nal
Inter- STB 0 Cir- OUT 00
cuit Inter-
nal to cuit to
Circuit nal OUT 07
STB 7
COM (0 V) Circuit COM II (+DC)
OUT 08
to II
OUT 15
COM II (+DC)
24 VDC

0VI

0 V Ii

DATA: Positive logic output

STB: Negative logic output
Terminal B 12 to
II
0 DATA 0 I A 0 24 VDC
Connections 1 DATA 1 L
0
0
0 L
1
1 1 L
2 DATA 2 L 1 2
2 2 L
A 3 DATA 3 L
3
2
3
3
L
4 DATA 4 12 to 24 L 3 4
VDC 4 4 L
5 DATA 5 L 4 5
5 5 L +
6 DATA 6 + L 5 6
Note: A8 6 6 L
7 DATA 7 L 6 7
and A17 are 7 7 L
8 COM (0 V) L 7
connected 8 COM II (DC)
9 STB 0 COM I (DC) 8
internally, 8 9
8
L
10 STB 1 as are B8 L 9
10
9
L
9
11 STB 2 and B17; L 10 10
10 11 L
12 STB 3 they cannot L 11 11
11 12 L
13 STB 4 be used L 12 12
indepen- 12 13 L
14 STB 5 L 13 13
dently. Be- 13 14 L
15 STB 6 L 14 14
16 STB 7
cause of in- L
14
15
15 L
15
sufficient 15 16 L
17 COM (0 V) L 16 COM II (DC)
current flow, COM I (DC) 17
18 24 VDC 17 0V
+ wire accord- 0V 18
19 NC ing to the 18
24 VDC
diagram.
Refer to page 91 for wiring exam-
ples.
Dimensions A-shape B-shape

90
Specifications Appendix B

DC Output Unit 3G2A5-OD211

By using the OD211 DC Output Unit, a large number of bits can be controlled through only 16 points. Just like the
ID211 DC Input Unit, different combinations of points can access bits and words to control different outputs. Using
this type of Unit can simplify wiring when many bits must be controlled. Up to 64 bits can be accessed.
Because the output data is positive logic, the terminal output goes high when the output data is logical 1. The
strobe output is negative logic, so when a signal is output, the corresponding terminal goes low. Use positive logic
output devices for the load of this Unit. The strobe output is cyclically and automatically output.

24 kW 1 W
0 DATA 0
1 DATA 1
2 DATA 2
3 DATA 3
4 DATA 4
5 DATA 5
6 DATA 6
7 DATA 7
24 kW 1 W 8 CON (0 V)
9 STB 0
10 STB 1
11 STB 2
12 STB 3
13 STB 4
14 STB 5
15 STB 6
16 STB 7
24 VDC
17 CON (0 V)
18 24 VDC
19 NC

6 5 4 3 7
1

11

Display no. 8 7 6 5 4 3 2 1

The table below shows the combinations made possible when the display is wired as shown in the figure on the
preceding page. The value of word n depends on where the Unit is mounted on the Rack. For details, refer to the
C1000H/C2000H Operation Manual.

Point Number 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Data Number 07 06 05 04 03 02 01 00 07 06 05 04 03 02 01 00
Display no. 4 Display no. 3 Display no. 2 Display no. 1
word n 0 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1
STB 1 STB 0
Display no. 8 Display no. 7 Display no. 6 Display no. 5
word n + 1 1 0 0 0 0 1 1 1 0 1 1 0 0 1 0 1
STB 3 STB 2

Note Because the DC Input Unit is operated on an extremely small current, make sure there is adequate distance
between the DC Input Unit wires and high-tension equipment or power lines. If this cannot be avoided, use
shielded cables when wiring the DC Input Unit. Be sure to keep the total length of the wires less than 10 m.

91
Specifications Appendix B

Timing
The following timing chart illustrates the operation of the Output Unit when wired as shown on the previous page.

Data 0

Data 1

Data 2

Data 3

Data 4

Data 5

Data 6

Data 7
1 ms 1 ms
STB 0 2 ms

STB 1

STB 2

STB 3

STB 4

STB 5

STB 6

STB 7
4 ms

32 ms

Data of bits 0 through 7 of word n are output as these pulses.

Transistor Output Units Continued

3G2A5-OD213
Max. switching 16 mA/4.5 V to 100 mA/26.4 VDC (See chart below.) 800 mA/common, 6.4 A/Unit
Capacity
Leakage Current 0.1 mA max.
Residual Voltage 0.4 V max.
ON Response Time 0.2 ms max.
OFF Response 0.3 ms max.
Time
No. of Points 64 (8 points/common, 8 circuits)
Internal Current 460 mA 5 VDC max. (140 mA + 5 mA x no. of ON points)
Consumption
Fuse Capacity 1 per circuit, 8 total (not user replaceable)
Power for External 170 mA 26.4 VDC max. (2.6 mA x no. of ON points)
Supply
Weight 550 grams max.

92
Specifications Appendix B

3G2A5-OD213
Circuit Configuration
Units manufactured on or before October 31st, 1999 Units manufactured on or after November 1st, 1999
(manufacturing numbers 31X9 or earlier*) (manufacturing numbers 01Y9 or later*)

4.5 to 4.5 to
26.4 VDC 6.8 kW 26.4 VDC
13 kW
OUT 00 OUT 00
to to
OUT 07 OUT 07

COM COM
10 kW Fuse I 15 kW Fuse 4.5 to
I
4.5 to
26.4 VDC 6.8 kW 26.4 VDC
13 kW
Internal
Internal
OUT 08 Circuit OUT 08
Circuit
to to
OUT 15 OUT 15

COM COM
10 kW 15 kW Fuse
Fuse

4.5 to 4.5 to
26.4 VDC 26.4 VDC
OUT 00 OUT 00
to to
OUT 07 OUT 07
COM COM
4.5 to IV 4.5 to IV
26.4 VDC 26.4 VDC
OUT 08 OUT 08
to to
OUT 15 OUT 15
COM COM

*Manufacturing Numbers
jjY9
Year: Last digit of calendar year; e.g., 1999→9, 2000→0
Month: 1 to 9 (January to September), X (October), Y (November), Z (December)
Day: 01 to 31

Max. switching capacity

(mA)
100

Max.
switching
capacity
50

16

0
0 4.5 10 20.4 26.4
(V)
Voltage for external supply

93
Specifications Appendix B

3G2A5-OD213
Terminal II B A I III A B IV
0 0
Connections 20 20 L 1 1 L
COM COM 1 2 1
19 19 L 2 L
15 15 2 3 2
L 18 18 L L 3 L
14 14 3 4 3
L 17 17 L L 4 L
+ 4.5 to 26.4 VDC
13 13 + 4 5 4
L 16 16 L L 5 L
12 12 5 5
L 15 15 L
+ L 6 6 L
+ L
11
14 14
11
L L
6
7 7 6
L
10 10 7 7
L 13 13 L L 8 8 L
9 9 COM COM
L 12 12 L 9 9
8 8
L 11 11 L 10 10
8 8
10 10 L 11 11 L
COM COM 9 9 When wiring output
9 9 L 12 12 L
7 7 10 10 circuits, be sure to
L 8 8 L L 13 13 L
6 6 11 11 use the correct polar-
L 7 7 L + L 14 14 L +
5 5 12 12 ity for the external
L 6 6 L L 15 15 L
4 4 + 13 13 power supplies. Wir-
L 5 5 L L 16 16 L
+ 3
4 4 3 14 14 ing with incorrect
L L L 17 17 L
2 2 15 15 polarity may result in
L 3 3 L L 18 18 L
1 1 COM COM erroneous operation
L 2 2 L 19 19
0 0 of the load.
L 1 1 L 20 20
Dimensions D-shape

Transistor Output Units Continued

3G2A5-OD215 3G2A5-OD217
Max. switching 24 VDC 10%, 50 mA/point 12 to 24 VDC +10%/–15% 1 A (4 A/common,
Capacity 5 A/Unit)
Leakage Current --- 0.1 mA max.
Residual Voltage 1.0 V max. 1.4 V max.
ON Response Time 0.2 ms max. 0.2 ms max.
OFF Response 0.3 ms max. 0.3 ms max.
Time
No. of Points 16 (independent common) 16 (8 points/common, 2 circuits)
Internal Current 200 mA 5 VDC max. 160 mA 5 VDC max.
Consumption
Fuse Capacity Not provided 5 A 250 V (two fuses)
Power for External --- 50 mA 12 to 24 VDC 10% min.
Supply
Weight 530 grams max. 500 grams max.
Circuit Configuration
OUT 00
Inter-
nal to
Circuit
OUT 00 OUT 07
COM
Inter- 12 to 24
Fuse/fuse
COM nal blowout VDC
Inter-
OUT 01 Circuit detection
nal COM
Circuit to OUT 08
OUT 14 Inter-
nal to
COM
OUT 15 Circuit
OUT 15
COM
COM 12 to 24
Fuse/fuse VDC
blowout
detection

94
Specifications Appendix B

3G2A5-OD215 3G2A5-OD217
Terminal L
0
0
Connections L
1
1
2
B L 2
+ A 0 3
0 0 3
L 0
1 1 12 to 24 + L
L 11 4
2 2 2 VDC L 4
L 2 3 5
L 3
3
3 L 5
4 4 6
4
L 4
5 5 L 6
L 5 7
5 6
L 6 6 L 7
6 7
7 COM (0 V)
L 77 NC 8
NC 8 8
24 VDC 8
8
9 8 L 9
L 9 9 9
L 9
10
10 L 10
11 10 10
L 10 11
11 11 L
L 11 12 11
12 12 12
L 12
13
13 12 to 24 + L
13 12
L 13
14
14
14
VDC L 13
14 15 13
L 15
16
15 L 14
L 15 14
16
NC 17
17 NC L 15
18 NC 15
NC 18 L 16
COM (0 V) 17 Note:
12 to 24 VDC Be sure to connect
18 Power Supplies to 18
12 to 24 VDC
19 and 19.

Dimensions B-shape A-shape

Transistor Output Units Continued

C500-OD218 C500-OD219
Max. switching 12 to 24 VDC +10%/–15% 0.3 A (2.4 A/common, 12 to 24 VDC +10%/–15% 2.1 A (8 A/common,
Capacity 4.8 A/Unit) 16 A/Unit)
Leakage Current 0.1 mA max. 0.1 mA max.
Residual Voltage 1.5 V max. 0.7 V max.
ON Response Time 0.2 ms max. 0.2 ms max.
OFF Response 0.3 ms max. 0.4 ms max.
Time
No. of Points 32 (16 points/common, 2 circuits) 16 (8 points/common, 2 circuits)
Internal Current 230 mA 5 VDC max. 160 mA 5 VDC max.
Consumption
Fuse Capacity 1 per circuit, 2 total (not user replaceable) 10 A 250 V (two fuses)
Power for External 80 mA 12 to 24 VDC 10% min. 100 mA 12 to 24 VDC 10% min.
Supply
Weight 530 grams max. 550 grams max.

95
Specifications Appendix B

C500-OD218 C500-OD219
Circuit Configuration
OUT 00 OUT 00
to
OUT 07
Inter- COM Inter- to
nal (0 V) nal
Cir- Cir-
cuit OUT 08 I cuit
OUT 07
to Inter- II COM0
Inter- OUT 15 nal Fuse
COM
nal (0 V) Cir-
Circuit 12 to cuit I 12 to 24
24 VDC
VDC
OUT 00
to OUT 08
OUT 07
Inter- COM Inter-
nal (0 V) nal
to
Cir-
cuit OUT 08 II Cir-
OUT 15
to cuit
II
OUT 15 COM1
COM Fuse
(0 V)
12 to
24 VDC 12 to 24
VDC

Terminal 0
I A
B II 12 to 24 L 0
Connections 0 VDC 1
L
0
0 0 L L 1
1 2
L
1
1 1 L
L 2
2
12 to 24 2 2 L 3
L 2 3 + 12 to 24 + L 3
VDC + 3 3 L 4
L 3 4 VDC L 4
L
4
4 4 L 5
5 L 5
L
5
5 5 L
6
6
6 6 L L 6
Note: L 6 7 7
Be sure to sup-
L
7
7 7 L L 7
ply power to A18 COM(0 V) COM 0
and B18. A8,
COM(0 V)
8 8 8
8 8
A17, B8, and L
8
9 9 L
L 9
B17 are short- 9
9
10 10 L 9
circuited inter- L 10 L 10
nally, so they L
10
11 11 L 10
11 L 11
cannot be used
L
11
12 12 L 11
separately. 12 12
12 13 L + L
A8 and B8 do L 13 13 12
not have to be 13 14 L L 13
wired. L 14 14 12 to 24 13
L
14
15 15 L L 14
15 VDC 14
L
15
16 16 L
L 15
COM(0 V)
COM(0 V)
17 17 12 to 24 VDC L
15
16
12 to 24 VDC
18 18 COM 1
17 Note:
12 to 24 VDC Be sure to connect
18 Power Supplies to 18
12 to 24 VDC and 19.
19
Dimensions B-shape A-shape

96
Specifications Appendix B

Transistor Output Units Continued

3G2A5-OD415CN
Max. switching Capacity 12 to 48 VDC +10%/ 0.3 A (2.4 A/common, 4.8 A/Unit)
–15%
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
ON Response Time 0.2 ms max.
OFF Response Time 0.3 ms max.
No. of Points 32 (16 points/common, 2 circuits)
Internal Current Consumption 230 mA 5 VDC max.
Fuse Capacity Not provided
Power for External Supply 80 mA 12 to 48 VDC 10% min.
Weight 530 grams max.
Circuit Configuration
OUT 00
to
OUT 07
Inter- COM 0
nal V0
Circuit
OUT 08 I
to
Inter- OUT 15
COM 1
nal V1
Circuit 12 to
48 VDC

OUT 00
to
OUT 07
Inter- COM 2
nal V2
Circuit II
OUT 08
to
OUT 15
COM 3
V3
12 to
48 VDC

Terminal Connections A B
0 8
L 1 1 L
1 9
L 2 2 L
2 10
L 3 3 L
3 11
L 4 4 L
4 12
L 5 5 L
5 13
L 6 6 L
6 14
L 7 7 L
7 15
L 8 8 L
COM COM
9 9
V V +
10 10
NC 11 11 NC
NC 12 12 NC

To common load
V
1
I COM 12 to 48 VDC
2
V Note: Be sure to supply power to A10 and
3
II 4
COM B10 or to terminal rack 1 and terminal
rack 3; otherwise current will leak
through the load while the output is
(Terminal)
OFF.

Dimensions E-shape

97
Specifications Appendix B

TTL Output Units

C500-OD501CN
Max. switching Capacity 5 VDC 10% 35 mA/point
Leakage Current 0.1 mA max.
Residual Voltage 0.4 V max.
ON Response Time 0.2 ms max.
OFF Response Time 0.3 ms max.
No. of Points 32 (8 points/common, 4 circuits)
Internal Current Consumption 250 mA 5 VDC max.
Fuse Capacity Not provided
Power for External Supply 32 mA 5 VDC 10% min.
Weight 450 grams max.
Circuit Configuration

5 VDC
10 kW
OUT 00
10 to
kW OUT 07

COM
I
12 kW 5 VDC
OUT 08
Inter- to
OUT 15
nal COM
Circuit 5 VDC
10 kW
OUT 00
10 to
kW OUT 07
IV
COM
12 kW 5 VDC
OUT 08
to
OUT 15
COM

Terminal Connections A B
5 VDC 5 VDC
0 8
L 1 1 L
1 9
L 2 2 L
2 10
L 3 3 L
+ 3 11 +
L 4 4 L
4 12
L 5 5 L
5 13
L 6 6 L
6 14
L 7 7 L
7 15
L 8 8 L
COM COM
9 9
5 VDC 5 VDC
10 10
NC 11 11 NC
NC 12 12 NC

Because the output data is negative logic, the termi-

nal output goes low when output data is logical 1.

TTL

10 kW
+
10
kW

12 kΩ

Dimensions E-shape

98
Specifications Appendix B

DC Input/Transistor Output Unit

3G2A5-MD211CN
Output (word n) Input (word n+1)
Max. switching 12 to 24 VDC +10%/ 0.3 A (2.4 A/common, Input Voltage 12 to 24 VDC +10%/–15%
–15%
Capacity 4.8 A/unit)
Leakage Current 0.1 mA max. Input Impedance 2.2 W
Residual Voltage 1.5 V max. Input Current 10 mA typical (at 24 VDC)
Fuse Capacity 1 per circuit, 2 total (not user replaceable) ON Voltage 10.2 VDC min.
Power for External 80 mA 12 to 24 VDC 10% max. OFF Voltage 3.0 VDC max.
Supply
ON Response Time 0.2 ms max. ON Response Time 15 ms max.
OFF Response 0.3 ms max. OFF Response 15 ms max.
Time Time
No. of Points 16 (8 points/common, 2 circuits) No. of Points 16 (8 points/common, 2
circuits)
Internal Current 260 mA 5 VDC max.
Consumption
Weight 520 grams max.
Circuit Configuration
2.2kW
OUT 00 IN 00
to to
0.047 470
IN 07 mF W
OUT 07 COM
COM (0 V)
Inter-
Inter- 12 to 24
nal
VDC
nal Circuit
Inter-
Circuit
2.2kW nal
OUT 00 IN 08 Circuit
to to
0.047 470
OUT 07 IN 15 mF W
COM (0 V) COM
12 to 24
VDC

Terminal 12 to A B 12 to 12 to 24 A B 12 to 24
24 VDC 24 VDC VDC VDC
Connections L
0
1 1
8
L
0
1 1
8
1 9 1 9
L 2 2 L 2 2
2 10 2 10
L 3 3 L 3 3
+ 3 11 + + 3 11 +
L 4 4 L 4 4
4 12 4 12
L 5 5 L
+ 5 5 +
5 13 5 13
L 6 6 L 6 6
6 14 6 14
L 7 7 L 7 7
7 15 7 15
L 8 8 L 8 8
COM2 COM3
COM0 (0 v)
9 9 COM1 (0 V) 9 9
V 0 (12 to 24 VDC) V 1 (12 to 24 VDC)
10 10 NC 10 10 NC
NC NC NC 11 11 NC
11 11
NC 12 12 NC
NC 12 12 NC

To common load

1
+ V0 Note The maximum switching capacity for
2
COM0 12 to 48 VDC solderless connectors is 1 A/common.
+ V1
3
COM1
4
(Terminal)

Dimensions E-shape

99
Specifications Appendix B

Dummy I/O Unit

3G2A5-DUM01
Selection Function Unit designation: input/output Point designation: 16/32/64 points
Internal Current Consumption 35 mA 5 VDC max.
Power for External Supply 30 mA 24 VDC 10% min.
Weight 450 grams max.
Terminal Connections Short-circuit: input 0
Open: output 1
2
3
4
5
Point Terminal 6
designation connection 7
16 points Open 3,4, and 5 8
32 points Short 3 and 4. 9
10
Open 5. 11
64 points Short 4 and 5. 12
Open 3. 13
14
15
16
17
+ 18
19
24 VDC
Dimensions A-shape
Note Power is supplied to the Dummy I/O Unit from the 24 VDC output terminal of the Power Supply, which is
mounted on the same Rack as the Dummy I/O Unit. Be sure to supply power to the Dummy I/O Unit before
supplying power to the CPU. If power is supplied to the Dummy I/O Unit after power is supplied to the CPU,
the Dummy I/O Unit is assumed to have only 16 I/O points, and may result in an I/O Verification Error or an
I/O Setting Error.

100
Specifications Appendix B

Dimensions
All dimensions are in millimeters unless stated otherwise.

C1000H CPU Rack

3G2A5-BC081/BC082

250 150

465
480

3G2A5-BC051/BC052

150

250

360
375

C500-BC031

250 150

255
276

C500-BC061

250 150

360
381

101
Specifications Appendix B

C500-BC091

250 150

465
486

C2000H Simplex CPU Rack

3G2C5-BC061

250
150

140 60
465
480

C2000H Duplex CPU Rack

3G2C5-BC001

250 150

140 70 140 60
465
480

C2000H Duplex I/O Rack

3G2C5-BI082

250 150

465
480

102
Specifications Appendix B

Expansion I/O Rack

3G2A5-BI081/3G2C5-BI083

250 150

465
480

3G2A5-BI051

150
250

360
375

A-shape I/O Unit

103
Specifications Appendix B

B-shape I/O Unit

C-shape I/O Unit

104
Specifications Appendix B

D-shape I/O Unit

E-shape I/O Unit

250

93 34.5
139

105
Specifications Appendix B

Memory Pack
C2000-Mjjj1-Vj

140

74

I/O Remove Unit Connecting Cables

The dimensions shown below are for the I/O Remove Unit Connecting Cables.
Model Cable Length (cm)
3G2C5-CN313 30
3G2C5-CN513 50
3G2C5-CN813 80
3G2C5-CN123 105
3G2C5-CN223 200

I/O Connecting Cables

Use either a vertical or horizontal I/O Connecting Cable to connect the CPU Rack to an Expansion I/O Backplane
or to connect an Expansion I/O Backplane to additional Expansion I/O Backplane. If you are using the C2000H
Duplex System, use two I/O Connecting Cables to connect the CPU Rack to the I/O Rack.
Fasten the connectors with the locks provided on the connectors to secure the connection between the cable con-
nector and the connector on the Backplane. If the connectors are not properly connected during CPU operation,
errors such as I/O BUS error or I/O SETTING error will occur.

106
Specifications Appendix B

The length of the connecting cable depends on the distance between the two Racks to be connected. The length of
the cable should be approximately 20 cm longer than the distance between the two Racks.
Connector Type Cable Length (L) Distance between Rack (max.) (X)
Vertical 30 cm 10 cm
50 cm 30 cm
80 cm 60 cm
1m 80 cm
2m 180 cm

Expansion Rack or
I/O Rack

Expansion Rack

Vertical I/O Connecting Cable

The figures below show the dimensions of the cable and the height of the Vertical connector when the cable is
connected to the Backplane.
L

Model Cable Length (L)

3G2A5-CN312N 30 cm
3G2A5-CN512N 50 cm
3G2A5-CN812N 80 cm
3G2A5-CN122N 1m
3G2A5-CN222N 2m

The length of an individual connecting cable can not be extended more than 2 m.

Approx. 130 mm

100 mm

ÇÇÇÇÇÇÇÇÇÇÇ
107
 Appendix C
Standard Models

CPU Backplane
Name Remarks Model
Backplane C1000H 9 I/O slots (see note) 6 Link slots C500-BC091
8 I/O slots 3 Link slots 3G2A5-BC081
5 Link slots 3G2A5-BC082
6 I/O slots 5 Link slots C500-BC061
5 I/O slots 3 Link slots 3G2A5-BC051
5 Link slots 3G2A5-BC052
3 I/O slots 3 Link slots C500-BC031
C2000H Simplex 6 I/O slots 3G2C5-BC061
C2000H Duplex 3G2C5-BC001
CPU C1000H C1000H-CPU01-EV1
C2000H C2000H-CPU01-EV1
RAM Unit 8K words C2000-MR831-V2
16K words C2000-MR141-V2
24K words C2000-MR241-V2
ROM Unit 32K words C2000-MP341-V1
EPROM Chip 27128 150 ns, Write voltage 12.5 V ROM-ID-B
27256 150 ns, Write voltage 12.5 V ROM-JD-B
27512 150 ns, Write voltage 12.5 V ROM-KD-B
Duplex Unit For C2000H duplex system 3G2C5-DPL01-E
CPU Power Supply 100 to 120/200 to Output: 7 A 5 VDC 3G2A5-PS221-E
240 VAC (selectable) Output: 12 A 5 VDC 3G2A5-PS223-E
24 VDC Output: 7 A max. 5 VDC 3G2A5-PS211-E
Output: 9 A max. 5 VDC C500-PS213-E
I/O Control Unit Required to connect Expansion I/O Racks 3G2A5-II101
File Memory Unit RAM, 1K blocks C1000H-FMR11
RAM, 2K blocks C1000H-FMR21

Note *The rightmost slot is only for Link Units.

I/O Backplane (for C2000H Duplex System)

Name Remarks Model
I/O Backplane --- 3G2C5-BI082
I/O Backplane Power Supply 100 to 120/200 to 240 VAC (selectable) Output: 7 A 5 VDC 3G2A5-PS222-E
24 VDC Output: 7 A 5 VDC 3G2A5-PS212-E
I/O Control Unit --- 3G2A5-II101
File Memory Unit RAM type, 1K blocks C1000H-FMR11
RAM type, 2K blocks C1000H-FMR21

109
Standard Models Appendix C

Expansion I/O Backplane

Name Remarks Model
Expansion I/O Backplane For C2000H, 8 slots, w/I/O on-line exchange function 3G2C5-BI083
8 slots 3G2A5-BI081
5 slots 3G2A5-BI051
Power Supply 100 to 120/200 to 240 VAC (selectable) Output: 7 A 5 VDC 3G2A5-PS222-E
24 VDC Output: 7 A 5 VDC 3G2A5-PS212-E
I/O Interface Unit --- 3G2A5-II002
I/O Connecting Cable Vertical type 30 cm C500-CN312N
50 cm C500-CN512N
80 cm C500-CN812N
1m C500-CN122N
2m C500-CN222N

For I/O Unit On-line Exchange (C2000H)

Name Remarks Model
I/O Remove Auxiliary Unit For CPU Rack in Simplex System and I/O Rack in Duplex 3G2C5-IOD01
System
For Expansion I/O Rack 3G2C5-IOD02
Connecting Cable 35 cm C2000-CN313
55 cm C2000-CN513
105 cm C2000-CN123
205 cm C2000-CN223

110
Standard Models Appendix C

I/O Units
Name Remarks Model
Input Unit DC 16 mA 5 to 12 VDC, 8 points/common, 2 circuits 16 pts 3G2A5-ID112
10 mA 12 to 24 VDC, 8 points/common, 2 circuits 16 pts 3G2A5-ID213
10 mA 12 to 24 VDC, ON response time: 15 ms max. 32 pts 3G2A5-ID215
8 points/ common,
common 4
circuits ON response time: 1.5 ms 32 pts 3G2A5-ID218
10 mA 12 to 24 VDC, 8 points/common, 4 circuits 32 pts 3G2A5-ID218CN
7 mA 12 VDC, static, 8 points/common, 8 circuits 64 pts 3G2A5-ID114
10 mA 12 to 24 VDC, dynamic 64 pts 3G2A5-ID212
7 mA 24 VDC, static, 8 points/common, 8 circuits 64 pts 3G2A5-ID219
Interrupt Input 13 mA 12 to 24 VDC (sep. commons) 8 pts 3G2A5-ID216
Unit
AC 10 mA 100 to 120 VAC, 8 points/common, 2 circuits 16 pts 3G2A5-IA121
10 mA 200 to 240 VAC, 8 points/common, 2 circuits 16 pts 3G2A5-IA222
10 mA 100 to 120 VAC, 8 points/common, 4 circuits 32 pts 3G2A5-IA122
10 mA 200 to 240 VAC, 8 points/common, 4 circuits 32 pts 3G2A5-IA223
AC/DC 10 mA 12 to 24 VAC/DC, 8 points/common, 2 circuits 16 pts 3G2A5-IM211
10 mA 12 to 24 VAC/DC, 8 points/common, 4 circuits 32 pts 3G2A5-IM212
TTL 3.5 mA 5 VDC, 8 points/common, 4 circuits 32 pts 3G2A5-ID501CN
Output Unit Contact 2 A 250 VAC/24 VDC, 8 points/common, 2 circuits 16 pts 3G2A5-OC221
2 A 250 VAC/24 VDC (sep. commons) 16 pts 3G2A5-OC223
2 A 250 VAC/24 VDC, 8 points/common, 4 circuits 32 pts 3G2A5-OC224-E
Transistor 1 A 12 to 24 VDC, 8 points/common, 2 circuits 16 pts 3G2A5-OD217
1 A 12 to 48 VDC, 16 points/common, 1 circuit 16 pts 3G2A5-OD411
50 mA 24 VDC (sep. commons) 16 pts 3G2A5-OD215
0.3 A 12 to 24 VDC, 16 points/common, 2 circuits 32 pts C500-OD218
2.1 A 12 to 24 VDC, 8 points/common, 2 circuits 16 pts C500-OD219
0.3 A 12 to 48 VDC, 16 points/common, 2 circuits 32 pts 3G2A5-OD414
0.3 A 12 to 48 VDC, 32 points/common, 1 circuit 32 pts 3G2A5-OD412
0.3 A 12 to 24 VDC, PNP output, 16 points/common, 32 pts 3G2A5-OD212
2 circuits
0.3 A 12 to 48 VDC I/O relay terminal can be 32 pts 3G2A5-OD415CN
connected. 16 points/common, 2 circuits
0.1 A 24 VDC, dynamic 64 pts 3G2A5-OD211
0.1 A 24 VDC, static, 8 points/common, 8 circuits 64 pts 3G2A5-OD213
Triac 1 A 132 VAC max., 8 points/common, 2 circuits 16 pts 3G2A5-OA121
1 A 250 VAC max., 8 points/common, 2 circuits 16 pts 3G2A5-OA222
1 A 250 VAC max., 8 points/common, 3 circuits 24 pts 3G2A5-OA223
1 A 250 VAC max., 8 points/common, 4 circuits 32 pts C500-OA225
1.2 A 250 VAC max., 8 points/common, 2 circuits 16 pts C500-OA226
TTL 3.5 mA 5 VDC, 8 points/common, 4 circuits 32 pts C500-OD501CN
DC Input/Transistor Output 12 to 24 VDC Input: 10 mA 16 pts 3G2A5-MD211CN
U i
Unit Output: 0.3 A each
Dummy I/O Unit No. of I/O points is selectable --- 3G2A5-DUM01

111
Standard Models Appendix C

Name Remarks Model

A/D Conversion Input 4 to 20 mA, 1 to 5 V 2 pts 3G2A5-AD001
0 to 10 V 2 pts 3G2A5-AD002
0 to 5 V 2 pts 3G2A5-AD003
–10 to 10 V 2 pts 3G2A5-AD004
–5 to 5 V 2 pts 3G2A5-AD005
4 to 20 mA, 1 to 5 V 4 pts 3G2A5-AD006
0 to 10 V 4 pts 3G2A5-AD007
0 to 20 mA, 0 to 10 V 8 pts C500-AD101
0 to 5 V, 0 to 10 V, –5 to 5 V, –10 to 10 V, 0 to 20 mA, 16 pts C500-AD501
–20 to 20 mA
D/A Conversion Output 4 to 20 mA, 1 to 5 V 2 pts 3G2A5-DA001
0 to 10 V 2 pts 3G2A5-DA002
0 to 5 V 2 pts 3G2A5-DA003
–10 to 10 V 2 pts 3G2A5-DA004
–5 to 5 V 2 pts 3G2A5-DA005
4 to 20 mA, 1 to 5 V, 0 to 10 V 4 pts C500-DA101
–10 to 10 V 4 pts C500-AD103
High-speed Counter 6 BCD digits, 50 K cps 1 Set Value 1 pt 3G2A5-CT001
6 BCD digits, 50 K cps 8 Set Value 1 pt 3G2A5-CT012
4 BCD/BIN digits, 50 K cps 2 pts C500-CT021
4 BIN digits, 20 K cps 1 Set Value 4 pts C500-CT041
Magnetic Card Reader --- 3G2A5-MGC01
Connecting Cable --- 3G2A9-CN521
Card Reader --- 3S4YR-MAW2C-04
Card --- 3G2A9-MCD01
PID --- 3G2A5-PID01-E
Position Control 1-axis, for stepping/servo motor 3G2A5-NC103-E
1-axis, for servo motor 3G2A5-NC111-EV1
2-axis, for servo motor C500-NC222-E
Encoder Adapter 3G2A5-AE001
Teaching Box --- 3G2A5-TU001-E
3G2A5-TU002-E
Connecting For NC222-E 2m C200H-CN222
Cable for TU002 4m C200H-CN422
For NC103-E/111-EV1/121 4m C500-CN422
ASCII Unit RAM + EEPROM C500-ASC04
Ladder Program I/O --- C500-LDP01-V1
Cam Positioner --- C500-CP131
ID Sensor --- C500-IDS01-V2
For long distance (3G2A5-ID02-E is required) C500-IDS02-V1
ID Adapter C500-IDA02
R/W Head V600-H06
Data Carrier V600-D2KR01

112
Standard Models Appendix C

Link Units and Remote I/O Units

Name Remarks Model
Host Link Rack- APF/PCF 3G2A5-LK101-PEV1
mounting PCF 3G2A5-LK101-EV1
RS-232C/RS-422 3G2A5-LK201-EV1
APF/PCF C500-LK103-P
PCF C500-LK103
RS-232C/RS-422 C500-LK203
CPU- APF/PCF 3G2A6-LK101-PEV1
mounting PCF 3G2A6-LK101-EV1
RS-232C 3G2A6-LK201-EV1
RS-422 3G2A6-LK202-EV1
PC Link Links up to 32 PCs C500-LK009-V1
SYSMAC Link Use optical fiber cable C1000H-SLK11
Only for C1000H and C2000H Simplex C1000H-SLK21-V1
Optical Remote I/O Master APF/PCF 3G2A5-RM001-PEV1
PCF 3G2A5-RM001-EV1
Optical Remote I/O Slave APF/PCF w/1 optical connector 3G2A5-RT001-PEV1
w/2 optical connectors 3G2A5-RT002-PEV1
PCF w/1 optical connector 3G2A5-RT001-EV1
w/2 optical connectors 3G2A5-RT002-EV1
Optical I/O Link APF/PCF 3G2A5-LK010-PE
PCF 3G2A5-LK010-E
Wired Remote I/O Master --- C500-RM201
Wired Remote I/O Slave --- C500-RT201
Remote Terminal Input Specify 12 VDC or 24 VDC G71-IC16
Output G71-OD16
Input Block AC Input Specify 100 VAC or 200 VAC G7TC-IA16
DC Input Specify 12 VDC or 24 VDC G7TC-ID16
Output Block Output Specify 12 VDC or 24 VDC G7TC-OC16

Link Units and Remote I/O Units (Continued)

Name Remarks Model
Optical Transmitting I/O DC Input No-voltage 8 pts APF/PCF 3G5A2-ID001-PE
AC/DC Input 12 to 24 VAC/DC 8 pts APF/PCF 3G5A2-IM211-PE
100 VAC PCF 3G5A2-IM211-E
AC Input 100 VAC 8 pts APF/PCF 3G5A2-IA121-PE
100 VAC PCF 3G5A2-IA121-E
Contact output 2A 8 pts APF/PCF 3G5A2-OC221-PE
250 VAC/24 VDC
100/200 VAC PCF 3G5A2-OC221-E
Transistor 0.3 A 12 to 48 VDC 8 pts APF/PCF 3G5A2-OD411-PE

113
Standard Models Appendix C

SYSBUS
Name Remarks Model
Link Adapter RS-422, 3 pcs 3G2A9-AL001
Optical (APF/PCF), 3pcs 3G2A9-AL002-PE
Optical (PCF), 3pcs 3G2A9-AL002-E
Optical (APF/PCF), RS-422, RS-232C, 1 pc each 3G2A9-AL004-PE
Optical (PCF), RS-422, RS-232C, 1 pc each 3G2A9-AL004-E
Optical (APF/PCF), optical (AGF), 1 pc each 3G2A9-AL005-PE
Optical (PCF), optical (AGF), 1 pc each 3G2A9-AL005-E
Optical (APF/PCF), 1 pc, RS-485 1 pc for Wired Remote I/O B500-AL007-P
system only

All Plastic Optical Fiber Cable (APF)

Name Remarks Model
Plastic Optical Fiber Cable Cable only, 5 to 100 m in multiples of 5 meters or multiples of 3G5A2-PF002
200 or 500m
Optical Connector A 2 pcs (brown), for plastic optical fiber 10 m long max. 3G5A2-CO001
Optical Connector B 2 pcs (black) for plastic optical fiber 8 to 20 m long 3G5A2-CO002
Plastic Optical Fiber Cable 1 m, w/optical connector A provided at both ends 3G5A2-PF101

Plastic-Clad Optical Fiber Cable (PCF)

Name Remarks Model
Optical Fiber Cable (indoor) 0.1 m, w/connector Ambient temperature: –10°C to 70°C 3G5A2-OF011
1 m, w/connector 3G5A2-OF101
2 m, w/connector 3G5A2-OF201
3 m, w/connector 3G5A2-OF301
5 m, w/connector 3G5A2-OF501
10 m, w/connector 3G5A2-OF111
20 m, w/connector 3G5A2-OF211
30 m, w/connector 3G5A2-OF311
40 m, w/connector 3G5A2-OF411
50 m, w/connector 3G5A2-OF511
Optical Fiber Cable 1 to 500 m (Order in Ambient temperature: –10°C to 70°C 3G5A2-OF002
(indoor/outdoor) Units of 1 m)
501 to 800 m (Order Ambient temperature: 0°C to 55°C (Must
in Units of 1 m) not be subjected to direct sunlight)

H-PCF Optical Fiber Cords and Cables with Connectors

The following diagram illustrates the model number for cables with connectors. tension members and power lines
are provided in the cable. Half-lock connectors use the S3200-COCF2511 and are compatible with C200H SYS-
MAC LINK or SYSMAC NET Link Unit connectors. Full-lock connectors use the S3200-COCF2011 and are com-
patible with CV-series SYSMAC LINK or SYSMAC NET and C1000H SYSMAC LINK Link Unit connectors. Full-
lock connectors cannot be used with C200H connectors.

114
Standard Models Appendix C

The above connectors cannot be used with C500 SYSMAC NET Link Unit connectors, cable relays, or NSB. Refer
to the SYSMAC NET Link System Manual for appropriate connectors for these applications.

S3200-CNjjj-jj-jj

Cable Length Connector Type

201 2m 20-20 Full-lock connecter on each end
501 5m 20-25 One full-lock and one half-lock connector
102 10 m 25-25 Full lock connector on each end
152 15 m
202 20 m
Blank Over 20 m* *Specify lengths over 20 m separately when ordering.

Optical Connectors
Name Model
SYSMAC NET: CV500-SNT31 S3200-COCF2011
SYSMAC LINK: CV500-SLK11, C1000H-SLK11
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC NET: C200H-SNT31 S3200-COCF2511
SYSMAC LINK: C200H-SLK11
SYSMAC NET: C500-SNT31-V4 S3200-COCH62M
S3200-LSU03-01E/NSB11-E
S3200-NSUA1-00E/NSUG4-00E
FIT10-IF401
SYSMAC BUS: 3G2A5-RM001-(P)EV1 S3200-COCH82
3G2A5-RT001/RT002-(P)EV1
3G2A9-ALjj-(P)E
SYSMAC NET Relay (M) Connector S3200-COCF62M
SYSMAC NET Relay (F) Connector S3200-COCF62F

Cable Assembly Tool and Cutter

Name Model
Cable Assembly Tool S3200-CAK1062

Optical Power Tester

Name Model
SYSMAC NET: CV500-SNT31 S3200-CAT2000
SYSMAC LINK: CV500-SLK11 S3200-CAT2700
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC BUS: 3G2A5-RM001-(P)EV1 S3200-CAT2820
3G2A5-RT001/RT002-(P)EV1
SYSMAC NET: S3200-LSU03-01E S3200-CAT3200
FIT10-IF401

Optical Power Tester Head Unit

Name Model
SYSMAC NET: CV500-SNT31 S3200-CAT2002
SYSMAC LINK: CV500-SLK11 S3200-CAT2702
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC BUS: 3G2A5-RM001-(P)EV1 S3200-CAT2822
3G2A5-RT001/RT002-(P)EV1
SYSMAC NET: S3200-LSU03-01E S3200-CAT3202
FIT10-IF401

115
Standard Models Appendix C

Peripheral Devices
Name Remarks Model
Programming Console Vertical, w/backlight 3G2A5-PRO13-E
Horizontal, w/backlight 3G2A6-PRO15-E
Programming Console For connecting Programming Console, GPC, or FIT. 2m 3G2A2-CN221
Connecting Cable (Only use CN221 [2 m] for Programming Console.) 5m C500-CN523
10 m C500-CN131
20 m C500-CN231
30 m C500-CN331
40 m C500-CN431
50 m C500-CN531
Programming Console For extending Programming Console. Connecting cable is 3G2A5-AP001
Adapter separate.
Programming Console Base 3G2A5-BP001
Data Access Console --- C200H-DAC01
Handheld Programming --- C200H-PR027-E
Console
Programming Console Required for each Handheld Programming Console --- C500-AP003
Adapter
Connecting Cable 2m C200H-CN222
4m C200H-CN422
PROM Writer Write voltage 12.5/21 V applicable 3G2A5-PRW06
Memory Pack (for Printer --- 3G2C5-MP102-EV3
Interface)
Peripheral Interface Unit Connecting cable is separate. C200H-IP006
GPC Memory Pack w/comments for C20, P-type, C120, C500 C500-MP303-EV2
w/comments for K-type, C200H, C1000H, C2000H 3G2C5-MP304-EV3
CRT Interface Unit For connecting GPC to CRT 3G2A5-GD101-E
Cassette Recorder 1m SCYPOR-PLG01
Connecting Cable
SYSMAC Support Software 3.5”, 2HD for IBM PC/AT compatible C500-ZL3AT1-E

Optional Products
Name Remarks Model
Battery --- 3G2A9-BAT08
Relay 24 VDC G6B-1174P-FD-US-M
I/O Terminal Cover For 38-pin block, special type 3G2A5-COV11
For 38-pin block, standard C500-COV12
For 20-pin block, standard C500-COV13
Connector Cover For I/O connector 3G2A5-COV01
For Link connector 3G2A5-COV02
For I/O Control Unit / I/O Interface Unit connector 3G2A5-COV03
Space Unit For I/O Control Unit 3G2A5-SP001
For I/O Unit 3G2A5-SP002

116
 Glossary

Backplane A base to which Units are mounted to form a Rack. Backplanes provide a series
of connectors for these Units along with wiring to connect them to the CPU and
Power Supply. Backplanes also provide connectors used to connect them to
other Backplanes. In some Systems, different Backplanes are used for different
Racks; in other Systems, Racks differ only by the Units mounted to them.

back-up A copy of existing data which is valuable if data is accidentally erased.

bit The smallest piece of information that can be represented on a computer. A bit
has the value of either zero or one, corresponding to the electrical signals ON
and OFF. A bit is one binary digit.

central processing unit A device that is capable of storing a program and data, and executing the set of
instructions contained in the program. In a PC System, the central processing
unit executes the program, processes I/O signals, communicates with external
devices, etc.

communication cable Cable used to transfer data between components of a control system and con-
forming to the RS-232C or RS-422 standards.

Control System All of the hardware and software components used to control other devices. A
Control System includes the PC System, the PC programs, and all I/O devices
that are used to control or obtain feedback from the controlled system.

CPU An acronym for central processing unit.

CPU Backplane A Backplane used to create a CPU Rack.

CPU Rack Part of a Rack PC, the CPU Rack contains the CPU, a Power Supply, and other
Units.

data area An area in the PC’s memory that is designed to hold a specific type of data, e.g.,
the LR area is designed to hold common data in a PC Link System.

data link Allows for the connection of up to 32 PCs in a Net Link System where each is
contributing information to a common memory area. Data links may be estab-
lished in the LR and/or DM memory areas.

distributed control An automation concept in which control of each portion of an automated system
is located near the devices actually being controlled, i.e., control is decentralized
and “distributed” over the system. Distributed control is a concept basic to PC
Systems.

Duplex System A C2000H PC that operates using two CPUs mounted to the CPU Rack. One
CPU controls the system while the other CPU assumes a standby status.

Duplex Unit A Unit in the C2000H Duplex System that switches control between the two
CPUs.

EEPROM [E(lectrically) E(rasable) P(rogrammable) R(ead) O(nly) M(emory)] A type of

ROM in which stored data can be erased and reprogrammed. This is accom-
plished using a special control lead connected to the EEPROM chip and can be
done without having to remove the EEPROM chip from the device in which it is
mounted.

117
 Glossary

EPROM [E(rasable) P(rogrammable) R(ead) O(nly) M(emory)] A type of ROM in which

stored data can be erased, by ultraviolet light or other means, and
reprogrammed.

Expansion I/O Unit An I/O Unit for a Package-type PC that provides more I/O points to the PC.

factory computer A general-purpose computer, usually quite similar to a business computer, that
is used in automated factory control.

High-speed Counter A Special I/O Unit. A High Speed Counter Unit counts independently of the PC’s
cycle time. This allows counting of very short, fast signals.

host computer A computer that is used to transfer data to or receive data from a PC in a Host
Link system. The host computer is used for data management and overall sys-
tem control. Host computers are generally small personal or business comput-
ers.

IBM PC/XT or AT, or A computer that has similar architecture to, and is logically compatible with an
compatibles IBM PC/XT computer; and that can run software designed for that computer.

I/O Expansion Backplane A Backplane used to create an Expansion I/O Rack.

I/O Control Unit A Unit mounted to the CPU Rack in certain PCs to monitor and control I/O points
on Expansion I/O Units.

I/O devices The devices which are connected to the terminals on I/O Units, Special I/O Units,
or Intelligent I/O Units. I/O devices may be part of the Control System if they
function to help control other devices, or they may be part of the controlled sys-
tem if they interact directly with it.

I/O Expansion Rack Part of a Rack PC, an Expansion I/O Rack is connected to a CPU Rack to in-
crease the number of slots available for mounting Units.

I/O Interface Unit A Unit mounted to an Expansion I/O Rack in certain PCs to interface the Expan-
sion I/O Rack to the CPU Rack. An I/O Interface Unit is needed when the first
Expansion I/O Rack is connected to the CPU Rack via a Connecting Cable.
Each Expansion I/O Rack needs an I/O Interface Unit.

I/O point The place at which an input signal enters the PC System or an output signal
leaves the PC System. In physical terms, an I/O point corresponds to terminals
or connector pins on a Unit; in terms of programming, an I/O point corresponds
to an I/O bit in the IR area.

I/O Remove Unit Unique to C2000H Systems, this Unit allows standard I/O Units to be mounted to
or removed from the Backplane during PC operation.

I/O Unit The most basic type of Unit mounted to a Backplane. I/O Units include Input
Units and Output Units, each of which is available in a range of specifications.
I/O Units do not include Special I/O Units, Link Units, etc.

PC An acronym for Programmable Controller.

PC Link Unit A Unit used to connect two or more PCs together so that they can exchange data
through their LR areas.

Position Control Unit A Special I/O Unit used to control the operation of positioning devices such as
Servomotors.

118
 Glossary

Power Supply A Unit that mounts to a Backplane in a Rack PC. It provides power at the voltage
required by the other Units on the Rack.

Programmable Controller A small, computer-like device that can control peripheral equipment, such as an
electric door or quality control devices, based on programming and peripheral
input devices. Any process that can be controlled using electrical signals can be
controlled by a PC. PCs can be used independently or networked together into a
system to control more complex operations.

PROM [P(rogrammable) R(ead) O(nly) M(emory)] A type of ROM into which the pro-
gram or data may be written after manufacture, by a customer, but which is fixed
from that time on.

PROM Writer A PROM Writer is a device used to write data to ROM, PROM, and EPROM stor-
age chips.

Rack An assembly that forms a functional unit in a Rack PC System. A Rack consists
of a Backplane and the Units mounted to it. These Units include the Power Sup-
ply, CPU, and I/O Units. Racks include CPU Racks, Expansion I/O Racks, and
I/O Racks. The CPU Rack is the Rack with the CPU mounted to it. An Expansion
I/O Rack is an additional Rack that holds extra I/O Units. An I/O Rack is used in
the C2000H Duplex System, because there is no room for any I/O Units on the
CPU Rack in this System.

Rack PC A PC that is composed of Units mounted to one or more Racks. This configura-
tion is the most flexible, and most large PCs are Rack PCs. A Rack PC is the
opposite of a Package-type PC, which has all of the basic I/O, storage, and con-
trol functions built into a single package.

RAM [R(andom) A(ccess) M(emory)] RAM will not retain data when power is discon-
nected. Therefore data should not be stored in RAM.

Remote I/O Unit A Unit that extends the distance an Expansion I/O Rack can be from the CPU.

ROM [R(ead) O(nly) M(emory)] A type of digital storage that cannot be written to. A
ROM chip is manufactured with its program or data already stored in it, and it can
never be changed. However, the program or data can be read as many times as
desired.

Simplex System A C2000H PC that operates using one CPU mounted to the CPU Rack.

Space Unit A Unit mounted to the I/O Backplane of a C2000H Duplex System that simply fills
the space between the I/O Expansion Power Supply and the rightmost Unit
mounted on the Rack.

Special I/O Unit A dedicated Unit that is designed for a specific purpose. Special I/O Units in-
clude Position Control Units, High-Speed Counters, Analog I/O Units, etc.

system configuration The arrangement in which Units in a System are connected. This term refers to
the conceptual arrangement and wiring together of all the devices needed to
comprise the System. In OMRON terminology, system configuration is used to
describe the arrangement and connection of the Units comprising a Control Sys-
tem that includes one or more PCs.

Unit In OMRON PC terminology, the word Unit is capitalized to indicate any product
sold for a PC System. though most of the names of these products end with the
word Unit, not all do, e.g., a Remote Terminal is referred to in a collective sense
as a Unit. Context generally makes any limitations of this word clear.

119
 Index

CPU, , ,
A active in Duplex System,
and Memory Packs, ,
AC Input, and peripheral devices,
Active, CPU in Duplex System, and RAM Packs,
and ROM Packs,
Ambient Temperature of PC,
and Simplex System,
applications, precautions, Backplane,
ASCII, connector,
core of PC,
assembly tool, indicators,
initial settings,
operating mode,
B Power Supplies,
Power Supply,
Back-up Battery, , Rack,
C2000H Duplex System, ,
Backplane C2000H Simplex System,
Expansion I/O, standby in Duplex System,
I/O, using two in a Duplex System,
I/O Expansion,
mounting I/O Units, CPU Power Supplies
mounting Units to, , 3G2A5-PS221-E,
3G2A5-PS211-E,
Bits, 3G2A5-PS223-E,
Bleeder Resistor, C500-PS213-E,
Block, Terminal, CPU Power Supply, output capacity,
CPU Rack,
connecting to another Backplane,
C Current
input leakage,
C1000H System, hardware description, output leakage,
C2000H Duplex System, output surge,
errors, Current Consumption,
general,
hardware description, Cycle Time,
initial settings,
operating mode,
peripheral devices, D
C2000H Simplex System,
general, DC Input Units,
hardware description, Duct, Wiring,
Cable Duplex Unit,
power, C2000H,
twisted pair,
Clearance, Between PC Racks,
Conditions, Installation, E
Conduit,
Electrical Noise,
Connections
Electrostatic Charge,
I/O Units,
PC, Emergency Stop,
control components, Environment, Installation,
Cooling, PC, EPROM Chip, mounting to ROM Pack,

121
 Index

Error I/O Points, , , , ,

Duplex System,
I/O Power Supplies
in active CPU,
3G2A5-PS212-E,
Indicator
3G2A5-PS222-E,
CPU,
Duplex Bus, I/O Power Supply,
Memory,
Verify, I/O Remove Unit,
indicator I/O Unit,
CPU, and the C2000H Duplex System,
Duplex Bus, and the C2000H Simplex System,
Memory, available current for, ,
Verify, in a Duplex System,
Examples, wiring, in a Simplex System,
in flowchart,
Expansion I/O Backplane, Link, power consumption,
Expansion I/O Power Supply, , mounting,
mounting to Backplane,
Expansion I/O Rack, , , , power consumption,
and the C2000H Simplex System, Remote,
in the Duplex System, power consumption,
in the Simplex System, removing or mounting from Backplane,
shapes,
Expansion I/O Racks, mounting Units to,
A-shape,
B-shape,
C-shape,
F D-shape,
E-shape,
Factory Computer, Special, power consumption,

Fan, cooling, Indicator, error,

File Memory Unit, Inductive Load Surge Suppressor,

Flag, in flowchart, Input Devices,

Input Leakage Current,
Installation
G Environment,
Memory Pack to the CPU,
Grounding, installation, precautions,
Grounding During PC Installation, Interlock Circuits,

H L–M
Hard-plastic-clad Quartz Fiber: H-PCF Limit Switch,
cables,
cords, Memory Pack, installation,
High Power Equipment, and PC installation, Memory Packs, ,
Humidity, Mounting
EPROM Chip to ROM Pack,
I/O Units,
PC,
I Mounting Units,
I/O, Remove Unit,
I/O Backplane,
I/O Connections,
N
I/O Control Unit, , Noise, electrical,
I/O Interface Unit, , Noise, Preventing,

122
 Index

in System Configuration, ,
O output capacity,
operating environment, precautions, Power Supply Output,
optical connectors, precautions,
applications,
Optical Power Tester, general,
Optical Power Tester Head Unit, operating environment,
safety,
Output Devices,
Preventing Noise,
Output Leakage Current,
process control computer,
Output Surge Current,
Programmable Controller, flow chart,
Output Units,
Programmable Controller (also see PC), block diagram,
Programmable Controller (See also PC),
P PROM,
PROM Writer,
PC
ambient temperature, Proximity Switch,
and input devices,
and output devices,
C2000H Duplex System,
C2000H Simplex System,
R
clearance between racks, Rack, PC,
components,
connections, RAM, ,
cooling the, Packs, ,
general, RAM Pack,
how it operates,
I/O Unit mounting, Remote I/O
in a Control System, Master,
installation environment, Slave,
its role, Remote I/O Unit,
mounting requirements, in the Simplex System,
Simplex, Master,
Peripheral Device Connector, Slave,
Reset, Power,
Peripheral Devices,
Residual Voltage,
Photoelectric Switch,
Resistor, Bleeder,
Position Control System,
ROM Pack,
Position Control Unit,
power consumption,
Power Cables,
S
Power Considerations,
Safety Considerations,
Power Consumption,
Units, , , safety precautions. See precautions
Power Failure, scanning cycle,
detection signal, Screw, Terminal Block,
Power Reset, Sensors, in control system,
Power Source, Servomotor,
Power Supplies, Solenoid,
CPU,
Special I/O Unit, number used,
Power Supply,
Backplane mounting, Standby, CPU in Duplex System,
CPU, , , Static Electricity, preventing,
Expansion I/O,
I/O, stepping motor,
in a CPU Rack, Switch
in block diagram, Active, ,

123
 Index

C2000H Duplex Unit, DC Input,

CPU, ON/OFF, Duplex, ,
in control system, File Memory,
limit, High-speed Counter,
MODE SELECTOR, Host Link,
photoelectric, I/O,
proximity, general,
pushbutton, Special,
selector, CPU status, I/O Control, , ,
SW1, I/O Interface, , ,
SYSTEM, I/O Remove, , ,
System, Input,
Write-protect, Memory,
write-protect, mounting,
Output,
Switching, Duplex to Simplex,
PC Link,
System power consumption of, ,
C2000H Duplex, RAM,
C2000H Simplex, Remote I/O,
Duplex, , , Remove,
Duplex to Simplex, switching, Space Unit,
Simplex, ,
standby,
switch,
System Configuration,
V–W
C1000H, Voltage, residual,
Wire, shared, problems of,

T Wiring
duct,
power source to PC,
Temperature, PC,
Wiring Examples,
Terminal Block,
Word,
Transistor Output Residual Voltage,
Write
Twisted Pair Cable,
data to Memory Pack,
data to RAM Pack,
disabled,
U enabled,
program to CPU memory,
Underground, Wires, program to RAM Pack,
program to RAM Unit,
Unit
PROM,
A/D Conversion,
protect switch, ,
C2000H Duplex,
D/A Conversion, Writer, PROM,

124
 Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. W139-E1-4

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.

Revision code Date Revised content

1 June 1988 Original production

2 July 1990 Redundancies removed, and general cleaning of text and graphics.

2A January 1992 ASCII Unit model number changed to C500-ASC04.

Page 15: Addition to upper right-hand callout in top illustration.
Page 43: Current consumptions changed for AC Input Units.
Page 77: Input impedance changed.
Page 88: Amp limit per common removed from maximum switch capacity for 3G2A5-OD412.
Page 97: Internal current consumptions changed for both Units.
Page 98: Internal current consumptions changed for both Units.

2B October 1992 Model number 3G2A5-PS211-E has been changed to 3G2A5-PS213-E throughout the manual.
Page 11: Changes were made to the table.
Page 105: Changes were made to the 24 VDC CPU Power Supply row in the CPU Backplane table.

2C May 1993 Page 12: Fuse amperage for C500-PS213-E changed from 3 A to 6.3 A. 3G2A5-PS211-E added.
Page 38 to 40: Current consumption tables changed.
Page 55: C500-PS213-E added.
Page 65: PS211-E added. Output capacity for PS213-E changed to 9 A. Shock resistance specifications corrected.
Page 69: Internal current consumption added for 3G2A5-ID218. Circuit configuration resistances changed.
Page 80: 3G2A5-OA223 circuit configuration slightly altered.
Page 83: C500-OD414 added.
Page 101: Memory Pack dimensions added.
Pages 105 to 113: Standard models lists extensively revised. Tables of models added.

2D August 1994 Scan time has been replaced by cycle time throughout the manual.
Page 6: Available manuals list added.
Page 18: Fuse blowout alarm indicator models corrected for A-shape I/O Unit.
Page 20: First sentence of 2-13 Memory Pack corrected.
Pages 20, 102: E-shape I/O Unit replaced with newer model.
Page 30: EPROM 27250 corrected to EPROM 27256.
Page 40: ID Sensor Unit models added.
Page 43: AC switching diagram corrected and note added.
Page 70: Internal current consumption added. Circuit configuration and terminal connections have been changed.
Page 71: No. of points, circuit configuration, and terminal connections have been changed.
Page 82: Circuit configuration changed for 3G2A5-OD411.
Pages 105 to 114: Standard models lists updated.

2E September 1995 Page 7: SSS Operation Manuals added to the list.

Page 32: Last row of table corrected.
Page 42: Special I/O Units table updated.
Page 45: Diagram corrected.
Page 96: Resistances corrected for the circuit configuration and terminal connections.
Pages 107 to 115: Model lists updated.

2F August 1996 Page 94: Circuit configuration changed for C500-OD219.

3 December 1999 Page xi: Precautions added.

Page 41 : Model number C500-0D217 changed to 3G2A5-OD217.
Page 41 : Model number C500-OD415CN changed to 3G2A5-OD415CN.
Page 41, 86 : Information relating to the C500-OA226 Triac Output Unit added.
Page 43 : Crimp terminal and tightening torque information corrected.
Page 55 to 57 : Crimp terminal and terminal block information added or changed.
Page 73 : Resistance information corrected for the circuit configuration of the 3G2A5-ID215.
Page 85, 86 : Model number 3G2A5-OA225 changed to C500-OA225.
Page 87, 89, 92, 94, 97 : Fuse capacity information and circuit configuration changed for the 3G2A5-OD412,
3G2A5-OD212, 3G2A5-OD213, C500-OD218 and 3G2A5-MD211CN.
Page 94 : Model number 3G2A5-OD218 changed to C500-OD218.
Page 96 : Model number 3G2A5-OD501CN changed to C500-OD501CN. Circuit configuration corrected.
Page 107 to 115 : Standard model lists updated.

4 June 2000 Page 88 : Circuit configuration for 3G2A5-OD412 changed.

Page 93 : Circuit configuration for 3G2A5-OD213 changed and a note added to the ter-
minal connection diagram for 3G2A5-OD213.
Pages 100 and 107 : Model numbers C500-BC082 and C500-BC052 changed to
3G2A5-BC082 and 3G2A5-BC052 respectively.

125