2003 Mercedes-Benz SLK320

1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

1998-2004 DRIVELINE/AXLES

Rear Axle - Test & Adjustment Values - 170 Chassis

TEST & ADJUSTMENT VALUES

TEST AND ADJUSTMENT VALUES: PASSENGER CARS: REAR AXLE - BE35.00-Z-9999AZ

MODEL all

Test values for rear-axle MODEL 129, 140, 163, BE35.20-P-1000-01A

halfshaft flange 170, 202, 203, 208, 209,
210, 215, 220
Test values for rear axle MODEL 230 BE35.20-P-1000-01B
shaft flange
Test values for rear-axle MODEL 199.376 BE35.20-P-1000-01C
halfshaft flange
Test values for number of REAR AXLE 168, 185, BE35.31-P-1000-01A
drive pinion rotor teeth 198...
Test values for friction REAR AXLE 198... BE35.31-P-1000-02A
torque of rear axle center
assembly
Test values for rear axle Rear axle center assembly BE35.31-P-1000-02B
center assembly friction dia. 168 in MODEL 124,
torque 170, 201, 202, 210
Test values for friction REAR AXLE 185... BE35.31-P-1000-02C
torque of rear axle center
assembly
Test values for friction REAR AXLE 210, 211... BE35.31-P-1000-02D
torque of rear axle center
assembly
Test values for friction REAR AXLE 187... BE35.31-P-1000-02E
torque of rear axle center
assembly
Test values for friction TRANSMISSION 722.648 BE35.31-P-1000-02F
torque of rear axle center in MODEL 199.376
assembly
Test values for friction MODEL 171, 209, 211, BE35.31-P-1000-02G
torque of rear axle 219, 230...
differential
Test values for rear axle REAR AXLE 168, 185, BE35.31-P-1000-03A
center assembly gear set 187, 198, 210, 211...
Test values for rear axle REAR AXLE 187... BE35.31-P-1000-03B
center assembly crown
wheel and pinion
Microsoft
Friday, October 30, 2009 9:43:14
9:43:10 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

Test values for rear axle MODEL 171, 209, 211, BE35.31-P-1000-03C
differential 219, 230...
Test values for rear axle REAR AXLE 187, 198, BE35.31-P-1000-04A
housing expansion 210, 211...
Test values for rear axle in MODEL 124, 170, 201, BE35.31-P-1000-04B
housing flare 202, 210 Rear axle center
assembly dia. 168
Test values for rear axle REAR AXLE 185, 187, BE35.31-P-1000-04C
housing expansion 198, 210, 211...
Test values for rear axle REAR AXLE 210... BE35.31-P-1000-04D
housing flare
Test values for rear axle REAR AXLE 187... BE35.31-P-1000-04E
housing expansion
Test values for rear axle MODEL 171, 209, 211, BE35.31-P-1000-04F
housing expansion 219, 230...
Test values for connecting REAR AXLE 168, 185, BE35.31-P-1000-05A
flange/differential housing 187, 198, 210, 211...
Ratio of rear axle center TRANSMISSION 717.4, BE35.31-P-1000-06A
piece 722.3 /4 /5 in MODEL 129
Ratio of rear axle center TRANSMISSION 717.4, BE35.31-P-1000-06B
piece 722.3 /4 /5 in MODEL 140
Ratio of rear axle center TRANSMISSION 717.4, BE35.31-P-1000-06C
piece 722.4 in MODEL 202
Test values for friction MODEL 124, 129, 201, 202 BE35.41-P-1000-01A
torque of rear axle center with CODE (211a) Rear
assembly with ASD axle with automatic barrier
differential (ASD)
Test values for friction MODEL 124, 129, 140 with BE35.41-P-1000-01B
torque of rear axle center CODE (211a) Rear axle
assembly with ASD with automatic barrier
differential (ASD)

TEST VALUES FOR REAR-AXLE HALFSHAFT FLANGE - BE35.20-P-1000-01A

Model 129, 140, 163, 170, 202, 203, 208, 209, 210, 215, 220

TEST VALUES FOR REAR-AXLE HALFSHAFT FLANGE

Number Designation Model 129 Model 140 Model 163
BE35.20-P- Permitted lateral mm 0.03 0.03 0.03
1001-01A runout of rear-
axle shaft flange
when installed
BE35.20-P- Permitted mm 0.03 0.03 0.03
1002-01A vertical runout
of rear-axle shaft
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

flange at
centering when
removed

TEST VALUES FOR REAR-AXLE HALFSHAFT FLANGE

Number Designation Model 170 Model 202 Model 203
BE35.20-P- Permitted lateral mm 0.03 0.03 0.03
1001-01A runout of rear-
axle shaft flange
when installed
BE35.20-P- Permitted mm 0.03 0.03 0.03
1002-01A vertical runout
of rear-axle shaft
flange at
centering when
removed

TEST VALUES FOR REAR-AXLE HALFSHAFT FLANGE

Number Designation Model 208 Model 209 Model 210
BE35.20-P- Permitted lateral mm 0.03 0.03 0.03
1001-01A runout of rear-
axle shaft flange
when installed
BE35.20-P- Permitted mm 0.03 0.03 0.03
1002-01A vertical runout
of rear-axle shaft
flange at
centering when
removed

TEST VALUES FOR REAR-AXLE HALFSHAFT FLANGE

Number Designation Model 215 Model 220
BE35.20-P-1001- Permitted lateral mm 0.03 0.03
01A runout of rear-axle
shaft flange when
installed
BE35.20-P-1002- Permitted vertical mm 0.03 0.03
01A runout of rear-axle
shaft flange at
centering when
removed

TEST VALUES FOR REAR AXLE - BE35.31-P-1000

Test values for number of drive pinion rotor teeth - BE35.31-P-1000-01A

Microsoft
Friday, October 30, 2009 9:43:11 AM Page 3 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

Models 129, 140, 170, 202, 208, 210, with 168, 185, 198 mm dia. rear axle center assembly

Test values for rear axle center assembly

Number Designation Models 129, 140, 170,
202, 208, 210 Number
of drive pinion rotor
teeth
BE35.31-P-1001-01A Ratio i 2.64/2.65/2.68 36
2.73 35
2.82/2.85 34
2.87 33
3.07 31
3.27/3.29 29
3.45/3.46 28
3.54/3.58 27
3.64/3.67/3.70/3.73 26
3.91/3.92 24
4.08 23

Test values for friction torque of rear axle center assembly - BE35.31-P-1000-02C

Models 124, 129, 170, 201, 202, 203, 208, 210

with rear axle center assembly dia. 185 mm

TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model
124.003/004/007/019/022/023/026/027/030/040/042/043/050/060/062/079/082/083/0
Model 124.104/107 as of 01.05.94 Model 124.127/128/129/130/131/133 Model
124.186 as of 01.03.94, except (code 450) taxi version Model 124.188/190/191/
193/226/230/290/330/333/393
BE35.31- Friction Ncm 125-150
P-1001- torque of
02C drive
pinion
bearing
(new
tapered
roller
bearings)
BE35.31- Friction Nm 40-90
P-1002- torque on
02C spinning
the
assembled
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

differential
(plastic
spherical
washers)

TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model Model Model
170.444/445/447/449 201.018/023/024/122/126, 201.028/029/035/036/128
with (code 450) taxi
version as of 01.11.88
BE35.31- Friction Ncm 125-150 125-150 125-150
P-1001- torque of
02C drive
pinion
bearing
(new
tapered
roller
bearings)
BE35.31- Friction Nm 40-90 40-90 40-90
P-1002- torque on
02C spinning
the
assembled
differential
(plastic
spherical
washers)

TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model Model
202.018/078/120/121/122/125/182 202.020/022/023/024/025/026/028/029/080/081/0
with (code 450) taxi version, Model 202.085 with automatic 5-speed transmi
model except (code 450)
202.018/020/022/120/121/125
with ASD (code 211)
BE35.31- Friction Ncm 125-150 125-150
P-1001- torque of
02C drive
pinion
bearing
(new
tapered
roller
bearings)
BE35.31- Friction Nm 40-90 40-90
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

P-1002- torque on
02C spinning
the
assembled
differential
(plastic
spherical
washers)

TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model Model Model
203.035/045/061/235/245/261/735/745/747, 208.335/344/345/347/348/435/ 210.010/
model 203.004/204 except code 450 444/445/447/448
BE35.31- Friction Ncm 125-150 125-150 125-150
P-1001- torque of
02C drive
pinion
bearing
(new
tapered
roller
bearings)
BE35.31- Friction Nm 40-90 40-90 40-90
P-1002- torque on
02C spinning
the
assembled
differential
(plastic
spherical
washers)

TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Models 210.003/004
with (code 450), 210.007
except code 450
BE35.31-P-1001-02C Friction torque of drive Ncm 125-150
pinion bearing (new
tapered roller bearings)
BE35.31-P-1002-02C Friction torque on Nm 40-90
spinning the assembled
differential (plastic
spherical washers)

Test values for rear axle center assembly gear set - BE35.31-P-1000-03A

Microsoft
Friday, October 30, 2009 9:43:11 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

Rear axle center assembly dia. mm 168, 185, 187FE, 198, 210, 210E, 211E

TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 124 Model 129 Model 140
BE35.31-P- Permissible mm -0.02/+0.01 -0.02/+0.01 -0.02/+0.01
1001-03A deviation from
specified
adjustment
dimension on end
face of drive
pinion
BE35.31-P- Gear backlash mm 0,08-0,14 0,08-0,14 0,08-0,14
1002-03A between crown
wheel and pinion
BE35.31-P- Ring gear heating °C 75-85 75-85 75-85
1003-03A temperature
during installation

TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 170 Model 201 Model 202
BE35.31-P- Permissible mm -0.02/+0.01 -0.02/+0.01 -0.02/+0.01
1001-03A deviation from
specified
adjustment
dimension on end
face of drive
pinion
BE35.31-P- Gear backlash mm 0,08-0,14 0,08-0,14 0,08-0,14
1002-03A between crown
wheel and pinion
BE35.31-P- Ring gear heating °C 75-85 75-85 75-85
1003-03A temperature
during installation

TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 203 Model 208 Model 209
BE35.31-P- Permissible mm -0.02/+0.01 -0.02/+0.01 -0.02/+0.02
1001-03A deviation from
specified
adjustment
dimension on end
face of drive
pinion
BE35.31-P- Gear backlash mm 0,10-0,16 0,08-0,14 0,10-0,16
1002-03A between crown

Microsoft
Friday, October 30, 2009 9:43:11 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

wheel and pinion

BE35.31-P- Ring gear heating °C 75-85 75-85 75-85
1003-03A temperature
during installation

TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 210 Model
220.063/065/067/083/084/087/165/167/183/184/187
BE35.31-P- Permissible mm -0.02/+0.01 -0.02/+0.01
1001-03A deviation
from
specified
adjustment
dimension
on end face
of drive
pinion
BE35.31-P- Gear mm 0,08-0,14 0,08-0,14
1002-03A backlash
between
crown
wheel and
pinion
BE35.31-P- Ring gear °C 75-85 75-85
1003-03A heating
temperature
during
installation

Test values for rear axle housing expansion - BE35.31-P-1000-04A

Model 129, 140, 170, 202, 203, 208, 210, 220

REAR AXLE HOUSING EXPANSION (EXPANDED DIMENSION)

Number Designation Model Model Model
129.058/063 as of 140.02/03 as of 170.465/466
01.06.94, model 01.06.94
129.059/064
BE35.31-P- Rear axle mm 0.10...0.13 0.10...0.13 0.10...0.13
1001-04A housing
expansion
(expanded
dimension)
when removing
circlip
BE35.31-P- Rear axle mm 0.3 0.3 0.3
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

1002-04A housing
expansion
(expanded
dimension)
when installing
circlip
BE35.31-P- Setting for rear mm 0.11...0.17 0.11...0.17 0.11...0.17
1003-04A axle housing
expansion
(expanded
dimension)

REAR AXLE HOUSING EXPANSION (EXPANDED DIMENSION)

Number Designation Model Model Model
202.033/093/133/193, 203.006/064/206 /264/706, 208.374
Model 202.085 with Model 203.004/204 with
manual 5speed code 450
transmission, Model
202.134/194 with code
450
BE35.31- Rear axle mm 0.10...0.13 0.10...0.13 -
P-1001- housing
04A expansion
(expanded
dimension)
when
removing
circlip
BE35.31- Rear axle mm 0.3 0.3 -
P-1002- housing
04A expansion
(expanded
dimension)
when
installing
circlip
BE35.31- Setting for mm 0.11...0.17 0.11...0.17 -
P-1003- rear axle
04A housing
expansion
(expanded
dimension)

REAR AXLE HOUSING EXPANSION (EXPANDED DIMENSION)

Number Designation Model Model
208.365/370/465/470 210.006/015/017/025/045/053/055/063/065/08/206/215/217/225
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

Model 210.007 with code 450

BE35.31- Rear axle mm 0.10...0.13 0.10...0.13
P-1001- housing
04A expansion
(expanded
dimension)
when
removing
circlip
BE35.31- Rear axle mm 0.3 0.3
P-1002- housing
04A expansion
(expanded
dimension)
when
installing
circlip
BE35.31- Setting for mm 0.11...0.17 0.11...0.17
P-1003- rear axle
04A housing
expansion
(expanded
dimension)

REAR AXLE HOUSING EXPANSION (EXPANDED DIMENSION)

Number Designation Model
220.063/065/067/083/084/087/165/167/183/184/187
BE35.31-P- Rear axle mm 0.10...013
1001-04A housing
expansion
(expanded
dimension)
when removing
circlip
BE35.31-P- Rear axle mm 0.3
1002-04A housing
expansion
(expanded
dimension)
when installing
circlip
BE35.31-P- Setting for rear mm 0.11...0.17
1003-04A axle housing
expansion
(expanded
dimension)
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

Test values for rear axle housing expansion - BE35.31-P-1000-04C

Models 124, 129, 170, 201, 202, 203, 208, 209, 210

TEST VALUES FOR REAR AXLE HOUSING EXPANSION

Number Designation Models
124.003/004/007/019/022/023/026/027/030/040/042/043/050/060/062/079/082/083/09
models 124.104/107 as of 01.05.94 Models 124.127/128/129/130/131/133, model
124.186 as of 01.03.94, except (code 450) Models
124.188/190/191/193/226/230/290/330/333/393
BE35.31- Rear axle mm 0.2
P-1001- housing
04C expansion
(expanded
dimension)
for circlip
removal
BE35.31- Rear axle mm 0.3
P-1002- housing
04C expansion
(expanded
dimension)
when
installing
circlip
BE35.31- Setting for mm 0.11...0.17
P-1003- rear axle
04C housing
expansion
(spread
dimension)

TEST VALUES FOR REAR AXLE HOUSING EXPANSION

Number Designation Model Model Model
129.060 170.444/445/447/ 201.018/023/024/122/126,
449 with (code 450) as of 01.11.88
BE35.31-P- Rear axle mm 0.2 0.2 0.2
1001-04C housing
expansion
(expanded
dimension)
for circlip
removal
BE35.31-P- Rear axle mm 0.3 0.3 0.3
1002-04C housing
expansion
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

(expanded
dimension)
when
installing
circlip
BE35.31-P- Setting for mm 0.11...0.17 0.11...0.17 0.11...0.17
1003-04C rear axle
housing
expansion
(spread
dimension)

TEST VALUES FOR REAR AXLE HOUSING EXPANSION

Number Designation Model Model Model
201.028/029/035/036/128 202.018/078/120/121/122/125/182 202.020/022/023/024/02
with (code 450), model model 202.085 with aut
202.018/020/022/120/121/125 code 450
with (code 211) ASD
BE35.31- Rear axle mm 0.2 0.2 0.2
P-1001- housing
04C expansion
(expanded
dimension)
for circlip
removal
BE35.31- Rear axle mm 0.3 0.3 0.3
P-1002- housing
04C expansion
(expanded
dimension)
when
installing
circlip
BE35.31- Setting for mm 0.11...0.17 0.11...0.17 0.11...0.17
P-1003- rear axle
04C housing
expansion
(spread
dimension)

TEST VALUES FOR REAR AXLE HOUSING EXPANSION

Number Designation Model Models Model
203.018/065/ 203.035/045/ 208.335/344/
218/265/718 061/235/245/ 345/347/348/
261/735/745/ 747, 435/444/445/
Model 447/448
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 12 © 2005 Mitchell Repair Information Company, LLC.
 2003 Mercedes-Benz SLK320
1998-2004 DRIVELINE/AXLES Rear Axle - Test & Adjustment Values - 170 Chassis

203.004/204
except Code 450
BE35.31-P- Rear axle mm - 0.2 0.2
1001-04C housing
expansion
(expanded
dimension) for
circlip removal
BE35.31-P- Rear axle mm 0.3 0.3 0.3
1002-04C housing
expansion
(expanded
dimension)
when installing
circlip
BE35.31-P- Setting for rear mm 0.11...0.17 0.11...0.17 0.11...0.17
1003-04C axle housing
expansion
(spread
dimension)

TEST VALUES FOR REAR AXLE HOUSING EXPANSION

Number Designation Models Model Model
209.316/342/ 210.003/004 with 210.010/020/
343/361/375/ code 450 Model 035/037/048/
376/442/461/ 210.007 except 061/062/210/
475/476 code 450 235/237/248/
261/262/610
BE35.31-P- Rear axle mm - 0.2 0.2
1001-04C housing
expansion
(expanded
dimension) for
circlip removal
BE35.31-P- Rear axle mm 0.3 0.3 0.3
1002-04C housing
expansion
(expanded
dimension)
when installing
circlip
BE35.31-P- Setting for rear mm 0.14...0.20 0.11...0.17 0.11...0.17
1003-04C axle housing
expansion
(spread
dimension)
Microsoft
Friday, October 30, 2009 9:43:11 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.