11-MZ0-1 Tensile Module 38mm

User Manual
for the Tensile/Compression Module (Narrow Version)

Typ: MZ0-1
‎1 - Introduction
Author: Dominik Tausgraf

Edition: 2018
Last Revision: October 2019 (D. Tausgraf)
2 User Manual for the Tensile/Compression Module

‎1 - Introduction
1 Introduction 7
1.1 Shipment Volume ........................................................................................................... 8
1.2 Details to this User Manual ............................................................................................ 8
1.2.1 Illustration ................................................................................................................................................ 8
1.2.2 Symbols .................................................................................................................................................... 8
1.3 Terms and conditions of supply ...................................................................................... 9

1.3.1 General sales and delivery conditions ...................................................................................................... 9
1.3.2 Copyright .................................................................................................................................................. 9
1.3.3 Disclaimer, warranty and exclusions......................................................................................................... 9
1.3.4 Appropriate Use ..................................................................................................................................... 10
1.3.5 Inappropriate use ................................................................................................................................... 10
1.3.6 Scope of this manual .............................................................................................................................. 10
1.3.7 Warranty and Service ............................................................................................................................. 11
1.4 Environmental conditions............................................................................................. 11

1.5 Safety ............................................................................................................................ 11
1.6 Specific safety information ........................................................................................... 12
1.6.1 Noise....................................................................................................................................................... 12
1.6.2 Chemical hazards .................................................................................................................................... 13
1.6.3 Use of other hazardous substances ........................................................................................................ 13
1.6.4 Preventive maintenance ......................................................................................................................... 13
1.6.5 Use of chemical reagents and lubricants ................................................................................................ 13
1.6.6 Hazardous waste material ...................................................................................................................... 13
1.6.7 Cleaning and decontamination ............................................................................................................... 13
2 The Tensile/Compression Module 15

2.1 Functions ...................................................................................................................... 16
2.2 EBSD Compatibility ....................................................................................................... 16
2.3 Structure of the Module ............................................................................................... 17
2.4 Dimensions of the Module ........................................................................................... 18
2.5 Specimen types ............................................................................................................. 19
2.6 Extensometer................................................................................................................ 22
2.7 Electrical connections ................................................................................................... 23
3 Installation and Setup 25

3.1 Initial Installation .......................................................................................................... 26
3.2 Maintenance ................................................................................................................. 26
3.3 Transport und Storage .................................................................................................. 27
3.4 Load Cells > 500N.......................................................................................................... 27
3.4.1 Removal of the Load Cell Assembly ........................................................................................................ 29
User Manual for the Tensile/Compression Module 3

‎1 - Introduction
3.4.2 Installation of a load cell unit.................................................................................................................. 30
3.5 The 1N Load cell............................................................................................................ 35

3.5.1 Preparation for specimen loading .......................................................................................................... 35
3.5.2 Clamping a Wire ..................................................................................................................................... 36
3.5.3 Installation of the fiber specimen clamps in the tensile module ............................................................ 37
3.5.4 Mounting a fiber specimen ..................................................................................................................... 38
3.5.5 The Clamping Surface of the Tungsten Wire .......................................................................................... 38
3.6 The Micro-Vise Clamps ................................................................................................. 39

3.6.1 Removing the Specimen Clamp .............................................................................................................. 39
3.6.2 Mounting the Micro-Vise Clamps ........................................................................................................... 41
4 Operating Manual 45
4.1 Clamping a specimen in the micro-vise clamps ............................................................ 46
4.2 Clamping a Bending Specimen...................................................................................... 49
4.3 Use of Extensometer .................................................................................................... 50
4.4 Switching On ................................................................................................................. 50
4.5 MDS Software ............................................................................................................... 51
5 Further Information 53
5.1 Troubleshooting ............................................................................................................ 54
5.2 Technical Data............................................................................................................... 55
5.2.1 Tensile/Compression Module ................................................................................................................. 55
5.2.2 Load Cells ................................................................................................................................................ 55
5.2.3 Extensometers ........................................................................................................................................ 56
5.3 Temporary Decommissioning ....................................................................................... 57

5.4 Decommissioning.......................................................................................................... 57
5.5 Disposal ......................................................................................................................... 57
5.6 Contact Information ..................................................................................................... 58
Figures
Modular Concept of the Module...................................................................................................... 17
End stop limiting the range of travel of the yokes during tensile testing ........................................ 18
Outer dimensions of the tensile/compression module (narrow version) ....................................... 19
Specimen mounted in the tensile/compression module ................................................................. 19
Schematic Setup of an Extensometer .............................................................................................. 22
Scope of delivery of an axial Extensometer ..................................................................................... 23

‎1 - Introduction
Tensile/compression module with the load cell unit removed ....................................................... 28

Small clearance required between specimen restraint and yoke.................................................... 31
Schematic showing the load cell unit ............................................................................................... 32
Rotation of the clamping surface ..................................................................................................... 38
Calculating examples for various specimen thicknesses ................................................................. 48
Tables
Specimens and Clamps ..................................................................................................................... 21
Troubleshooting ............................................................................................................................... 54
Technical Data of the Tensile/Compression Module ....................................................................... 55
Technical Data of the load cell ......................................................................................................... 56
Technical Data of the extensometer ................................................................................................ 57
Contact Information ......................................................................................................................... 58

‎1 - Introduction

‎1 - Introduction
1 Introduction
Overview
This chapter informs about:
- Shipment Volume
- Details to this User Manual
- Legal Matters
- Safety

‎1 - Introduction
1.1 Shipment Volume

The following equipment belongs to the instrument:
- Tensile/compression module
- Specimen clamps (Micro Vices) with spacers
- Sturdy specimen for transport protection and alignment
- Feedthrough flange
- Acrylic housing for storage and transport
- Toolbox
- Apiezon grease with molybdenum (IV) sulphide
- User Manual
- Adaption plate
1.2 Details to this User Manual

This User Manual explains all requirements for the safe handling and successful operation of this
Kammrath & Weiss instrument. The manual will be delivered with the instrument. It addresses
itself to personnel who have received suitable training in the operation of the system.
1.2.1 Illustration
All illustrations in this manual are intended to assist the user in the understanding of described
tasks or working principles of the module. Certain aspects of illustrations may differ slightly from
some specific models of the module.
1.2.2 Symbols
The following symbols and notations are used in this manual and it is important that the user is
familiar with the meaning of the symbols and the associated instructions.
Symbols and associated instructions fall into three categories. Each category is color coded for
ease of recognition. Each category is explained below.
Indicates a hazardous situation, which, if the necessary safety

precautions are not adhered to, will result in death or serious injury. This
signal word is limited to the most extreme situations.
The DANGER safety label will include a hazard symbol specific to the
nature of the hazard, such as high voltages.
Indicates a hazardous situation, which, if the necessary safety
precautions are not adhered to, could result in death or serious injury.
The WARNING safety label will include a hazard symbol specific to the
nature of the hazard, such as high voltages.
Such instructions warn of a possible injury to personnel. The instructions
regarding avoidance of any danger must be followed. The CAUTION
safety label will include a hazard symbol specific to the nature of the
hazard, such as irritant substances.

‎1 - Introduction
The terms DANGER, WARNING and CAUTION are used throughout this document. It is important
that the user is familiar with the meaning of those terms in the context of this document and the
meaning of the hazard symbols associated with potential hazards.
Special notes and background information are marked by using this

symbol, as shown in this paragraph.
References to other sources of information that give the user guidance in

the operation or maintenance of the module. Such documents may
include system manuals or third-party documentation.
— Technical Description
— Third party manuals
1.3 Terms and conditions of supply

This section describes some of the terms and conditions under which the Kammrath & Weiss
tensile/compression module is supplied.
1.3.1 General sales and delivery conditions

Kammrath & Weiss General Sales and Delivery Conditions are the basis for all actions and
transactions related to the hardware and software supplied. These conditions are made available
to the purchaser prior to order.
1.3.2 Copyright
This user manual and all drawings therein fall within the scope of Kammrath & Weiss Intellectual
Property Rights. Without written consent, neither any part, nor the entire contents are permitted
to be made available to third parties, regardless of the means of communication.
1.3.3 Disclaimer, warranty and exclusions

All liability or guarantee claims for personal damage or injuries whatsoever are excluded, if they
emanate from one or several of the following causes:
- Inappropriate use of the instrument
- Inferior assembly, installation, and maintenance of the instrument
- Use of the instrument in conjunction with defective safety devices, or with inadequately
installed or malfunctioning safety devices
- Neglect of the instructions in the user manual regarding storage, installation, setting up or
maintenance of the instrument
- Unauthorized modifications applied to the instrument
- Inferior supervision or maintenance of elements and components that are subject to wear
- Inappropriate repair
- Any events caused by foreign objects, substances or materials.

‎1 - Introduction
1.3.4 Appropriate Use

The module is designed for tensile and compression tests. Any other application beyond this
scope is classified as inappropriate use, and any consequent damage to the module will not be
covered by Kammrath & Weiss GmbH warranties.
Appropriate use also implies:
- Observing all instructions contained in this manual
- Compliance with all inspection and maintenance intervals
Its intended purpose is to allow tensile and compression tests to be performed inside an SEM or
other microscopy systems. Tensile and compression testing is the main field of application.
The tensile/compression module is designed and manufactured in compliance with accepted
worldwide practices and standards, to provide protection against hazards for the operator and
personnel, including protection against mechanical and electrical hazards. Operation of the
system should only be carried out under the specified environmental conditions.
The tensile/compression module is designed and intended for professional use only, by skilled
operators, for its intended purpose and in accordance with all instructions, safety notices and
warnings contained in this document.
In addition to the instructions, notices and warnings given in this manual, all local precautions,
laboratory rules and operation instructions for hazardous substances must be followed. All users
must be regularly trained about emerging hazards. Access to the tensile/compression module
must be restricted to these instructed users.
This document is intended only to be used by operators, trained by Kammrath & Weiss.
1.3.5 Inappropriate use

Unintended use and reasonably foreseeable misuse:
- The module must not be used in any way, or for any purpose, that is not described as an
intended use.
- The system should only be operated under the environmental conditions specified.
- Do not disassemble or exchange any components of the system.
- Components of the system, such as the electronics components, must not be used
outside the system, or for other purposes than those intended.
This is not intended as an exhaustive list of unintended uses.
1.3.6 Scope of this manual

This manual is provided to enable users to operate the module under normal conditions,
according to its intended use.
All instructions, notices and warnings assume that an operator will not use any tool, other than
those detailed in the relevant instructions.
The instructions, notices and warnings further assume that all operators clearly understand that
the use of the system in any manner not specified in any manual or other documentation may
impair the protection provided by the system and may expose operators and other personnel to
hazards. The hazard symbols and terms used in this document are defined below.
To reduce or eliminate hazards, operators must fully understand the symbols used in this
document. Users must be trained regularly by the system operator about emerging hazards.

‎1 - Introduction
1.3.7 Warranty and Service

Your instrument is a high-precision, valuable product. Herewith we assure that this instrument is
free of materials defects and/or poor workmanship. We grant a 12-month warranty covering all
defects and poor manufacturing of the entire instruments or parts thereof.
For elements and components bought from third party manufacturers, the warranty will be
transferred to their manufacturer. We take care, that in all cases of inferiorities caused by such
individual elements and components, the involved companies will fulfil their warranty obligations.
Please note, that standard repair rules must be applied to incidences of inappropriate use, or a
dropped instrument, careless handling, or typical insurance cases.
1.4 Environmental conditions

According to BS EN 61010-1:2010, the normal environmental conditions to be maintained for all
laboratory instrumentation will be described below.
This standard applies to equipment designed to be safe under the following conditions:
a) indoor use
b) altitude up to 2000 m
c) temperature 5 oC to 40 oC
d) maximum relative humidity 80% for temperatures up to 31 oC, decreasing linearly to 50%
relative humidity at 40 0C
e) mains supply voltage fluctuations up to +/- 10% of the nominal voltage
f) transient over-voltages up to the levels of Overvoltage Category II
NOTICE: These levels of transient overvoltage are typical for equipment supplied from laboratory
building wiring.
g) temporary over-voltages occurring on the mains supply
h) applicable pollution degree of the intended environment (Pollution Degree 2 in most cases)
NOTICE: Manufacturers may specify more restricted environmental conditions for operation, such
as clean rooms; nevertheless, the equipment must be safe within these normal environmental
conditions.
1.5 Safety
This Kammrath & Weiss module was designed and manufactured according to today’s
state-of-the-art and safety regulations. Besides all safety precautions described, any other
workplace hazards require close attention when working with the instrument.
The following general safety instructions are to be observed by all users of the instrument:

‎1 - Introduction
General safety details:
The instrument must be operated by qualified staff members with

appropriate training.
Do not attempt any repairs other than those described in this manual. If
any difficulties are encountered during operation, which cannot be
resolved with the instructions in this manual, contact Kammrath & Weiss
GmbH.
If the microscope is equipped with an immersion lens, ensure that there
are no loose components that could be attracted by the magnetic field of
the immersion lens and damage the microscope.
Do not use tools other than those described in this manual.
Follow all local laboratory rules and regulations when operating or

maintaining the tensile/compression module.
To protect the module from contamination and humidity, it should be

stored in the supplied acrylic box when it is not in use.
Contamination, including dust or fingerprints, must be avoided. Gloves

must be worn when handling the instrument or components. Only lint
and dust free gloves should be used.
Switch off the controller after finishing work with the instrument.
The specified dimensions for specimens must not be exceeded.
1.6 Specific safety information

This section contains safety information, to which the user needs to pay particular attention when
using the module.
The moving yokes move very slowly, up to only 1.2 mm per minute and do not present a risk of
trapping fingers. When the motor is turning, however, loose clothing such as ties and shirt sleeves
may become trapped in the spindle.
1.6.1 Noise
The noise level of the overall module is <70 dB(A) and ear protection is not required during
operation.

‎1 - Introduction
1.6.2 Chemical hazards

No chemically hazardous substances are required to be used with this tensile/compression
module. Refer to the manuals supplied by the system manufacturer for safety instructions
concerning any chemical hazards related to the operation or maintenance of the complete
system.
1.6.3 Use of other hazardous substances

The user must declare all hazardous substances that have been used in association with the
module as part of the complete system, before any maintenance tasks commence. A list of all
hazardous substances that are used with the complete system must be provided by the user.
1.6.4 Preventive maintenance

The routine diagnostic and preventive maintenance procedures described in this manual must be
conducted in accordance with the safety information provided herein. This instruction applies to
all diagnostic and service tasks.
1.6.5 Use of chemical reagents and lubricants

Kammrath & Weiss is not aware of any substance that is more hazardous, when used in
conjunction or in contact with the system or its components, compared with its use when not in
conjunction or contact with the system, but this possibility is not precluded.
1.6.6 Hazardous waste material

The instrument user is responsible for the collection and safe disposal of any waste materials that
may present a hazard to other operators or service engineers during diagnostic and service tasks.
The instrument user should note that potentially hazardous waste materials must be properly
disposed of in accordance with national and local guidelines.
1.6.7 Cleaning and decontamination

It is the responsibility of the user to ensure the complete and appropriate decontamination of any
hazardous material that has been used in the operation of the complete system or the Kammrath
& Weiss module, before any diagnostic or service tasks are carried out, to protect the service
engineer from risk of exposure to this material.
This requirement includes, but is not limited to, risk of exposure to irritant, corrosive or toxic
liquids, solids or gases that may present a risk of injury to the eyes, respiratory system, skin or any
other tissues.

‎1 - Introduction

‎2 - The Tensile/Compression Module
2 The Tensile/Compression Module
Overview
- Function of the instrument
- EBSD
- Module description
- Specimen types
- Extensometer
- Electrical connections

2.1 Functions
The tensile/compression module is suitable for material tests on samples using a tensile or
compressive load up to 10kN, depending on the load cell installed. Tests may be carried out under
light, scanning electron microscopy or force microscopy.
The following observations can be made on a material sample:
- Static and dynamic observation of surface changes under tensile/compressive loads
- Crack propagation
- Delamination phenomena
- Formation of sliding areas
The following applications are available:
- Testing in tensile and compression through zero,
- Load cell ranges: 1 to 10’000 N with corresponding clamping devices, appropriate to the
maximum required loads.
- Testing under light (LM), scanning electron (SEM), focused ion-beam (FIB), scanning
ultrasonic (acoustic) (SAM) and atomic force microscopy, (AFM). Please consult Kammrath
& Weiss GmbH for information about the compatibility of specific microscope designs
with the tensile/compression modules.
In applications in which the module is mounted inside the SEM, the module is placed in the same
way that a large sample would be positioned on the sample stage. A special vacuum flange on the
chamber wall provides electrical connection between the module and the controller. All required
test settings and the performance of tests are carried out under computer control. When
operating at atmosphere, the flange can remain on the SEM and the module can be connected
directly to the control unit.
There are different modes of operation. For example, during tensile testing the specimen is pulled
apart until it breaks, allowing crack formation to be observed during the test. During a
tensile/compression test the specimen is stretched and compressed, a number of times, so that
fatiguing of the material can be observed. If testing is completed, the module can be removed,
permitting the microscope to return to its normal operating mode.
The module is suitable for sample dimensions of 50 mm to 60 mm overall length, including the
specimen ends, prepared for clamping. Specimens can be up to 10 mm wide. For applications
under heating and cooling, the sample thickness should be about 1mm. Specimens for tensile-
only experiments should have a mounting hole at each end. Other sample dimensions may be
considered. Please consult Kammrath & Weiss for information on sample compatibility.
2.2 EBSD Compatibility

The narrow version of the tensile/compression module is used for Electron backscatter diffraction
(EBSD). To carry out EBSD tests, the tensile test on the specimen is carried out at an angle of 70
degrees, requiring the narrow version of the tensile/compression module, due the restricted
space in the sample chamber of the SEM. To avoid any collisions between the module and
components in the SEM sample chamber, the module itself is tilted to 50 degrees and the
specimen is tilted a further 20 degrees within the module, giving a total tilt of 70 degrees, the
required angle for the EBSD testing. The typical working distance is between 15 and 25 mm.

2.3 Structure of the Module

The tensile/compression module is composed of the following basic mechanical elements:
Figure 1: Modular Concept of the Module
The tensile movement is performed by two parallel lead screws, one with a left-hand thread pitch,
and one with a right-hand thread pitch. Bronze nuts in two opposing yokes thread onto these lead
screws and apply the compression or tensile load uniformly from both ends of the specimen.
Applying the force at both ends helps to keep the area of interest positioned under the beam.
Application of the force at both ends of the specimen means that the SEM stage, on which the
tensile/compression module is mounted, only needs minimal movement to keep the area of
observation in view during the tensile/compression test.
The load frame is very important to the mechanical performance of the assembly and it was
designed for maximum stiffness. The load frame contains the following elements:
- Two parallel yokes, on opposite sides of the force rectangle. The specimen is mounted
between them.
- Two left/right leadscrews. Their opposing pitch causes the yokes to move symmetrically
away from or toward each other during actuation.
The load cell measures the applied load and is firmly mounted to the load frame at the rear yoke.
Load cells of various force ranges can be installed. The load cell allows force measurements from
zero to 5,000 N, or from plus 5,000 N to minus 5,000 N, when the tension/compression option is
supplied. Higher range load cells up to 10,000 N may be installed.
The module is equipped with a linear encoder displacement gauge, covering a total displacement
range up to 100 mm, with a resolution of 100 nm. The linear encoder displacement gauge has a
laser-engraved linear scale on it. The linear encoding of the gauge has the advantage that it is
linear over the full range of elongation.
The leadscrews are driven by a DC Tacho-motor, followed by a self-locking, dual reduction gear
assembly with a ratio of 1:40:40. Other speed options are available upon request. The turning
direction determines whether tensile or compression motion is activated.
A mechanical end switch limits the total range of travel of the yokes away from each other during
a tensile test. This ensures that the module cannot be damaged by the yokes being driven beyond

the permitted range. When the end switch is initiated, the voltage to the motor is interrupted.
During compression, the force exerted by the yoke is measured by the load cell. When the load
cell force limit is reached, the motor will be stopped.
The tensile/compression module is designed in such a way that the tensile or compression forces
are applied from each side coaxially. This is particularly important when applying large forces, to
avoid applying any bending or torsion forces to the specimen or to the frame.
Consequently, the load cell and the sample constraints are co-linear with the lead screws, which
actuate movement from outside the yoke rectangle. The load force is concentrated on a very
small area, giving significant freedom in the design of the mechanical components outside the
yoke rectangle.
All mechanical parts outside the yoke force rectangle have no forces applied to them. All forces
are applied within the force rectangle.
Figure 2: End stop limiting the range of travel of the yokes during tensile testing
2.4 Dimensions of the Module

The tensile/compression module is designed for use inside an SEM, so all module components
and the materials used in their manufacture are fully compatible for use under vacuum. Any
lubricants used must also be suitable for vacuum.
When used within an SEM vacuum chamber, it is not possible to directly access the sample or the
module during the test, therefore the module can only be driven from the outside of the SEM.
All load forces and all movements, such as elongation of the sample, are controlled and recorded
from the outside the SEM vacuum chamber, by the controller.
The overall structure of the module is designed so that it can be operated without collision with
any of the SEM detectors installed. The user must, however, ensure that all SEM detectors are
situated outside the space that the tensile/compression module will take up when mounted and
operated on the SEM stage.

In some circumstances therefore, special adaption may need to be developed for certain
applications in some specific SEMs, whereby the module is restricted to occupy a limited space
within the SEM chamber, to avoid any collision with any SEM detector
The diagram below shows the dimensions of the SEM version of the module:
Figure 3: Outer dimensions of the tensile/compression module (narrow version)
2.5 Specimen types

Specimens can be mounted with pivot pins, clamps or threaded ends, depending on the
magnitude of the tensile or compressive force applied.
Specimens of various thicknesses can be mounted, either rectangular in geometry or prepared as
for conventional tensile testing. The specimen is mounted flat and parallel to the
tensile/compression module.
Figure 4: Specimen mounted in the tensile/compression module
A typical tensile specimen has a hole on each end, into which pins are inserted for the tensile test.
A compression specimen is normally mounted in a vice and does not need a hole. A compact
tension (CT) specimen is mounted on both ends and a force is applied to both ends of the
specimen. For thin steel specimens, a notch is pre-fabricated in the specimen, so that crack
propagation and elongation will occur in the region of interest. A bending specimen is a piece of a
specific material that is clamped in a bending clamp. The clamps are available for 3-point and 4-
point tests. Some specimens and the corresponding clamps are shown in Table 1. More clamping
devices are available on request. Please get in touch with Kammrath & Weiss for more
information.

Tensile and compression specimen Micro Vises
Thickness = 1 to 4 mm
Tensile specimen Tensile Clamps with Pivot Pin
Thickness = 1 to 4 mm
Bending Specimen 3-point and 4-point bending Clamps
CT-Specimens CT-Specimen Clamps

Round Specimens Round Specimen Clamps
Small Tensile Specimens Inset Tensile Clamps
Table 1: Specimens and Clamps

2.6 Extensometer1
An Extensometer are used for the measurement of elongation during tensile and compression
tests under static, quasi-static and dynamic load acting on a specimen. Each transducer consists of
a basic unit and accessories to suit the application. The basic units are identified by their nominal
gauge length as specified in the Table 6. Easy-to-apply clamping springs ensure reliable fitting
even to specimens with rough and uneven surfaces.
The strain transducers operate on the ‘transverse beam measuring principle’. Strain gauges are
applied to the cross member of a U-shaped, precision-manufactured measuring spring, and
connected into a Wheatstone bridge. The two legs of the measuring spring are elastically
deformable in such a way that despite the very small overall dimensions, long measuring
distances may be obtained. Increase or reduction of the distance between the ends of the legs
causes bending of the cross member of the measuring spring, which results in a proportional
electrical change of resistance in the strain gauges. This is output in the form of an electrical signal
by a signal conditioner.
Figure 5: Schematic Setup of an Extensometer
The accessories of the axial extensometer consist of two edges, two stroke limiting blocks, a set of
clamping springs and a gauge block or locking pin. The 60° edges are hardened and precision-
ground. They are used for round and flat specimens and suitable for most materials. Special edges
are available for specific testing problems. All edges have longitudinal bores for accommodation
of a clamping spring. In addition, there are flats at the edges for attaching the stroke limiting block
and the guides for the gauge block. Together with stroke limiting blocks, which are to restrict the
stroke in both directions, and thus to avoid a mechanical overload of the transducer, the edges
are screwed onto the legs of the measuring spring.
For attachment of the transducer onto the specimen, clamping springs are moved onto the
longitudinal bores of the edges, and around the specimen. This is considered to be very easy and
safe method of fastening. The standard delivery contains a set of clamping springs for a thickness
of specimen of 1-3 mm, 3-6 mm, 6-10 mm, and 10-18 mm.
1
Extracted from Instruction Manual of Sandner

Test Frequency
Small design and low weight results in a high natural frequency, and thus, in a high test frequency.
Natural frequencies cause interfering signals which depends on the accelerating forces acting on
the transducer. Usually, test frequencies from 0.2 to 0.3 of natural frequency may be obtained
without noticeable disturbance of signals.
Figure 6: Scope of delivery of an axial Extensometer
2.7 Electrical connections

A connector block at one end of the module body houses all electrical connections. A cable
bundle carries the cables for the motor, the gauges and the optional temperature device.
For the work within the microscope vacuum chamber, the cable bundle is connected to a
feedthrough flange. For the work outside the microscope, the cable bundle can be plugged
directly to the controller without the flange.
Please refer to the manual of the controller for more information.


‎3 - Installation and Setup
3 Installation and Setup
Overview
- Initial installation and commissioning
- Maintenance
- Transport and storage
- The load cell
- The 1N load cell
- The specimen clamping devices
- Specimen geometry

3.1 Initial Installation

Initial setup must be carried out by a Kammrath & Weiss engineer. Installation is followed by a
training session to familiarize the user with the functions of the tensile/compression module.
The tensile/compression module operates at atmosphere or under vacuum and fits on the
microscope stage like an oversized specimen. For the start-up, the following steps need to be
taken:
- Get the access to the specimen stage as described by the microscope manufacturer.
- Make sure that the Z-position of the stage is at its lowest position during the installation.
- Mount the tensile/compression module on the specimen stage.
The flange can remain permanently on the microscope after the initial installation.
For information about the microscope see the in the corresponding

manual.
3.2 Maintenance
Various mechanical components and assemblies require periodic lubrication. It is very important
to the performance of the system that the correct lubricants are used:
Component Lubrication
Lead screws: Apiezon L with Molybdenum disulfide
Worm gears: Apiezon L with Molybdenum disulfide
Bearings (ball bearings) of the lead screws: Brayco (Oil)
Bearings (ball bearings) of the gears: Brayco (Oil)
Do not make any modifications to the mounting of the yoke, the gears
and lead screws. Careful alignment was carried out prior to delivery of
the system. Any changes can lead to serious damage to the system,
especially when specimens are under tensile or compressive load.
Do not disable, over-ride or modify the mechanical end stops, which
limit the travel of the yokes during the test run.
Only install load cells that operate within the stated operating range.
Ensure that the individual load limits for any installed load cell are never
exceeded. Overloading can cause irreversible damage to load cells,
gearing, lead screws and to the frame of the module.

3.3 Transport und Storage

The instrument must be stored in a dry, clean environment, away from any potentially aggressive
laboratory or workshop contaminants, such as acid fumes.
An optional transport case is available. This is particularly useful if the instrument will be used in
more than one location. Contact Kammrath & Weiss for further information.
3.4 Load Cells > 500N

The tensile/compression module can be used with load cells of different measuring ranges,
depending on the material under test. This section describes the exchange of the built-in load cell.
For small load values up to 500 N, a different load cell unit is used, utilizing an M5 thread. For
higher load values the load cell has a M10 thread. The 500 N load cell is available in both versions,
with a M5 and M10 thread.
Each load cell from Kammrath & Weiss is supplied as a load cell assembly, with the load cell
mounted to a load cell holder via a fastening nut. This load cell assembly must not be dismantled
and the fastening nut, which is tightened using a high torque, must never be loosened. Otherwise
the performance of the load cell will be adversely affected.
Each load cell is delivered with a yoke, onto which the load cell is already mounted. This yoke is
then mounted onto the tensile/compression module. The specimen must be clamped between
the yokes so that the specimen axis is parallel to the direction of movement of the yokes during
the test. To perform this alignment, a rigid sample is used, which cannot bend mechanically under
the forces applied in the tensile/compression module.
Never disconnect the load cell from the load cell holder. If the load cell
unit is removed from the holder, or if the securing nut fastening the load
cell into the holder is loosened, the calibration data may be invalidated
and the accuracy of the load cell may be affected.
The controller must be switched off before exchanging the sensor plug.
When the load cell is being exchanged for a load cell with a different measurement range, it is of
vital importance to exchange the sensor plug. Both the load cell and the sensor plug have a serial
number. Both serial numbers must match; otherwise the load cell is not calibrated. The load cell
and sensor plug have been pre-calibrated together in the factory.
The following figures show the tension/compression module with the load cell unit mounted and
disassembled from the module.

Figure 7: Tensile/compression module with the load cell unit removed

3.4.1 Removal of the Load Cell Assembly

Do the following steps to exchange the load cell:
1. Insert and clamp a rigid specimen and 2. Loosen the nut about 1 turn, with the
apply the maximum tensile force for the supplied 3 mm tool.
built-in load cell.
3. Relax the load on the specimen to 0 N and 4. Remove the assembly aid by unscrewing
remove the specimen from the restraints. the two M5 screws.
5. Remove the four fastening screws from the load cell holder. Hold the load cell unit in
position with one hand.

Switch off the controller before continuing with the next step.
Unscrew the load cell unit (marked in blue) by

6. Pull the load cell connector out of the
turning it counter clock-wise. Pay particular
connector block and disconnect the plug
attention to the cables so that they do not
block from the motor connector block.
become trapped or tangled.
The load cell unit should be stored in a clean, dry place, preferably in the
small case in which it was shipped, if available.
3.4.2 Installation of a load cell unit

The sturdy specimen must be used whenever the load cell is exchanged.
Ensure that there is clearance around the yoke, which should be wide
enough to allow a sheet of paper to pass between the specimen restraint
and the yoke. The load cell itself will either be stretched (tensile test) or
compressed (compression test) during a test, therefore the load cell
should not make physical contact to the yokes. A load cell might be
compressed by a maximum of 100 micrometer, which is approximately
the thickness of a piece of paper.

Figure 8: Small clearance required between specimen restraint and yoke.
A sensor plug is supplied with the load cell, on which the calibrated sensitivity of the load cell is
stored. This sensor plug is exchanged together with the load cell and ensures that the correct
calibrated settings are automatically adjusted.
For further information about the sensor plug see the DDS3 manual.
The pre-adjustment of the load cell and the load cell holder is carried out
at Kammrath & Weiss prior to shipment. Both parts comprise the load
cell unit. This connection between the load cell and the load cell holder
should not be loosened by the user and should be viewed as a sealed
unit. The small sealing stamp should always be intact, indicating that this
unit has not been disconnected. If the cell and the holder are
disconnected, the unit could need to be shipped back to Kammrath &
Weiss for re-alignment.
If the wrong sensor plug is used with a load cell, the wrong adjustment
will be used and load values may be applied that distinctly differ from
displayed values. This can easily lead to damage to the load cell, lead
screws, gearing or the frame of the module. Both the load cell and the
sensor plug must have the same serial number.
Alignment pins are provided, to ensure that the load cell assembly is positioned precisely aligned
between the lead screws. Thus, the indicated load is a true representation of the applied load.
The alignment pins minimize friction effects, which would affect the quality of the load
measurement during a test run.

Figure 9: Schematic showing the load cell unit
If the load cell is aligned out of axis, a bending force would be applied,
leading to an inaccurate measurement of the applied load. Great care is
taken at the factory to ensure precise alignment of the load cell. The
alignment pins supplied enable the user to place the load cell exactly
into its correct position.
The clamping device should move freely. There should be a very narrow gap all the way around
the clamping device to achieve frictionless movement. However, a small frictional force is
unavoidable. When high forces are applied to the specimen, the frictional force will clearly be
insignificant, relative to the applied force. For very low load cells, ball bearings are incorporated,
yielding even lower frictional forces.
The following steps should be followed to install a new load cell unit:
The controller must be switched off during the whole process of

removing and installing the load cell unit.
Pay particular attention to the cables, so that they do not become

trapped or tangled.

1. Screw in the load cell unit (marked in blue) clockwise, until the top surface is aligned
parallel with the top of the yoke, with a small gap remaining between the two parts. The
guide groove for the cables of the load cell must be at the bottom.
2. Insert the alignement pins into the holes 3. Attach the assembly aid by screwing in
provided. the two M5 screws.
4. Tighten the four mounting screws for 5. Plug the sensor connectors into the
the load cell assembly motor connector block.

Before installing a load cell assembly, ensure that the correct sensor plug
for the load cell is installed.
Turn on the controller and start the software.
6. Insert and clamp the supplied rigid 7. Tighten the nut with the supplied 3 mm
specimen and apply the maximum tool.
permissible tensile force for the built-in
load cell.
8. Reduce the force to 0 N and remove the 9. Set the load value to 0 N (“Zero Adjust”)
specimen. to correct the offset value.

3.5 The 1N Load cell

This section describes the handling of the low force 1N load cell in detail, starting with the
preparation for specimen loading, followed by a description of how to clamp the tungsten wire,
then a detailed step-by-step description of how to install the specimen clamps in the
tensile/compression module. Finally, the mounting of a specimen is described.
3.5.1 Preparation for specimen loading
1. Insert the shaft into the pin holder and 2. Push the clamping bush onto the shaft and
tighten the fixing screw. tighten it with the grub screw.
3. When the shaft and the bush are correctly mounted in the pin holder, the ground ceramic
capillary tube can be inserted into the clamping bush (the hole on the tapered part of the
bush must face upwards). A drop of red sealing wax is placed into the hole in the bush fixing
the ceramic tube in position.
To loosen the tube again, hold a hot soldering iron tip to the sealing wax.
This softens the wax and the ceramic can be pulled out with tweezers.

3.5.2 Clamping a Wire

The screws must be tightened alternately and gradually in small
increments, so that the wire does not shift or become bent. The
clamping plate should finally be tightened firmly. Pay close attention to
the spring plates below – these must not be bent.
1. Align the wire exactly centrally under the 2. Attach a standard weight guided over the
first clamping plate and fix it in place by pulley on the fulcrum. The wire must be
tightening the screws. exactly aligned with respect to the four
magnets – this can be achieved by gently
moving the fulcrum back and forth. The
weight produces a preload, necessary for
the measurement.
3. When the wire is aligned, fix it with the 4. Cut the wire behind the second clamping
second clamping plate (same procedure plate, when both clamping plates have
as with the screws of the first clamping been tightly secured on the taught wire.
plate), with the tension still applied. Cut the wire very close to the clamping.

3.5.3 Installation of the fiber specimen clamps in the tensile module
When inserting the guide pins, make sure that the tip of the clamping
bush or the ceramic tube is centered through the hole provided.
Never tighten the M5 screws before the alignment pins are inserted.
Otherwise the load cell could be harmed.
1. Insert the two supplied guide pins into 2. Correctly position the 1N load cell on the yoke of
the holder block. Then remove the four the tensile module without any further
M5 screws. mechanical adjustments of the assembly using
the guide pins in the front. The four M5 screws
are now firmly tightened, alternating between
the screws, in opposite pairs, in small increments.
3. Loosen the clamping nut on the fixed side 4. Push the specimen clamp holder through the
of the specimen clamp on the outside of hole provided in the yoke and aligned with the
the frame. guide pin. Then tightly fasten the nut with the
supplied tool.
Do not turn the support
blocks, as the specimen
restraints for the small
load cell are extremely
sensitive and the load cell
can be damaged.

3.5.4 Mounting a fiber specimen
1. Apply a piece of the red sealing wax to 2. Heat the sealing wax with a thin soldering
the ground opening of the ceramic tip until it becomes liquid. Use tweezers
capillary tube at both specimen clamps. to insert the specimen into the ground
opening through the liquid sealing wax.
3. carefully and gently tension the specimen
using tweezers, when the varnish has
been cooled / cured.
4. Align the specimen so that it emerges as
straight as possible from the orifice.
3.5.5 The Clamping Surface of the Tungsten Wire

The tungsten wire has a higher hardness than the clamping surface. After each use a groove
remains on the clamping surface. The tungsten wire cannot be clamped on an existing groove.
The clamping blocks have several well-polished surfaces for this case.
The first clamping block can be rotated without removing the 1N load cell from the
tensile/compression module. If all four sides of the block have already been used, then the outer
clamping surface can be polished carefully. Every little scratch on these sides may let the string
wire slip. This has to be avoided!
Figure 10: Rotation of the clamping surface

3.6 The Micro-Vise Clamps

The tensile/compression module can be operated with a broad variety of micro-vises and
clamping devices, depending on the specimen and on the application. Micro-vises can be used to
hold flat specimens for both tensile and compressive tests. There is also a different series of
specimen clamps that are dedicated to the tensile testing of specimens. The following sections
describe how to change the specimen clamps or vises.
3.6.1 Removing the Specimen Clamp

There are two screw-in holders. One of them (fixed side) has holes for alignment pins arranged in
20 degree pitches. These holes allow the specimen to be mounted tilted at an angle. This section
describes the flat (0°) specimen mounting.
1. Clamp a rigid specimen and use the 2. When the maximum compression load is
software to set up the maximum load applied (depending on the installed force
permitted by the installed load cell. cell), loosen the lock nut on the fixed side,
using the 3 mm tool.
3. When the maximum tensile load is applied 4. Relax the applied load to zero (0 Newton).
(depending on the installed force cell),
loosen the lock nut on the force measuring
side, using the 3 mm tool.

5. Remove the rigid specimen from the 6. Turn the lock nut on the fixed side
module. counter-clockwise, using the supplied
3 mm tool and remove the specimen
clamp.
7. Loosen the four M5 screws holding the 8. Pull out the connector block.
force measuring cell and remove the
mounting aid.
In the next step, ensure that there is no crimping or twisting of the cable.

9. Turn the load cell unit counterclockwise. 10. Remove the force measuring cell, and then
Pay particular attention to the cables remove the specimen clamp.
ensuring that they do not become tangled
or trapped.
3.6.2 Mounting the Micro-Vise Clamps
1. Insert the specimen clamping through the 2. Screw the load cell unit clockwise into the
yoke on the load cell side. thread of the specimen clamp, paying
particular attention to the cables, ensuring
Ensure that there is no that they do not become tangled or
crimping or twisting of trapped. The correct position is reached
the cable. when the force load cell unit is as close as
possible to the yoke, such that the surfaces
are parallel and the cable of the load cell is
correctly positioned.

3. Insert the guide pins and screw the 4. Guide the specimen clamp through the
mounting aid beneath the load cell. Next, yoke on the fixed side and carefully align it
tighten the four M5 screws of the load cell with the center pin. Screw the
unit. Loosely screw in the lock nut towards corresponding lock nut hand-tight towards
the specimen clamp. The connector block the specimen clamp.
can now be plugged in. The outer pin holes are made for 20° tilt
needed for the use in an EBSD setup.
Remove the guide pins.
5. Clamp the sturdy specimen and use the 6. With the maximum tension load applied,
software to set the maximum load tighten the lock nut on the force
permitted by the installed load cell. measuring side, using the supplied 3 mm
tool. Position the four M5 screws of the
load cell unit.
7. With the maximum compression load 8. Relax the applied force to zero (0 Newton)
applied, tighten the lock nut on the fixed and remove the rigid specimen.
side, using the supplied 3 mm tool.


‎4 - Operating Manual
4 Operating Manual
Overview
- Clamping the specimen
- Use of Extensometer
- Switching On
- MDS software

4.1 Clamping a specimen in the micro-vise clamps

The following sections describe the clamping of a specimen for tensile/compression tests, as well
as for tensile tests on specimens below and above 4 mm thickness, followed by a description of
how to mount specimens for compression tests.
A 4 mm thick specimen is suitable for aligning the specimen clamps for

load cells greater than 500 N.
It is particularly important to tighten the clamps as described, otherwise

the specimen clamps could themselves become twisted (this would
result in oblique clamping of all subsequent specimens).
Follow these steps to clamp a specimen in the micro-vise clamps:

1. Set the load value to zero using the MDS software.
2. For specimens of thickness less than 4 mm, spacers must be used in addition to the bite
plates, so that the specimen is exactly centered along the force axis.
a. In each case, one spacer is positioned under the lower bite plate and one spacer
above the upper bite plate.
b. Two equal spacers + specimen thickness must add up to 4 mm, therefore the
spacer thickness is determined as follows:
(4 𝑚𝑚) − (𝑺𝒑𝒆𝒄𝒊𝒎𝒆𝒏 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 𝑖𝑛 𝑚𝑚)

𝑺𝒑𝒂𝒄𝒆𝒓 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 𝑖𝑛 𝑚𝑚 =
2
c. Calculation examples:
Specimen Thickness Calculation Spacer Thickniss
4 mm (4-4) x 0.5 = 0 No Spacer required
3 mm (4-3) x 0.5 = 0.5 two 0.5 mm spacers
2 mm (4-2) x 0.5 = 1.0 Two 1.0 mm spacers
3. Start the motor and move the yoke in the corresponding direction until the specimen can
be placed in the specimen clamps.
4. Place spacers of the calculated thickness inside the specimen holder.
5. Insert the lower bite plates.
a. The rough surface of the bite plate should face towards the specimen.
b. The arrows correspond to the direction in which the force will be applied during
the test (Tensile test = away from each other – Compression test = towards each
other).
6. Insert the specimen in the clamps on the lower bite plates.
7. Insert the upper bite plates inside the clamps on the specimen.
a. Pay particular attention to the arrow direction.
b. The rough surface should face towards the specimen.
8. Place a spacer of the calculated thickness inside each clamp on the upper bite plate.

9. Place another 1.0 mm spacer thickness inside each clamp. The spacer can be selected
thinner, if the specimen does not become thinner when gripped. The specimen must still
be clamped correctly, even if it yields due to the stress during the experiment. You can
also put one single spacer with the sum of both thicknesses.
10. Place the clamping blocks on both sides.
A small space must be visible between the lowest edge of the clamping
blocks and the corresponding edge of the clamps. This is an indication
for the correct selection of spacers. Place repeat the spacer calculation if
there is no space visible.
11. Use the controller or software to hold the load value constant. This saves the specimen
from stretching or compression caused by forces applied by clamping actions.
12. On the fixed side, tighten the two M5 screws of the clamping block to between 5 and
6 Nm.
Tighten each screw sequentially in small increments. This ensures that

the specimen remains centered on the load axis.
13. Ensure that the specimen is aligned. Then tighten the screws of the clamping block on the
load cell side to between 5 and 6 Nm.
14. Tighten all four screws of the clamps evenly in several cycles, using small increments each
time, so that the specimen remains centered along the force axis and is not displaced or
twisted.
15. Use the Load Constant function to automatically maintain the applied force at 0 Newton.
16. Use the software to zero the strain display.
For a load cell smaller than 500 N, a 2 mm specimen without spacers is

used to install and align the specimen clamps.
To accommodate specimens of varying thickness at the load axis, use the

spacers provided. Align the load- and elongation gauges as previously
described to ensure that the experiment diagram will begin at its origin.
The bite plates are manufactured by Kammrath & Weiss to ensure the
best possible performance. A good gripping surface is essential for
tensile and compression tests. The surfaces of the bite plates undergo
special treatment in the factory to optimize their grip.
The orientation of the bite plates is important, so that the surface
grooves have the maximum friction on the specimen in the desire
direction. Arrows are marked on the bite plates, to guide the user. The
grooves are angled to dig into the specimen under load, so the bite
plates need to be orientated differently for a tensile or compression test.
The arrow on the bite plate indicates the direction of force. They should
point outward for a tensile test and inward for a compression test.

Available spacer thicknesses for the

micro-vise clamps:
- 0.25 mm
- 0.50 mm
- 0.75 mm
- 1.00 mm
- 1.50 mm
The additional spacer directly under
the upper clamping block is always
used with load cells of 500 N and
above.
Instead of using two spacers under the
upper clamping block, it is also possible
to use a single spacer of thickness
equal to the sum of the two.
Figure 11: Calculating examples for various specimen thicknesses

4.2 Clamping a Bending Specimen

Follow these steps to clamp a bending specimen in a three-point-bending specimen clamping
device:
1. Drive the bending points as far away as the specimen just fits in between them.
3. Position the specimen so that the single

2. Position the specimen on the rings. The
rings are exchangeable to adjust the bending point (right red circle) hits the
positioning of the specimen depending middle of the specimen.
on its height. 4. Fix the specimen by moving the yokes
together until the load value is increased
slightly over 0 Newton. This is the
starting position for an experiment.

4.3 Use of Extensometer1

Follow the following procedures to fix the extensometer to the specimen:
1. Select clamps according to specimen type (round or flat) and thickness.
2. Place the slip gauge between the knife edges. Care is to be taken that the spring clip is
secured firmly in the guides and that the contact area is clean.
3. Connect transducer with the connection cable to the signal conditioner.
4. Fix strain transducers against the specimen by gently pushing the cover on the side where
the screws are.
5. Move clamp into the longitudinal bore of the edges and around the specimen. Keeping
the clamp laterally supported with 2 fingers makes this easier.
6. Align clamp on the center line of the edges, if necessary reposition the transducer on the
specimen.
7. Make second clamp side in and align it.
8. Check position of strain transducer on specimen and correct if required. Check for secure
fit of the transducer on specimen by slightly moving the cover.
9. Withdraw slip gauge or locking pin carefully whilst holding transducer in position with
your fingertips.
10. Adjust electrical zero on signal conditioner.
When a transducer is to be mounted in pre-tension or pre-compression, it is advisable to use a

gauge block with a width corresponding to the bias value. Such a gauge block may be
manufactured by the customer after the zero gauge has been delivered, or it may be ordered
from Kammrath and Weiss as a special design.
In the case of a specimen fracture, it is to be expected that the transducer comes loose from the
specimen and falls down. It is protected from damage by mea´ns of the Perlon string. The string is
knotted into a bore on the bolts of the cover. The other end of the string is equipped with a
clipper, which is to be attached to a suitable print (e.g. speimen grips, crosshead) such that the
transducer will be caugt by the string, when falling down and swing out of the way.
In the case of a specimen fracture, the user has to ensure that the
mechanics of the housing instrument (mciroscope) are not affected. In
case of disregarding the housing instrument could become damged.
4.4 Switching On
1. Ensure that all cables are connected. The module must be connected to the controller.
2. Switch on the controller.
Further details about the controller and its operation can be found in the separate controller
manual.

4.5 MDS Software

MDS is the software solution for controlling and data acquisition of material testing instruments
of Kammrath and Weiss GmbH. It fulfills requirements of different instruments and provides
optimal working between hardware and software. The user friendly graphical interface is easy to
learn, works fast and is reliable.
MDS also offers other functions for temperature control with heating and Peltier controller of
Kammrath & Weiss, synchronization with microscope images, and communication with third party
software like LabVIEW, VEDDAC (image correlation software).
Refer to the separate software manual for more information.


‎5 - Further Information
5 Further Information
Overview
- Troubleshooting
- Temporary decommissioning
- Decommissioning
- Disposal
- Technical data
- Contact information

5.1 Troubleshooting
In this paragraph you find solutions to common errors. Please get in touch with Kammrath &
Weiss, if your issue is not listed in the table.
Cause
No. Trouble description Solution
Elongation gauge displays a sudden Plunger in the elongation gauge is out of its measuring range
1 change of sign or counts backwards Move the plunger back to the middle position (red ring)
Insufficient lubrication
2 Module does not reach 10 kN, anymore. Apply the supplied lubricant to the gears.
Yokes have reached the limit switch

Motor does not move in the tensile Move carefully back and away from the micro switch. Use the emergency
3 direction. move option in the MDS software.
No voltage
Check mains connector and cable
4 Controller does not switch on.
Blown fuse
Disconnect mains connector and check fuse.
Controller switches on, but motor does Connector at rear of motor disconnected
5 not move. Plug in the connector.
Displacement or load limit exceeded

Motor moves only when the key is Check limits in display/motor-window
6 being pressed. Caution: do not override individually allowed limit for the given gauges
Cable disconnected
Check cable connections.
7 No stable elongation or load display
Wrong configuration
Check software configuration
Controller is not switched on

Switch on the controller and restart the software.
Software does not recognize the
8 controller. Interface cable is not plugged in
Check the cables.
Configuration was modified (software starts in demo-mode)

9 Software does not receive data. See Software manual.
Leakage in the flange

Remove all installed parts of Kammrath & Weiss including the flange
10 Poor microscope chamber vacuum. If the vacuum does not improve, then contact your microscope
manufacturer. Otherwise contact Kammrath & Weiss for support.
Table 2: Troubleshooting

5.2 Technical Data
5.2.1 Tensile/Compression Module

Type of Instrument Tensile/Compression Module
Year of Manufacture
Type- and Serial-Number MZ0-1
Application Field SEM, AFM, light-microscopy
Weight of the Module only 2.4 kg
Weight of the Adaptation depending on the configuration, approx.. 300 g
Weight of Heater, Peltier, or Cryo up to 500 g
Outside Dimensions approx.. 220mm long, 120mm wide and 60mm tall
at maximum travel range
Maximum Load 10.000 N
Load Cell Strain gauge, 1N load cell
Available load cells 1, 10, 50, 100, 200, 500, 1000, 5000, 10000 N
Maximum Travel Range 40 mm for a specimen length about 5 mm between the clamps
0.1 to 20µm/s
Available speed 0.5 to 50 µm/s
Optional 2 to 140 µm/s (only for 1kN)
Max. Cycle Frequency < 0.4 Hz with standard motor, elongation about 7 µm
Lead Screw Distance 38 mm
Motor Power 20 W
Elongation Differential transformer (LVDT) or linear encoder
Humidity Range < 10 g/m³
High vacuum, atmospheric pressure

Ambient Conditions Not intended for aggressive environments!
Table 3: Technical Data of the Tensile/Compression Module
5.2.2 Load Cells

Name Load Cell
Type Number ALM-170
Precision Class 0.3 %
Method Strain Gauge
Available Nominal Load Values FN 500 N, 1000 N, 5000 N, 10 000 N
Limit Load (vs. FN) 150 %
Nominal Input Voltage 5V
Impedance 4 x 350 Ohm
Combined Error (Linearity, Hysteresis) 0.3 % FS (Full Scale)
Error of Temperature Zero 0.02 % FS/K

Error of Temperature Sensitivity 0.01 % DV/K (Desired Value / Kelvin)
Compensated Temperature Range 0 … 70 °C
Operating Temperature -20 … 80 °C
Materials Steel, Aluminium
Total Length (standard version) 50 mm
Diameter (without cable) 20 mm
Screw M10 x 20 mm
Table 4: Technical Data of standard load cells
Name 1N Load Cell
Type Number MXM-S0
Method Swinging Wire
Available Nominal Load 1N 2N

Values FN
Tungsten Wire 30 µm 50 µm
Compatible Electronics SWC only
Preload  40 g  100 g
Materials Tungsten, Steel, Aluminium, Neodym Magnets, Ceramics
Table 5: Technical Data of standard load cells
5.2.3 Extensometers
Name Extensometer
Type Number EXA 10-0.25 EXA 10-0.5 EXA 10-1 EXA 10-2
Measurement Displacement ± 0.25 mm ± 0.5 mm ± 1 mm ± 2 mm
Gauge Length 10 mm
Measurement Error of Full Scale ± 0.1 % ± 0.3 % ± 0.25 % ± 0.25 %
Natural Frequency 500 Hz 500 Hz 250 Hz 100 Hz
Activation Force at Nominal Value 3N
Weight 5 5 6 7
Length 20 mm
Width 10 mm
Height 15 mm 15 mm 21 mm 29 mm
Operating Temperature Room temperature, not compatible with heating extensions.
Nominal Resistance 350 Ohm
Supply Voltage 5 V (max. 10V)
Nominal Sensitivity 1.6 mV/V ±25 % tolerance

Warming-up time 10 min.
Humidity < 10 g/m³
High vacuum, atmospheric pressure

Ambient Conditions Not intended for aggressive environments!
1
Table 6: Technical Data of the extensometer
5.3 Temporary Decommissioning

The instrument should be stored in the acrylic box when it is not in use to protect it from
contamination and humidity. Use the acrylic box even when not using the instrument for short
periods.
5.4 Decommissioning
When the instrument is placed out of operation permanently it is advisable to exchange the
Kammrath & Weiss flange for the original one.
5.5 Disposal
According to the European Guidelines 2002/96/EG, old electronic
devices must not be discarded to domestic waste. They have to be
collected separately and disposed appropriate.
Kammrath & Weiss takes back all electronic and mechanical
devices and takes care of the environmentally correct disposal.

5.6 Contact Information
For further information regarding your instrument contact

Kammrath & Weiss GmbH
Address Im Defdahl 10F

44141 Dortmund
Germany
TEL +49-231-880 858-0
FAX +49-231-880 858-19
E-mail [email protected]
Internet http://www.kammrath-weiss.com
Table 7: Contact Information

Declarations
EC Declaration of Conformity
In accordance with the Machinery Directive, 2006/42/EC of 17. May 2006

The manufacturer hereby declares that the following described machinery in their conception, construction,
and form put by him into circulation, is in accordance with the requirements of the EC directive
2006/42/EC.
The manufacturer:
Kammrath & Weiss GmbH
Description of the machinery:

MZ0-1 Tensile/Compression Module
In addition, the agreement with the relevant conditions of the following EC-directives is confirmed:
EC Directive 2011/65/EU (RoHS)
Low Voltage Directive 2014/35/EU
EMC directive 2014/30/EU
Applied harmonized standards and specifications:

DIN EN 292, DIN EN 418,
EN 50081-1, DIN EN 50081-2, EN 50082-2, EN 55022
DIN EN 60146, DIN EN 60204, DIN EN 60439-1
The technical documentation is compiled in accordance with Annex VII A of the directive. The manufacturer
undertakes to transmit, in response to a reasoned request by the appropriate national authorities, relevant
information on the machinery identified above in paper copy. The technical documentation for the
machinery is available from the product management of the establishment, and bearing the same address
as the manufacturer.
This declaration is no longer valid once the product was modified without written consent of the
manufacturer.
Signed by Konrad Weiß (CEO)

EC Declaration of Conformity
In accordance with the EC Directive RoHS (2006/95/EG) of 27. Jan 2003
Declaration of RoHS Conformity
The manufacturer hereby declares that all products of Kammrath and Weiss GmbH are in
accordance with the requirements of the EC directive 2006/95/EC. We are in close contact with
our suppliers, to ensure the RoHS conformity of our products in future.
This declaration is no longer valid, once the product was modified without written consent of the
manufacturer.
Konrad Weiss (CEO)

Notes
Notes:
Notes

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11-MZ0-1 Tensile Module 38mm

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User Manual

for the Tensile/Compression Module (Narrow Version)

Author: Dominik Tausgraf

2 User Manual for the Tensile/Compression Module

1.3 Terms and conditions of supply ...................................................................................... 9

1.4 Environmental conditions............................................................................................. 11

2 The Tensile/Compression Module 15

3 Installation and Setup 25

User Manual for the Tensile/Compression Module 3

3.4.2 Installation of a load cell unit.................................................................................................................. 30

3.5 The 1N Load cell............................................................................................................ 35

3.6 The Micro-Vise Clamps ................................................................................................. 39

5.3 Temporary Decommissioning ....................................................................................... 57

4 User Manual for the Tensile/Compression Module

Tensile/compression module with the load cell unit removed ....................................................... 28

User Manual for the Tensile/Compression Module 5

6 User Manual for the Tensile/Compression Module

User Manual for the Tensile/Compression Module 7

1.1 Shipment Volume

1.2 Details to this User Manual

Indicates a hazardous situation, which, if the necessary safety

8 User Manual for the Tensile/Compression Module

Special notes and background information are marked by using this

References to other sources of information that give the user guidance in

1.3 Terms and conditions of supply

1.3.1 General sales and delivery conditions

1.3.3 Disclaimer, warranty and exclusions

User Manual for the Tensile/Compression Module 9

1.3.4 Appropriate Use

1.3.5 Inappropriate use

This is not intended as an exhaustive list of unintended uses.

1.3.6 Scope of this manual

10 User Manual for the Tensile/Compression Module

1.3.7 Warranty and Service

1.4 Environmental conditions

User Manual for the Tensile/Compression Module 11

General safety details:

The instrument must be operated by qualified staff members with

Do not use tools other than those described in this manual.

Follow all local laboratory rules and regulations when operating or

To protect the module from contamination and humidity, it should be

Contamination, including dust or fingerprints, must be avoided. Gloves

The specified dimensions for specimens must not be exceeded.

1.6 Specific safety information

12 User Manual for the Tensile/Compression Module

1.6.2 Chemical hazards

1.6.3 Use of other hazardous substances

1.6.4 Preventive maintenance

1.6.5 Use of chemical reagents and lubricants

1.6.6 Hazardous waste material

1.6.7 Cleaning and decontamination

User Manual for the Tensile/Compression Module 13

14 User Manual for the Tensile/Compression Module

2 The Tensile/Compression Module

User Manual for the Tensile/Compression Module 15

2.2 EBSD Compatibility

16 User Manual for the Tensile/Compression Module

2.3 Structure of the Module

Figure 1: Modular Concept of the Module

User Manual for the Tensile/Compression Module 17