Ps - 4618service Training - Self Study Programme 470 - The Touareg 2011 - Electrics Electronics - Design and Function
Ps - 4618service Training - Self Study Programme 470 - The Touareg 2011 - Electrics Electronics - Design and Function
Ps - 4618service Training - Self Study Programme 470 - The Touareg 2011 - Electrics Electronics - Design and Function
For the first time at Volkswagen, two new data This self-study programme is intended to help you
transfer systems have been introduced with the new become familiar with the electrics/electronics and also
Touareg in addition to the familiar CAN data bus and the driver assist systems employed in the Touareg 2011
LIN data bus. The new FlexRay data bus joins the and to understand how they interact.
control units of the improved driver assist system for
adaptive cruise control ACC.
With the MOST bus, the infotainment system uses the
most modern fibre-optic technology and thereby
boasts new highlights in terms of function, display and
controls.
S470_001
The self-study programme portrays the For current testing, adjustment and repair
design and function of new instructions, refer to the relevant service literature.
Attention
developments.
The contents will not be updated. Note
2
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Convenience electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Infotainment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Test yourself . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3
Introduction
Overview
To start with, the diverse new features of the electrics and electronics of the Touareg 2011 are given some clarity.
Listed as follows, therefore, are the main participating new components and functions, which are allocated to the
two large main groups infotainment and driver assist systems.
However, note that as networking of the most diverse vehicle systems intensifies because components are being
combined to realise several vehicle functions, so clear assignment to one system constitutes a simplification, this in
reality may not be a representation of the actual conditions in certain circumstances.
Infotainment
The following components and component groups have either been further developed or added as
new items:
The following infotainment systems and functions are available, for example, as further developments in the
Touareg 2011 or are new additions:
Further information on the subject of infotainment can be found in self-study programme 473
"Infotainment in the Touareg 2011".
4
Vehicle and driver assist systems
The following components and component groups have either been further developed or are new additions:
- Bi-xenon headlight modules with main beam mask and LED day driving lights
- FlexRay data bus
- Rotating, electronic ignition lock
- Exclusive high speed CAN data buses
- Multifunctional camera
- Dive rate sender
The following vehicle systems and driver assist systems are available, for example, as further developments in the
Touareg 2011 or are new additions:
S470_069
5
Electrical system
All of the CAN data buses are high speed buses with
o
a data transfer rate of 500kBit/s.
J285
J446
The FlexRay data bus, installed depending on the J791 J519
optional ACC, meets the higher demands of future
networks, particularly with regards to a higher data
transfer rate compared with the familiar CAN data
bus. This is a standard that all manufacturers apply in J502 J136
which the data transfer rate is 10MBit/s.
J364
E265 R*
Key
Powertrain CAN data bus
Chassis CAN data bus
Convenience CAN data bus
Display and operation CAN data bus
Infotainment CAN data bus
Extended CAN data bus
LIN data bus
FlexRay data bus
MOST data bus
6
Key
E221 Operating unit in steering wheel
E265 Operating and display unit for Climatronic in rear
G85 Steering angle sender
J217 J234 J706 G397 Rain and light sensor
G419 ESP sensor unit
J104 ABS control unit
J136 Control unit for seat and steering column adjustment
with memory function
G419 J197 Adaptive suspension control unit
J217 Automatic gearbox control unit
J647 J540 J104 G85 J234 Airbag control unit
J255 Climatronic control unit
J285 Control unit in dash panel insert
J345 Trailer detector control unit
J364 Auxiliary heater control unit
J386 Driver door control unit
J387 Front passenger door control unit
J388 Rear left door control unit
J389 Rear right door control unit
J393 Convenience system central control unit
J412 Mobile telephone operating electronics control unit
J446 Parking aid control unit
J492 Four-wheel drive control unit
p E221 J501 Multifunction unit control unit
J502 Tyre pressure monitor control unit
J519 Onboard supply control unit
J521 Front passenger seat adjustment with memory control unit
J393 J525 Digital sound package control unit
J527
J527 Steering column electronics control unit
J533 Data bus diagnostic interface
J540 Control unit for electromechanical parking brake
J605 Rear lid control unit
J623 Engine control unit
J521 J345 J624 Engine control unit 2
J647 Lateral locks control unit
J706 Seat occupied recognition control unit
J772 Reversing camera system control unit
J791 Control unit for parallel parking assist
J605 J501 J885 Interface for infotainment CAN bus
J928 Area view camera control unit
R Radio RCD 550 (introduced later)
J772**/ R215 Interface for external multimedia devices
R215* J525* T16 16-pin connector
J928**
f FlexRay data bus
h Extended CAN data bus
m MOST data bus
n LIN data bus on J533
J388 J386
CVBS o LIN data bus on J519
p LIN data bus on J393
7
Electrical system
In this way, the overview diagram for the overall network on the previous double page spread is given slightly more
clarity and shows you how complicated and multi-layered the network architecture has become even beyond the
large CAN data bus network ranges.
Key
G397
E1 Light switch LIN 1
G238 Air quality sensor
G397 Rain and light sensor J400
G65 High pressure sender
J400 Wiper motor control unit
J519 Onboard supply control unit J800
J530 Garage door opener control unit
J799 Front right seat ventilation control unit
J800 Front left seat ventilation control unit
J799
J866 Control unit for electrically adjustable
steering column
LIN 2
G238
J530
G65
LIN 3
J866
S470_128
8
LIN data bus on convenience system
central control unit J393
D Ignition/starter switch
LIN 1
J245 E284 Operating unit for garage door opener
G273 Interior monitoring sensor
G384 Vehicle inclination sender
E284 H8 Anti-theft alarm system horn
J245 Sliding sunroof control unit
J393 Convenience system central control unit
LIN 2 J764 Electronic steering lock control unit
H8
D
LIN 3
J764
S470_130
S470_126
9
Electrical system
L J794 R78
k
R161
b
R
J533
d
J285* J525
fw
b
Key
a J769 J770
G752 Dive rate sender
J285 Control unit in dash panel insert
(* Premium dash panel insert)
J844 J428 Control unit for adaptive cruise control
J525 Digital sound package control unit
J533 Data bus diagnostic interface
J428 J855 J667 Power output module for left headlight
J668 Power output module for right headlight
J745 Cornering light and headlight range control unit
J769 Lane change assist control unit
J850 J854 J770 Lane change assist control unit 2
J794 Control unit 1 for information electronics
J844 Main beam assist control unit (introduced later)
J851 G752 J667 J850 Control unit 2 for adaptive cruise control
J851 Image processing control unit
J852 Camera control unit
J745 J668 J854 Front left belt tensioner control unit
J855 Front right belt tensioner control unit
R Radio
R78 TV tuner
LVDS J852 R161 DVD changer
Key
Powertrain CAN data bus
Chassis CAN data bus
Convenience CAN data bus
Display and operation CAN data bus CAN data bus line
Extended CAN data bus LIN data bus line
LIN data bus FlexRay data bus line
FlexRay data bus MOST fibre-optic cable
MOST data bus
10
The new bus systems
MOST bus
With the Touareg 2011 a new fibre-optic connection finds its debut at Volkswagen. The connection is employed by
infotainment components to communicate with each other using the MOST protocol.
MOST stands for "Media Oriented Systems Transport". It is a serial bus system for transferring audio, video, voice
and data signals via a fibre-optic cable. Seen in physical terms, MOST is a ring-shaped network structure (network
topology). A MOST network can comprise up to 64 MOST devices. The order in which the infotainment components
must be placed in the ring is determined during development and may not be altered.
DVD changer
Diagnostic interface
for data bus
Radio
Control unit in
dash panel insert Control unit for
digital sound package
S470_054
The MOST bus in the Touareg 2011 has the following With the aid of the optic MOST bus, data is
features: exchanged among the participating components in
digital form.
● Optical data bus system Data transfer with the aid of fibre-optics enables a
● Data transfer rate: 21.2 Mbit/s considerably greater data transfer rate. Compared
● Ring topology with radio waves, light waves have short wavelengths.
● Address-orientated messages to a specific They do not generate electromagnetic interfering
recipient waves themselves and, at the same time, are not
● Cyclic and event-controlled data transfer sensitive to interference from external electromagnetic
● High level of safety against disturbance sources.
11
Electrical system
Data protocol
480bit (60bytes)
S470_096
Data field for Data field for
synchronous data asynchronous data
(synchronous channel) (asynchronous channel)
The data to be transferred are sub-divided into frames. Each frame comprises 512bits (64bytes) of digital
information. The overall length of a frame is made up of one start and one boundary field, two data fields, one
controlling data field, one status and one parity field. The maximum amount of data that can be stored in both data
fields is limited to 480bits (60bytes) due to this fixed division.
On the new Toureg 2011, the size of the synchronous data field is fixed at 40 bytes and the asynchronous data field
is fixed at 20 bytes.
12
Structure of fibre-optic cable
Outer sheath
e.g. orange
Inner sheath
always black
Front surface
Core
Cladding
S470_098
● the outer coloured coat serves as a means of identification, as protection against mechanical damage and
against temperature extremes.
● The black inner coat protects the core against light irradiation.
● The cladding (polymer fluoride) is a layer around the core with lower refractive index. Its thickness is several
microns and it ensures that the light fed through the core nearer to the edges is reflected back to the centre of
the core, thus preventing "lateral" loss of light from the core.
● The core is the central area of the fibre-optic cable. It is made from specially conditioned plexiglass. It channels
the light with practically no loss.
To prevent any loss in the transfer of data, the front surface of the fibre-optic cable has to be smooth,
vertical and clean. Dirt and scratches on the front surface could lead to interference and data transfer
losses and it could also impair the performance of the fibre-optic cable.
13
Electrical system
FlexRay
The higher demands on data rates and also data security necessitate the introduction of time-controlled bus
systems with high band width (as a comparison: the CAN data bus is an event-controlled bus system).
FlexRay is a new data bus system, which is debuted in the Touareg 2011. FlexRay is a serial, deterministic and fault-
tolerant field bus system for use in automobiles. At 10Mbit/s, FlexRay is twenty times faster than a high speed CAN
(which has 500kbit/s).
A further important feature is the guaranteed reaction and latent period. A latent period here describes the time a
message needs to travel from the sender to receiver. In this context, deterministic transfer (predetermined,
restricted) is another way of describing it. This means that the information reaches the recipient or recipients at a
fixed or predetermined point in time (realtime capability).
Unlike the CAN data bus, at least two control units are needed on the FlexRay data bus in order to start the
FlexRay. These control units are called cold start control units (KS). Their number is restricted to max. three per
FlexRay network.
For time-controlled communication within this set network, the shared time basis is formed by the common mode of
several control units. Synchronising the clocks within the control units in the FlexRay network means that failure of
one individual control unit will not influence the communication behaviour of the other control units. Typically, four
control units contribute towards synchronisation of the FlexRay.
These control units are designated synchronous control units.
If more than four control units are included in a FlexRay network, the remaining control units simply synchronise
themselves to the time-basis, which is defined by the synchronous control units. Since these additional control units
are integrated in a running, synchronous network, they are designated integration control units.
14
Network structure of FlexRay
A FlexRay network could take the form of different network structures (topologies):
CU CU
CU CU GW
CU
GW CU
CU CU CU
CU
CU GW
CU
CU CU CU
CU
S470_104 CU
S470_100
CU S470_102
GW Gateway
- Control units have 2, 4 or more FlexRay CU Control unit
connection pins (daisy chain)
High ohm terminal connection (2400 ohms)
- Maximum 4 control units on one branch (inc. star)
- Maximum 12 metre line length per branch Low ohm terminal connection (94 ohms)
Features:
- 2 branches
J428 J851
- Active star in Gateway
- Max. two control units per branch
- Daisy chain wiring
J850
- FlexRay communication only with terminal 15
J533
"ON"
S470_108
Key
Term. 30, low ohm terminal connection (94 ohms)
J428 Control unit for adaptive cruise control
J533 Data bus diagnostic interface (Gateway) Term. 15, high ohm terminal connection (2400 ohms)
J850 Control unit 2 for adaptive cruise control
J851 Image processing control unit Term. 15, low ohm terminal connection (94 ohms)
15
Electrical system
Data protocol
....
Static Dynamic
Mini 2
Mini n
Mini 4
Mini 3
Slot 2
Mini 1
Slot n
Slot 4
Slot 3
Slot 1
segment segment
.... ....
Communication on the bus works with packages of cycles. One package of cycles comprises 64 cycles (320ms).
Each cycle from the cycle package is sub-divided into one large static and one small dynamic segment and lasts
5ms.
Static segment
In the static segment, each control unit has one or more slots (time windows) permanently assigned to it, during
which time it can send messages. The quantity and the type of data in this instance is specified for each control unit.
This is the deterministic part of the FlexRay, with which assurance can be given that important messages
(in the Touareg 2011, those from adaptive cruise control) have been transferred within the prescribed time.
Dynamic segment
The dynamic segment can be used by a control unit to send additional messages. The communication behaviour in
the dynamic segment is not deterministic.
If a control unit does not issue a message, the next control unit can send their message straight after the mini slot
has elapsed. Currently, the dynamic segment is only used in the FlexRay network of the Touareg 2011 for special
developer messages. This segment behaves like an event-controlled data transfer system.
16
Bus physics
Changing from high speed CAN data bus to FlexRay has brought about an increased data transfer rate from
500kBit/s to 10MBit/s. This change also has knock-on effects on the bit time and the bus voltage level.
The two lines of the FlexRay are designated bus The two lines of the high speed CAN can bus are
positive (BP, red) and bus negative (BM, blue). designated CAN high (CAN_H) and CAN low
The voltage level of both wires change in this example (CAN_L) The voltage levels of the two lines alternate
to minimum 2.2V and maximum 2.8V. between minimum 1.5V and maximum 3.5V. The
The voltage difference is at least 600mV. voltage level difference is 2V.
The FlexRay works with three signal conditions: The high speed CAN data bus works with two signal
● "Idle" – the levels of both bus lines are recessive at statuses:
2.5V (idling status). Recessive means that the levels ● "Recessive bit" – the level of the two bus lines is
the BM wire has a high dominant voltage level. and CAN_H has a high voltage level.
Dominant means that this level cannot be
overwritten by other control units. With this voltage level configuration, the transfer time
● "Data 1" – the BP wire has a high voltage level and for one bit is 2000 nanoseconds (ns).
the BM wire has a low dominant voltage level.
17
Electrical system
FlexRay CAN
Time-controlled Event-controlled
● The point of time at which the medium can be used ● The medium is only used when required.
is fixed. ● The point of time at which the medium can be used
● The period of use of the medium is fixed. depends on the equipment.
● Time at which recipient receives message is known. ● Time received is known.
● Medium may be overloaded.
Medium Two wire Two wire Single wire Fibre-optic cable Two wire
Repairs to FlexRay wires can be performed in the same way as CAN bus lines using the
VAS wiring repair set.
18
Convenience electronics
- Adapting immobilizer
- Component protection of master (Gateway) combined system
- Component protection of individual components
With the component protection master function, the Gateway is programmed and authorised as a component
protection master by FAZIT. This is a key control unit for the following component protection activities among
individual components.
The above named control units must be authorised online by FAZIT as otherwise the control unit will be impaired in
its functionality to some degree.
To quickly check whether a component protection control unit works, it can also be swapped over
providing it works with terminal 30. However, the ignition should not be switched on as otherwise
interrogation by the Gateway will ensue in terms of component protection.
19
Convenience electronics
Function S470_040
● Exterior light master, actuation of lights ● Front seat heating (not with climate seats)
● Turn signal slave, actuation of front turn signals ● LIN Gateway for seat heater/seat ventilation
● Interior light master control
● Leaving home and manual coming home ● LIN Gateway for pressure sensor and AQS
● Interior and control lighting ● Actuation of air conditioner compressor
(not hybrid)
Driver information ● Humidity sensor via LIN
20
Convenience system central
control unit J393
S470_008
Function
The abbreviations used here are explained in the glossary and can be looked up there.
In other technical literature, J519 is also designated body control module 1 (BCM 1) and J393 is also
designated body control module 2 (BCM 2).
21
Convenience electronics
Special functions
J519 J393
● P-mode: ● P-mode:
HWS, day driving lights, interior light and seat Rear window heater and luggage compartment
heating inactive light inactive
● BEM deactivation stages: ● BEM deactivation stages:
Interior light, footwell lights, CH/LH, day driving Sockets and luggage compartment light inactive
lights, main beam inactive ● Transport mode:
● Transport mode: Sockets, luggage compartment light, rear roller
Interior light, footwell lights, CH/LH, day driving blind, ATA, Kessy inactive
lights, main beam, fog light, rear wiper inactive ● Component protection
● Component protection (participants): ● Flashing via tester
Interior light, seat heating inactive (as standard throughout product range)
● Flashing via tester
(as standard throughout product range)
Design
The new remote key fob has no key as such but three
buttons to unlock and lock the vehicle and also to
open the rear lid.
If the VW emblem is pressed along with an additional
retaining lug, an emergency key pops out on the rear.
This serves as a means of unlocking the vehicle in an
emergency if the battery in the fob is discharged.
The remote key fob also has a mounting for a key
ring. S470_007
The battery lid can be found behind the chrome clasp
of the remote key fob.
22
Function
Inserting remote key fob To start the vehicle, the remote key fob is inserted into
the opening until it engages securely.
In this first position the infotainment components, such
as radio and navigation system are activated as the
S-contact is actuated when the fob is inserted. If the
remote key fob is just inserted but not turned, it can
simply be withdrawn again. The key lock is not active
in this case.
S470_009
Turning remote key fob When the remote key fob is turned from the start
position (engine on or ignition on) it is locked
mechanically to hold it securely in the ignition lock. To
start the engine, the remote key fob is turned
clockwise or anti-clockwise - both directions are
possible - onto the relevant switch contact (stop). The
remote key fob always returns automatically to the
start position.
To switch the engine off, the key is turned clockwise or If the vehicle battery is discharged, removal of the
anti-clockwise again. The ignition is switched off mechanically locked remote key fob is still possible via
again in the same way. When doing so, the remote the specially designed mechanical emergency release
key fob is electromechanically released and can be device in the ignition lock.
withdrawn.
23
Convenience electronics
Radar, rear
Radar, front
S470_012
● The Touareg is equipped at the front with two 77GHz radar sensors with a range of 200m. These are used for
the adaptive cruise control (ACC) and Front Scan.
● A multifunctional front camera serves:
- to detect vehicles (invisible to radar)
- to monitor the area in front of the vehicle when stationary (automatic restart of ACC)
- to detect lane information for lane departure warning.
- to detect vehicles and other illuminated objects at night for dynamic light assist.
● In the rear area there are two further radar sensors (24 GHz) that scan the traffic situation behind the vehicle.
They form the basis for lane change assist, the signals of which are used in addition by ACC and Front Scan.
● To aid parking, the Touareg is equipped with two 4-channel ultrasound systems. The information from the
ultrasound sensors is also used for ACC regulation.
24
Driver assist systems
If the Touareg is fitted with adaptive cruise control (ACC), the control unit for image processing J851 is also
included. J852 receives the image information via a fast LVDS line (Low Voltage Differential Signalling).
This control unit sends the safety-relevant signals along the fast FlexRay data bus and supplies the control units for
cruise control J428 and J850, which are also located in the FlexRay network, with the details derived from the
image information.
To calculate the dive angle of the vehicle about the Y-axis with greater speed and safety, the camera control unit
has a dive rate sender at its disposal, which is connected via the extended CAN.
FlexRay
S470_016
25
Driver assist systems
S470_024
S470_034
The multifunctional front camera is integrated into the The camera in the Touareg serves several systems. It
mirror base. It has the following features: supplies image information at different ranges for the
following driver assist systems:
- It is a colour camera with a resolution of
1024 x 512 pixels. - Adaptive cruise control (ACC) with Front Scan with
- The range, depending on the system, can be up to reduced stopping distance 3 (60m)
800m. - Lane departure warning (80m)
- The horizontal opening angle is 42 degrees and - Dynamic light assist (DLA) (400/800m)
the vertical angle is 21 degrees. - Traffic sign/marking recognition (later
introduction)
S470_022
S470_020
The dive rate sender G752 is located on the rear right The dive angle calculated from this is needed by the
(in direction of travel) beneath the bench seat support camera for the image processing functions.
panel.
It provides the vehicle's rate of rotation about the The dive rate sender is not capable of self-diagnosis
lateral axis (y-axis) and transfers this signal via the and does not have its own diagnosis address.
extended CAN exclusively to the camera control unit Diagnosis is possible via the camera control unit J852
J852. with address code 85.
26
The adaptive cruise control
Adaptive cruise control, sometimes referred to as automatic cruise control (ACC), with double radar and Front Scan
is an enhancement of the conventional cruise control system (CCS).
Description of system
The adaptive cruise control system keeps the vehicle
Display in dash panel insert Target vehicle detected travelling at a previously selected speed, which the
driver can set for open roads at 30-250km/h and for
following at 0-250km/h.
Lane detection by the camera, route data from the navigation system and detection of stationary vehicles and
vehicles travelling ahead by both front radars ensures an improved estimation of which path to follow to continue
the route.
If a turn signal is activated, the system detects the driver's intention to overtake and improves the system dynamics
with consideration for following traffic.
Stop&Go function
If the vehicle travelling ahead slows down to a halt, the Touareg will brake automatically and stop behind the
vehicle. If the vehicle ahead resumes its journey within three seconds, the Touareg will follow it likewise
automatically. If the stationary period lasts longer than three seconds, the driver can activate a time window of 15
seconds by pressing the RES button in the steering column switch enabling the Touareg to follow the vehicle ahead
automatically within this period.
With the gap close function (press RES button, both vehicles stationary), the gap to the vehicle ahead can be closed
comfortably.
27
Driver assist systems
Front Scan
Front Scan in the Touareg is not just an assist function with a warning that is designed to prevent collision accidents,
it also offers, in its third generation, a means of braking the vehicle (also without driver intervention).
This contributes towards reducing the accident severity. Under certain conditions (speed-dependent), the system
may be able to avoid the accident.
This automatic emergency braking function (ANB) is achieved by reduced stopping distance RSD3. It accompanies
reduced stopping distance RSD1 and reduced stopping distance RSD2 to form part of Front Scan.
Following the warning jolt from reduced stopping distance 2, the system decelerates at a rate of 3m/s2 until a
reaction period of has elapsed. If the driver does not brake sufficiently, the system will intervene with additional
braking. If the driver does not respond at all, the deceleration rate is increased to 5m/s2. If a collision is
unavoidable, the system will initiate emergency braking, providing the following traffic is not put at risk, with
maximum deceleration up to 9m/s2. In this instance, an overall speed reduction of 40km/h is engineered to reduce
the accident severity. While this increased deceleration is taking place, the following traffic is made aware of the
situation by the hazard warning lights (emergency flashing).
S470_056
RSD3: Deceleration with 5 m/s2
ANB: Emergency braking with 9m/s2
Further information about reduced stopping distance RSD1 and RSD2 can be found in self-study
programme no. 374 "Traction control and assist systems".
28
System design
The adaptive cruise control system is a functional highlight. A combined system of up to 27 control units provides
even greater comfort and safety. A new feature of the adaptive cruise control system in the Touareg 2011 is not just
that this assist system is one function spread over several control units but also that other assist systems with
completely different tasks can be included in the operation.
In this instance, for example, these are the radar sensors from the lane departure warning, the multifunctional
camera system, which is used, among other things, to keep the vehicle in lane, and also the ultrasound sensors from
park distance control. All of the components and systems mentioned serve as a means of monitoring the area in
front of and behind the vehicle and identifying potential obstacles. They are described briefly as follows.
Ultrasound sensors
The signals from the ultrasound sensors are used to resume travel on the new Stop&Go function.
The multifunctional camera system serves as a supplier of redundant signals to determine plausibility of the signals
from the front radar sensors. As before, the system bridges the detection gap between ultrasound sensors and
radar sensors.
Using the camera with its 60m range for the ACC and RSD3 functions and the navigation data (with unrestricted
"view"), an improved forecast of what path the road is taking and information about the number of lanes is
provided in addition to reduced neighbouring lane interference. Thanks to the colour camera, coloured markings
are detected more easily (even different coloured road markings overseas).
29
Driver assist systems
S470_028
Sender
Receiver
S470_002
30
System functions of ACC
Detection of lane change
The multifunctional camera system detects an impending lane change by the vehicle travelling ahead as it
approaches its lane boundaries.
Stored in the camera system are various characteristics, which enable the system to differentiate between car, truck
or motorbike. The lane change is detected irrespective of whether the vehicle travelling ahead enters or exits the
same lane as the camera system.
Distances to detected
lane boundaries
S470_005
This information is transmitted to the ACC system, adopted by it in its calculation algorithm and serves as a means
of determining, with greater precision, what is happening ahead.
The information from the multifunctional camera system and the ultrasound sensors for obstacle detection is
required mainly for the close proximity (within 5m) to make it easier to resume travel. In this range, the radar
sensors are not capable of detecting the whole area due to their radiation characteristics and their opening angle.
If a "no following traffic" message has been issued, the rear sensors enable Front Scan to increase the deceleration
rate of 3m/s2 to maximum 9m/s2 during brake intervention following a driver warning.
31
Driver assist systems
S470_013
Lane departure warning helps the driver keep the vehicle in lane. The system comprises a camera in the roof
module holder, the displays in the dash panel insert and a vibration motor in the steering wheel. With the aid of the
camera (range for this function 80m), the lane boundary markings are detected. If the vehicle appears to be
departing the lane unintentionally, the driver's attention is drawn back to the traffic situation by means of a steering
wheel vibration.
Area of use
● Motorways and major roads ● Curve radius > 250m
● Activation speed 65km/h to 250km/h ● Lane widths of 2.5m to 5.0m
● During deceleration, the system remains active up ● A lane marking on one side is sufficient to detect
to 60km/h the lane
Poor conditions, such as insufficient road markings, dirty or snow-covered road surfaces, excessively
narrow lanes or even ambivalent road markings, as is often the case when road works are being carried
out on the motorway, lead to the system being temporarily incapable of providing a warning.
32
Operation
Switching on and off
lane departure lane departure Lane departure The control lamp indicates the operating status of the
warning warning warning lane departure warning system.
switched off switched on and switched on and
in passive mode in active mode
S470_072
33
Driver assist systems
System design
Networking
V331
Key
E221 Operating unit in steering wheel
J527 Steering column electronics control unit
PWM
J533 Data bus diagnostic interface k
J852 Camera control unit
E221
V331 Steering vibration motor
L
h Extended CAN data bus
J527
k Convenience CAN data bus
L LIN data bus
J533
J852
S470_120
h
S470_076
Steering vibration motor
34
System function
When the lane departure warning system is switched on, the system starts to scan and evaluate the path the road
follows in front of the vehicle via the camera. If the vehicle gets close to a recognised boundary line and there is a
threat of it departing the lane, the driver is warned by a vibration in the steering wheel.
The system only warns once. A second warning is only issued if the vehicle has moved sufficiently away from the
relevant boundary line and has then approached it again. In this way, it is possible to avoid continual warnings
while driving parallel to a road marking.
If, while the system is active, a turn signal is activated before a boundary line is driven over, the warning is
suppressed as the system assumes that the lane departure is intentional.
Aside from the steering wheel vibration, the driver of the new Touareg can see a visual representation of detected
and violated (driven over) boundary lines in the display of the dash panel insert.
System messages
S470_062 S470_068
S470_064 S470_070
Passive mode:
- Road marking not detected on A warning is only issued in the case where
left and right a road marking is detected on one side if
the boundary on that side is violated.
S470_066
35
Driver assist systems
Function
Example of change in light distribution of headlight due to automatic detection of approaching objects with
activated/recognisable lighting.
S470_058a to 058d
36
Activation conditions:
S470_060a to 060d
37
Driver assist systems
Networking
Key
L E1 Light switch
J667 G752 Dive rate sender
J285 Control unit in dash panel insert
J519 Onboard supply control unit
J668 J527 Steering column electronics control unit
h k
J533 Data bus diagnostic interface
J667 Power output module for left headlight
J745 E1 J668 Power output module for right headlight
J685 Display unit for front information display
and operating unit control unit
G752 J519
J745 Cornering light and headlight range control unit
J794 Control unit 1 for information electronics
J852 J527 J852 Camera control unit
m
J533 b Display and operation CAN data bus
h Extended CAN data bus
k Convenience CAN data bus
J285 J794 L LIN data bus
LVDS m MOST data bus
S470_118 J685
b
The dynamic light assist is based on the intelligent interplay of multifunctional front camera and camera control unit
J852, image processing software and top Xenon headlight.
With the front camera, vehicles travelling ahead (camera range 400m) and those approaching from the opposite
side (camera range 800m) are detected providing their lights are on. This information is digitally evaluated and the
exact position and width of the detected vehicles is determined. The system also distinguishes between street lamps,
traffic lights or reflections from side marker posts. This information is sent to the control unit for cornering light and
headlight range control. Together with other vehicle information, such as speed, steering wheel angle or general
lighting conditions, the optimal light distribution is thereby calculated automatically and depending on the situation
and then sent to the headlight control units. These are installed directly onto the headlights.
They have the same design and the same part number. The control units can determine whether they control the left
or right headlight by means of the connector coding.
Based on the calculated light distribution, a special roller-type mask is now moved between the light source and
projection lens in the top Xenon headlight. This prevents anyone from being dazzled, i.e. other traffic users are kept
out of the light distribution.
38
Top Xenon headlight
The top Xenon headlight in the Touareg 2011 is the first headlight with permanently masked main beam.
S470_037
S470_038
Xenon burner
Reflector
Roller-type mask
Lens
S470_078 S470_080
The function of the dynamic light assist is realised by the additional, rotating, roller-type mask (shutter) between the
reflector with the xenon burner and the lens. In connection with intelligent actuation of the left and right headlight,
this additional masking geometry allows light to be masked only when it could dazzle others.
Even with the DLA switched off, the mask ensures that the dipped beam and main beam functions can be activated.
Furthermore, in the dipped beam position it allows the functions urban light, main road light and motorway light.
39
Driver assist systems
Area View
This driver assist function is debuted at Volkswagen in the Touareg 2011. Area View is a camera-based area
capture system and is an enhancement of the reversing camera familiar from the A and B class (Rear Assist). While
the reversing camera covers the area behind the vehicle, Area View allows the driver to see the entire area around
the vehicle. It offers the driver numerous views and setting modes that he/she can specifically select depending on
the traffic situation and according to the information he/she requires.
Visual range
of right mirror
camera R245
Visual range
of rear camera
R246
Visual range
of front camera
R243
Visual range
of left mirror
camera R244
S470_010
Capturing the view around the vehicle is achieved by four cameras that are integrated cleverly within the vehicle.
The front camera is located in the front grille, the rear camera is in the handle of the rear lid and the side cameras
are installed underneath the side mirrors.
The cameras have wide-angle lenses and capture the whole area around the vehicle, thus enabling areas to be
viewed that are either difficult to see or cannot be seen at all. Since the camera capture areas overlap, an accurate
and realistic optical transition between the visual ranges of neighbouring cameras can be created (so-called bird's
eye view with complete area capture).
The system has the diagnosis address of the reversing camera system (6C).
40
Networking
R244 R245 Key
D Ignition/starter switch
R243 R246 E221 Operating unit in steering wheel
k LVDS G85 Steering angle sender
G397 Rain and light sensor
J928 G419 ESP sensor unit
L J104 ABS control unit
J345 G397 J217 Automatic gearbox control unit
J285 Control unit in dash panel insert
J345 Trailer detector control unit
J519 J400 J386 Driver door control unit
L J387 Front passenger door control unit
J393 D J388 Rear left door control unit
J389 Rear right door control unit
L J393 Convenience system central control unit
J527 E221 J400 Wiper motor control unit
a
L J446 Parking aid control unit
J387 J389 J519 Onboard supply control unit
J527 Steering column electronics control unit
L J533 Data bus diagnostic interface
J217 J386 J388 J685 Display unit for front information
from display and operating
J533 J794 unit
J794 Control unit 1 for information electronics
m
J928 Area view camera control unit
G85 J285 LVDS
R* Radio RCD 550 (introduced later,
excluded with J794)
J104 J446 J685 R243 Front area view camera
R244 Left area view camera
R245 Right area view camera
G419 R* R246 Rear area view camera
CVBS
S470_122
fw b a Powertrain CAN data bus
b Display and operation CAN data bus
fw Chassis CAN data bus
k Convenience CAN data bus
L LIN data bus
m MOST data bus
The cameras are connected via HSD wires (High Speed Data) to the area view camera control unit. These wires are
used to supply power to the cameras, to control them and to transfer video signals per LVDS (Low Voltage
Differential Signalling).
The connection between the area view camera control unit and the information electronics control unit 1 is by
means of coaxial cable (CVBS - composite video signal).
The data transfer rate of the CVBS connection is approx. 6MBit/s.
The area view camera control unit relies on a wide range of signals from other control units. The accrued signals
are just displayed optically by the area view camera control unit without having any functional influence or effect
on other systems (e.g. display of dynamic steering angle dependent guidelines).
41
Driver assist systems
VGA camera
S470_006
42
Operation
By engaging reverse gear or pressing the parking aid button, the relevant view is shown on the display of the radio
or navigation system with touchscreen and has a mini bird's eye view on the left of the display.
In the mini bird's eye view, the detailed perspective can be selected by touching the relevant area (front, rear, left or
right of vehicle). By touching the roof of the vehicle in the mini bird's eye view, the whole view of the vehicle from
above is displayed.
Once the relevant region is selected in the mini bird's eye view, the display changes to split screen. A detailed view
of the selected area around the vehicle is then shown in the right half of the display. In a second step, softkeys in
the pulldown menu on the right side of the screen can be used to select different views. In the mini bird's eye view
shown on the left, the camera selection and thereby camera perspective can be selected.
The display contents shown correspond to the infotainment system with German system setting and serve
merely as an example. Please refer to the corresponding operating manuals for the text contents shown
on the display in the relevant national languages.
43
Driver assist systems
Function
Area View works in a speed range from 0 to 15km/h. The cameras capture the area around the vehicle once
activated. The captured images are straightened out by the area view camera control unit because the raw images
from the wide-angle lens cameras are heavily distorted. The angle of view is then adapted to the desired
perspective, also by means of image processing. Finally, this corrected image is enhanced with guidelines
depending on the selected view to show the distances and to project the path ahead.
This prepared image is then shown on the RNS 850 display or the display of radios to be introduced at a later
stage.
If there is a visible distortion of the image in the area where neighbouring camera views overlap, the
system has to be recalibrated in the workshop. The inspection for image distortion must be performed
once the air suspension has settled at normal level and with the dampers set to "Comfort".
Guidelines
Depending on the selected view, static and dynamic guidelines are displayed.
These guidelines make it easier to estimate distances (red and green guidelines) and show the potential path
depending on the steering angle (yellow guidelines).
0.4m 1m 2m
2m 1m 0.4m
S470_132
44
Display views
Display view For the "rear cross traffic" view, the rear camera is
used. It allows the driver to see what is happening
from the rearmost point of the vehicle.
S470_086
45
Driver assist systems
Display view
S470_088
S470_045
Display view
S470_090
46
"Trailer support" view
Situation
This view makes it easier for the driver to hitch up a
trailer. The rear camera is used for this function. The
driver sees the area behind the vehicle from above.
Green guidelines in the image provide a means of
assessing the distance from the hitch to trailer.
A yellow line shows the driver in which direction the
vehicle will move with this steering angle.
Hitching up the trailer to the vehicle is thereby
S470_025
optically supported.
Display view
To display this view, it is necessary to toggle in the
menu. Simply deploying the trailer hitch or hitching up
the trailer will not result in the perspective being
selected.
S470_092
"Offroad" display
Situation
This view supports the driver when driving offroad
and if difficult obstacles are encountered by
displaying the area directly in front of the vehicle from
a bird's eye view.
S470_029
Display view
S470_094
47
Infotainment
At launch, the Touareg can be equipped with an infotainment system based on the RNS 850 radio and navigation
system. An infotainment system based on the RCD 550 radio is planned for a later date. The functions and
information in this book therefore refer only to the system combined with the RNS 850.
48
The DYNAUDIO sound system
a a Key
a 60mm treble
loudspeaker
b 100mm mid-range
b b loudspeaker
cone
c 200mm bass
loudspeaker
c c d 50mm treble
loudspeaker
J525 Digital sound package
control unit
J525 R74 Internal microphone
(in roof module)
c c
d a S470_046
a b
The central element of the DYNAUDIO sound system is a 620 watt amplifier with surround control (digital sound
package control unit J525).
It is fitted in the luggage compartment near the left-hand wheel housing and has 10 output stages for connecting a
maximum of 12 loudspeakers. The amplifier communicates with the infotainment system via the MOST data bus.
A microphone built into the roof module detects the noises in the interior. These noises are analysed by the amplifier
electronics and the playback signal is then adjusted depending on the frequency and sound level. This process is
called automatic playback signal adjustment.
The surround control (Dolby 5.1, if supported by the data medium) allows you to set up an optimum surround sound,
which faithfully reproduces, for example, concert hall acoustics, in relation to your position inside the vehicle.
Further information about the infotainment system can be found in self-study programme no. 473
"Infotainment in the Touareg 2011".
49
Glossary
ABS CAN
Anti-lock braking system The controller area network is an asynchronous, serial
Counteracts potential locking of the wheels when the bus system and belongs to the field buses.
vehicle is braked hard by reducing brake pressure.
CH/LH
ACC Coming home and leaving home
Adaptive cruise control, also called automatic cruise Coming home is a function that supports the driver
control (ACC), is an enhanced version of the when arriving at his/her home destination by
conventional cruise control system (CCS). allowing the headlights to stay on for a certain time
when the vehicle is exited before switching off
ANB automatically. The purpose of this is to illuminate the
Automatic emergency braking path to the front door, i.e. to add an element of
convenience to coming home, and also to improve the
AQS vehicle’s visibility when exiting. On some vehicles, the
Air quality sensor lights are also switched on when the vehicle is
unlocked with the remote key fob in order to light up
RSD the path from the front door to the car. This function is
Reduced stopping distance called leaving home.
ODP DSG
The operating and display protocol ODP is used for Dual clutch gearbox
communication between function control units and
operating and display control units. ODP consistently DVD
separates the function from the display and control. Digital Versatile/Video Disc
is a further development of the optical storage
BCM medium with a storage capacity of 4.7 GB; with one-
Body control module sided single layered DVDs (single layer DVD, DVD±R,
In the Touareg, either the onboard supply control unit DVD±RW) and 8.5 GB; on double-sided, double
J519 (BCM1) or the convenience system control unit layered DVDs (dual/double layered, DVD±R-DL,
J393 (BCM2) is meant. DVD-RW±DL)
BEM ATA
Battery energy management Anti-theft alarm system
Bluetooth ESL
An industry standard developed by the Bluetooth Electric steering column lock
Special Interest Group (SIG) for wireless transmission
between devices over short distances.
50
ESP LED
Electronic stabilisation programme Luminescent diode, or LED for Light Emitting Diode
The electronic stabilisation programme is a driver
assist system that counteracts skidding through LIN
targeted braking of individual wheels Local interconnect network
(also electronic stability program). The local interconnect network (also referred to as LIN
data bus) is the specification for a serial
EIL communication system. It was developed especially
Electronic ignition lock for the low cost communication of intelligent sensors
and actuators in motor vehicles, is based on a single
CVBS wire bus and can be classified as field buses.
Composite video, blanking and synchronisation signal
This is also referred to colloquially as "colour TV". LVDS
Low voltage differential signaling
FlexRay This is an interface standard for high speed data
FlexRay is a serial, deterministic and fault-tolerant transfer.
field bus system for use in the automobile.
MDF
GPS Masked permanent main beam
Global positioning satellite system
This was originally a military satellite-supported, MOST
global orientation and localisation system. Media-oriented systems transport
The MOST bus is a serial bus system for transferring
GSM audio, video, voice and data signals via fibre-optic
Global system for mobile communications cable.
Standard for digital mobile telecommunications
network that is used mainly for telephony but also ECU
finds application in data transfer and short messaging Engine control unit
(SMS).
NM
HSD Network management
High speed data
P-mode
IRM Production mode
Interior monitoring
PR number
CP Production number
Component protection This serves to identify the components that are
installed. It always has three digits and can be
gleaned from the customer service data sticker in the
luggage compartment and the service booklet.
51
Glossary
PSR
Panoramic sliding roof
PWM signal
Pulse-width modulated signal
RES button
Resume button
HWS
Headlight washer system
TFT
Thin-film transistor (type of field-effect transistor)
TFT display
Thin-film transistor display;
flat screen
UGDO
Universal garage door opener
ESI
Extended service interval
52
Test yourself
1. What type of structure do the device connections have in the MOST bus of the Touareg 2011 to assure
shared data exchange?
a) Ring topology
b) Star topology
c) Bus topology
d) Mixed topology
3. How is the dynamic light assist function realised in the top Xenon headlight of the Touareg 2011?
a) By a shutter with three different masking plates between the reflector with xenon burner and the lens
b) By a curved plate that can be adjusted so that the areas are masked off
c) By an additional, rotating roller-type mask between the reflector with xenon burner and the lens
53
Test yourself
a) It supports fatigued drivers by keeping the vehicle within the detected lane by means of independent,
active steering intervention with the aid of the electromechanical power steering's full steering torque.
b) It helps the driver keep the vehicle in lane. If the vehicle threatens to depart from the calculated virtual
lane, lane departure warning applies limited, corrective steering torque. If this measure is not sufficient, an
acoustic and optical warning and a vibration alarm are issued.
c) It takes over the steering when the driver removes his/her hands from the steering wheel, and drives the
vehicle along the centre of the calculated virtual lane.
d) If there is a danger of the vehicle departing the lane unintentionally, the driver's attention is reverted back
to the traffic situation by means of a steering wheel vibration.
5. How is the area around the vehicle captured by the "Area View" function?
a) By four cameras with wide-angle lenses, two radar sensors at the front and rear respectively and also
ultrasound sensors at the front and rear
c) By a multifunctional front camera, two radar sensors at the front and two radar sensors at the rear as well
as ultrasound sensors at the front and rear
54
55
Answers
1. a); 2. b); 3. c); 4. d); 5. b)
470
Volkswagen AG
After Sales Qualification
Service Training VSQ-1
Brieffach 1995
D-38436 Wolfsburg
❀ This paper was manufactured from pulp that was bleached without the use of chlorine.