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easYgen-3000XT Series
Option Manual Genset Control

easYgen-3000XT LITE

Release 2.11-0

Document ID: B37927, Revision A - Build 50798

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Manual (original)

This is no translation but the original Technical Manual in English.

Designed in Germany.

Woodward GmbH

Handwerkstr. 29

70565 Stuttgart

Germany

Telephone: +49 (0) 711 789 54‑510

Fax: +49 (0) 711 789 54‑101

E-mail: [email protected]

Internet: http://www.woodward.com

© 2021 Woodward GmbH. All rights reserved.

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Brief Overview

Brief Overview
NOTICE!

This option manual must be used together with the device standard manual. A option
manual only describes the additional functionality of the device. Please refer to “Reduced
functionality” for details.

Please use the suitable standard manual to install, commission and operate the device:

• easYgen-3100/3200XT-P1 manual (37574)

The easYgen-3000XT series are control units for engine-generator system management
applications.

The control units can be used in applications such as: co-generation, stand-by, AMF, peak
shaving or distributed generation.

The easYgen-3000XT series is also applicable for islanded and mains parallel operations.

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Brief Overview

Sample application setup

Fig. 1: Sample application setup

A typical application mode for the control unit is the use for mains parallel operation
application.

• In this case, the easYgens-XT will function as an engine control with generator,
mains and engine protection.

• The control unit can open and close the generator circuit breaker (GCB) and the
mains circuit breaker (MCB).

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Brief Overview

For a listing of all available application modes please refer to the "Chapter: Application
Field" in easYgen-3000XT manual.

Reduced functionality

The easYgen-3000XT LITE controllers have some reduced functions compared to the
'standard' easYgen-3000XT controllers. The differences are listed below.

• Busbar measurement

Refer to

╚═▷ “2.1 Busbar measurement” for details.

• Import/Export control

Refer to

╚═▷ “2.2 Import/Export control” for details.

• Load dependent start/stop (LDSS)

Refer to

╚═▷ “2.3 Load dependent start/stop (LDSS)” for details.

• Load sharing

Refer to

╚═▷ “2.4 Load sharing” for details.

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Table of Contents

Table of Contents

1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7█

.......

1.1 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7█

........

1.1.1 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7█

........

1.2 Depiction Of Notes And Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7█

.......

1.2.1 Copyright And Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8█

.......

1.2.2 Service And Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9█

.......

1.3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9█

.......

1.3.1 Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10█

.........

1.3.2 General Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11█

.........

1.3.3 Protective Equipment And Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14█

.........

1.3.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14█

.........

2 Reduced functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15█

.........

2.1 Busbar measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15█

........

2.2 Import/Export control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16█

.........

2.3 Load dependent start/stop (LDSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18█

.........

2.4 Load sharing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19█

........

3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21█
........

3.1 Inputs And Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21█

........

3.1.1 Discrete Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21█

........

3.2 Configure Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24█

.........

3.2.1 Configure Engine (general) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24█

........

3.3 Configure Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24█

........

3.3.1 Configure Breakers: GCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24█

.........

3.3.2 Configure Breakers: MCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26█

.........

4 Glossary And List Of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27█

........

5 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29█
........

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1 General Information
1.1 About This Manual

1 General Information

1.1 About This Manual

1.1.1 Revision History

Rev. Date Editor Changes in chronological descending order

A 2021-02 AS Option Manual - 1st issue

• Describing device software release 2.11-0

1.2 Depiction Of Notes And Instructions

Safety instructions

Safety instructions are marked with symbols in these instructions. The safety instructions
are always introduced by signal words that express the extent of the danger.

DANGER!

This combination of symbol and signal word indicates an immediately-dangerous

situation that could cause death or severe injuries if not avoided.

WARNING!

This combination of symbol and signal word indicates a possibly-dangerous situation that
could cause death or severe injuries if it is not avoided.

CAUTION!

This combination of symbol and signal word indicates a possibly-dangerous situation that
could cause slight injuries if it is not avoided.

NOTICE!

This combination of symbol and signal word indicates a possibly-dangerous situation that
could cause property and environmental damage if it is not avoided.

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1 General Information
1.2.1 Copyright And Disclaimer

Tips and recommendations

This symbol indicates useful tips and recommendations as well as information for
efficient and trouble-free operation.

Additional markings

To emphasize instructions, results, lists, references, and other elements, the following
markings are used in these instructions:

Marking Explanation

⚙ Start of a procedure list

> Prerequisite for a procedure list

▷ Step-by-step instructions

▶ Results of action steps

╚═▷ References to sections of these instructions and to other relevant

documents

• Listing without fixed sequence

☼ Example

»Buttons« Operating elements (e.g. buttons, switches), display elements (e.g.

signal lamps)

»Display« Screen elements (e.g. buttons, programming of function keys)

[Screen xx / Screen xy / Screen Menu path.

xz] ...
The following information and setting refer to a page on HMI screen or
ToolKit located as described here.

Some parameters/settings/screens are available only either in ToolKit or

in HMI/display.

Dimensions in Figures

All dimensions shown with no units specified are in mm.

1.2.1 Copyright And Disclaimer

Disclaimer

All information and instructions in this manual have been provided under due
consideration of applicable guidelines and regulations, the current and known state of the
art, as well as our many years of in-house experience. Woodward assumes no liability for
any damages due to:

• Failure to comply with the instructions in this manual

• Improper use / misuse

• Willful operation by non-authorized persons

• Unauthorized conversions or non-approved technical modifications

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1 General Information
1.2.2 Service And Warranty

• Use of non-approved spare parts

The originator is solely liable for the full extent for damages caused by such conduct. The
obligations agreed-upon in the delivery contract, the general terms and conditions, the
manufacturer’s delivery conditions, and the statutory regulations valid at the time the
contract was concluded, apply.

Copyright

This manual is protected by copyright. No part of this manual may be reproduced in any
form or incorporated into any information retrieval system without written permission of
Woodward GmbH.

Delivery of this manual to third parties, duplication in any form - including excerpts - as
well as exploitation and/or communication of the content, are not permitted without a
written declaration of release by Woodward GmbH.

Actions to the contrary will entitle us to claim compensation for damages. We expressly
reserve the right to raise any further accessory claims.

1.2.2 Service And Warranty

Our Customer Service is available for technical information.

For regional support, please refer to: ══▷ http://www.woodward.com/Support_pgd.aspx.

In addition, our employees are constantly interested in new information and experiences
that arise from usage and could be valuable for the improvement of our products.

Warranty terms

Please enquire about the terms of warranty from your nearest Woodward representative.

For our contact search webpage please go to: ══▷ http://www.woodward.com/

Directory.aspx

1.3 Safety

NOTICE!

Damage due to improper use!

Improper use of the device may cause damage to the device as well as connected
components.

Improper use includes, but is not limited to:

• Storage, transport, and operation outside the specified conditions.

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1 General Information
1.3.1 Personnel

1.3.1 Personnel

WARNING!

Hazards due to insufficiently qualified personnel!

If unqualified personnel perform work on or with the control unit hazards may arise which
can cause serious injury and substantial damage to property.

• Therefore, all work must only be carried out by appropriately qualified personnel.

This manual specifies the personnel qualifications required for the different areas of work,
listed below:

Personnel:

• Qualified electrician

The qualified electrician is able to execute tasks on electrical equipment and

independently detect and avoid any possible dangers due to his training, expertise
and experience, as well as knowledge of all applicable regulations.

The qualified electrician has been specially trained for the work environment in
which he is active and is familiar with all relevant standards and regulations.

• User

The user operates the device within the limits of its intended use, without additional
previous knowledge but according to the instructions and safety notes in this
manual.

The workforce must only consist of persons who can be expected to carry out their work
reliably. Persons with impaired reactions due to, for example, the consumption of drugs,
alcohol, or medication are prohibited.

When selecting personnel, the age-related and occupation-related regulations governing

the usage location must be observed.

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1 General Information
1.3.2 General Safety Notes

1.3.2 General Safety Notes

Electrical hazards

DANGER!

Life-threatening hazard from electric shock!

There is an imminent life-threatening hazard from electric shocks from live parts.
Damage to insulation or to specific components can pose a life-threatening hazard.

• Only a qualified electrician should perform work on the electrical equipment.

• Immediately switch off the power supply and have it repaired if there is damage to
the insulation.
• Before beginning work at live parts of electrical systems and resources, cut the
electricity and ensure it remains off for the duration of the work. Comply with the
five safety rules in the process:
◦ cut electricity;
◦ safeguard against restart;
◦ ensure electricity is not flowing;
◦ earth and short-circuit; and
◦ cover or shield neighboring live parts.
• Never bypass a fuse or render it inoperable. Always use the correct amperage when
changing a fuse.
• Keep moisture away from live parts. Moisture can cause short circuits.

Prime mover safety

WARNING!

Hazards due to insufficient prime mover protection

The engine, turbine, or other type of prime mover should be equipped with an overspeed
(over-temperature, or over-pressure, where applicable) shutdown device(s), that
operates totally independently of the prime mover control device(s) to protect against
runaway or damage to the engine, turbine, or other type of prime mover with possible
personal injury or loss of life should the mechanical-hydraulic governor(s) or electric
control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or
the controlled device(s) fail.

Device implemented self test

this Woodward device has a self test check implemented. Permanently under control are:

• processor function and

• supply voltage.

The internal signal "self check" is aligned in series with the inverse signal »Ready for op.
OFF« parameter 12580. Per default (factory settings) discrete output R01 is energized/
closed if device itself is OK.

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1 General Information
1.3.2 General Safety Notes

LogicsManager (LM) equation parameter 12580 allows to customize this safety relay. You
can use the result of this equation: LM command variable 99.01 .

Be careful in changing safety relevant settings!

Modifications

WARNING!

Hazards due to unauthorized modifications

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment.

Any unauthorized modifications:

• constitute "misuse" and/or "negligence" within the meaning of the product warranty
thereby excluding warranty coverage for any resulting damage
• invalidate product certifications or listings.

Use of batteries/alternators

NOTICE!

Damage to the control system due to improper handling

Disconnecting a battery from a control system that uses an alternator or battery-

charging device whilst the charging device is still connected causes damage to the
control system.

• Make sure the charging device is turned off before disconnecting the battery from
the system.

Unit includes a lithium backup battery for Real Time Clock. Field replacement of the
battery is not allowed.

In case of battery replacement please contact your Woodward service partner.

Electrostatic discharge

Before working with terminals please read the following instructions.

⚙ Preventing electrostatic discharge damage (ESD)

ᐳ
• Protective equipment: ESD wrist band

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1 General Information
1.3.2 General Safety Notes

NOTICE!

Damage from electrostatic discharge

• All electronic equipment sensitive to damage from electrostatic

discharge, which can cause the control unit to malfunction or fail.
• To protect electronic components from static damage, take the
precautions listed below.

1. ▷ Avoid build-up of static electricity on your body by not wearing clothing made of
synthetic materials. Wear cotton or cotton-blend materials as much as possible because
these do not store static electric charges as easily as synthetics.
2. ▷ Before working on terminals on the control unit, ground yourself by touching
and holding a grounded metal object (pipes, cabinets, equipment, etc.) to
discharge any static electricity.
Alternatively wear an ESD wrist band connected to ground.

3. ▷ Before any maintenance work on the control unit, ground yourself by

touching and holding a grounded metal object (pipes, cabinets, equipment,
etc.) to discharge any static electricity.
Alternatively wear an ESD wrist band connected to ground.

4. ▷ Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups,
cigarette packages, cellophane wrappers, vinyl books or folders, plastic bottles, etc.)
away from the control unit, modules and work area.
5. ▷ Opening the control cover may void the unit warranty. Do not remove the printed circuit
board (PCB) from the control cabinet unless instructed by this manual.

If instructed by this manual to remove the PCB from the control cabinet,
follow these precautions:

• Ensure that the device is completely voltage-free (all connectors have

to be disconnected).
• Do not touch any part of the PCB except the edges.
• Do not touch the electrical conductors, connectors, or components with
conductive devices or with bare hands.
• When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

For additional information on how to prevent damage to electronic components caused

by improper handling, read and observe the precautions in:

• "Woodward manual 82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules".

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1 General Information
1.3.3 Protective Equipment And Tools

1.3.3 Protective Equipment And Tools

Protective gear

Personal protective equipment serves to protect risks to the safety and health of persons
as well as to protect delicate components during work.

Certain tasks presented in this manual require the personnel to wear protective
equipment. Specific required equipment is listed in each individual set of instructions.

The cumulative required personal protective equipment is detailed below:

Protective equipment: ESD wrist band

The ESD (electrostatic discharge) wrist band keeps the user's body set to ground
potential. This measure protects sensitive electronic components from damage due to
electrostatic discharge.

Tools

Use of the proper tools ensures successful and safe execution of tasks presented in this
manual.

Specific required tools are listed in each individual set of instructions.

The cumulative required tools are detailed below:

1.3.4 Intended Use

The genset control unit has been designed and constructed solely for the intended use
described in this manual.

The easYgen-... devices are available in two different enclosures. They are designed to be
installed either on the back plate of a switch gear cabinet (e.g. easYgen-x100.../...-
x400...) or on the front plate of a switch gear panel (e.g. easYgen-x200.../...-x500...).The
terminals are always located on the inner side of the housing.

The genset control unit must be used exclusively for engine-generator system management
applications.

• Intended use requires operation of the control unit within the specifications listed in the "Technical
Data".
• All permissible applications are outlined in the "Application Modes".
• Intended use also includes compliance with all instructions and safety notes presented in this manual.
• Any use which exceeds or differs from the intended use shall be considered improper use!
• No claims of any kind for damage will be entertained if such claims result from improper use.

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2 Reduced functionality

2 Reduced functionality
General notes

This chapter describes the reduced functionality only: this option device compared to the
standard device of the product series.

Please be aware that:

• some LogicsManager and AnalogManager variables

• some Communication interface protocols contents
• some Configuration settings

are not available or not complete supported accordingly to the reduced functionality.

2.1 Busbar measurement

The busbar measurement is not available and the related measured values/parameter are
hidden.

Fig. 2: Toolkit HOME PAGE

The status and necessary references from the busbar (in range or dead) depends now
from the breaker feedback of the GCB and MCB

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2 Reduced functionality
2.2 Import/Export control

• GCB and MCB are open

◦ Busbar is dead

• GCB is closed and MCB is open

◦ Busbar status is equal to the Generator status

◦ The synchronization (Synchronization MCB) uses the values from the Generator
and Mains.

• GCB is open and MCB is closed

◦ Busbar status is equal to the Mains status

◦ The synchronization (Synchronization GCB) uses the values from the Generator
and Mains.

Phase angle for synchronization

The phase angle between Mains and Generator is used for the synchronization from the
GCB and MCB

Fig. 3: Toolkit Busbar/System/LSx

2.2 Import/Export control

The Import/Export control is not available in the device

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2 Reduced functionality
2.2 Import/Export control

• Load control

The control argument (selection) "Import/Export/Steady" for the four active power
setpoints is hidden. The active power controller is internaly fixed to "Steady".

Fig. 4: Toolkit Load setpoints

• PF/kvar control

The enumeration for the two PF/kvar setpoint modes are still visible, but there is an
internal limitation from the control argument active.

◦ PF setpoint

Gen. PF → Gen. PF

Mains PF → Gen PF is internal used

◦ kvar setpoint

Gen. kvar → Gen. kvar

Mns. Export kvar → Gen kvar is internal used

Mns. Import kvar → Gen kvar is internal used

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2 Reduced functionality
2.3 Load dependent start/stop (LDSS)

Fig. 5: Toolkit PF/kvar setpoints

2.3 Load dependent start/stop (LDSS)

The load dependent start/stop functionality is internal disabled and not available.

All related configuration and sequencing pages are hidden and not visible.

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2 Reduced functionality
2.4 Load sharing

Fig. 6: Toolkit LDSS

2.4 Load sharing

The LITE version can operate only as a single device in isolated and parallel operation and
the load sharing with other devices is not available.

All related configuration and multi unit pages are hidden and not visible.

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2 Reduced functionality
2.4 Load sharing

Fig. 7: Toolkit Load share

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3 Configuration
3.1 Inputs And Outputs

3 Configuration

3.1 Inputs And Outputs

3.1.1 Discrete Outputs

• Programmable

◦ The discrete output has been assigned a default function using the
LogicsManager.

◦ The following text describes how these functions are assigned using the
LogicsManager.

◦ It is possible to change the function of the discrete output if required.

◦ The following description of the outputs, labeled with "programmable", refers to

the pre-configuration.

• Fixed

◦ The discrete output has a specific function that cannot be changed depending
upon the configured application mode.

◦ The discrete output cannot be viewed or changed in the LogicsManager.

◦ However, the discrete output may be programmable in some application

modes.

The discrete outputs can be "programmable" or "fixed" depending on the application

mode.

CAUTION!

Uncontrolled operation due to faulty configuration

The discrete output "Ready for operation" must be wired in series with an emergency
stop function.

This means that it must be ensured that the generator circuit breaker is opened and the
engine is stopped if this discrete output is de-energized.

If the availability of the plant is important, this fault must be signaled independently from
the unit.

CAUTION!

Uncontrolled operation due to unknown configuration

The circuit breaker commands must be checked before every commissioning because the
relays can be used for different applications and can be assigned to various functions.

• Make sure that all relay outputs are configured correctly.

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3 Configuration
3.1.1 Discrete Outputs

Output Type/Preset Description

Relay output [R Programmable This discrete output is used to ensure that the internal
01] functions of the controller are operating properly.
Fixed to "Ready for operation"
It is possible to configure additional events, which cause
CAUTION! Only relay [R 01] has an the contacts of this discrete output to open, using the
inverse logic. The relay opens (all LogicsManager.
other relays close), if the logical
output of the LogicsManager becomes
TRUE.

Relay output [R Programmable When a centralized alarm is issued, this discrete output is
02] enabled.
Preconfigured to "Centralized alarm
(horn)" A horn or a buzzer maybe activated via this discrete output.
Pressing the button with the "✔" symbol will acknowledge
the centralized alarm and disable this discrete output.

The discrete output will re-enable if a new fault condition

resulting in a centralized alarm occurs. The centralized
alarm is initiated by class B alarms or higher.

Relay output [R Programmable The generator starting circuit is engaged when this discrete
03] output is enabled.
Preconfigured to "Starter"
This discrete output will enable depending on the start
sequence (refer to the start sequence description in the
easYgen-3000XT manual). The starter energize for the
configured starter time (parameter 3306).

Relay output [R Programmable Fuel solenoid

04]
Preconfigured to "Start/Gas" The fuel solenoid for the diesel engine is energized when
this discrete output is enabled. If the engine is given a stop
command or engine speed drops below the configured
firing speed, this discrete output is disabled immediately.

Gas valve

The gas valve for the engine is energized when this discrete
output is enabled. If the engine is given a stop command or
engine speed drops below the configured firing speed, this
discrete output is disabled immediately.

Relay output [R Programmable Preglow

05]
Preconfigured to "Preglow" When this discrete output is enabled, the diesel engine's
glow plugs are energized. This function only occurs if the
control has been configured for diesel engine start/stop
logic.

Ignition

When this discrete output is enabled, the gas engine's

ignition is enabled. This function only occurs if the control
has been configured for gas engine start/stop logic.

Notes

Refer to Configure Engine (general) in the easYgen-3000XT

manual.

Relay output [R Fixed to "Command: close GCB" Only applicable for application modes A03 and A04 .
06]
The "Command: close GCB" output issues the signal for the
GCB to close. This relay may be configured as an impulse or
steady output signal depending on parameter "3414 GCB
close command".

Impulse

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3 Configuration
3.1.1 Discrete Outputs

Output Type/Preset Description

If the output is configured as "Impulse", the discrete output
will enable for the time configured in parameter "3416 GCB
time pulse". An external holding coil and sealing contacts
must be installed into the GCB closing circuit if this discrete
output is configured for an impulse output signal.

Steady

If the relay is configured as "Steady", the relay will energize

and remain enabled as long as the discrete input "Reply
GCB" remains de-energized and the generator and busbar
voltages are identical. If a class C or higher alarm occurs,
this discrete will disable and the GCB will open immediately.

Relay output [R Fixed to "Command: open GCB" Not applicable for application mode A01 .
07]
Programmable The parameter ╚═▷ 3403 defines how this relay functions.

• If this output is configured as "N.O.", the relay contacts

close resulting in the GCB opening circuit energizing.
• If this output is configured as "N.C.", the relay contacts
open resulting in the GCB opening circuit de-
energizing.
• If this output is configured as "Not used", this relay is
freely configurable. The LogicsManager for Relay 7 is
preconfigured to "04.70 Opening GCB active" (This
pre-configuration is similar to the "N.O." logic).

Relay output [R Fixed to "Command: close MCB" Only applicable for application mode A04 .
08]
The discrete output "Command: close MCB" is an impulse
output signal.

This discrete output is enabled for the time configured in

parameter "3417 MCB close command".

An external holding coil and sealing contacts must be

utilized with the MCB closing circuit.

Relay output [R Fixed to "Command: open MCB" Only applicable for application mode A04 .
09]
Programmable The parameter ╚═▷ 3398 defines how this relay functions.

• If this output is configured as "N.O.", the controller

enables this discrete output when the MCB is to be
opened for switching operations.

If the discrete input "Reply MCB" is energized, the

discrete output "Command: open MCB" is disabled.

• If this output is configured as "Not used", this relay is

freely configurable. The LogicsManager for Relay 9 is
preconfigured to "04.22 Opening MCB active" (This
pre-configuration is similar to the "N.O." logic).

Relay output [R Programmable The auxiliary services output (LogicsManager 03.01) will be
10] enabled with the start command (prior to the engine start
Preconfigured to "Auxiliary services" because of the prerun time) and remains enabled as long
as the engine is running.

It will be disabled after the engine has stopped and the

postrun time has expired.

The auxiliary services output (LogicsManager 03.01) is

always enabled in MANUAL operation mode.

Relay output [R Programmable This discrete output is enabled when a warning alarm (class
11] A or B alarm) is issued.
Preconfigured to "Warning alarm"

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3 Configuration
3.2 Configure Engine

Output Type/Preset Description

After all warning alarms have been acknowledged, this
discrete output will disable.

Relay output [R Programmable This discrete output is enabled when a shutdown alarm
12] (class C or higher alarm) is issued.
Preconfigured to "Shutdown alarm"
After all shutdown alarms have been acknowledged, this
discrete output will disable.

LogicsManager All discrete outputs not assigned to a defined function, may

Relay be freely configured via the LogicsManager.

3.2 Configure Engine

3.2.1 Configure Engine (general)

ID Parameter CL Setting range Description

[Default]

12885 Bypass preglow time 2 Determined by LogicsManager Once the conditions of the
86.50 LogicsManager have been fulfilled
the diesel engine starts without
[(0 & 1) & 1] preglow.

= 11558

Notes

This LogicsManager is only used if

the "start/stop mode logic" is
configured to Diesel in
combination with "preglow mode"
Always or Analog.

An active preglow mode will be

interrupted if the LogicsManager
becomes active.

3.3 Configure Breakers

3.3.1 Configure Breakers: GCB

ID Parameter CL Setting range Description

[Default]

3403 GCB open relay 2 [N.O.] Normally open:

The relay "command: GCB open"

will be energized to open the GCB
and will be de-energized again
after the discrete input "Reply
GCB" is energized to signal the
control that the GCB is open.

Notes

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3 Configuration
3.3.1 Configure Breakers: GCB

ID Parameter CL Setting range Description

[Default]

This setting only applies to

application mode A02 to A04 .

N.C. Normally closed:

The relay "command: GCB open"

will be de-energized to open the
GCB and will be energized again
after the discrete input "Reply
GCB" is energized to signal the
control that the GCB is open.

Notes

This setting only applies to

application mode A02 to A04 .

Not used The LogicsManager relay R7 is

freely programmable. The pre-
configuration "04.70 Opening GCB
active" works similar to the "N.O."
logic.

Notes

The "GCB open" functionality only

applies to application mode A02
to A04 .

12887 Enable GCB 2 Determined by LogicsManager Once the conditions of the

86.95 LogicsManager have been fulfilled
the closing from the GCB is
[(1 & 1) & 1] released. The "Enable GCB" is
necessary for the deadbus closure
= 12051 and synchronization as well.

Notes

The "Enable GCB" is valid for all

application and operating modes.
Removing the release of the GCB
has an impact on the GCB closure
not on opening the GCB.

12886 Open GCB 2 Determined by LogicsManager Once the conditions of the

immediately 86.51 LogicsManager have been fulfilled
the GCB will be opened
[(0 & 1) & 1] immediately.

= 12052

Notes

The "Open GCB immediately" has

a higher priority than the Enable
GCB function and is valid for all
application and operating modes.

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3 Configuration
3.3.2 Configure Breakers: MCB

3.3.2 Configure Breakers: MCB

General notes

The following parameter is only applicable for application mode A04 .

ID Parameter CL Setting range Description

[Default]

3398 MCB open relay 2 [N.O.] Normally open:

The relay "command: MCB open"

will be energized to open the MCB
and will be de-energized again
after the discrete input "Reply
MCB" is energized to signal the
control that the MCB is open.

Not used The LogicsManager relay R9 is

freely programmable. The pre-
configuration "04.22 Opening MCB
active" works similar to the "N.O."
logic.

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4 Glossary And List Of Abbreviations

4 Glossary And List Of Abbreviations

AM AnalogManager

BDEW German community of 1,800 companies represented by the

German Association of Energy and Water Industries
(Bundesverband der Energie- und Wasserwirtschaft)

CB Circuit Breaker

CL Code Level

CT Current Transformer

DI Discrete Input

DO Discrete (Relay) Output

ECU Engine Control Unit

EX-10 Woodward excitation module “easYgen | exciter 10"

FMI Failure Mode Indicator

GAP Graphical Application Programming (GAP™)

GC Group Controller

GCB Generator Circuit Breaker

GCP Woodward device series (Genset Control) - not preferred for new
design!

GGB Generator Group Breaker

GOV (speed) Governor; rpm regulator

HMI Human Machine Interface e.g., a front panel with display and
buttons for interaction

I Current

IOP Island Operation

LDSS Load-Dependent Start/Stop operation

LM LogicsManager©

LSG Woodward device: Load Share Gateway (communication

converter)

MCB Mains Circuit Breaker

MFR Woodward device series (multifunctional relays) - not preferred

for new design!

MOP Mains Operation in Parallel

MPU Magnetic Pickup Unit

N.C. Normally Closed (break) contact

N.O. Normally Open (make) contact

NC Neutral Contactor

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4 Glossary And List Of Abbreviations

OC Occurrence Count

Operation In (general) operation.

State when the genset is running according to the selected
mode, all parameters are in allowed values and ranges, and
without OPEN requests or alarms. Somehow "waiting for next
occurrence".

P Real power

P/N Part Number

PF Power Factor

PID Proportional Integral Derivative controller

PLC Programmable Logic Control

PT Potential (Voltage) Transformer

PV Photovoltaic

Q Reactive power

S Apparent power

Sequencer A sequencer file is carrying specific settings e.g. to enable

communication with and/or control of an expansion module.
Such files can be prepared by Woodward.

S/N Serial Number

SPN Suspect Parameter Number

V Voltage

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Index

Index
C

Contact person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9█

........

Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9█
........

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14█

.........

MCB

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26█
.........

Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10█
.........

Protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14█

.........

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9█
........

Symbols

in the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7█
........

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14█
.........

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9█
........

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Woodward GmbH
Handwerkstraße 29 — 70565 Stuttgart — Germany
Phone +49 (0) 711 789 54-510
Fax +49 (0) 711 789 54-101
[email protected]