Siso 1400 Ep PR MR 0001 A1
Siso 1400 Ep PR MR 0001 A1
Siso 1400 Ep PR MR 0001 A1
Material Requisition
For
Chemicals
REVISION INDEX
8 x
9 x
10 x
11 x
12 x
13 x
14 x
15 x
16 x
17 x
18 x
19 x
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
TABLE OF CONTENT
1. INTRODUCTION ................................................................................................................................................4
1.1 Project Overview ......................................................................................................................................... 4
1.2 Definitions ................................................................................................................................................... 4
1.3 Abbreviations .............................................................................................................................................. 5
2. SCOPE..................................................................................................................................................................5
3. APPLICABLE CODES AND STANDARDS .....................................................................................................5
4. ORDER OF PRECEDENCE................................................................................................................................5
5. REQUISITION SUMMARY ...............................................................................................................................6
5.1. Molecular Sieve ....................................................................................................................................................6
5.2. Adsorbent .............................................................................................................................................................6
5.3. Perchloroethylene .................................................................................................................................................7
6. ENGINEERING DOCUMENTS .........................................................................................................................7
7. DOCUMENTS REQUIRED FROM VENDOR/SUPPLIER...............................................................................9
8. SCOPE OF WORK/SUPPLY ............................................................................................................................10
8.1 Scope of Supply......................................................................................................................................... 10
8.2 Scope of Work ........................................................................................................................................... 10
9. INSPECTION AND TEST.................................................................................................................................11
10. SUPPLIER'S PROPOSAL .................................................................................................................................11
11. DEVIATION FROM PURCHASER’S REQUIREMENTS ..............................................................................11
12. PARTICULAR NOTES .....................................................................................................................................12
12.1 Coordination Meeting................................................................................................................................ 12
12.2 General Notes ............................................................................................................................................ 12
12.3 Technical Notes ......................................................................................................................................... 12
13. FEED DRIER, SGB FEED AND MAKEUP GAS COMPOSITION AND CHARACTERISTICS: ................12
14. GUARANTEE....................................................................................................................................................16
14.1 Turndown Guarantees: .............................................................................................................................. 17
14.2 Pressure Drop Guarantee: .......................................................................................................................... 17
14.3 Chemical Life Guarantees: ........................................................................................................................ 17
15. Test Method........................................................................................................................................................17
16. ANNEXURE: LETTER OF CONFIRMITY .....................................................................................................19
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
1. INTRODUCTION
1.2 Definitions
1.3 Abbreviations
2. SCOPE
This Material Requisition specify the scope of supply and/or work of the items listed in Requisition
Summary, section 5.
This Requisition covers the minimum requirements for the Engineering, Documentation, Materials,
Fabrication, Inspection, Testing, Supplying, Packing, Marking, Shipment, Guarantee and delivery for
“CHEMICALS’’.
Vendor/Supplier shall provide following requirements in strict accordance with conditions stated in this
Requisition and any attached documents. Exceptions, Deviations and Alternatives will be valid only if
approved in writing by PURCHASER.
Engineering specifications and documents, attached to this requisition, listed in section 6 entitled
“ENGINEERING DOCUMENTS”, are applicable for supply of items mentioned in requisition summary.
The Vendor/Supplier is the sole responsible party for the correct application of the contractual documents
and be adhered to all specifications and guarantees.
4. ORDER OF PRECEDENCE
c) Project Specification
d) UOP Specifications
e) Any conflict between the above documents must be brought to PURCHASER’s attention and written
PURCHASER’s approval shall be obtained before proceeding with designing, purchasing and
manufacturing of any part of the whole package.
5. REQUISITION SUMMARY
Volume
Item Tag/Part Unit Loading
(Note Chemical Type
Seq. Number no. Method
2)
UOP MOLSIV Adsorbent type HPG-429 (or
1 V-1405A 1.47 m3 Equivalent)
1400 Solid
UOP MOLSIV Adsorbent type HPG-429 (or
2 V-1405B 1.47 m3 Equivalent)
1400 Solid
UOP MOLSIV Adsorbent type HPG-429 (or
3 V-1407A 6.1 m3 Equivalent)
1400 Solid
UOP MOLSIV Adsorbent type HPG-429 (or
4 V-1407B 6.1 m3 Equivalent)
1400 Solid
Notes:
Note 1: For handling losses, a provision of 5% has been considered on the values. Vendor/Supplier to
advise.
Note 2: All given volumes are for 3-5 years.
component types and relevant volumes are typical and shall be specified & finalized by chemical
Vendor/Supplier.
5.2. Adsorbent
Volume
Item Seq. Tag/Part Number Chemical Type Unit no. Loading Method
(Note 2)
1 V-1406 2.52 m3 UOP - DS-120 (or Equivalent) 1400 Solid
Notes:
Note 1: For handling losses, a provision of 5% has been considered on the values. Vendor/Supplier to
advise.
Note 2: given volume are for one years.
component types and relevant volumes are typical and shall be specified & finalized by chemical
Vendor/Supplier.
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
5.3. Perchloroethylene
Comm &
Item Tag/Part Volume
Performance Test Chemical Type Unit no. Loading Method
Seq. Number (Note 2) (Note 3)
1 - 53.4 m3 12.7 m3 Purity min 99.9 wt% 1400 Solid
Notes:
Note 1: For handling losses, a provision of 5% has been considered on the values. Vendor/Supplier to
advice.
Note 2: given volume are for one years.
Component types and relevant volumes are typical and shall be specified & finalized by chemical
Vendor/Supplier.
Note 3: Chemical consumption is considered based on commissioning and Performance Test for 3
months of process facilities.
A1
6. ENGINEERING DOCUMENTS
The project specifications / documents applicable to Vendor /Supplier supply are listed in the table-1, which
are applicable in their entirety unless accepted by Owner / Contractor. It is Vendor/Supplier’s responsibility
to ask the Contractor for any document not received by him but referred in the Material Requisition including
revisions as indicated in Material Requisition.
Engineering specifications and documents, listed in the Material Requisition are applicable for supply of the
items mentioned in this specification.
The Vendor/Supplier is the sole responsible party for the correct application of the contractual documents
and adherence to all specifications attached to Material Requisition and codes as mentioned above.
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
7.
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
Vendor/Supplier documentation (after purchase order) shall be in line with the requirements specified in
Table-2.
The project specifications / documents applicable (Table-2)
Issue Intervals
3W before
14 Packing type and list 2/C 4/C+1/CD I X
shipping
Legends:
9. SCOPE OF WORK/SUPPLY
- Chemicals
- Extra amount of Chemicals for loading and unloading losses, according to VENDOR/SUPPLIER
advise.
- Documentation as Per “DOCUMENTS REQUIRED FROM VENDOR/SUPPLIER”.
- All necessary devices for Loading and Unloading. (If any)
Vendor/Supplier shall consider any other necessary tests and inspections for covering guarantee and
warranty and prepare QCP which will accompany Tender Proposal. It shall include as a minimum, Inspection
and test activities, Procedure references, Acceptance criteria, Documentation and Certification to be
provided.
Vendor/Supplier shall provide all Data/Documents that have been requested in “DOCUMENTS REQUIRED
FROM VENDOR/SUPPLIER”.
Also the Bid must include the following information in order to be taken into consideration:
Price Shall Be Broken Down as Follows:
- Chemicals
- Loading and unloading special equipment (if any)
- Transportation (DDP at site)
- Site Assistance Services / Supervision (man-day rate)
Vendor/Supplier Shall Also Specify and Confirm the Following Terms in His Quotation:
- Delivery Time
- Quotation Validity
- Supply of all items is exactly as per subject Requisition, except items that have been clearly identified
in Vendor/Supplier Deviation form.
- Guarantees
- Guarantees period (life time)
- Expected period time (life time)
- Sub-contractor / Sub-supplier (if any) List
- Chemicals Shelf Time
14. FEED DRIER, SGB FEED AND MAKEUP GAS COMPOSITION AND CHARACTERISTICS:
Feed Drier, SGB Feed and Makeup Gas composition are tabulated as Table 3 as below. Vendor/Supplier
shall carefully consider the composition in technical proposal.
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
Feed Drier, SGB Feed and Makeup Gas Characteristics are tabulated as Table 4 as below. Vendor/Supplier
shall carefully consider the characteristics in technical proposal.
Feed Drier, SGB Feed and Makeup Gas Characteristics (Table-4)
STREAM 135 209 204
Sulfur Guard Bed
Description Makeup Gas to Drier Fresh Feed Charge
SOR EOR SOR EOR SOR EOR
Phase V V L L L L
Temperature °C 38 38 38 38 150 150
Pressure kg/cm2[g] 45.1 45.1 12.5 12.5 17.8 17.8
Total Mass Vapor Fraction 1 1
Total Mole Flow kmol/h 127.7 126.7 630.4 653.9 279.5 279.5
Total Mass Flow kg/h 1218 1208 52297 54344 22185 22185
Total Molecular Weight 9.5 9.5 83 83.1 79.4 79.4
Total Enthalpy 10^6 kcal/h -0.76 -0.75 -26.57 -27.71 -9.78 -9.78
Total Mass Enthalpy kcal/kg -624.45 -624.485 -507.98 -509.83 -440.8 -440.8
Vapor Mole Flow kmol/h 127.7 126.7
Vapor Mass Flow kg/h 1218 1208
Vapor Molecular Weight 9.5 9.5
Vapor Actual Volume Flow m3/h 72 72
Vapor Standard Volume
norm m3/h 2863 2840
Flow
Vapor Actual Density kg/m3 16.9 16.9
Vapor Enthalpy 10^6 kcal/h -0.76 -0.75
Vapor Mass Enthalpy kcal/kg -624.47 -624.44
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
Vapor Pseudocritical
C -172 -172
Temperature
Vapor Pseudocritical
kg/cm2[a] 22.89 22.89
Pressure
Vapor Compressibility 0.986 0.986
Vapor Specific Heat kcal/(kg.°C) 0.931 0.931
Vapor CP/CV 1.289 1.289
Vapor Viscosity cP 0.012 0.012
Vapor Thermal kcal/(h.m.°
0.089 0.089
Conductivity C)
Vapor H2 Partial Pressure kg/cm2[a] 32.66 32.34
Vapor H2S Mole Fraction
Vapor H2O Mass Flow kg/h
Liquid Mole Flow kmol/h 630.4 653.9 279.5 279.5
Liquid Mass Flow kg/h 52297 54344 22185 22185
Liquid Molecular Weight 83 83.1 79.4 79.4
Liquid Actual Volume Flow m3/h 78.5 81.8 42.8 42.8
Liquid Standard Volume
m3/h 76.43 79.62 33.12 33.12
Flow
Liquid Actual Density SPG 0.666 0.665 0.518 0.518
Liquid Enthalpy 10^6 kcal/h -26.57 -27.71 -9.78 -9.78
-
Liquid Mass Enthalpy kcal/kg -507.98 -440.8 -440.8
509.83
Liquid Vapor Pressure kg/cm2[a] 0.56 0.55 11.87 11.87
Liquid Std Density kg/m3 684 683 670 670
L1 Mole Flow kmol/h 630.4 653.9 279.5 279.5
L1 Mass Flow kg/h 52297 54344 22185 22185
L1 Molecular Weight 83 83.1 79.4 79.4
L1 Actual Volume Flow m3/h 78.5 81.8 42.8 42.8
L1 Standard Volume Flow m3/h 76.43 79.62 33.12 33.12
L1 Actual Density SPG 0.666 0.665 0.521 0.518
L1 Enthalpy 10^6 kcal/h -26.57 -27.71 -9.8 -9.78
-
L1 Mass Enthalpy kcal/kg -507.97 -441.83 -440.8
509.82
L1 Std Density kg/m3 684 683 670 670
L1 Pseudocritical
°C 234 233 222 222
Temperature
L1 Pseudocritical Pressure kg/cm2[a] 34.5 34.28 34.76 34.76
L1 Surface Tension dyn/cm 16.8 16.7 5.3 5.3
L1 Viscosity cP 0.294 0.289 0.096 0.095
kcal/(h.m.°
L1 Thermal Conductivity 0.095 0.095 0.061 0.06
C)
L1 UOP K 12.3 12.3 12.5 12.5
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
kcal/(kg.°
L1 Specific Heat 0.53 0.532 0.684 0.687
C)
15. GUARANTEE
PURCHASER expects following guarantees to be met by the Chemical VENDOR/SUPPLIER for feed rate.
All of the following items should be included in the technical offer clearly as table below:
A reference laboratory will be introduced to VENDOR/SUPPLIER in order to carry out performance tests
of chemical and product quality. The successful bidder (winner of the bid) shall deliver a specified value of
sample of its chemical and relevant tests of performance, before receiving any payment from the purchaser.
It should be noted that reference laboratory approval is just considered before PO placement and
VENDOR/SUPLLIER performance guarantee of chemical after PO for start-up will remain in
VENDOR/SUPPLIER commitment.
VENDOR/SUPLLIER to start-up the driers based on product specifications in accordance of MR documents.
The contract will be signed after reference laboratory approval.
The following table is licensor test method for main streams of isomerization unit performance test.
Licensor Test Method (Table 5)
Stream and Test Test Method
Fresh Stock Charge
Composition wt% UOP 690
Total Sulphur, wt. ppm wt. ppm UOP 987
Total Nitrogen, wt. ppm wt. ppm UOP 981
Water wt. ppm UOP 481or Analyzer
Light Naphtha Isomerization
(ISOM) & Naphtha Splitter
SHIRAZ OIL REFINERY
Letter of Conformity
TO: …………………………….
FROM: ................................
(VENDOR)
Accordance with the conditions as stated therein and we confirm that all technical
requirements as stipulated in the above mentioned inquiry documents have been
adhered to, except deviations listed in the exception/deviations form as follows in
the table with this format:
1
2
…
No Exception / Deviation
Exceptions/Deviations are mentioned in the attached Table.
------------------------------------------
Date, Signature
(VENDOR)