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SQL Manufacturing

The document discusses implementing statistical process control (SPC) to improve monitoring of a manufacturing process. SPC uses data to define an acceptable range for measurements, calculated as the average plus/minus three standard deviations. Any measurements outside this range require process adjustments. The goal is to identify out of range points and ensure a consistently high-quality production process. Historical manufacturing data is available and will be analyzed using window functions to define the acceptable range and flag any out of range measurements.

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javitillo03cas
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© © All Rights Reserved
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10 views

SQL Manufacturing

The document discusses implementing statistical process control (SPC) to improve monitoring of a manufacturing process. SPC uses data to define an acceptable range for measurements, calculated as the average plus/minus three standard deviations. Any measurements outside this range require process adjustments. The goal is to identify out of range points and ensure a consistently high-quality production process. Historical manufacturing data is available and will be analyzed using window functions to define the acceptable range and flag any out of range measurements.

Uploaded by

javitillo03cas
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Manufacturing processes for any product is like putting together a puzzle.

Products are pieced together step by


step and it's important to keep a close eye on the process.

For this project, you're supporting a team that wants to improve the way they're monitoring and controlling a
manufacturing process. The goal is to implement a more methodical approach known as statistical process
control (SPC). SPC is an established strategy that uses data to determine whether the process is working well.
Processes are only adjusted if measurements fall outside of an acceptable range.

This acceptable range is defined by an upper control limit (UCL) and a lower control limit (LCL), the formulas for
which are:

stddev_ height
ucl = avg_height + 3 ∗
√5
stddev_height
lcl = avg_height − 3 ∗
√5

Using SQL window functions, you'll analyze historical manufacturing data to define this acceptable range and
identify any points in the process that fall outside of the range and therefore require adjustments. This will ensure
a smooth running manufacturing process consistently making high-quality products.

The data
The data is available in the manufacturing_parts table which has the following fields:

item_no : the item number


length : the length of the item made
width : the width of the item made
height : the height of the item made
operator : the operating machine
In [1]: SELECT *
FROM manufacturing_parts

Out[1]:
item_no length width height operator

0 1 102.67 49.53 19.69 Op-1

1 2 102.50 51.42 19.63 Op-1

2 3 95.37 52.25 21.51 Op-1

3 4 94.77 49.24 18.60 Op-1

4 5 104.26 47.90 19.46 Op-1

... ... ... ... ... ...

495 496 101.24 49.03 20.96 Op-20

496 497 98.37 52.12 19.68 Op-20

497 498 96.49 48.78 19.19 Op-20

498 499 94.16 48.39 21.60 Op-20

499 500 102.35 51.24 21.47 Op-20

500 rows × 5 columns


In [2]: -- Flag whether the height of a product is within the control limits
SELECT
b.*,
CASE
WHEN
b.height NOT BETWEEN b.lcl AND b.ucl
THEN TRUE
ELSE FALSE
END as alert
FROM (
SELECT
a.*,
a.avg_height + 3*a.stddev_height/SQRT(5) AS ucl,
a.avg_height - 3*a.stddev_height/SQRT(5) AS lcl
FROM (
SELECT
operator,
ROW_NUMBER() OVER w ,
height,
AVG(height) OVER w AS avg_height,
STDDEV(height) OVER w AS stddev_height
FROM manufacturing_parts
WINDOW w AS (
PARTITION BY operator
ORDER BY item_no
ROWS BETWEEN 4 PRECEDING AND CURRENT ROW
)
) AS a
WHERE a.row_number >= 5
) AS b

Out[2]:
operator row_number height avg_height stddev_height ucl lcl alert

0 Op-1 5 19.46 19.778 1.062812 21.203912 18.352088 False

1 Op-1 6 20.36 19.912 1.090812 21.375477 18.448523 False

2 Op-1 7 20.22 20.030 1.084574 21.485108 18.574892 False

3 Op-1 8 21.03 19.934 0.931225 21.183369 18.684631 False

4 Op-1 9 19.78 20.170 0.598832 20.973418 19.366582 False

... ... ... ... ... ... ... ... ...

415 Op-9 31 19.01 18.904 0.203052 19.176422 18.631578 False

416 Op-9 32 18.57 18.864 0.250260 19.199759 18.528241 False

417 Op-9 33 20.91 19.266 0.952276 20.543613 17.988387 True

418 Op-9 34 21.24 19.678 1.291112 21.410208 17.945792 False

419 Op-9 35 21.66 20.278 1.392828 22.146675 18.409325 False

420 rows × 8 columns


In [1]: --The 16.03% of the productions are out of accepted range

In [2]: -- Production Not out of range (F) vs Production out of range (v) by Operator
In [4]: --Total production out of range by amount of row numbrs

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