Gravity Conveyor Maintenance Manual

Gravity Conveyors
Maintenance Manual
Publication No. 29350303

March 13, 2018
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or by any means, electronic or mechanical, for any purpose, without the express written consent of
Honeywell.
© 2013-2018 Honeywell International Inc. All Rights Reserved
This document contains confidential proprietary information and trade secrets of Honeywell. This
document is distributed with the understanding that it will not be disclosed to any third party, in whole or
part, without the prior written consent of Honeywell.
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Intelligrated® is a registered trademark of Honeywell Intelligrated.
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Table of Contents
1 SAFETY INSTRUCTIONS ................................................................................................... 1

1.1 Introduction .............................................................................................................. 1
1.2 For Your Safety ........................................................................................................ 2
1.3 Standard Safety Conventions ................................................................................... 3
1.4 Safety Precautions ................................................................................................... 4
1.4.1 Guards and Guarding ........................................................................................ 4
1.4.2 Headroom ......................................................................................................... 5
1.5 Controls .................................................................................................................... 5
1.5.1 Control Stations ................................................................................................. 6
1.5.2 Safety Devices .................................................................................................. 7
1.6 Operation Safety Precautions ................................................................................... 7
1.7 Installation and Maintenance Safety ......................................................................... 8
1.8 Lockout/Tagout Guidelines ....................................................................................... 9
1.9 Safety Signs ............................................................................................................10
2 GENERAL DESCRIPTION .................................................................................................11

2.1 Introduction .............................................................................................................11
2.2 Product Summary....................................................................................................14
2.2.1 Wheel Conveyor ...............................................................................................14
2.2.2 Roller Conveyor ...............................................................................................18
2.2.3 Chute Conveyor ...............................................................................................19
3 SERVICE AND REPAIR .....................................................................................................21

3.1 Introduction .............................................................................................................21
3.2 Replacing Rollers ....................................................................................................21
3.3 Replacing Wheels ...................................................................................................22
4 PREVENTIVE MAINTENANCE ..........................................................................................23
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4.1 Introduction .............................................................................................................23
4.2 Maintenance Precautions ........................................................................................24
4.2.1 Cleaning and Inspection ...................................................................................25
4.3 Mechanical Components .........................................................................................26
4.3.1 Conveyor Rollers and Skate Wheels ................................................................26
5 REPLACEMENT PARTS ....................................................................................................27

5.1 Ordering Parts .........................................................................................................27
5.2 Illustrated Parts Lists ...............................................................................................27
5.2.1 Using the Parts Lists ........................................................................................28
5.2.2 Skate Wheel .....................................................................................................30
5.2.3 Rollers ............................................................................................................136
5.2.4 Chute .............................................................................................................140
5.2.5 Wheel – Gate .................................................................................................175
6 TROUBLESHOOTING ......................................................................................................183
6.1 Introduction ...........................................................................................................183
6.2 Troubleshooting Guidelines ...................................................................................184
6.3 Troubleshooting Problems and Solutions ..............................................................184
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1 Safety Instructions
1
This chapter provides instructions for the safe and productive operation of the
equipment.
You must read and understand these precautions completely before operating,
setting up, installing, running, or performing maintenance on the equipment.
Failure to follow this instruction could result in death or serious injury.
1.1 Introduction
These safety precautions are to be used as a guide to supplement the following:
1. All other information pertaining to the equipment.
2. Local safety codes.
3. Plant and shop safety rules and codes.
4. Federal and state safety laws, regulations, and codes.
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Safety Instructions
Note: Emphasis is placed on the latest edition of the Occupational Safety and
Health Standards, which is available from the Department of Labor, Washington,
D.C. These standards (found in Part 1910, Title 29 of the Code of Federal
Regulations) contain the current, general industry occupational safety and health
regulations set forth by federal legislation. Also, some of the information contained
in this section has been reprinted from ASME, B20.1 by permission of The
American Society of Mechanical Engineers. All rights reserved.
1.2 For Your Safety

This manual contains important safety information concerning the use, maintenance,
installation, and operation of this equipment. Read and become familiar with the
contents of this manual before attempting to install, operate, or service this
equipment. It is necessary that all operators and maintenance personnel study the
applicable sections of this manual thoroughly before operating the equipment.
If you are unable to understand the contents of this manual, please bring it to the
attention of your supervisor or foreman. Failure to comply with the instructions and
warnings contained in this manual, and the warnings posted on the machine, could
result in death or serious injury. Do not operate this equipment unless you have
read and understood the contents of this manual.
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Safety Instructions
1.3 Standard Safety Conventions

This section includes information essential to the safety of personnel and equipment.
Throughout this manual, and on the equipment, you will find DANGER, WARNING,
and CAUTION signs. Pay particular attention to these because they signal
information that is important to your safety and to the correct operation of the
equipment.
Warning signs and labels posted on or near the equipment shall not be removed,
painted over, or altered at any time. Reference: ANSI Z535.4. All safety devices,
warning lights, and alarms associated with the conveyor system must be regularly
tested (at least monthly) for proper operation and serviced as needed. If the original
safety item(s) become defective or damaged, refer to the conveyor parts list(s) of
bill(s)-of-materials for replacement part numbers.
DANGER indicates a hazardous situation that, if not avoided will result in

immediate, serious personal injury or death.
A WARNING indicates a hazardous situation that, if not avoided, could result in

death or serious injury.
A CAUTION indicates a hazardous situation that, if not avoided, could result in

minor or moderate injury.
A NOTICE provides information that is considered important but is not hazard-

related. This includes messages that discuss property damage.

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Safety Instructions
Note: The term NOTE is used to call attention to useful information and is not a
safety notice. Information appearing in a note provides additional information that is
helpful in understanding the item being explained.
1.4 Safety Precautions

The success of any safety program depends primarily on the attitudes and training of
the installation, maintenance, and operating personnel. The very nature of their work
makes it necessary that they develop a complete and firsthand knowledge of each
piece of equipment that is within their care. This familiarity enables them to recognize
the hazards resulting from improper usage.
1.4.1 Guards and Guarding

Where necessary for the protection of personnel from hazards, all exposed moving
machinery parts that present a hazard to employees at work stations or operator’s
stations shall be mechanically or electrically guarded, or guarded by location or
position.
Interfacing of Equipment
When two or more pieces of equipment are interfaced, special attention shall be
given to the interfaced area to ensure the presence of adequate guarding and safety
devices.
Guarding Exceptions
Wherever conditions prevail that would require guarding under these standards, but
such guarding would render the conveyor unusable, prominent warning means such
as signs or warning lights shall be provided in the area or on the equipment in lieu of
guarding.

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Safety Instructions
Guarded by Location or Position

Remoteness from frequent presence of public or employed personnel shall constitute
guarding by location. Overhead conveyors, such as trolley equipment and hanger-
suspended tray conveyors, for which guarding would render the equipment unusable
or would be impractical, shall have prominent and legible warnings posted in the
area or on the equipment, and, where feasible, lines shall be painted on the floor
delineating the danger area.
When the equipment passes over a walkway, roadway, or work station, it is

considered guarded by location if all moving parts are at least 8 ft (2.4 m) above the
floor or walking surface or are otherwise located so that the employee cannot
inadvertently come in contact with hazardous moving parts. Although overhead
conveyors may be guarded by location, spill guards, pan guards, or equivalent shall
be provided if the product may fall off the conveyor for any reason and endanger
personnel.
1.4.2 Headroom
When the equipment is installed above exit passageways, aisles, or corridors, there
shall be a minimum clearance of 6 ft 8 in (2.03 m) measured vertically from the floor
or walking surface to the lowest part of the equipment or guards. Where system
function will be impaired by providing the minimum clearance of 6 ft 8 in (2.03 m)
through an emergency exit, alternate passageways shall be provided. It is
permissible to allow passage under the equipment with less than 6 ft 8 in (2.03 m)
clearance from the floor for other than emergency exits if a suitable warning indicates
low headroom.
1.5 Controls
All electrical installations and wiring shall conform to the National Electrical Code
(Article 670 or other applicable articles) as published by the National Fire Protection
Association and as approved by the American National Standards Institute, Inc.

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Safety Instructions
1.5.1 Control Stations

Control stations should be arranged and located so that the operation of the affected
equipment is visible from them. Control stations shall be clearly marked or labeled to
indicate the function controlled.
Equipment that would cause injury when started shall not be started until employees
in the area are alerted by a signal, or by a designated person, that the equipment is
about to start. When the equipment would cause injury and is automatically
controlled or must be controlled from a remote location is started, an audible device
shall be provided which can be clearly heard at all points along the conveyor where
personnel may be present. The audible warning shall be actuated by the controller
device starting the equipment and shall continue for a required period of time before
the equipment starts. A flashing light or similar visual warning may be used in
conjunction with, or in place of, the audible device if a visual warning is more
effective. Where system function would be seriously hindered or adversely affected
by the required time delay, or where the intent of the warning may be misinterpreted
(e.g., a work area with many different pieces of equipment and allied devices), a
clear, concise, and legible warning sign shall be provided. The warning shall indicate
that the equipment and allied equipment may be started at any time, that danger
exists, and that personnel must keep clear. These warning signs shall be provided
along the equipment at areas not guarded by position or location.
Remotely and automatically controlled equipment, and equipment where operator

stations are not manned or are beyond voice or visual contact from drive areas,
loading areas, transfer points, and other potentially hazardous locations on the
equipment path not guarded by location, position, or guards, shall be furnished with
emergency stop buttons, pull cords, limit switches, or similar emergency stop
devices. All such emergency stop devices shall be easily identifiable in the
immediate vicinity of such locations unless guarded by location, position, or guards.
Where the design, function, and operation of such equipment clearly is not
hazardous to personnel, an emergency stop device is not required. The emergency
stop device shall act directly on the control of the equipment concerned and shall not
depend on the stopping of any other equipment. The emergency stop devices shall
be installed so that they cannot be overridden from other locations.
Inactive and unused actuators, controllers, and wiring should be removed from
control stations and panel boards, together with obsolete diagrams, indicators,
control labels, and other material which may confuse the operator.

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Safety Instructions
1.5.2 Safety Devices

All safety devices, including wiring of electrical safety devices, shall be arranged to
operate so that a power failure or failure of the device itself will not result in a
hazardous condition.
Emergency Stops and Restarts

The controls shall be arranged so that, in case of emergency stop, manual reset or
start at the location where the emergency stop was initiated shall be required of the
conveyor(s) and associated equipment to resume operation.
Before restarting the equipment that has been stopped because of an emergency, an
inspection of the conveyor shall be made and the cause of the stoppage determined.
The starting device shall be locked or tagged out before any attempt is made to
remove the cause of the stoppage, unless operation is necessary to determine the
cause or to safely remove the stoppage. Refer to American National Standard
Institute’s Control of Hazardous Energy - Lockout/Tagout and Alternative
Methods (ANSI Z244.1) and The Control of Hazardous Energy (Lockout/Tagout)
(OSHA Standard 29 CFR 1910.147).
1.6 Operation Safety Precautions

Only a trained person shall be permitted to operate a conveyor. Training shall include
instruction in operation under normal conditions and emergency situations.
Where safety is dependent upon stopping devices or starting devices or both, they
shall be kept free of obstructions to permit ready access.
The area around loading and unloading points shall be kept clear of obstructions that
could endanger personnel.
No person shall ride on a conveyor under any circumstances.
Personnel working on or near a conveyor shall be instructed as to the location and

operation of pertinent stopping devices.
A conveyor shall be used to transport only material it is designed to handle safely.
Under no circumstances shall the safety characteristics of the conveyor be altered if

such alterations would endanger personnel.

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Safety Instructions
Routine inspections and preventive and corrective installation and maintenance

programs shall be conducted to ensure that all guards and safety features and
devices are retained and function properly.
Personnel should be alerted to the potential hazard of entanglement in conveyors

caused by items such as long hair, loose clothing, and jewelry.
Conveyors shall not be newly installed, maintained, or serviced while in operation

unless proper installation, maintenance, or service requires the conveyor to be in
motion. In this case, personnel shall be made aware of the hazards and how the task
may be safely accomplished.
1.7 Installation and Maintenance Safety

Installation and maintenance shall be performed only by qualified and trained
personnel.
It is important to establish an installation and maintenance program to ensure that all

conveyor components are maintained in a condition which does not constitute a
hazard to personnel.
When a conveyor is stopped during installation or for maintenance, starting devices

or powered accessories shall be locked or tagged out in accordance with a
formalized procedure designed to protect all persons or groups involved with the
conveyor against an unexpected start. Personnel should be alerted to the hazard of
stored energy, which may exist after the power source is locked out. Refer to ANSI
Z244.1-1982, American National Standard for Personnel Protection -
Lockout/Tagout of Energy Sources - Minimum Safety Requirements, and OSHA
Standard 29 CFR 1910.147, “The Control of Hazardous Energy
(Lockout/Tagout)."
Replace all safety devices and guards before starting equipment for normal
operation.
Conveyors shall not be lubricated while in operation unless it is impractical to shut

them down for lubrication. Only trained and qualified personnel who are aware of the
hazards of the conveyor in motion shall be allowed to lubricate a conveyor that is
operating.
Guards and safety devices shall be maintained in a serviceable and operational

condition. Warning signs shall be maintained in a legible and operational condition.
Examples of warning signs are shown later in this section.

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Safety Instructions
It is the responsibility of the owner/user to add any additional protective components

that may be needed whenever changes or variations are made to any of the
equipment components or operational characteristics.
1.8 Lockout/Tagout Guidelines

Appropriate lockout and tagout policy and procedures shall comply with the Code of
Federal Regulations, 29 CFR 1910.147 and the minimum safety requirements
outlined in the current publication of the American National Standard Institute’s
Control of Hazardous Energy - Lockout/Tagout and Alternative Methods (ANSI
Z244.1).
Effective January 8, 1990, O.S.H.A. has designated the need for a ‘positive, lockable’
means to remove all energy sources from equipment prior to new installation(s) or
any maintenance. The electrical power to the equipment can be locked out at the
main disconnect switch, which is normally located on the electrical cabinet. When
this is done, residual energy remains for some time in the capacitors associated with
the electrical system. This residual energy is automatically depleted by features built
into the equipment. After locking out the main disconnect switch, wait at least 60
seconds before beginning any installation or maintenance procedures. This allows
the residual energy to diminish. (If an equipment-mounted plate indicates that you
should wait longer than 60 seconds, wait the recommended period of time before
beginning any installation or maintenance work.)
Whenever you need to install new equipment or perform maintenance on the

equipment, or whenever you need to shut it down for any other reason, a lockout
procedure must be followed. Your employer is required by O.S.H.A. to develop a
written lockout/tagout procedure for this equipment.

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Safety Instructions
1.9 Safety Signs

In an effort to reduce the possibility of injury to personnel working around conveying
equipment, safety signs are placed at various points on the equipment to alert them
of potential dangers. Please check the equipment and note all safety signs. Make
certain all personnel are alerted to and obey these signs.
Figure 1-1 CEMA Safety Pictograms

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2 General Description
2
2.1 Introduction
The gravity conveyor line provides the simplest and most economical means of
moving product. It consists of a series of full-width pans, non-driven wheels, or rollers
supported by frame rails.
This conveyor was specifically targeted for applications where low initial investment,
minimal maintenance, and simple design are critical. While the conveyor is versatile
enough to be used in a variety of situations, the most common applications are
storage (accumulation), truck loading and unloading, and product sorting/staging.
Gravity conveyors can be used to transport items on a level, manually-assisted, push

line or on a primarily gravity-assisted pitched line.
There are three types of gravity conveyors: wheel, roller, and chute. A wheel
conveyor consist of rows of small metal wheel supported by a frame. Roller
conveyors consist of tubular metal rollers supported by a frame. The chute consists
of a top and bottom bend with either pans or rollers and intermediate sections with
pans.
Figure 2-1 Roller Conveyor

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General Description
Figure 2-2 Wheel Conveyor
Figure 2-3 Wheel Aftersort Conveyor

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General Description
Figure 2-4 Chute

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General Description
2.2 Product Summary

2.2.1 Wheel Conveyor
Applications Transporting larger, lighter items on a level, manually assisted,
push line or on a primarily gravity-assisted pitched line when exact
product control is not needed. Includes curves and junctions.
Typically used for storage (accumulation), truck loading and
unloading, and product sorting/staging.
Speeds Variable: depends on conveyor pitch, number of wheels per foot
(WPF), conveyor length/width, and size/shape/weight of product.
Widths Between Module width is define as the distance between the inside surface
Frames (W) of the frame rails on the product side of the frame. These widths
follow the general convention set for the Intelligrated Case
Conveyor family:
 10 in
 16 in
 22 in
 28 in
 34 in
 40 in
Some W dimensions are not available for all conveyor sections.
Maximum Conveyor The conveyor does not have a maximum length limitation.
Length
Capacity Live Load Wheels: 50 lb per wheel.

Frame:
 1200 lb with supports at 6 ft centers
Wheels No. 100 steel wheel, open type, steel balls, non-greased; used for
clean and dry applications in temperatures of -10°F to 300°F.

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General Description
Wheel Density Wheel density refers to the number of wheels in a 1 ft section

along the length of the conveyor.
Density is measured in the following ways:
 WPF (Wheels per Foot)
WPF displayed as a number, such as “22 WPF”. It is affected by
the distance between the centerlines of the wheels on the rows
along the length of the conveyor and the W dimension.
The distance between the wheel centerlines along the length of

the conveyor can be 11/2 in or 3 in. The spacing between the
wheels across the conveyor (from frame rail to frame rail) does
not change, but the number of WPF increases as the W
dimension grows.
 LD: Low Density
Low density is signified by “LD” in the assembly description. It is
determined solely by the distance between the rows of wheels
along the length of the conveyor. LD conveyors have four rows
of wheels per foot of conveyor length.
 HD: High Density
High density is signified by “HD” in the assembly description. It is
determined solely by the distance between the rows of wheels
along the length of the conveyor. There are 8 rows of wheels per
foot of conveyor length.
Straight Section Lengths

3, 6, and 12 ft
Width Between Frames (W)
All widths listed at the beginning of this Product Summary are
available.
Rail Configurations
Channel rail (standard)
Wheel Density/Wheels per Foot (WPF)*
 Low Density: 12, 20, 28, 36, 44, 52
 High Density: 24, 40, 44, 56, 72, 88, 104
*Some WPF options are not available for all W dimensions.
Axle Centers
11/2 and 3 in
Aftersort Straight Lengths
Section 3, 6, and 12 ft
22, 28, 34, and 40 in
Rail Configurations
Wheel Density/Low or High
Low density and high density side-by-side. 11 in of the conveyor
width has rollers set at high density. The rest of the conveyor width
has rollers set at low density.
Axle Centers
11/2 and 3 in, side-by-side

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General Description
Curve Width Between Frames (W)

10, 16, 22, 28, and 34 in
Rail Configurations
Inside Radius
30 in
Arc
30°, 45°, 60°, and 90°
Low density (LD)
High density (HD)
Curve Powered match curves can be switched out for powered curves at
(Powered Match) a later date. They have the same dimensions as a powered curve,
such as a V-belt curve.
10, 16, 22, 28, 34, and 40 in
Rail Configurations
Inside Radius
30, 40, 50, and 60 in
Arc
20°, 30°, 45°, 60°, and 70°
Low density (LD)
Aftersort Curve Powered match curves can be switched out for powered curves at
(Powered Match) a later date. They have the same dimensions as a powered curve,
such as a V-belt curve.
Rail Configurations
Width (W)
22, 28, 34, and 40 in
Inside Radius
40, 50, and 60 in
Arc
20°, 30°, 45°, 60°, and 70°
High density (HD): 11 in of curve width at outside of curve
Low density (LD): rest of curve width to inside of curve

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General Description
Straight Junction Rail Configurations

10, 16, 22, 28, 34, and 40 in
Angle
20°, 30°, and 45°
Designation
Left hand (LH)
Right hand (RH)
Low density (LD)
Aftersort Straight Rail Configurations
Junction Channel rail (standard)
22, 28, 34, and 40 in
Angle
20° and 30°
Designation
Left hand (LH)
Right hand (RH)
Low density (LD) and high density (HD) side-by-side. 11 in of the
conveyor width has rollers set at high density. The rest of the
conveyor width has rollers set at low density.
Finish Powder-coated
Accessories Vertical gate – wheel

Fixed angle stop
Bracket-junction to 61/2 in rail
Spacer channel
Floor supports
Ceiling hangers
Fixed side guides
 Straight side guide
 Curve side guide
 Merge side guide
 Bull nose side guide
 Side guide transition
 Side guide transition end
 Skate wheel side guide

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General Description
2.2.2 Roller Conveyor

Roller conveyors are available only in straight sections.
Applications Lower-cost option to wheel conveyors.

Transporting smaller, heavier items on a level, manually assisted,
push line or on a primarily gravity assisted pitched line. Required
pitch is steeper than wheel conveyors; rollers are more resistant to
movement.
Typically used for storage (accumulation), truck loading and
unloading, and product sorting/staging.
Speeds Variable: depends on conveyor pitch, roller centers, conveyor

width/length, and size/shape/weight of product.
Section Length 6 and 12 ft
Widths Between Module width is defined as the distance between the inside
Frames (W) surface of the frame rails on the product side of the frame; 16, 22,
28, 34, and 40 in
Some W dimensions are not available for all conveyor sections.
See the details for each section on the following pages.
Maximum Conveyor The conveyor does not have a maximum length limitation.
Length
Capacity Live Load Rollers: 50 lb per roller

Frame:
Rollers Galvanized tube, open type, oiled bearings.

GR138 – used for portable clean and dry applications.
GR196 – used for clean and dry applications.
Type GR196 GR138
Designation GR GR
Tubing 1.9 in diameter galvanized 1.38 in diameter galvanized
Bearing Frantz #0191 non-precision, Mill F-1281-5H w/oil

oiled non-precision, oiled
Lubrication Oiled and sealed (non re-lubrication necessary)

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General Description
7/ in hex (steel) 5/ in hex (steel)

Axle 16 16
Environments -20°F to 104°F
Application Default 1.9 in roller Default 1.38 in roller

Guidelines
Roller Positions High both sides

Low both sides
High one side, low one side
Rail Configurations Channel rail both sides of the conveyor
Pick rail both sides of the conveyor
Channel rail one side, pick rail other side of the conveyor
Accessories Fixed angle stop

Bracket-junction to 61/2 in rail
Spacer channel
Floor supports
Ceiling hangers
Fixed side guides
2.2.3 Chute Conveyor

Chutes are only available in straight sections.
Applications The chute is a more cost-effective option than gravity wheel or

roller conveyors for decline applications, such as shipping
aftersorts and jackpot lines. The chute consists of a top bend with
either rollers or a slider pan, one or more intermediate sections
with slider pans and a bottom bend with either rollers or a slider
pan. The intermediate sections can be ordered at varying lengths
depending on the elevation change. The intermediate section
slider pans can be tilted towards either side rail for edge alignment
and product control.
Speeds Variable: depends on upstream conveyor speed, width/length, and
size/shape/weight of product.
Section Length Intermediate section: 12 in to 144 in – 3 in increments.

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General Description
Widths Between Module width is defined as the distance between the inside
Frames (W) surface of the frame rails on the product side of the frame; 16, 22,
28, 34, and 40 in
Maximum Conveyor The chute does not have a maximum length limitation.
Length
Capacity Live Load 100 lb/ft
Rollers Option for top and bottom bends:

Galvanized tube, open type, oiled bearings.
GR138 – used for portable clean and dry applications.
Type GR138
Designation GR
Tubing 1.38 in diameter galvanized
Bearing Mill F-1281-5H w/oil non-precision, oiled
Lubrication Oiled and sealed (non re-lubrication necessary)

5/ in hex (steel)
Axle 16
Environments -20°F to 104°F
Roller and Pan Rollers high only (for top and bottom bends).
Positions Intermediate section pans may be tilted to either side for product
alignment.
Rail Configurations Channel rails only
Accessories Floor supports

Ceiling hangers
Fixed side guides

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3 Service and Repair
3
3.1 Introduction
This section contains instructions for removing and replacing various components on
the conveyor. Follow all safety precautions and lockout/tagout procedures when
servicing and repairing the conveyor.
Before performing any maintenance or lubrication services, follow the

lockout/tagout procedure in the Safety Instructions chapter to ensure that the
equipment is safe to work on. Failure to follow this instruction may result in serious
personal injury and/or equipment damage.
3.2 Replacing Rollers

1. Turn off and lockout/tagout all power to any power conveyor sections that feed the
gravity conveyor.
2. Use a tool to push in the spring loaded axle on the roller to free one end of the axle
from the frame of the conveyor.
3. Carefully disengage the opposite end of the roller from the frame and remove. Make
sure the axle is not pinched on the frame, which could cause damage during
removal.
4. Insert the axle of the replacement roller through the hole on the conveyor frame.
5. Use a tool to compress the spring loaded axle on the roller and lower the roller into
its proper position.

March 13, 2018
Service and Repair
6. Release the spring loaded axle and make sure it fully engages in the hole in the
frame.
7. Remove the lock and tag, and restore power as needed to any power sections.
3.3 Replacing Wheels

1. Turn off and lockout/tagout all power to any power conveyor sections that feed the
gravity conveyor.
2. Record the position of each spacer between the wheels.
Each spacer must be reinstalled into its original position on the axle. Some of the
spacers are similar in length, and could be accidentally switched at reinstallation.
3. Remove the nut at the end of the axle.
4. Pull the axle out of the frame, catching spacers and wheels as needed.
5. Replace the axle if it is bent.
6. Push the axle through the frame, reinstalling spacers and replacing damaged wheels
as needed.
Make sure the axle is completely covered by spacers and wheels, and that the ends
of the spacers meet in the center flat through-holes.
7. Replace the bolt at the end of the axle, and tighten it until the spacers cannot be
turned by hand, but the wheels still move freely.
8. Remove the lock and tag, and restore power as needed to any power sections.
Note: Another way to perform this procedure: Catch the wheels and spacers, and
keep them in order by sliding another axle into the nut-side of the frame as you pull
the axle out. Keep the ends of both axles together, and slide spacers and wheels
from one axle to the other, replacing damaged wheels and spacers as needed.

March 13, 2018
4 Preventive
Maintenance 4
4.1 Introduction

lockout/tagout procedure in Safety Instructions chapter to ensure that the
The satisfactory performance and reliability of this equipment is dependent upon a

proficient preventive maintenance program with scheduled equipment inspections
under normal operating conditions. Accurate records of maintenance and repairs will
help to identify problem areas and repetitive problem patterns. It is imperative that
adequate records be kept in connection with the preventive maintenance program.
These records should contain the date of inspection, inspection results, equipment
services, repair history, part replacement history, and any other information that will
help to make the maintenance process more efficient and accurate. It is
recommended that each conveyor have its own record. Properly kept, the conveyor
record sheet will form a mechanical history of the equipment covered.

March 13, 2018
Preventive Maintenance
Preventive maintenance consists of regular service (lubrication, adjustments,

cleaning, etc.). Part of preventive maintenance is becoming aware of potential
problems by simply using your senses. Use your eyes to see potential component
failure. Use your ears to listen for abnormal or louder than normal noises. These
sights, noises, and smells can be indicators of lack of lubrication, misalignment, or
other potential trouble. Ignore them and you will be replacing a shaft, motor, or
whatever does go out when a component is lacking proper preventive maintenance.
Only qualified maintenance specialists should maintain the mechanical, electrical

and pneumatic portion of the conveyor.
4.2 Maintenance Precautions
You must read and understand these precautions completely before operating,
setting up, running, or performing maintenance on the equipment. Failure to follow
this instruction may result in serious personal injury and/or equipment damage.
1. When testing operating performance, do not start the equipment until all operations
and maintenance personnel are notified and clear of the unit being tested.
2. Be certain that required safety guards are never removed without authorization.
3. Never run the equipment under production conditions without safety guards in place.
4. Do not make any equipment repairs while the conveyor is running.
5. Keep hands, hair and clothing clear of any moving parts.
6. Never attempt to clear load jams while equipment is running.
7. Always use appropriate tools when making repairs or adjustments.
8. Observe all warning labels and follow plant safety rules.

March 13, 2018
4.2.1 Cleaning and Inspection

Generally, there are many reasons for cleaning:
1. To allow heat to dissipate (motors and gearboxes).
2. To prevent wear on moving parts.
3. To prevent binding.
4. For proper operation.
5. Operating personnel will most likely treat clean equipment with more care.
Any prescribed cleaning schedule should be modified as experience is gained. A

thorough inspection should be performed while cleaning problem areas.
The total value of inspection procedures is determined largely by the consistency

and regularity of the schedule. A definite interval of inspection must be established
and obeyed. This is usually easier to accomplish if a “round robin” system of
inspection is used. It is recommended that a general inspection that will ensure a
thorough examination of each component and assembly contained in the system be
done at least once for each thirty day period of operation. Results of these general
inspections should be documented in the conveyor record of the unit inspected.
The probability of mechanical/electrical problems increase during periods of heavy

usage, so an additional inspection immediately before and after these periods is
recommended.
Daily Checklist Date Checked Changes/Repairs

By Made
Check with Conveyor Running
Walk entire length of conveyor system and

listen for abnormal noises that could indicate
worn bearings in rollers or skate wheels.
Check with Conveyor Stationary
Look for strings, tape, or other foreign

materials wrapped around rollers and skate
wheel. Remove all foreign materials
immediately.

March 13, 2018
6 Month Checklist Date Checked Changes/Repairs

By Made
Check with Conveyor Stationary
Check all bolted connections and tighten as

necessary.
4.3 Mechanical Components

4.3.1 Conveyor Rollers and Skate Wheels
Check periodically for seized or sluggish rollers and skate wheels. Only two
conditions will cause this problem:
 The roller is binding in the frame or the skate wheel is binding on the shaft.
 Rollers or skate wheels need to be replaced.
Generally, rollers and skate wheels are furnished with bearings that have been
factory lubricated for life. Re-lubrication is not recommended. Rollers should have
1
/16 in to 1/8 in end play. A bent frame or bracket may cause tight rollers. If the rollers
are too tight, make sure the width/between frame (W/BF) dimension is correct, and
adjust as necessary. If the roller is free in the frame but still sluggish in operation,
then replace the roller.

March 13, 2018
5 Replacement Parts
5
5.1 Ordering Parts
See the Ordering Replacement Parts Instruction Manual for help ordering new parts.
5.2 Illustrated Parts Lists

The following pages contain standard assembly and component parts illustrations
and parts lists for your equipment. Colors used in these illustrations are for
clarification only and may not match the paint colors of your conveyor components.
These illustrations and parts listings were up-to-date at the time of the printing of this
manual.
The row(s) highlighted in gray are Recommended Spare Parts and may already be in
your parts inventory.
Links have been provided in the digital version of this manual, where possible, to
make it easier to locate and order parts. Part numbers highlighted in blue and
underlined are linked directly to the OnTimeParts Catalog.

March 13, 2018
Replacement Parts
Figure 5-1 Illustrated Parts List
5.2.1 Using the Parts Lists

The assemblies and components listed in these parts lists may not be described
completely if they contain special modifications and/or enhancements. Use the part
number shown in this parts list to make sure the correct replacement parts are
ordered. In addition, include nameplate information from motors, reducers,
gearboxes, clutch/brakes, etc., whenever possible.
Note: Some parts have several suppliers. Parts from different suppliers may not
be interchangeable. Verify that the part number and supplier for the part you order
matches your current part’s supplier and part number.
1. Find the exploded illustration of the applicable components.
2. Find the item number in the parts lists that matches the number in the illustration.
Items on the parts list that are highlighted in gray are Recommended Spare Parts
and may already be in your spare parts inventory.

March 13, 2018
Replacement Parts
3. Note the complete description and part number. See the Recommended Spare Parts
List to verify the part number for your specific project. Be sure to supply all this
information when placing the order.
Note: Do not provide the item number (the number in the circle) assigned to the
part in the illustration. These numbers are used for reference.
4. Order Spare Parts — click on the part number highlighted in blue and underlined.
The Security Warning Window may be displayed. Click the Allow button to display
the Intelligrated Customer Service Dashboard window.
Figure 5-2 Security Warning
5. Enter User Name and Password, and click the Log In button.
Note: If you are already logged in, the link will take you to the part that was
selected.
Figure 5-3 Log In Screen

March 13, 2018
Replacement Parts
After clicking the Log In button, the Customer Service Dashboard/OnTimeParts

Catalog is displayed and information about the part that was initially requested. The
detailed information, price and availability are displayed in this window. This window
allows for on-line ordering.
5.2.2 Skate Wheel

Straight Section
43077200 - 110 GW 10" BF 12WPF 3 ft LG Assy
Note: The 10 in BF12WPF 3 ft LG assembly is shown. See following pages for

additional widths.
SEQ. NO. QTY. PART NO. DESCRIPTION
43077200 - 110 GW 10"BF 12WPF 3'LG ASY
1 1 43077000 110 RAIL CHAN 3.5"H 3'LG

2 1 43077100 110 CTR FLAT GALV 3'LG
3 36 0155067 WHEEL FRANTZ 50Z 50LB W/OIL
4 24 0055158 SPACER GRAVITY 0.260ID 20GA 2.070LG

March 13, 2018
Replacement Parts

43077300 - 110 GW 16"BF 20WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 2 43077100 110 CTR FLAT GALV 3'LG
not shown 12 0055155 SPACER GRAVITY 0.260ID 20GA 0.297LG
43077400 - 110 GW 22"BF 28WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 3 43077100 110 CTR FLAT GALV 3'LG
43077500 110 GW 28"BF 36WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 4 43077100 110 CTR FLAT GALV 3'LG
43077600 - 110 GW 34"BF 44WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 5 43077100 110 CTR FLAT GALV 3'LG

March 13, 2018
Replacement Parts

43077700 - 110 GW 40"BF 52WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 6 43077100 110 CTR FLAT GALV 3'LG

March 13, 2018
Replacement Parts
43089800 - 110 GW 10" BF 24WPF 3’ LG Assy
Note: The 10 in BF 24WPF 3 ft LG assembly is shown. See following pages for

additional widths.
43089800 - 110 GW 10"BF 24WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 1 43077100 110 CTR FLAT GALV 3'LG
43089900 - 110 GW 16"BF 40WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 2 43077100 110 CTR FLAT GALV 3'LG

March 13, 2018
Replacement Parts

43090000 - 110 GW 22"BF 56WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 3 43077100 110 CTR FLAT GALV 3'LG
43090100 - 110 GW 28"BF 72WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 4 43077100 110 CTR FLAT GALV 3'LG
43090200 - 110 GW 34"BF 88WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 5 43077100 110 CTR FLAT GALV 3'LG

March 13, 2018
Replacement Parts
43090300 - 110 GW 40"BF 104WPF 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 6 43077100 110 CTR FLAT GALV 3'LG

additional widths etc.
43005000 -110 GW 10"BF 12WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

March 13, 2018
Replacement Parts
2 1 43004900 110 CTR FLAT GALV

43005100 - 110 GW 16"BF 20WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 2 43004900 110 CTR FLAT GALV
43005200 - 110 GW 22"BF 28WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 3 43004900 110 CTR FLAT GALV
43005300 - 110 GW 28"BF 36WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 4 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts

43005400 - 110 GW 34"BF 44WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 5 43004900 110 CTR FLAT GALV
43000600 - 110 GW 40"BF 52WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 6 43004900 110 CTR FLAT GALV
43005500 - 110 GW 10"BF 24WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 1 43004900 110 CTR FLAT GALV
43005600 - 110 GW 16"BF 40WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 2 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts

43005700 - 110 GW 22"BF 56WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 3 43004900 110 CTR FLAT GALV
43005800 - 110 GW 28"BF 72WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 4 43004900 110 CTR FLAT GALV
43005900 - 110 GW 34"BF 88WPF 6'LG ASY
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 5 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts

43006000 - 110 GW 10"BF 12WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 2 43004900 110 CTR FLAT GALV
43006100 - 110 GW 16"BF 20WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts

43006200 - 110 GW 22"BF 28WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV
43006300 - 110 GW 28"BF 36WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV
43006400 - 110 GW 34"BF 44WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts
43006500 - 110 GW 10"BF 24WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV
43006600 - 110 GW 16"BF 40WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV
43006700 - 110 GW 22"BF 56WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV
43006800 - 110 GW 28"BF 72WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts

43006900 - 110 GW 34"BF 88WPF 12'LG ASY
1 2 43004700 110 RAIL CHAN 3.5"H 12'LG

2 4 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts
Straight Section Aftersort

43078100- 110 GW 22" BF Aftersort 3 ft LG Assy

43078100 - 110 GW 22"BF AFTERSORT 3'LG ASY
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 4 4307710 110 CTR FLAT GALV 3'LG
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

March 13, 2018
Replacement Parts
2 4 43077100 110 CTR FLAT GALV 3'LG

1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 5 43077100 110 CTR FLAT GALV 3'LG
1 2 43077000 110 RAIL CHAN 3.5"H 3'LG

2 5 43077100 110 CTR FLAT GALV 3'LG

March 13, 2018
Replacement Parts
43078500 - 110 GW 22" BF Aftersort 6’ LG Assy
Note: The 22 in BF aftersort 6 ft long assembly is shown. See following pages for
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 4 43004900 110 CTR FLAT GALV
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 4 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts

1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 5 43004900 110 CTR FLAT GALV
1 2 43004800 110 RAIL CHAN 3.5"H 6'LG

2 6 43004900 110 CTR FLAT GALV

March 13, 2018
Replacement Parts
Curve Section
43062200 - 120 GWC 30 DEG 30IR 10BF LD Assy
Note: The GWC 30 Deg 30IR 10 BF LD assembly is shown. See following pages
for additional widths etc.
43062200 - 120 GWC 30DEG 30IR 10BF LD ASY
1 1 43007000 120 RAIL CHAN 3.5"H IN 30DEG LD

2 1 43007801 120 RAIL CHAN 3.5"H OUT 30DEG 10BF LD
4 1 43009001 120 CTR FLAT 35R 30DEG LD GALV


March 13, 2018
Replacement Parts

not shown 1 43009002 120 CTR FLAT 41R 30DEG LD GALV



March 13, 2018
Replacement Parts



March 13, 2018
Replacement Parts



March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
43063200 - 120 GWC 60 DEG 30IR 10 BF LD Assy



March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts



March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
43064200 - 120 GWC 30DEG 30IR 10 BF HD Assy
Note: The GWC 30 Deg 30IR 10 BF HD assembly is shown. See following pages
43064200 - 120 GWC 30DEG 30IR 10BF HD ASY
1 1 43007400 120 RAIL CHAN 3.5"H IN 30DEG HD

2 1 43008201 120 RAIL CHAN 3.5"H OUT 30DEG 10BF HD
4 1 43008601 120 CTR FLAT 35R 30DEG HD GALV


March 13, 2018
Replacement Parts

not shown 1 43008602 120 CTR FLAT 41R 30DEG HD GALV



March 13, 2018
Replacement Parts



March 13, 2018
Replacement Parts
43064700 - 120 GWC 45 DEG 30IR 10 BF HD Assy



March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
43065200 - 120 GWC 60DEG 30IR 10BF HD Assy



March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
43065700 - 120 GWC 90DEG 30IR 10BF HD Assy



March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
1 1 43080401 120 RAIL CHAN 3.5"H 30IR 20DEG

2 1 43080301 120 RAIL CHAN 3.5"H OUT 20DEG 10BF
4 1 43080201 120 CTR FLAT 35R 20DEG LD GALV.
1 1 43080401 120 RAIL CHAN 3.5"H 30IR 20DEG


March 13, 2018
Replacement Parts

not shown 1 43080202 120 CTR FLAT 41R 20DEG LD GALV.
1 1 43080402 120 RAIL CHAN 3.5"H 40IR 20DEG

1 1 43080403 120 RAIL CHAN 3.5"H 50IR 20DEG


March 13, 2018
Replacement Parts

1 1 43080404 120 RAIL CHAN 3.5"H 60IR 20DEG

1 1 43080404 120 RAIL CHAN 3.5"H 60IR 20DEG


March 13, 2018
Replacement Parts
43081700 - 120 GWC 30DEG 40IR 22BF LD Assy
1 1 43081202 120 RAIL CHAN 3.5"H 40IR 30DEG


March 13, 2018
Replacement Parts
1 1 43081203 120 RAIL CHAN 3.5"H 50IR 30DEG

1 1 43081204 120 RAIL CHAN 3.5"H 60IR 30DEG

1 43081310 120 CTR FLAT 65R 30DEG LD GALV
1 1 43081204 120 RAIL CHAN 3.5"H 60IR 30DEG


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
1 1 43072002 120 RAIL CHAN 3.5"H 40IR 45DEG

1 1 43072003 120 RAIL CHAN 3.5"H 50IR 45DEG

1 1 43072004 120 RAIL CHAN 3.5"H 60IR 45DEG


March 13, 2018
Replacement Parts

1 1 43072004 120 RAIL CHAN 3.5"H 60IR 45DEG


March 13, 2018
Replacement Parts
1 1 43079402 120 RAIL CHAN 3.5"H 40IR 60DEG

1 1 43079403 120 RAIL CHAN 3.5"H 50IR 60DEG

March 13, 2018
Replacement Parts

1 1 43079404 120 RAIL CHAN 3.5"H 60IR 60DEG

1 1 43079404 120 RAIL CHAN 3.5"H 60IR 60DEG


March 13, 2018
Replacement Parts

1 1 43078601 120 RAIL CHAN 3.5"H 30IR 70DEG

March 13, 2018
Replacement Parts

1 1 43078601 120 RAIL CHAN 3.5"H 30IR 70DEG

not shown 1 43078802 120 CTR FLAT 41R 70DEG LD GALV.
1 1 43078602 120 RAIL CHAN 3.5"H 40IR 70DEG

1 1 43078603 120 RAIL CHAN 3.5"H 50IR 70DEG

March 13, 2018
Replacement Parts

1 1 43078604 120 RAIL CHAN 3.5"H 60IR 70DEG

1 1 43078604 120 RAIL CHAN 3.5"H 60IR 70DEG


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
Curves Powered Aftersort

43075300- 120 GWC 20DEG 40IR 22BF Aftersort Assy
Note: The GWC 20 Deg 40IR 22 BF Aftersort assembly is shown. See following
pages for additional widths etc.
43075300 - 120 GWC 20DEG 40IR 22BF AFTERSORT ASY
1 1 43080405 120 RAIL CHAN 3.5"H 40IR 20DEG 22BF

2 1 43075103 120 RAIL CHAN 3.5"H OUT 20DEG 40IR 22BF
AFTERSORT
4 1 43076101 120 CTR FLAT 45R 20DEG AFTERSORT GALV

March 13, 2018
Replacement Parts

1 1 43080403 120 RAIL CHAN 3.5"H 50IR 20DEG

AFTERSORT
not shown 1 43075209 120 CTR FLAT 73R 20DEG AFTERSORT GALV
1 1 43080404 120 RAIL CHAN 3.5"H 60IR 20DEG

AFTERSORT

March 13, 2018
Replacement Parts

1 1 43080404 120 RAIL CHAN 3.5"H 60IR 20DEG

AFTERSORT

March 13, 2018
Replacement Parts

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43081203 120 RAIL CHAN 3.5"H 50IR 30DEG

AFTERSORT
1 1 43081204 120 RAIL CHAN 3.5"H 60IR 30DEG

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43081204 120 RAIL CHAN 3.5"H 60IR 30DEG

AFTERSORT

March 13, 2018
Replacement Parts
43074100 - 120 GWC 45DEG 40IR 22BF Aftersort Assy

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43072003 120 RAIL CHAN 3.5"H 50IR 45DEG

AFTERSORT
1 1 43072004 120 RAIL CHAN 3.5"H 60IR 45DEG

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43072004 120 RAIL CHAN 3.5"H 60IR 45DEG

AFTERSORT

March 13, 2018
Replacement Parts

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43079403 120 RAIL CHAN 3.5"H 50IR 60DEG

AFTERSORT
1 1 43079404 120 RAIL CHAN 3.5"H 60IR 60DEG

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43079404 120 RAIL CHAN 3.5"H 60IR 60DEG

AFTERSORT

March 13, 2018
Replacement Parts

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43078603 120 RAIL CHAN 3.5"H 50IR 70DEG

AFTERSORT
1 1 43078604 120 RAIL CHAN 3.5"H 60IR 70DEG

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43078604 120 RAIL CHAN 3.5"H 60IR 70DEG

AFTERSORT

March 13, 2018
Replacement Parts

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43078603 120 RAIL CHAN 3.5"H 50IR 70DEG

AFTERSORT
1 1 43078604 120 RAIL CHAN 3.5"H 60IR 70DEG

AFTERSORT

March 13, 2018
Replacement Parts
1 1 43078604 120 RAIL CHAN 3.5"H 60IR 70DEG

AFTERSORT

March 13, 2018
Replacement Parts
Junctions
43085000 - 130 GW Junction 20DEG 22BF LDRM LD Assy
Note: The GWC Junction 20 Deg 22 BF LDRM LD assembly is shown. See

following pages for additional widths etc.
43085000 - 130 GW JUNCTION 22BF 20D LDRM LD ASY
1 1 43084709 130 GW JUNCTION RAIL 20D 22BF LH

2 1 43084809 130 GWJ LONG RAIL 20D 3.5"H 22BF LH
4 1 43084623 130 GW JCT CTR FLAT GALV 22.75" OAL

March 13, 2018
Replacement Parts

14 1 43084902 130 GWJ SHORT RAIL 20D 3.5"H LH
15 8 43084520 130 GWJ SPREADER BRACKET 20DEG
1 1 43084710 130 GW JUNCTION RL 20D LH 28BF

2 1 43084810 130 GWJ LONG RAIL 20D 3.5"H LH 28BF
not shown 1 43084671 130 GW JCT CTR FLAT GALV 70.75" OAL


March 13, 2018
Replacement Parts



March 13, 2018
Replacement Parts
43085400 - 130 GW Junction 20DEG 22BF RDLM LD Assy
Note: The GWC Junction 20 Deg 22 BF RDLM LD assembly is shown. See

43085400 - 130 GW JUNCTION 22BF 20D RDLM LD ASY
1 1 43084703 130 GW JUNCTION RL 20D RH 22BF

2 1 43084803 130 GWJ LONG RAIL 20D 3.5"H RH 22BF
14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH

March 13, 2018
Replacement Parts


14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH


March 13, 2018
Replacement Parts

14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH

14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH

March 13, 2018
Replacement Parts


10 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH

March 13, 2018
Replacement Parts

10 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH

10 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH


March 13, 2018
Replacement Parts

10 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH

10 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH


March 13, 2018
Replacement Parts

10 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH


March 13, 2018
Replacement Parts

5 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH

5 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH


March 13, 2018
Replacement Parts
5 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH
1 1 43084204 130 GW JUNCTION RAIL 30D RH 28BF

5 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH


March 13, 2018
Replacement Parts
5 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH

5 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH

March 13, 2018
Replacement Parts


11 1 43084102 130 GWJ SHORT RL 45D 3.5"H LH

March 13, 2018
Replacement Parts

11 1 43084102 130 GWJ SHORT RL 45D 3.5"H LH

11 1 43084102 130 GWJ SHORT RL 45D 3.5"H LH


March 13, 2018
Replacement Parts

11 1 43084102 130 GWJ SHORT RL 45D 3.5"H LH

11 1 43084102 130 GWJ SHORT RL 45D 3.5"H LH


March 13, 2018
Replacement Parts

11 1 43084102 130 GWJ SHORT RL 45D 3.5"H LH

March 13, 2018
Replacement Parts


5 1 43084101 130 GWJ SHORT RL 45D 3.5"H RH

March 13, 2018
Replacement Parts

5 1 43084101 130 GWJ SHORT RL 45D 3.5"H RH

5 1 43084101 130 GWJ SHORT RL 45D 3.5"H RH

March 13, 2018
Replacement Parts

5 1 43084101 130 GWJ SHORT RL 45D 3.5"H RH

5 1 43084101 130 GWJ SHORT RL 45D 3.5"H RH

March 13, 2018
Replacement Parts

5 1 43084101 130 GWJ SHORT RL 45D 3.5"H RH

March 13, 2018
Replacement Parts
Junction Aftersort
43085800 - 130 GWJ Junction 20DEG 22BF Aftersort LH Assy
Note: The GWJ Junction 20 Deg 22 BF Aftersort LH assembly is shown. See

43085800 - 130 GWJ AFTERSORT 22BF 20D LH ASY
1 1 43084709 130 GW JUNCTION RAIL 20D 22BF LH

2 1 43084809 130 GWJ LONG RAIL 20D 3.5"H 22BF LH

March 13, 2018
Replacement Parts




March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts
43086200 - 130 GWJ Junction 20DEG 22BF Aftersort RH Assy
Note: The GWJ Junction 20 Deg 22 BF Aftersort RH assembly is shown. See

43086200 - 130 GWJ AFTERSORT 22BF 20D RH ASY

14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH

March 13, 2018
Replacement Parts


14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH


March 13, 2018
Replacement Parts

14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH

14 1 43084901 130 GWJ SHORT RL 20D 3.5"H RH

March 13, 2018
Replacement Parts
43087800 - 130 GWJ Junction 30DEG 22BF Aftersort LH Assy
Note: The GWJ Junction 30 Deg 22 BF Aftersort LH assembly is shown. See



March 13, 2018
Replacement Parts

14 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH

14 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH


March 13, 2018
Replacement Parts

14 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH

14 1 43084402 130 GWJ SHORT RL 30D 3.5"H LH

March 13, 2018
Replacement Parts
43088200 - 130 GWJ Junction 30DEG 22BF Aftersort RH Assy
Note: The GWJ Junction 30 Deg 22 BF Aftersort RH assembly is shown. See


14 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH

March 13, 2018
Replacement Parts

1 1 43084204 130 GW JUNCTION RAIL 30D RH 28BF

14 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH


March 13, 2018
Replacement Parts

14 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH

1 43084671 130 GW JCT CTR FLAT GALV 70.75" OAL
14 1 43084401 130 GWJ SHORT RL 30D 3.5"H RH

March 13, 2018
Replacement Parts
5.2.3 Rollers
43002000 - 140 GR196 3.5 Inch H 12 Ft LG Assy
140 GR196 3.5"H 12'LG ASY 43002000
1 2 43001_00 140 RAIL ____ 3.5" H 7/16HX 12'LG

43001_00 140 RAIL ____ 3.5" H 7/16HX 12'LG
8 225687 HHFB 0.438-14 X 1.25 GRADE 2
2 1 140046120 ROL G196BLS 12.00"BF AX7
140046160 ROL G196BLS-16.00"BF AX7
140046220 ROL G196BLS-22.00"BF AX7
140046280 ROL G196BLS-28.00"BF AX7
140046340 ROL G196BLS-34.00"BF AX7
140046400 ROL G196BLS-40.00"BF AX7
1 43090801 3" ROLLER CENTERS
43090802 4.5" ROLLER CENTERS
43090803 6" ROLLER CENTERS

March 13, 2018
Replacement Parts
140 GR196 3.5 Inch H 6 Ft LG ASY 43002100
1 2 43001_00 140 RAIL ____ 3.5" H 7/16HX 12'LG

2 1 140046120 ROL G196BLS 12.00"BF AX7
140046160 ROL G196BLS-16.00"BF AX7
140046220 ROL G196BLS-22.00"BF AX7
140046280 ROL G196BLS-28.00"BF AX7
140046340 ROL G196BLS-34.00"BF AX7
140046400 ROL G196BLS-40.00"BF AX7

March 13, 2018
Replacement Parts
140 GR 138 3.5"H 12'LG ASY 43001800
1 2 43001000 140 RAIL CHAN 3.5"H 5/16HX 12'LG

2 1 43001100 140 RAIL PICK 3.5"H 5/16HX 12'LG
3 1 43002801 GR138 ROLLER HIGH
43002802 GR138 ROLLER LOW
43002803 GR138 ROLLER HIGH / LOW
43002804 GR138 ROLLER HIGH PICK / LOW CHAN
43002805 GR138 ROLLER HIGH CHAN / LOW PICK
140183100 ROL G138B 10.000"BF AX5H
140183160 ROL G138B-16.00"BF AX5H
140183220 ROL G138B-22.00"BF AX5H
140183280 ROL G138B-28.00"BF AX5H
140183340 ROL G138B-34.00"BF AX5H
140183400 ROL G138B-40.00"BF AX5H

March 13, 2018
Replacement Parts
140 GR 138 3.5"H 6'LG ASY 430019
1 2 43001_00 140 RAIL ___ 3.5" 5/16HX 6'LG

2 4 140183100 ROL G138B-10.00"BF AX5H
140183160 ROL G138B-16.00"BF AX5H
140183220 ROL G138B-22.00"BF AX5H
140183280 ROL G138B-28.00"BF AX5H
140183340 ROL G138B-34.00"BF AX5H
140183400 ROL G138B-40.00"BF AX5H

March 13, 2018
Replacement Parts
5.2.4 Chute
Intermediate Assembly 430911xxx
1 1 410343116 210 INT. SLIDER PAN 1"INC. 15LX16W

1 430911113 CHUTE INTERMEDIATE ASSY 48" LG X 16 BF
1 430914113 CHAN 3.5 X 1.25 X 45" LG CHUTE RAIL RH
1 430914213 CHAN 3.5 X 1.25 X 48" LG CHUTE RAIL LH
1 41034366 210 INT. SLIDER PAN 1"INC. 30LX16W

March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts


March 13, 2018
Replacement Parts

2 1 430914101 CHAN 3.5 X 1.25 X 12" LG CHUTE RAIL RH
2 1 430914201 CHAN 3.5 X 1.25 X 12" LG CHUTE RAIL LH

March 13, 2018
Replacement Parts
Chute Upper Bend 4309100
1 1 43093001 CHUTE PAN UPPER BEND 16 BF

1 43093002 CHUTE PAN UPPER BEND 22 BF
1 43092801 CHUTE CONNECTOR TO 9.75 CHANNEL
2 43092502 COUPLER 9.75 CHANNEL TO CHUTE
2 2 43092400 CHUTE UPPER BEND SIDE GUIDE 10" HIGH
3 2 43091500 CHUTE UPPER & LOWER BEND RAIL
4 ROL G138B 16.000"BF AX5H (MILLER F-1281-5H
16 140183160
W/OIL)
ROL G138B 22.000"BF AX5H (MILLER F-1281-5H
16 140183220
W/OIL)
16 140183280
W/OIL)
16 140183340
W/OIL)

March 13, 2018
Replacement Parts

16 140183400
W/OIL)
5 2 18002800 SPLICE FLAT GRAVITY ZINC PLATED
6 2 18002900 SPLICE PLATE GRAVITY.
7 2 43092501 6.5" COUPLER
8 2 43092600 CHUTE COUPLER ANGLE BRACKET
Adjustable Chute Bottom Bend Assy 27.5 Deg – 43091200
1 1 43092201 CHUTE PAN BOTTOM BEND 16 BF

1 43092202 CHUTE PAN BOTTOM BEND 22 BF
2 2 43092700 CHUTE BOTTOM BEND GUIDE RAIL 10" HIGH
3 2 43091500 CHUTE UPPER & LOWER BEND RAIL
4 2 18002900 SPLICE FLAT GRAVITY

March 13, 2018
Replacement Parts
5 2 43092600 CHUTE COUPLER ANGLE BRACKET

6 2 43092501 6.5" COUPLER
7 ROL G138B 16.000"BF AX5H (MILLER F-1281-5H
15 140183160
W/OIL)
15 140183220
W/OIL)
15 140183280
W/OIL)
15 140183340
W/OIL)
15 140183400
W/OIL)
5.2.5 Wheel – Gate

Gravity Gate 42 Lg 22 BF 56WPF – 802490
1 1 80248701 CHANNEL - GRAVITY WHEEL GATE 42" OAL ASH

2 1 80248702 CHANNEL - GRAVITY WHEEL GATE 42" OAL OPP.

March 13, 2018
Replacement Parts
3 2 50000922 TUBE CROSSMEMBER GATE

4 1 45030401 PIVOT BASE GATE WLDT AS SHN
5 1 45030402 PIVOT BASE GATE WLDT OPP HAND
6 2 185553 Bearing Bos XL2-1/2 2 Bolt Flange---SST #SBLF201-8G
7 4 225431 SCREW FHSMS .25-20 x 1.00
8 4 221281 NUT FLANGE .250-20
9 4 221139 WASHER FLAT .500 SAE TYPE A
10 2 70131300 PLT GATE PIVOT ARM
11 2 220033 BOLT HEX .500-13 X 2.000
12 2 221125 NUT NYLOCK .500-13
13 1 70131201 ANG GR196 GATE PIVOT ARM ASH
14 1 70131202 ANG GR196 GATE PIVOT ARM OPP
15 2 70131900 ANG GAS CYL MTG
16 4 80091900 GT GAS SPRING SPACER W/SHOULDER
18 4 80091600 GT GAS SPING EYELET M8 THRD .625 HOLE
19 4 225220 BOLT HEX .375-16 X 2.000
20 40 221055 NUT FLANGE .375-16
21 2 450312__ BRKT CHAN GATE MTG
22 1 70132201 COUPLER GATE TO TANGENT MTG ASH
23 1 70132202 COUPLER GATE TO TANGENT MTG OPP
24 2 385083 GAS SPRING 150#MC-MASTER-CARR #9416K232
2 385084 GAS SPRING 100#MC-MASTER-CARR #9416K231
26 1 70131701 WLDT GATE REST HANDLE ASH
27 1 70131702 WLDT GATE REST HANDLE OPP

March 13, 2018
Replacement Parts
Gravity Gate Wheel 42 Inch Lg 16 BF 40WPF – 802585

4 27 20116704 ROD BOLT TYPE1 16BF 1/4-20 X 16.81LG
5 27 225612 NUT HEX .250-20
7 2 80248900 110 CTR FLAT GALV 3'LG
14 27 220066 NUT NYLOCK .250-20 ZC

March 13, 2018
Replacement Parts
18 4 225431 SCREW FHSMS .25-20 x 1.00

19 4 221281 NUT FLANGE .250-20
21 2 45031000 PLATE-PIVOT ARM-GATE-.375"CD BAR
22 2 220033 BOLT HEX .500-13 X 2.000
23 2 221125 NUT NYLOCK .500-13
30 4 225220 BOLT HEX .375-16 X 2.000
31 40 221055 NUT FLANGE .375-16
39 1 165430 LIMIT SWITCH AB 802T-AP
40 1 165431 LIMIT SWITCH ROLLER ARM AB 802T-W2B
41 1 80027200 MDRG PLT LIMIT SWITCH TRIGGER
42 6 220019 BOLT HEX .375-16 X 1.000
43 28 220003 BOLT CAR .375-16 X .750 SHORT SQ NECK
44 1 20001000 SCREW PN HD PHL #8-32 X .875
45 1 20057600 SCREW PN HD PHL #8-32 X 1.50

March 13, 2018
Replacement Parts
46 2 225619 NUT HEX LOCK WHIZ FLG #8-32 ZC

47 2 225220 BOLT HEX .375-16 X 2.000 FULL THRD
48 1 800077000 SHAFT 1.188 DIA COUNTER BALANCE __"BF
49 2 20039300 WASHER FLAT 1/2 SAE ZP
50 2 20014300 WASHER LOCK .500
51 2 220933 BOLT HEX .500-13 X 1.000
Gate Draw bridge Gravity Wheel 42 Inch Lg 16 BF 40WPF –

802586

4 27 20116704 ROD BOLT TYPE1 16BF 1/4-20 X 16.81LG
5 27 225612 NUT HEX .250-20
7 2 80248900 110 CTR FLAT GALV 3'LG

March 13, 2018
Replacement Parts

14 27 220066 NUT NYLOCK .250-20 ZC
18 4 225431 SCREW FHSMS .25-20 x 1.00
19 8 221281 NUT FLANGE .250-20
21 2 45031000 PLATE-PIVOT ARM-GATE-.375"CD BAR
22 4 220033 BOLT HEX .500-13 X 2.000
23 4 221125 NUT NYLOCK .500-13
30 4 225220 BOLT HEX .375-16 X 2.000
31 46 221055 NUT FLANGE .375-16

March 13, 2018
Replacement Parts

39 1 165430 LIMIT SWITCH AB 802T-AP
40 1 165431 LIMIT SWITCH ROLLER ARM AB 802T-W2B
41 1 80027200 MDRG PLT LIMIT SWITCH TRIGGER
42 8 220019 BOLT HEX .375-16 X 1.000
43 32 220003 BOLT CAR .375-16 X .750 SHORT SQ NECK
44 1 20001000 SCREW PN HD PHL #8-32 X 0.875
45 1 20057600 SCREW PN HD PHL #8-32 X 1.5
46 2 225619 NUT HEX LOCK WHIZ FLG #8-32 ZC
47 2 225220 BOLT HEX .375-16 X 2.000 FULL THRD
48 1 800077000 SHAFT 1.188 DIA COUNTER BALANCE __"BF
49 2 20039300 WASHER FLAT 1/2 SAE ZP
50 2 20014300 WASHER LOCK .500
51 2 220933 BOLT HEX .500-13 X 1.000
52 1 80009401 MDRG AGL SUPT PIVOT TOP
53 1 80009402 ANGLE SUPPORT MTG OPP
54 2 50004600 MDRG CHANNEL SUPPORT LEG __" TOR
55 2 50004700 MDRG CHANNEL SUPPORT SPREADER __" BF
56 2 50004900 NG UNISTRUT 7"
57 2 50005100 PLATE .25 X 1.625 SQ-3/8-16 TAPPED
58 2 50005200 RETAINER PLATE
59 4 225613 FST NUT CLMP W/SPRING .375
60 2 20063300 LEVELING PAD 3/8-16 X 2 7/8 (MC#6111K51)
61 4 20033900 NUT HEX .375-16 ZP GR5
62 4 220071 WASHER LOCK .375
63 4 220022 BOLT HEX .375-16 X 1.250
65 4 225114 SCREW FHSMS .25-20 x .875
66 2 80008801 MDRG TUBE PIVOT TIE ROD
67 2 80009502 MDRG SUPT ROD PIVOT TIE
68 4 180078 BEARING FK NJF-6 ROD END 3/8-24 RH THRD

March 13, 2018
Replacement Parts
69 8 221025 NUT HEX .375-24

70 2 220021 BOLT HEX .375-16 X 1.500
71 1 80096601 MDRG AGL SUPT PIVOT MTG
72 1 80096602 MDRG AGL SUPT PIVOT MTG.OPP

March 13, 2018
6 Troubleshooting
6
6.1 Introduction
Before troubleshooting equipment problems, it is essential to completely understand
how the system functions during normal operation. Thoroughly review the
operational description, the circuit drawings, and the electrical diagrams sent with
your equipment. Once the system operation is understood, it is usually best to start
at the problem, and then work back to the source.

lockout/tagout procedure in the Safety Instructions section to ensure that the
Do not clear jams or reach into any unit before first turning off the equipment
power source(s) and making certain that all moving parts are fully stopped. To
avoid personal injury or equipment damage, lockout the conveyor power before
attempting to correct any malfunction.

March 13, 2018
Troubleshooting
6.2 Troubleshooting Guidelines

Procedures are discussed at length in the following pages; however, there are
certain guidelines that should be followed for all troubleshooting problems:
1. Listen and observe.
2. Locate the problem.
3. Identify problem as electrical, mechanical, or pneumatic.
4. Determine symptoms through observations.
5. Think and act with caution and clear thinking.
6. List short-term and long-term solutions.
7. Select a solution or possible solutions.
8. Implement and document one solution at a time.
6.3 Troubleshooting Problems and Solutions

Basic troubleshooting provisions are outlined below. For additional information on
corrective procedures referenced, see the appropriate section in this manual or the
Gravity Conveyor Installation Manual.
Table 6-1 Troubleshooting Problems and Solutions
Symptom Probable Cause Corrective Action
Rollers, skate wheel, or ball Defective rollers or Replace roller(s), skate

transfers not rotating. bearings. wheel or ball transfers.
Bent axle. Replace roller(s) or skate
wheel axles.
Mechanical interference. Determine problem and
correct.
Product not moving down Conveyor grade incorrect for Readjust conveyor grade to
conveyor. weight or size. overcome resistance.

March 13, 2018
Troubleshooting
Symptom Probable Cause Corrective Action
Product indentation. If product commonly rests

on conveyor for an extended
period of time. Readjust
conveyor grade to overcome
resistance.
Vertical gate slams upon The gas springs are being Damage to the gas springs
closing, or requires more over-extended, causing is not reversible, but further
force than usual to open. them to wear out. damage can be prevented.
If the gas springs are still
working within an
acceptable range, adjust the
gate stops to reduce the
fully-open angle of the gate.
See the Installation
Procedures chapter in the
Gravity Installation Manual
for more information.
If the gas springs are not
working well enough, or are
causing a safety hazard,
replace the gas springs.

March 13, 2018
Index
chute conveyor, 19
C roller conveyor, 18
wheel conveyor, 14
chute conveyor, 19
cleaning, 25 R
G roller conveyor, 18
rollers
guards, 4 maintenance, 26
replacement, 21
H
S
headroom, 5
safety
I control stations, 6
controls, 5
inspection, 25 devices, 7
installation, 8
L maintenance, 8
precautions, 4, 7
lockout/tagout, 9 signs, 10
O T
ordering parts, 27 troubleshooting, 183
guidelines, 184
P solutions, 184
parts list, 27
W
precautions, 24
preventive maintenance, 23 wheel conveyor, 14
cleaning, 25 wheels
inspection, 25 maintenance, 26
mechanical components, 26 replacement, 22
precautions, 24
product summary, 14

March 13, 2018

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Gravity Conveyors

Publication No. 29350303

© 2013-2018 Honeywell International Inc. All Rights Reserved

Intelligrated® is a registered trademark of Honeywell Intelligrated.

ii Gravity Conveyors | Maintenance Manual | 29350303

1 SAFETY INSTRUCTIONS ................................................................................................... 1

2 GENERAL DESCRIPTION .................................................................................................11

3 SERVICE AND REPAIR .....................................................................................................21

4 PREVENTIVE MAINTENANCE ..........................................................................................23

Gravity Conveyors | Maintenance Manual | 29350303 iii

5 REPLACEMENT PARTS ....................................................................................................27

iv Gravity Conveyors | Maintenance Manual | 29350303

1. All other information pertaining to the equipment.

2. Local safety codes.

3. Plant and shop safety rules and codes.

4. Federal and state safety laws, regulations, and codes.

Gravity Conveyors | Maintenance Manual | 29350303 1

1.2 For Your Safety

2 Gravity Conveyors | Maintenance Manual | 29350303

1.3 Standard Safety Conventions

DANGER indicates a hazardous situation that, if not avoided will result in

A WARNING indicates a hazardous situation that, if not avoided, could result in

A CAUTION indicates a hazardous situation that, if not avoided, could result in

A NOTICE provides information that is considered important but is not hazard-

Gravity Conveyors | Maintenance Manual | 29350303 3

1.4 Safety Precautions

1.4.1 Guards and Guarding

4 Gravity Conveyors | Maintenance Manual | 29350303

Guarded by Location or Position

When the equipment passes over a walkway, roadway, or work station, it is

Gravity Conveyors | Maintenance Manual | 29350303 5

1.5.1 Control Stations

Remotely and automatically controlled equipment, and equipment where operator

6 Gravity Conveyors | Maintenance Manual | 29350303

1.5.2 Safety Devices

Emergency Stops and Restarts

1.6 Operation Safety Precautions

No person shall ride on a conveyor under any circumstances.

Personnel working on or near a conveyor shall be instructed as to the location and

A conveyor shall be used to transport only material it is designed to handle safely.

Under no circumstances shall the safety characteristics of the conveyor be altered if

Gravity Conveyors | Maintenance Manual | 29350303 7

Routine inspections and preventive and corrective installation and maintenance

Personnel should be alerted to the potential hazard of entanglement in conveyors

Conveyors shall not be newly installed, maintained, or serviced while in operation

1.7 Installation and Maintenance Safety

It is important to establish an installation and maintenance program to ensure that all

When a conveyor is stopped during installation or for maintenance, starting devices

Conveyors shall not be lubricated while in operation unless it is impractical to shut

Guards and safety devices shall be maintained in a serviceable and operational

8 Gravity Conveyors | Maintenance Manual | 29350303

It is the responsibility of the owner/user to add any additional protective components

1.8 Lockout/Tagout Guidelines

Whenever you need to install new equipment or perform maintenance on the

Gravity Conveyors | Maintenance Manual | 29350303 9

1.9 Safety Signs

Figure 1-1 CEMA Safety Pictograms

10 Gravity Conveyors | Maintenance Manual | 29350303

Gravity conveyors can be used to transport items on a level, manually-assisted, push

Figure 2-1 Roller Conveyor