SPLIT UP OF SYLLABUS TRADE: FITTER (as per NSQF LEVEL-4)VERSON 2.

0 (Revised in July 2022)

K.V.Patel (S.I. , Fitter) ITI Palanpur
more updates: https://fitterncvt.blogs

PRACTICAL TIME THEORY

WEEK NO. EX. NO. IMPORTANCE OF TRADE TRAINING, LIST
EX.OF
NAME
TOOLS & MACHINERY USED IN THE MATERIAL
(hrs.) NO.
1 TRADE 1 1
2 SAFETY &USE OF PERSONNEL PROTECTIVE EQUIPMENTs (PPEs) 5 PPEs 2
3 FIRST
HAZARDAIDIDENTIFICATION
METHOD AND BASIC TRAINING
AND AVOIDANCE 2 FIRST AID KIT 3
4 DISPOSAL OF WASTE MATERIALS 2 WASTE MATERIAL 4
5 2 5
1 6 SAFETY SIGNS FOR DANGER,WARNING,CAUTION AND SAFETY MESSEGES 1 SAFETY SIGN BOARD 6

PREVENTION MEASURES FOR ELECTRICAL ACCIDENTS AND STEPS TO BE TAKEN IN 2

7 SUCH ACCIDENTS
8 USE OF FIRE
PRACTICE EXTINGUISHER
AND UNDERSTAND PRECAUTIONS TO BE FOLLOWED WHILE WORKING IN 7 FIRE EXTINGUISHER
9 FITTING JOBS 2
10 SAFE USE OF TOOLS
INDENTIFICATION OFAND EQUIPMENTS
TOOLS USED IN
& EQUIPMENTS ASTHE
PER TRADE
DESIRED SPECIFICATIONS FOR 1 7
11 MARKING AND SAWING 4 DEMONSTRATION OF TOOLS AND EQUIPMENTS 8
1
12 SELECTION OF MATERIAL AS PER APPLICATION 9
2
13 VISUAL INSPECTION
MARKING OUTLINES,OF RAW MATERIAL
GRIPPING FOR
SUITABLY RUSTING,
IN VICE JAWS,SCALING, CORROSION
HACKSAWING TO GIVEN 1 DIFFERENT TYPES OF RAW MATERIAL 10
14 DIMENSIONS 9 11
15 SAWING DIFFERENT TYPES OF METALS OF DIFFERENT SECTIONS 6 12
16 FILING PRACTICE ON M.S. CHANNEL 5 M.S.CHANNEL 25X25X3X30MM 13
17 FILING PRACTICE ON M.S. FLAT 8 M.S. FLAT 50X8X50 14

3
3 FILING & MARKING PRACTICE OF STRAIGHT AND PARALLEL LINE ON M.S. FLAT (STEEL 5
18 RULE, ODDPRACTICE
MARKING LEG CALIPER)
OF CIRCLES, ARCs, PARALLEL LINES ON M.S. FLAT M.S.FLAT 50X6X65 15
19 (DIVIDER,STEEL RULE, ODD LEG CALIPER) 4 M.S.FLAT 50X6X65 16
MARKING PRACTICE OF STRAIGHT LINES AND ARCs, ON M.S. FLAT (SCRIBING BLOCK 17
20 AND DIVIDERS) 4 M.S. FLAT 50X8X50 18
21 CHIPPING PRACTICE ON M.S. FLAT 9 M.S.FLAT 50X10X50 19
20
4
21
9
22
22 SQUARE FILING PRACTICE ON M.S. FLAT AND CHECK USING TRY SQUARE M.S.FLAT 50X10X50 23
23 MARKING ACCORDING TO BLUE PRINTS 8 M.S.FLAT 50X6X100 24
MARKING CENTER OF ROUND BAR WITH THE HELP OF 'V' BLOCK AND MARKING 2
24 BLOCK M.S.ROUND BAR 28X50 25
8
5 25 JOINING STRAIGHT LINE TO AN ARC M.S.FLAT 50X6X60 26
 26 CHIPPING, CHAMFERING, SLOTS , OIL GROOVES (STRAIGHT) ON M.S.FLAT 8 M.S.FLAT 50X10X50
27 SQUARE ANDALONG
PARALLEL FILING ONOUT,
M.S.FLAT TO ANATACCURACY OF 0.5MM 7 M.S.FLAT 50X10X70
CHIP CURVE A LINE MARK KEY WAYS VARIOUS ANGLES AND CUT KEY
28 WAYS 1 M.S.FLAT 50X10X65 27
29 SHARPENING OF CHISEL 2 USED CHISEL
6 30 FILING THIN METAL TO AN ACCURACY OF 0.5MM 3 M.S. FLAT 50X3X50 28
31 HEXOING PRACTICE (STRAIGHT LINE, CURVED LINE, DIFFERENT SECTIONS OF METAL) 12 M.S.FLAT 50X10X50
7 32 HEXOING PRACTICE (THICK SECTION, M.S. ANGLE AND PIPES) 8 M.S.PIPE DIA30X50, M.S.ANGLE 25X25X50, 29
33 STEP FILING PRACTICE (ACCURACY OF +- 0.25MM) 12 M.S.FLAT 50X10X50 30

31
8
10 32
33
34 FILE AND SAW ON M.S.SQUARE AND PIPE M.S SQUARE 25X25X30, M.S.PIPE DIA30X50 34
35 FILE RADIUS ALONG A MARK LINE ( CONVEX & CONCAVE) & MATCH 12 M.S.FLAT 50X6X100 35
36 CHIP SHEET METAL (SHEARING) 3 G.I.SHEET 24 GAUGE 36
37
9
38
3
39
37 CHIP STEP AND FILE M.S.FLAT 50X6X50 40
41
21
10 38,39,4041DRILLING, TAPING, LETTER AND NUMBERING, PUNCHING PRACTICE M.S.FLAT 50X10X50 42
42 MARKING AND CUTTING VARIOUS GEOMETRICAL SHAPE OF G.I SHEET 12 G.I.SHEET 24 GAUGE , 160X160MM2 43
43 MARKING OUT OF SIMPLE DEVELOPMENT 5 G.I.SHEET 24 GAUGE , 125X65MM2
11 44 MARKING OUT FOR FLAPS FOR SOLDERING AND SWEATING 4 G.I.SHEET 24 GAUGE , 125X125MM2 44

22 G.I.SHEET 24 GAUGE , 100X50MM2 -8

45 MAKE A VARIOUS JOINTS USING G.I. SHEET Nos,125x50MM2
46 PUNCH HOLES WITH THE USE OF HOLLOW AND SOLID PUNCHES 5 G.I.SHEET 24 GAUGE 100X100MM2

12
12 47 MAKE A SINGLE LAP, BUTT JOINT G.I.SHEET 24 GAUGE , 200X50MM2 45
 46
19

13 48,49 MAKE A SIMPLE SQUARE CONTAINER WITH WIRED EDGE AND FIX HANDLE G.I.SHEET 25G.I.SHEET
GAUGE , 320X320MM2
25 GAUGE , 47
50 MAKE SQUARE TRAY 11 320X155MM2 ,80X80MM2 48

49

7
50

14 51 PRACTICE IN SOFT SOLDERING AND SILVER SOLDERING G.I.SHEET 25 GAUGE , 135X90MM2 51

6 VARIOUS RIVETS,G.I.SHEET 25 GAUGE ,
52 MAKE A RIVETED LAP AND BUTT JOINTS WITH USE VARIOUS TYPES OF RIVETS 150X150MM2 52
53 MAKE A FUNNEL 8 53
G.I.SHEET 25 GAUGE ,
15 54,55 DRILL FOR RIVETING, RIVETING WITH THE USE OF AVAILABLE RIVETS 5 160X90MM2 ,75X80MM2 54

SCRAP M.S. FLAT , DIA 3.15 MM ELECTRODE 55

16 21
56
56 SET UP OF ARC WELDING PLANT AND STRIKING & MAINTAINING ARC, LAYING STRAIGH M.S.FLAT 50X10X100 57

12
M.S.FLAT 50X6X150MM- 2NOS., DIA 3.15MM
57 SQUARE BUTT JOINT, 'T' FILLET JOINT ON M.S. FLAT BY GAS/ARC WELDING ELECTRODE-2 NOS. 58

17 59
8 60
61

M.S.FLAT 50X6X150MM- 2NOS., DIA 3.15MM

58 SETTING OF GAS WELDING PLANT, SETTING UP FLAME,DO SETTING UP OF FLAME WIT ELECTRODE-2 NOS.
17

M.S.FLAT 50X6X150MM- 2NOS., DIA 3.15MM

58 SETTING OF GAS WELDING PLANT, SETTING UP FLAME,DO SETTING UP OF FLAME WIT ELECTRODE-2 NOS. 62

63
18 22

59 MAKE BUTT WELD AND CORNER, FILLET IN ARC WELDING M.S.FLAT 50X8X150 64

19 22
60 GAS CUTTING PRACTICE ON M.S. FLAT M.S FLAT 50X3X100 65
61,62 DRILLING THROUGH HOLES ON M.S.FLAT 5 M.S. FLAT 50X6X50 66
63 RADIUS FILING ON M.S.FLAT 10 M.S.FLAT 50X8X50 67
20
64 DRILL RESHARPENING PRACTICE 1 USED DRILL BIT 68
65 PRACTICE USE OF ANGULAR MEASURING INSTRUMENT 4 SAMPLE ANGULAR JOB 69
66 THREE PIECE FITTING ( COUNTER SINK, COUNTER BORE,REAMING) 4 (16) M.S. FLAT 50X6X50 70
67,68 DRILLING (THROUGH/BLIND HOLES) AND TAPPING PRACTICE 5 50X10X100 71
21
M.S. SQUARE BAR 25X25X25 72
69 MAKE A STUDS & BOLTS FROM M.S.ROUND BAR 13 M.S.ROUND BAR DIA10X100MM 73
70 FORM EXTERNAL THREADS WITH DIES TO STANDARD SIZE 8 74
22 71 MAKE A NUT FROM M.S.ROUND BAR 15 M.S.ROUND BAR DIA20X15MM 75
76
72 STEP AND ANGULAR FITTING (BEVEL GAUGE ACCURACY 1 DEGREE) 12 M.S.FLAT 50X6X150MM 77
23
73 SIMPLE OPEN AND SLIDING FITTING PRACTICE 8 M.S.FLAT
M.S.FLAT 50X6X150MM
50X10X50MM, FINISHED 78
74,75 ENLARGE HOLE AND CYLINDRICAL SURFACE FILING PRACTICE 7 M.S.ROUND BAR DIA 20MM 79
24 80
76
OPEN FITTING OF CURVE PROFILE 15 M.S.FLAT 50X6X75MM 81
77 CORRECTION OF DRILL LOCATION BY BINDING PREVIOUSLY DRILLED HOLE 4 82
25 83
78
MAKE INSIDE SQUARE FIT 16 M.S.FLAT 75X6X75MM, 50X6X45 84
 85
26 79 86
MAKE SLIDING "T" FIT 21 M.S.FLAT50X6X105MM 87
80 MAKE OPEN ANGULAR AND SLIDING FITTING 8 M.S.FLAT 50X6X85MM 88
27
81 FILE INTERNAL ANGLES ,OPEN AND ANGULAR FIT (30 Minutes ACCURACY) 12 M.S.FLAT 50X6X85MM 89
90
91
92
28 82
93
94
MAKE SLIDING FIT WITH ANGLES OTHER THAN 90 21 M.S.FLAT 50X6X85MM 95
83 SCRAPING PRACTICE ON FLAT, CURVE, PARALLEL SURFACE 5 M.S.FLAT 50X10X50MM 96
29 84 MAKE AND ASSEMBLE SLIDING PLAIN SURFACES 10 M.S.FLAT 50X10X75MM 97
85 CHECK FOR BLUE MATCH OF BEARING SURFACES-FLAT AND CURVED SURFACES BY W 5
86 RADIUS AND ANGULAR FITTING PRACTICE 15 M.S.FLAT 50X6X55MM 98
30 99
87,88 M.S.FLAT 75X8X100,CSK SCREW DIA
LOCATE ACCURATE HOLE AND FASTEN MECHANICAL COMPONENTS TOGETHER USING 7 5X15MM-4NOS. 100
101
31 89
PARALLEL AND ANGULAR FITTING PRACTICE (+-0.04MM) 21 M.S.FLAT 75X8X100MM 102
90,91,92JOB TRUING, FACING PRACTICE (FOUR JAW CHUCK) 11 103
104
32 105
93,94
106
PLAIN TURNING
HOLDING JOB INON M.S.JAW
THREE ROUND BAR, MEASUREFACING,
CHUCK--PERFORM THE DIAMETER USING OUTSIDE
PLAIN TURNING, STEP CALIP 7 M.S.ROUND BAR DIA30X105 107
95,96,97 TURNING, PARTING AND CHAMFERING ON M.S. ROUND BAR AND SHOULDER TURN 18 M.S.ROUND BAR DIA45X150 108
33
98 SHARPENING OF SINGLE POINT CUTTING TOOLS 1 USED SINGLE POINT CUTTING TOOL 109
99 CUT SQUARE, ROUND AND 'V' GROOVE 8 M.S.ROUND BAR DIA45X100 110
34,35 100 PERFORM KNURLING OPERATION ON JOB 1 111
101 ENLARGE HOLE USING BORING TOOLS 9 112
M.S.ROUND BAR DIA45X70 113

36 ###
 36 ###
114
115
MAKE AND MATCHING INTERNAL & EXTERNAL TAPER TURNING 20 M.S.ROUND
M.S.ROUND BARBAR DIA30X60,DIA
DIA12X150, DIA40X35
25X10MM 116
105 THREADING WITH THE USE OF TAP AND DIES ON LATHE 2 FOR NUT
37 106 MAKE A METRIC 'V' THREAD ON M.S. ROUND BAR 8 M.S.ROUND BAR DIA 30X70MM 117
107 PREPARE A NUT AND MATCH WITH BOLT 10
108 REPAIRING OF VICE- DISMANTLING, MANTLING AND SERVICING 5 VICE 118
109,110 MAINTAINANCE OF PILLAR TYPE DRILLING MACHINE WITH ROUTINE CHECK LIST 10 PILLAR TYPE DRILLING MACHINE 119

111
MONITOR MACHINE AS PER ROUTINE CHECK LIST 3 TAKE ANY MACHINE FOR MONITORING

38,39
112
PRESSURE GAUGE, TEMPERATURE GAUGE,
READ PRESSURE GAUGE, TEMPERATURE GUAGE, OIL LEVEL 1 OIL LEVEL

113
SET PRESSURE IN PNEUMATIC SYSTEM 2 PNEUMATIC SYSTEM 120

40 114 ASSEMBLE SIMPLE FITTING USING DOWEL PINS AND TAP SCREW, ASSEMBLY USING AS PER OWN DESIGN OR GIVE PRACTICAL- 121
TORQUE WRENCH 15 M.S.FLAT 50X8X100MM 122
PROJECT OR ON JOB TRAINING/REVISION
41 TO 52
FIRST YEAR EXAMINATION
sed in July 2022) 1YEAR Prepared by:
Please visit our blog for
://fitterncvt.blogspot.com

THEORY Learning Outcomes Duration

THEORY NAME TIME (hrs.)
INTRODUCTION OF TRADE
GENERAL SAFETY FIRE SAFETY
FIRE SAFETY
BASIC FIRST AID
SOFT SKILLS
SHOP FLOOR PRACTICE

OCCUPATIONAL SAFETY AND HEALTH 4

LINEAR MEASUREMENT

INTRODUCTION OF MARKING TOOLS

HAMMER
"V" BLOCK
MARKING TABLE 4
BENCH VICE
HEXOFRAME AND BLADE
FILE AND ITS ELEMENTS
TYPES OF FILES
ANGULAR MEASUREMENT 4
DIVIDER
SCRIBING BLOCK AND SCRIBER
PUNCH
TRY SQUARE
CALIPER
CHISEL 4
MARKING MEDIA

SURFACE PLATE

V BLOCK, ANGLE PLATE AND PARALLEL BLOCK 3

PHYSICAL PROPERTIES OF METAL

MECHANICAL PROPERTIES OF METAL 4

METAL CUTTING SAW 3

OUTSIDE MICROMETER

INSIDE MICROMETER
MICROMETER DEPTH GAUGE
GRADUATION AND READING OF MICROMETER
LO1 : Plan and organize the work
DIGITAL MICROMETER 3 to make job as per
VERNIER CALIPER specification applying
different types of basic
GRADUATION AND READING OF VERNIER CALIPER fitting operation and Check
VERNIER BEVEL PROTACTOR for dimensional accuracy
DIAL VERNIER CALIPER following safety
precautions. [Basic fitting
DIGITAL VERNIER CALIPER operation – marking, Professional
VERNIER HEIGHT GAUGE 3 Hacksawing, Chiselling, Skill 212 Hrs;
Filing, Drilling, Taping and Professional
DRILLING MACHINES Grinding etc. Accuracy: ± Knowledge
TAP DRILL SIZE 3 0.25mm] CSC/N0304 37Hrs
TYPES OF SHEETS AND SAFETY

SHEARING MACHINE 5

MARKING AND MEASURING TOOLS 7

SHEET METAL HAND TOOLS

SHEET METAL JOINTS AND ALLOWANCE 4

SOLDER AND SOLDERING

SOLDERING IRON

SOLDER AND FLUX

LO2: Manufacture simple sheet Professional
metal items as per drawing Skill 97Hrs;
and join them by soldering, Professional
brazing and riveting. Knowledge
BRAZING 5 CSC/N0301 21Hrs
LO3:Join metal
components by Professional
RIVET AND ITS TYPES riveting observing Skill 19Hrs;
RIVETING TOOLS standard procedure. Professional
(Mapped NOS: Knowledge
RIVETING PROCEDURE 3 CSC/N0304 03Hrs
LO4: Join metal
component by arc Professional
SAFETY IN WELDING SHOP welding observing Skill 21Hrs;
standard procedure. Professional
ARC WELDING TOOLS AND ACCESSORIES (Mapped NOS: Knowledge
ARC WELDING MACHINES 4 CSC/N0304) 04Hrs

GAS WELDING TOOLS AND EQUIPMENTS

OXY ACETELENE SYSTEM

WELDING JOINTS AND POSITION
OXYGEN ACETELENE FLAME

5
WELDING TECHNIQUES 5

ARC WELDING PARAMETERS

WELDING ELECTRODE 5
LO5:Cut and join metal Professional
component by gas Skill 64Hrs;
(oxy-acetylene) Professional
(Mapped NOS: Knowledge
OXYGEN ACETYLENE GAS CUTTING 6 CSC/N0304) 16Hrs
DRILLL AND ITS TYPES
DRILL HOLDING DEVICES
DRILL SPEED AND FEED
DRILL ANGLE
COUNTER SINKING, COUNTER BORING, SPOT 4
FACING
REAMER
SCREAW THREAD
TYPES OF SCREW THREAD 3 LO6:Produce
components by
TAP AND TAP WRENCH different operations
REMOVAL OF BROKEN TAP and check accuracy
using appropriate
DIE AND DIE STOCK 6 measuring
DRILL DEFECT AND ITS REMEDIES instruments.[Differe
nt Operations -
DRILL SIZE 4
Drilling, Reaming,
GRINDING WHEEL Taping, Dieing;
WHEEL MOUNTING AND DRESSING Appropriate
Measuring
GRINDING MACHINE 4 Instrument – Professional
INTRODUCTION PF GAUGES AND NECESSITY Vernier, Screw Skill 143Hrs;
Gauge, Micrometer] Professional
RADIUS, FILLER, HOLE GAUGE (Mapped NOS: Knowledge
TYPES OF GAUGES 5 CSC/N0304) 26Hrs
INTERCHANGEABILITY AND TERMINOLOGY
LIMIT SYSTEM
FITS AND ITS TYPES 5
METHOD OF EXPRESSING TOLERANCE
VERNIER HEIGHT GAUGE 4
PIG IRON
CAST IRON
WROUGHT IRON
LO7:Make different fit of
STEEL components for
TYPES OF STEEL assembling as per
required tolerance
NON FERROUS METALS 5 observing principle
SCRAPER of interchange ability
and check for
TESTING OF SCREAPED SURFACES functionality.
4 [Different Fit –
VERNIER MICROMETER Sliding, Angular, Step
fit, ‘T’ fit, Square fit and Profile fit;
INTRODUCTION OF MECHANICAL FASTENERS Required tolerance: Professional
SCREW THREAD MICROMETER 5 ±0.04 mm, angular Skill 126Hrs;
tolerance: 30 min.] Professional
DIAL TEST INDICATOR (Mapped NOS: Knowledge
COMPARATOR 5 CSC/N0304) 28Hrs
SAFETY TO BE OBSERVED DURING LATHE WORK
LATHE CONSTRUCTION AND SPECIFICATION
LATHE PARTS
FEED AND THREAD CUTTING MECHANISM
WORK SUPPORTING DEVICE 4
LATHE CUTTING TOOLS, COOLANTS, LUBRICANTS LO8:Produce
LATHE SPEED AND FEED 3 components
involving different
WORK HOLDING DEVICE operations on lathe
CHUCK MOUNTING AND DISMOUNTING observing standard
METHOD OF HOLDING DRILLS IN THE TAIL STOCK 2 procedure and check
for accuracy.
GENERAL TURNING OPERATIONS [Different
Operations – facing,
plain turning, step
turning, parting,
chamfering,
shoulder turn,
 LO8:Produce
components
involving different
operations on lathe
observing standard
procedure and check
for accuracy.
[Different
Operations – facing,
plain turning, step
turning, parting,
TOOL HOLDING DEVICE chamfering,
KNURLING , GROOVING, FORMING shoulder turn,
grooving, knurling,
TAPER 3 boring, taper Professional
turning, threading Skill 95 Hrs;
(external ‘V’ only)] Professional
(Mapped NOS: Knowledge
TYPES OF THREADS AND THREAD CUTTING 3 CSC/N0110) 15 Hrs
PREVENTIVE MAINTENANCE
SIMPLE ESTIMATION

LO9:Plan & perform

simple repair,
overhauling of
different machines
and check for
INSTALLATION AND OVERHAULING 10 functionality. Professional
[Different Machines Skill 63 Hrs;
– Drill Machine, Professional
ASEMBLING TECHNIQUE Power Saw, Bench Knowledge
DOWEL PINS 2 Grinder and Lathe] 12Hrs
150
YEAR EXAMINATION
 SPLIT UP OF SYLLABUS TRADE: FITTER (as per NSQF LEVEL-4)VERSON 2.0(Revised in
Prepared by: K.V.Patel (S.I. , Fitter) ITI Palanpur
Please visit our blog for more updates: https://fitte
PRACTICAL TH
WEEK TIME THEORY
EX. NO. EX. NAME MATERIAL
NO. (hrs.) NO.
115 "H" FITTING
POWER PRACTICE
TOOLS: PRACTICE OPERATION FOR POWER 13 M.S.FLAT
POWER 50X10X180MM
TOOLS-AIR IMPACT WRENCH, 123
53 116 TOOLS FOR FASTENING
TORQUE AND SELECTION OF RIGHT TOOL FOR THIS 5 ELECTRIC SCREW DRIVER
RUNNER,PNUEMATIC SCREW DRIVER, 124
### PURPOSE 3 BATTERY NUT RUNNER 125

54
50X10X250MM, 6MM DIA DOWEL PIN-2
NO., COUNTER SUNK HEAD SREW M6-4
119 MAKE SLIDING ASSEMBLY ( USING DOWEL PIN, SCREW 13 NO., HEXO BLADE ,OIL, COTTON WASTE 126
120 ANGULAR MATING
DRILL THROUGH PRACTICE
AND (+-0.02MM,
BLIND HOLES 10minutes)
AT AN ANGLE 12 M.S.FLAT 50X6X115MM 127
121 USING SWIVEL
PRECISION TABLE REAMING
DRILLING, OF DRILLING
ANDMACHINE
TAPPING 9 M.S. SQUARE 25X25X75MM
55
122 PRACTICE AND TEST JOB 12 M.S.FLAT 50X10X60MM 128
129
56 130
123 DOVETAIL AND RADIUS FITTING PRACTICE 18 M.S.FLAT 50X6X120MM 131
57 124 STRAIGHT
LOCATION AND ANGULAR
FITTING FITTING
WITH THE PRACTICE
USE OF (+-0.02M
DRILLING AND 18 M.S.FLAT 50X10X120MM 132
125 REAMING ( SMALL DIAMETER HOLE) 4 M.S.FLAT 50X6X100MM
58 126 PERFORM DRILLING USING "V" BLOCK AND CLAMP 1 ROUND BAR DIA 20X100MM
127 MALE-FEMALE FITTING PRACTICE, DRILL AND REAM H 18 M.S.FLAT 50X8X150MM 133
128 MAKE SLIDING DIAMOND FITTING PRACTICE 22 M.S.FLATOXIDE)-1PKT250GM
(ALLUMINIUM 50X10X120MM OR 134
59
129 LAP FLAT SURFACE USING LAPPING PLATE 5 500GM
M.S.ROUND BAR DIA 135
130 STEPPED KEY FITTING PRACTICE 16 40X50MM,M.S.FLAT
M.S.FLAT 50X10X50MM,10X10X50MM
M.S.ROUND 136
60
131 LAPPING HOLE AND CYLINDRICAL SURFACE 5 BAR DIA 25X50MM 137
 50X10X250MM, 6MM DIA DOWEL PIN-2
NO., COUNTER SUNK HEAD SREW M6-4
132 DOVETAIL AND DOWEL PIN ASSEMBLY FITTING 16 NO., HEXO BLADE
M.S.FLAT ,OIL, COTTON WASTE
50X10X50MM,M.S.ROUND
61
133 SCRAPING OF CYLINDRICAL
SCRAPING ON CYLINDRICAL BORE
TAPER BORE AND CHECK 5 BAR DIA 40X50 138
62 ### TAPER ANGLE WITH SINE BAR 20 TAPER JOB, SINEBAR 139

63 M.S.ROUND BAR DIA 40X50MM, DIA

136 MAKE A COTTER-JIB ASSEMBLY 20 20X50 OR OWN DESIGN ON M.S.FLAT 140
64 ### REAMING AND TAPER PIN, DOWEL50X8X150MM,BOLT
PIN, STUD, BOLT FI OR20
COUNTER SUNK HEAD SCREW M6-4 NO., HEXO BLADE
141 ,OIL, COTTON WASTE
65 139 MAKING
ANGULARAMATING
SNAP GAUGE
USING(Dia 10+-0.02MM)
SCRAPING-INTERNAL AND 20 M.S.FLAT 75X6X85 142
66 ### EXTERNAL SURFACE 25 M.S.FLAT 50X10X90MM 143
M.S.FLAT 50X10X120MM, M.S.SQUARE
142 DOVETAIL AND DOWEL PIN ,CAP SCREW ASSEMBLY FIT 16 25X25X50MM 144
67
143 INDUSTRIAL VISIT 5 145
144 MAKE A GAP GUAGE 12
68 145 PERFORM LAPPING OF GAUGES (HAND LAPPING ONLY) 10 50X6X60MM, LAPPING PASTE 146

69 146 PREPARATION OF DRILL GAUGE 10 M.S.FLAT50X3X85MM

147 STRAIGHT AND ANGULAR
IDENTIFY DIFFERENT FITTING
FERROUS -INTERNALLY
METALS BY SPARK 13 M.S.FLAT
DIFFERENT 50X6X150MM
FERROUS METALS,GRINDING
148 TEST 2 MACHINE 147
G.I.PIPE 1"-300MM, G.I.PIPE 1/2"-
600MM, G.I.NIPPLE 1/2"-3NO.,G.I.UNION
1/2"-1NO., GATE VALVE 1/2"-1NO.,G.I.
ELBOW
COPPER 1"X1/2"-1NO.,G.I.TEE
TUBE 1/4''X100MM,1/2"-1
FLARING
70 149 FLARING OF PIPE AND PIPE JOINTS 2 NO.,G.I.COUPLING
TOOL-AVAILABLE1/2"-3
IN NO.G.I.
RFM ELBOW
TRADE 148
G.I.PIPE
1/2" DIA 25X 150MM,
-2NO.,G.I.PLUG 1/2"-1RATCHET
NO.,TAPTYPE
150 CUTTING AND
FITTING OF THREADING
PIPE OF PIPE LENGTH
AS PER SKETCH-ORIGINAL 3 DIETEFLON
1/2"-1 NO., STOCK AND
TAP-1DIE SETMONKEY
NO.,
151 CONDITIONS 10 SPANNER-150MM 149
152 BENDING OF PIPE-COLD AND HOT 6 G.I.PIPE
GLOB DIA25X
VALVE, 1000MM-02VALVE,
NON-RETURN NO., SAND
GATE 150
71 153 VARIOUS VALVES ASSEMBLY (GLOB VALVE, SLUICE VAL 20 VALVE, PACKING SET, 151
154 PIPE AND
VISUAL VALVE FITTING
INSPECTION PRACTICE
FOR VISUAL (TEST LEAKAGE A
DEFECTS- 18 FIT ABOVE VALVES ON PIPE 152
72 155 DENTS,SURFACE FINISH 1 DEFECTED RAW MATERIAL SAMPLE
MEASURING,CHECKING,RECORDING IN CONTROL
156 CHART 2 READY FINISHED JOB AND INSPECT IT 153
 157 MAKE A SIMPLE DRILLING JIG M.S.FLAT 75X10X100MM,M.S.
20 ROUND BAR 22X40MM, M.S.ROUND BAR 10X120MM,
154 TAP AND DIE SET
155
73
156
158 DRILLING USING DRILL JIG 4 ABOVE JOB, CHANNEL 75X40X50MM 157
159 OPEN ANGULAR FITTING PRACTICE 6 M.S.FLAT 75X6X75MM 158
74 FOR FIX SPANNER-50X6X150MM, FOR
160 DRILLING, TAPPING ON NON FERROUS METAL WITHOU 9 ALUMINIUM
ADJUSTABLE FLAT 50X10X50
SPANNER-OWN 159
75 BEARING PULLER, SPANNERDESIGN
SET,
161 MAKING AN ADJUSTABLE SPANNER 16 WILL BE USED
MANDREL, DRIFT, SOFT HAMMER, OIL 160
162 DISMANTLING AND MOUNTING OF PULLEYS 12 CAN 161
76
163 MAKING
REPARINGAND
OF REPLACING
DAMAGED GEARDAMAGED KEY FOR
AND CHECK 12 M.S.FLAT 50X10X30MM 162
164 WORKABILITY
REPARING AND REPLACEMENT OF BELT AND CHECK 16 DAMAGED GEAR 163
77
165 FOR WORKABILITY 12 CHECK BELT DRIVE ON DRILL MACHINE 164
78 166 MAKE A TEMPLATE 17 M.S.FLAT 50X6X120MM 165
79
167 REPAIRING OF BROKEN GEAR TOOTH BY DOVETAIL 17 M.S.SQUARE 25X25X50MM 166
168 MAKE HEXAGONAL
PREPARATION SLIDE FITTING
OF DIFFERENT TYPES OF 16 M.S.FLAT 50X6X90MM 167
80
169 DOCUMENTATION 4 INDUSTRIAL VISIT-FILL FORMS 168
81 M.S.ROUND BAR DIA 25 X30 MM,
170 SPLINED FITTING PRACTICE 15 M.S.FLAT 50X10X50MM 169
171 INDENTIFICATION OF PNUEMATIC COMPONENTS 2 PNUEMATIC COMPRESSOR 170
172 DISMANTLE , REPLACE AND ASSEMBLE FRL UNIT 5 FRL UNIT, SPANNER SET, SCREW DRIVER 171
173 SAFETY IN PNUEMATIC SYSTEM & PPE 2 PPE KIT 172

174 INDENTIFY THE PARTS OF A PNUEMATIC CYLINDER 1 PNUEMATIC CYLINDER

82
DISMANTLE AND ASSEMBLE A PNUEMATIC
175 CYLINDER 6 PNUEMATIC CYLINDER, SPANNER SET

CONSTRUCT A CIRCUIT FOR THE DIRECTION AND

SPEED CONTROL
CONSTRUCT A OF A SMALL BORE
FORSINGLE ACTING PNUEMATIC TRAINER KIT, PNUEMATIC
176 CONSTRUCT
(S/A) A CONTROL
CIRCUIT
HYDRAULIC
CIRCUIT
FOR
CYLINDER
THE
THE DIRECT ANDCONTROL
5 SOURCE, TRAINEEKIT,
TOOL KIT 173
OF A DOUBLE
INDIRECT ACTING
CONTROL OF A(D/A) PNUEMATIC
DOUBLE CYLINDER
ACTING (D/A) PNUEMATIC TRAINER PNUEMATIC
177 WITH MOMENTARY INPUT SIGNALS
PNUEMATIC CYLINDER WITH A SINGLE & DOUBLE 4 SOURCE,
PNUEMATIC TRAINEEKIT,
TRAINER TOOL KIT
PNUEMATIC 174
83 178 SOLENOID VALVE 8 SOURCE, TRAINEE TOOL KIT
175
 83
DISMANTLING AND ASSEMBLING OF SOLENOID PNUEMATIC TRAINER KIT, PNUEMATIC
179 VALVES 8 SOURCE, TRAINEE TOOL KIT, VALVES 175

DEMONSTRATE KNOWLEDGE OF SAFETY PROCEDURE

IN HYDRAULUC SYSTEMS ( DEMONSTRATION
180 BY VIDEO) 4 FIND A YOU TUBE VIDEO 176

IDENTIFY HYDRULIC COMPONENTS-PUMPS,

RESERVOIR, FLUIDS, PRESSURE RELIEF VALVE (PRV),
FILTERS, DIFFERENT TYPES OF VALVES,ACTUATORS
84 181 AND HOSES 4 HYDRAULIC TRAINER KIT 177

INSPECT FLUID LEVELS, SERVICE RESERVOIRS,

182 CLEAN/REPLACE FILTERS 4 HOSE PIPE AND TUBE , SCREW PITCH
183 INSPECT HOSE PIPE AND
INDENTIFY TUBEOFFITTINGS 4 GAUGE GEAR PUMPS, 178
CONSTRUCTINTERNAL
A CIRCUITPARTS
FOR THE HYDRAULIC
CONTROL OF A HYDRAULIC CYLINDERS,
184 CYLINDERS,PUMPS, MOTORS
SINGLE ACTING HYDRAULIC CYLINDER USING 3/2 4 MOTORS IN HYDRAULIC TRAINER KIT 179
185 WAY, 4/2 WAY, 4/3 WAY VALVES 8 HYDRAULIC TRAINER KIT 180
85 181
MAINTAINANVE AND TROUBLE SHOOTING
186 (DEMONSTRATION BY VIDEO)OF CROSS SLIDE AND
DISMANTLE , OVERHAULING 10 FIND A YOU TUBE VIDEO 182
86 187 HAND SLIDE OF OF
LATHE CARRIAGEMAKING OF A 20 LATHE CARRIAGE 183
SIMPLE REPAIR
CHECKING MACHINERY-
REPAIRING, REPLACEMENT-WASHER,
188 PACKING GASKET 4(5) HOLLOW PUNCHES, SOCKET SPANNER,
CORK SHEET 184
GASKET,KEYS,JIBS,COTTER, CIRCLIP --REPLACE EXTRACTOR, HAMMER, SPANNER SET,
189 /REPAIR IF NEEDED
USE OF HAND TOOLS-PUNCHES, EXTRACTOR,DRIFTS, 4 BOXSPANNER,
SPANNER, REQUIRED TOOLSRING
DOUBLE ENDED
190 HAMMERS,SPANNERS
DISMANTLING, ASSEMBLING OF A DIFFERENT TYPES 16 SPANNER 185
191 OF BEARING AND CHECK FUNCTIONALITY 20 ABOVE TOOLS
87,88,89,90

PERFORM ROUTINE CHECK UP OF MACHINE AND LATHE MACHINE, DRILL MACHINE, SPIRIT
TESTING, REPLACING- LATHE MACHINE, DRILL LEVEL
PILLAR, SPANNERS SET, MACHINE,
TYPE DRILLING SCREW DRIVER
RING-
192 MACHINE,
INSPECTIONGRINDING MACHINE
OF MACHINE TOOLS SUCH AS 15 HEAVY AND LIGHT DUTY) NEON TESTER
SPANNER SET, REQUIRED FILES, SPIRIT 186
193 ALIGNMENT AND LEVELLING-
ACCURACY TESTING OF MACHINEDRILLTOOLS
MACHINE
SUCH AS 10 LATHELEVEL, DIAL SPIRIT
MACHINE, TEST INDICATOR
LEVEL,DIAL TEST
91
194 GEOMETRICAL PERAMETERS- LATHE MACHINE 15 INDICATOR 187
 PRACTICING, MAKING VARIOUS KNOTS, CORRECT
92,93 LOADING OF SLINGS, CORRECT AND SAFE REMOVAL COTTON OR WIRE ROPE AS PER 188
195 OF PARTS 5 REQUIRED
MEASURE TAPE, SPIRIT 189
196 ERECT SIMPLE MACHINE 45 LEVEL,CRAIN,MARKING PEN 190
PROJECT OR ON JOB TRAINING/REVISION
94-104
NCVT FINAL EXAM
LEVEL-4)VERSON 2.0(Revised in 2022) 2YEAR

for more updates: https://fitterncvt.blogspot.com

THEORY Learning Outcomes Duration
THEORY NAME TIME (hrs.)
SCREW
HAND TOOLS
POWER TOOLS 6
LO 12:Make & assemble
components of
different mating
surfaces as per
required tolerance by
different surface
finishing operations
using different
LOCKING DEVICES AND NUT fastening
KEY AND ITS TYPES 6 components, tools
and check
functionality.
SPECIAL FILES 7 [Different Mating
TEMPLATE AND GAUGES Surfaces – Dovetail
Professional
fitting, Radius fitting,
LIMIT GAUGES Skill 255Hrs;
Combined fitting;
STANDARD GUAGES 5 Professional
Different surface
Knowledge
SLIP GAUGES 6 finishing operations –
70Hrs
Scraping, Lapping and
Honing; Different
fastening components
SINE BAR, APPLICATION OF SLIP GAUGES 5 – Dowel pins, screws,
bolts, keys and
LAPPING cotters; Different
SURFACE FINISH 6 fastening tools-hand
HONING operated & power
tools, Required
FROSTING 5 tolerance - ±0.02mm,
angular tolerance ± 10
min.]
(Mapped NOS:
CSC/N0304)
 – Dowel pins, screws,
bolts, keys and
cotters; Different
fastening tools-hand
operated & power
tools, Required
tolerance - ±0.02mm,
angular tolerance ± 10
min.]
HEAT TREATMENT--NORMALIZING, ANNEALING,HAR 6 (Mapped NOS:
CASE HARDENING ,CARBURIZING 7 CSC/N0304)

KEY AND COTTER TAPPER 6

PROTECTION OF SURFACES 5
GAUGES,TYPES OF GAUGES 6
BEARING ELEMENTS AND CLASSIFICATION 6 LO 13:Make different gauges
ROLLER AND NEEDLE BEARING by using standard
tools & equipment
BEARING MOUNTING AND DISMOUNTING 6 and checks for Professional
specified accuracy. Skill 113Hrs;
[Different Gauges – Professional
BEARING METAL 6 Snap gauge, Gap Knowledge
gauge; Specified 30Hrs
Accuracy - ±0.02mm]
(Mapped
NOS:CSC/N0304)

RUST AND CORROSION 6

LO14:Apply a range of skills

to execute pipe joints,
dismantle and
PIPE AND PIPE FITTING assemble valves &
Professional
fittings with pipes and
Skill 62 Hrs.;
test for
PIPE BENDING Professional
leakages.[Range of
Knowledge
PIPE THREADING 6 skills – Cutting,
18Hrs
Threading, Flaring,
PIPE FITTING TOOLS,PIPE BENDING MACHINE 6 Bending and Joining]
MAINTAINANCE OF TAP (Mapped
NOS:CSC/N0304)
INSPECTION AND QUALITY CONTROL 6
 LO15:Make drill jig &
JIG AND FIXTURE produce components Professional
CONSTUCTION OF JIG on drill machine by Skill 24 Hrs.;
using jigs and check Professional
TYPES OF JIG for correctness. Knowledge
FIXTURE 6 (Mapped 06 Hrs.
NOS:CSC/N0304)
ALLUMINIUM ALLOY
ALLOY 4
POWER TRANSMISSION BY BELT 4
V- BELT
LO16:Plan, dismantle, repair
POWER TRANSMISSION BY COUPLING and assemble
POWER TRANSMISSION BY PULLEY different damaged
mechanical
BELT DRIVE 15 components used for
GEAR AND ITS ELEMENTS 5 power transmission &
check functionality.
TYPE OF GEAR 5 [Different Damage
Mechanical
GEAR TRAIN Components – Pulley, Professional
GEAR REPAIRING AND FIXING 5 Gear, Keys, Jibs and Skill 152Hrs.
Shafts.] Professional
(Mapped Knowledge
HYDRAULICS AND PNUEMATICS-- Boyle's law, Pascal's 5 NOS:CSC/N0304) 43 Hrs.
PNUEMATIC SYSTEM
USE OF PNUEMATICS AND CAUTION
PNUEMATIC ACTUATOR
LO17:Identify, dismantle,
replace and assemble
different pneumatics
and hydraulics
components.
[Different components Professional
– Compressor, Skill 21Hrs;
Professional
Pressure Gauge, Filter Professional
Skill 20Hrs;
LORegulator Lubricator,
18:Construct circuit of Knowledge
Professional
PNUEMATIC CYLINDER 7 Valves and Actuators.]
pneumatics and 07Hrs
Knowledge
PNUEMATIC VALVES hydraulics observing 07Hrs
standard operating
procedure& safety
ELECTRO PNUEMATICS 7 aspect.
 Skill 20Hrs;
LO 18:Construct circuit of Professional
pneumatics and Knowledge
hydraulics observing 07Hrs
standard operating
procedure& safety
ELECTRO PNUEMATICS 7 aspect.

HYDRAULIC SYMBOL AND HYDRAULIC OIL

HYDRAULIC FILTER LO17:Identify, dismantle,

replace and assemble
different pneumatics
and hydraulics
components.
[Different components Professional
– Compressor, Skill 20Hrs;
Pressure Gauge, Filter Professional
HYDRAULIC PUMP
LORegulator Lubricator,
18:Construct circuit of Knowledge
HYDRAULIC ACCESSORIES 7 Valves and Actuators.]
pneumatics and 07Hrs
Professional
HYDRAULIC CYLINDER AND MOTOR hydraulics observing Skill 18 Hrs.;
standard operating Professional
HYDRAULIC VALVE procedure& safety Knowledge
MAINTAINANCE OF HYDRAULICS AND PNUEMATICS 5 aspect. 05Hrs
TECHNICAL FORMS 5
TYPES OF LUBRICATION

LO 19:Plan & perform basic

COOLANTS
day to day preventive
maintenance,
repairing and check
functionality. [Simple
Machines – Drill Professional
Machine, Power Saw Skill 80Hrs;
and Lathe] Professional
(Mapped Knowledge
WASHER 18 NOS:CSC/N0304) 23Hrs

LUBRICANTS 4 LO 20:Plan, erect simple

machine and test
machine tool Professional
accuracy. [Simple Skill 75 Hrs;
Machines – Drill Professional
Machine, Power Saw Knowledge
and Lathe] 16Hrs
 LO 20:Plan, erect simple
machine and test
machine tool Professional
FOUNDATION BOLTS accuracy. [Simple Skill 75 Hrs;
Machines – Drill Professional
ERECTION TOOLS Machine, Power Saw Knowledge
LIFTING APPLIANCES 12 and Lathe] 16Hrs
B TRAINING/REVISION 150
NCVT FINAL EXAM
TRADE LEARNING OUTCOMES LESSON PLAN
FITTER 1YEAR 2YEAR TOTAL 1 YEAR
FOR TRADE 9 9 18 122
DWG 1 1 2 68
MATHS 1 1 2
TOTAL 11 11 22 190
DEMO PLAN
2 YEAR
114
82

196