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Model Warranty Form

This document is a warranty report for an ABB frequency converter that was repaired due to a connection error on the HMI screen. The repair involved replacing the gate driver board, IGBT module, and Ethernet/IP dual port. Environmental conditions at the installation site were determined to be clean with low risk of corrosion.

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Trisna Karan
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0% found this document useful (0 votes)
139 views3 pages

Model Warranty Form

This document is a warranty report for an ABB frequency converter that was repaired due to a connection error on the HMI screen. The repair involved replacing the gate driver board, IGBT module, and Ethernet/IP dual port. Environmental conditions at the installation site were determined to be clean with low risk of corrosion.

Uploaded by

Trisna Karan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ABB Oy.

Drives WARRANTY REPORT


for LV AC Drive Products

Document:
REF:
Drive identification

* Date of repair * Type of Frequency Converter * Serial No. * Sales ID/ Proj No.
XXX ACS-880-01-038A-3 9224500463 4202546749

* Date of *Type of module /option * Serial No. of Module / Option


commissioning ACS-880-01-038A-3+J425+P944 9224500463
27.05.2023

Customer and service identification


Country
* End Customer Address: INDIA * Address of Material to be
Couriered (if required):
BENGAL ENERGY LIMITED
32 ,J. L. NEHRU ROAD, OM * Customer GST No: Mouza Dauka, P.O.
TOWER , 3rd FLOOR Tentulmuri,
19AADCB1581F1ZT
P.S. Narayangarh, Kharagpur

* End Customer Mobile / Ph. No: Mode of Material Transfer:


BY COURIER
7810900251

Field engineer E-mail / Tel:


* Field engineer Name * Field engineer Mobile No: Anandamay.chakrabarty@b
Anandamay Chakrabarty 9874943259 engalenergy.in

Application / Section number OEM Customer Name: OEM unit type and Serial
No:
Project/Sinter Cooler Drive ABB India Limited
Name:
Mobile No:
Description of Fault (select only one)
Short Circuit Over Current / Current Measurement Choke, filter or transformer
Link Fault Fieldbus option Cabinet (relay, DC-power, OESA, etc.)
Over/Undervoltage I/O, encoder or PC-tool interface Application controller
Earth Fault Control board broken Water cooling components
Supply Phase Loss No Comm/IO Comm/Panel loss/dots (....) Incomplete delivery
Motor Phase Loss Control Panel Broken Transport damage
Temp or fan faults Internal aux voltage missing (unit dead) Safety function
Brake Chopper fault Explosion or arc x Other Fault (explain below)

* Clear description of the fault and fault history info:


Connection error HMI screen (Connection Error)

Description of service:

Has this drive been changed or repaired No Software version of the drive/unit
before?

Was the software updated during repair? No New software version if updated

Did the drive fail during commissioning? No How long had the drive been
running?
Environmental condition
Yes No Dusty Medium Clean
Electrical room X Estimate how clean the environment is X

Yes No High Medium Low


Air conditioning with cooling Estimate the risk level for corrosive
X gases / moistness / conductive materials? X

* Broken/Suspected components
Broken/Suspected Components Replaced Component Referenc Remarks
S. e Photo (if Any)
No Material Type Code: Material Serial Material Type Material Attached
No. Code: Serial No. Status

1 ZINT-7B1C NON-
RATED
Yes
2 BGDR-01C; GATE
DRIVER BOARD

3XIGBT 9224500463
3 600A+3XBGAD-11C;
IGBT MODULE
Yes
4 New DC Bus Bar

DUEL 9224500463
5 PORT,ETHARNET/IP

All data must be carefully filled in. Otherwise the case will not be handled as warranty.

* Marked details needed must be filled without fail


* Claiming material Photo reference is must for the
process
Annexure-1:
INSTRUCTION FOR FILLING IN WARRANTY REPORT
Drive identification
Date of repair Date of service work, e.g. 2002-01-20
Date of commissioning Date of commissioning, e.g. Month/Year. To be asked from the end customer if
the commissioning date is unknown!
Type of Frequency Converter Type of the whole frequency converter, e.g. ACxxxxxxxxxx.
Note: For Machinery drives, give the type of the whole unit e.g.ACSM1-01AS-05A0-4.
For Standard drives, give the type of the whole unit e.g.ACS550-01-038A-4.
For Industrial drives, give the type of the whole unit e.g.ACS800-07-0750-7.
With cabinet assembled drives the product type field xx in ACS800-xx should
contain the type of the main unit, e.g. -07, -107, -67, -17, -77, etc.
Serial No Serial number of whole frequency converter, e.g. 1020100584 (always 10
digits). If this is not available then the Sales ID must be given.
Sales ID / Project No For cabinet drives enter the sales ID, e.g. 27391. For P&P** projects, enter the
project number e.g. 1234XF.
Type of Module / Option Type of the faulty module (e.g.ACS800-704-0640-7) / faulty option.
Note: For ACS600 MD the type code of the phase module always starts with
ACN644xxxx.
With cabinet assembled drives the product type field xx in ACS800-xx should
contain the type of the module, e.g. -04, -104, -704, etc.
Serial No of Module /Option Serial number of faulty module / faulty option, e.g. 1003800584 for modules).
Customer and Service identification
End Customer Name of the end customer
Country Country of the end customer
End customer Address Address of the customer
Field engineer Name of the person who did the repair
E-mail / Tel. E-mail or telephone number of the person who did the repair
Application / Section number Application of the drive or the section number in P&P** projects
OEM customer Name of OEM customer (e.g. Atlas Copco)
OEM unit type and Serial No. Type of OEM equipment (e.g. GA 75 VSD) and serial number of OEM device
Description of Fault
Choose the fault which best describes the problem. If none of the given choices is good enough,
please choose Other fault, and describe the fault in the More description of the fault and fault history info
field.

More description of the fault and fault history info


More details about the fault and behaviour. E.g. Is the fault occasional or is it active all the time?
Description of service
A detailed description of the service done to make the system/part functional. Reason for changing the
parts. Please also describe the outcome of the repair.
Has the drive been changed or repaired before?
Has the unit been repaired before? This can be asked from the customer!
Software version of the drive/unit
See version information from the Control Panel / PC-tool.
How long had the drive been running?
Check the total running time (in hours, if possible) from the Control Panel / PC-tool in the actual value group.
Environmental condition
If the installation environment is really bad, the drive should not be repaired under warranty.
Electrical room
Is the unit placed in an electrical room or is it somewhere in the plant?
Estimate how clean the environment is
Dirty: Lots of dust inside the unit/room. Boards and components are covered by dirt.
Medium: Only some dust can be found on boards, components or inside the unit/room.
Clean: No dust inside the drive/room.
Air conditioning with cooling
Is an air conditioning unit installed to keep the temperature of the room within the specified limits?
Estimate the risk level of corrosive gas, moistness and conductive materials for the drive
High: Marks of corrosion, moistness or conductive materials are found easily.
Medium: Only few marks of corrosion, moisture on conductive materials can be found.
Low: No marks can be found.
Broken components
Parts or components changed to make the system functional.
* SD = single drive, MD = multi drive
** P&P = Pulp & Paper

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