Ebook Ebook PDF Mathematics For Machine Technology 7Th Edition All Chapter PDF Docx Kindle
Ebook Ebook PDF Mathematics For Machine Technology 7Th Edition All Chapter PDF Docx Kindle
Ebook Ebook PDF Mathematics For Machine Technology 7Th Edition All Chapter PDF Docx Kindle
613 Appendixes
655 Index
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PREFACE
“I can’t think of any job in my sheet metal fabrication company where math is not
important. If you work in a manufacturing facility, you use math every day; you
need to compute angles and understand what happens to a piece of metal when it’s
bent to a certain angle.”1
Traci Tapani, Wyoming Machine
Mathematics for Machine Technology is written to overcome the often mechanical “plug in”
approach found in many trade-related mathematics textbooks. An understanding of mathe-
matical concepts is stressed in all topics ranging from general arithmetic processes to oblique
trigonometry, compound angles, and numerical control.
Both content and method are those that have been used by the authors in teaching ap-
plied machine technology mathematics classes for apprentices in machine, tool-and-die, and
tool design occupations. Each unit is developed as a learning experience based on preceding
units—making prerequisites unnecessary.
Presentation of basic concepts is accompanied by realistic industry-related examples and
actual industrial applications. The applications progress from the simple to those with solu-
tions that are relatively complex. Many problems require the student to work with illustra-
tions such as are found in machine technology handbooks and engineering drawings.
Great care has been taken in presenting explanations clearly and in providing easy-to-
follow procedural steps in solving exercise and problem examples. The book contains a suffi-
cient number of exercises and problems to permit the instructor to selectively plan assignments.
An analytical approach to problem solving is emphasized in the geometry, trigonometry,
compound angle, and numerical control sections. This approach is necessary in actual practice
in translating engineering drawing dimensions to machine working dimensions. Integration of
algebraic and geometric principles with trigonometry by careful sequence and treatment of ma-
terial also helps the student in solving industrial applications. The Instructor’s Guide provides
answers and solutions for all problems.
A majority of instructors state that their students are required to perform basic arithme-
tic operations on fractions and decimals prior to calculator usage. Thereafter, the students
use the calculator almost exclusively in problem-solving computations. The structuring of
calculator instructions and examples in this text reflects the instructors’ preferences. Calcu-
lator instructions and examples have been updated and greatly expanded in this edition. The
scientific calculator is introduced in the Preface. Extensive calculator instruction and exam-
ples are given directly following the units on fractions and mixed numbers and the units on
decimals. Further calculator instruction and examples are given throughout the text wher-
ever calculator applications are appropriate to the material presented. A Calculator Applica-
tions Index is provided at the end of the Preface. It provides a convenient reference for all the
material in the text for which calculator usage is presented. Often there are differences in the
1
Source: Thomas Friedman, “If You’ve Got the Skills, She’s Got the Job” New York Times, November 17, 2012, accessed
November 18, 2012, http://www.nytimes.com/2012/11/18/opinion/sunday/Friedman-You-Got-the-Skills.html
vii
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viii Preface
methods of computation among various makes and models of calculators. Where there are
two basic ways of performing calculations, both ways are shown.
Changes from the previous edition have been made to improve the presentation of topics
and to update material.
A survey of instructors using the sixth edition was conducted. Based on their comments
and suggestions, changes were made. The result is an updated and improved seventh edition
that includes the following revisions:
Three major changes were made in this edition.
The United States is the only major industrial country in the world that does not use
the metric system. We need to acquaint our students with the prevailing system in the
rest of the world. This is particularly true if we want to market our machined products
outside the United States. To meet this challenge, a unit was added on metric calipers
and height gages and a unit was added on metric micrometers.
Electronic digital instruments are replacing hand-read/analog instruments. Two units
were added to acquaint student with using electronic digital instruments. One unit was
added on digital calipers and height gages and a unit was added on digital micrometers.
Students have a tendency to forget a concept if it is not used frequently. To help students
retain an idea most sets of applications begin with six “Tooling Up” exercises that use
concepts from earlier units. These “Tooling Up” exercises are in each unit except for
Unit 1 and the nine Achievement Review units at the end of each section.
Acknowledgments
The publisher wishes to acknowledge the following instructors for their detailed reviews of
this text:
Dan Taylor
Orange Coast College
Costa Mesa, California
Edwin Thomas
Central Carolina Community College
Sanford, North Carolina
In addition, the publisher and author acknowledge Linda Willey for her tireless commitment
to the technical review of the text, examples, applications, answers, and solutions.
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Preface ix
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x Preface
Casio FX-115W, S-V.P.A.M. Texas Instruments Tl-30XIIB Sharp EL-506W, advanced D.A.L.
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Common Fractions
1
SECTION
and Decimal
Fractions
Most measurements and calculations made by a machinist are not limited to whole numbers.
Dimensions are sometimes given as fractions and certain measuring tools are graduated in fractional
units. The machinist must be able to make calculations using fractions and to measure fractional values.
Fractional Parts
A fraction is a value that shows the number of equal parts taken of a whole quantity or unit.
The symbols used to indicate a fraction are the bar (—) and the slash ( / ).
Line segment AB as shown in Figure 1-1 is divided into 4 equal parts.
1 part 1 part 1
1 part 5 5 5 of the length of the line segment.
total parts 4 parts 4
2 parts 2 parts 2
2 parts 5 5 5 of the length of the line segment.
total parts 4 parts 4
3 parts 3 parts 3
3 parts 5 5 5 of the length of the line segment.
total parts 4 parts 4
4 parts 4 parts 4
4 parts 5 5 5 5 1, or unity (four parts make up the whole).
total parts 4 parts 4
1
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2 Section 1 Common Fractions and Decimal Fractions
4
4
= 1 OR UNITY (4 OF 4 PARTS)
3
4
(3 OF 4 PARTS)
2
4
(2 OF 4 PARTS)
1
4
(1 OF 4 PARTS)
A B
Figure 1-1
Each of the 4 equal parts of the line segment AB in Figure 1-2 is divided into eight equal
parts. There is a total of 4 3 8, or 32, parts.
1 32
1 part = of the total length. 32 = 1 OR UNITY (32 OF 32 PARTS)
32
23
32
(23 OF 32 PARTS)
7 12
7 parts = 32 of the total length. (12 OF 32 PARTS)
32
7
32
12 parts =
12
of the total length. (7 OF 32 PARTS)
32
1
32
23
(1 OF 32
23 parts = 32 of the total length. PARTS)
A B
32
32 parts = 32 of the total length. 1 1 1
2 OF 32 = 64
8 1
1 1 1 1 32
OR 4
2 of 1 part = 2 3 32 = 64 of the total length.
Figure 1-2
8 1
Note: 8 parts 5
32
of the total length and also of the total length.
4
8 1
Therefore, 5 .
32 4
Definitions of Fractions
A fraction is a value that shows the number of equal parts taken of a whole quantity or unit.
3 5 99 17
Some examples of fractions are , , , and . These same fractions written with a
4 8 100 12
slash are 3@4, 5@8, 99@100, and 17@12.
The denominator of a fraction is the number that shows how many equal parts are in the
whole quantity. The denominator is written below the bar.
The numerator of a fraction is the number that shows how many equal parts of the whole
are taken. The numerator is written above the bar.
The numerator and denominator are called the terms of the fraction.
3 d numerator
4 d denominator
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UNIT 1 Introduction to Common Fractions and Mixed Numbers 3
5 3 13
A common fraction consists of two whole numbers. , , and are all examples of com-
5 7 4
mon fractions.
A proper fraction has a numerator that is smaller than its denominator. Examples of proper
3 5 91 247
fractions are , , , and .
4 11 92 961
An improper fraction is a fraction in which the numerator is larger than or equal to the
3 5 11 6 17
denominator, as in , , , , .
2 4 8 6 17 7 1
A mixed number is a number composed of a whole number and a fraction, as in 3 , 7 .
8 2
7 7 1 1
Note: 3 means 3 1 It is read as three and seven-eighths. 7 means 7 1 . It is
8 8 2 2
read as seven and one-half.
Writing fractions with a slash can cause people to misread a number. For example, some
11 1
people might think that 11@4 means 11@4 5 rather than 1 . For this reason, the slash nota-
4 4
tion for fractions will not be used in this book.
A complex fraction is a fraction in which one or both of the terms are fractions or mixed
3 3 7 1
4 32 8 4 16 4 4
numbers, as in , 15 , , 2 , 5 .
6 4 3 25 78
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4 Section 1 Common Fractions and Decimal Fractions
2 12
Note: The value
7
may be obtained in one step if each term of
42
is divided by
2 3 3, or 6. Six is the greatest common factor (GCF).
12 4 6 2
5 Ans
42 4 6 7
3
Example Express as an equivalent fraction with 12 as the denominator.
4
Divide 12 by 4. 12 4 4 5 3
333 9
Multiply both 3 and 4 by 3. 5 Ans
4 3 3 12
1
Example 1 Express 4 as an improper fraction.
2
Multiply the whole number by the denominator.
Add the numerator to obtain the numerator for the improper fraction.
The denominator is the same as that of the original fraction.
43211 9
5 Ans
2 2
3
Example 2 Express 12 as an improper fraction.
16
12 3 16 1 3 195
5 Ans
16 16
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UNIT 1 Introduction to Common Fractions and Mixed Numbers 5
Application
Fractional Parts
1. Write the fractional part that each length, A through F, represents of the total shown on
the scale in Figure 1-3.
A5
B5
A C5
B
C D5
D
E E5
F
F5
Figure 1-3
2. A welded support base is cut into four pieces as shown in Figure 1-4. What fractional part
of the total length does each of the four pieces represent? All dimensions are in inches.
Piece 1:
4
3 Piece 2:
2
1
Piece 3:
4
Piece 4:
12
16 64
Figure 1-4
3. The circle in Figure 1-5 is divided into equal parts. Write the fractional part represented
by each of the following:
a. 1 part 1
g. of 1 part
b. 3 parts 3
3
c. 7 parts h. of 1 part
4
d. 5 parts 1
i. of 1 part
e. 16 parts 10
1 1 Figure 1-5
f. of 1 part j. of 1 part
2 16
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6 Section 1 Common Fractions and Decimal Fractions
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UNIT 1 Introduction to Common Fractions and Mixed Numbers 7
10. Express the following mixed numbers as improper fractions. Then express the
improper fractions as the equivalent fractions indicated.
1 ? 2 ?
a. 2 5 d. 12 5
2 8 3 18
3 ? 7 ?
b. 3 5 e. 9 5
8 16 8 64
4 ? 1 ?
c. 7 5 f. 15 5
5 15 2 128
11. Sketch and redimension the plate shown in Figure 1-6. Reduce all proper fractions to
lowest terms. Reduce all improper fractions to lowest terms and express as mixed
numbers. All dimensions are in inches.
9
4
40
32
37
32 DIA
56 44
64 64
156
128
65
32
11
8
18
32
4 70
8 64 24
22 64
DIA 3 HOLES
16
104
32
Figure 1-6
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8 Section 1 Common Fractions and Decimal Fractions
A machinist must be able to add fractions and mixed numbers in order to determine the length of stock
required for a job, the distances between various parts of a machined piece, and the depth of holes and
cutouts in a workpiece.
Note: In this example, denominators such as 48, 72, and 96 are common denomi-
nators because 4, 3, 8, and 12 divide evenly into these numbers, but they are not the
lowest common denominators.
Although any common denominator can be used when adding fractions, it is generally
easier and faster to use the lowest common denominator.
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UNIT 2 Addition of Common Fractions and Mixed Numbers 9
2 7 1
Example 1 Express , , and as equivalent fractions having a lowest common
3 15 2
denominator.
2 3 10 20
The lowest common denominator is 30. 30 4 3 5 10; 5 Ans
3 3 10 30
732 14
Divide 30 by each denominator. 30 4 15 5 2; 5 Ans
15 3 2 30
Multiply each term of the fraction
1 3 15 15
by the value obtained. 30 4 2 5 15; 5 Ans
2 3 15 30
5 15 3 9
Example 2 Change , , , and to equivalent fractions having a lowest
8 32 4 16
common denominator.
The lowest common denominator is 32.
5 3 4 20 3 3 8 24
32 4 8 5 4; 5 Ans 32 4 4 5 8; 5 Ans
8 3 4 32 4 3 8 32
15 3 1 15 932 18
32 4 32 5 1; 5 Ans 32 4 16 5 2; 5 Ans
32 3 1 32 16 3 2 32
Adding Fractions
1 3 7 5
Example 1 Add 1 1 1 .
2 5 10 6
Express the fractions as equivalent fractions
1 15
with 30 as the denominator. 5
2 30
3 18
5
5 30
7 21
5
10 30
5 25
1 5
6 30
15 1 18 1 21 1 25
Add the numerators and write their sum over 5
the lowest common denominator, 30. 30
79 19
Express the fraction as a mixed number. 5 5 2 Ans
30 30
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10 Section 1 Common Fractions and Decimal Fractions
Example 2 Determine the total length of the shaft shown in Figure 2-1. All
dimensions are in inches.
3 15 29 7 1
32 16 32 8 4
Figure 2-1
8 1 12 1 10 1 19 49
Add the fractions. 5 5
24 24
49
Combine the whole number and the fractions. 5 12
24
49 1
Express the answer in lowest terms. 5 12 5 14 Ans
24 24
1
Example 2 Find the distance between the two -inch diameter holes in the plate shown in Figure 2-2.
2
All dimensions are in inches.
151
13 26
5
32 64
1 1
47 47 2
DIA 2
DIA
1 51
64 64
3 12
1 5
16 64
85
2
64 1 13
1 47 3
32 64 16
Figure 2-2
210
Distance 5 3 Ans
64
Application
Tooling Up
15
1. Reduce the fraction to halves.
30
12
2. Reduce to lowest terms.
30
11 ?
3. Express and as equivalent fractions.
8 32
3
4. Express the mixed number 7 as an improper fraction.
5
97
5. Express as a mixed number.
12
3 ?
6. Express the mixed number 9 as an improper fraction and then express that improper fraction in the form .
5 15
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12 Section 1 Common Fractions and Decimal Fractions
Adding Fractions
15. Determine the dimensions A, B, C, D, E, and F of the profile gage in Figure 2-3. All
dimensions are in inches.
11
64
A5
1
2 5 B5
16
F
A C5
9
16 D5
21
64 E5
3 35 31 1 15 1 7
8 64 32 8 32 4 16 F5
B C D
E
Figure 2-3
16. Determine the overall length, width, and height of the casting in Figure 2-4. All
dimensions are in inches.
29
64
9
16
5
32
length 5
1
width 5
2
height 5
3
8 21
63 32
17 64 7
32 16
1
4
Figure 2-4
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UNIT 2 Addition of Common Fractions and Mixed Numbers 13
19 C5
32
A D5
7
1
1 16
E5
1
1 4
D F5
4
G5
1 18
3 1
8
2 32 1 27
32
7
32
B
C
Figure 2-5
18. Determine dimensions A, B, C, and D of the pin in Figure 2-6. All dimensions are
in inches.
D
C
A B
A5
B5
C5
D5
3
32
3 5 1
32
1 64 1 16 1
4
1 9
8 32
Figure 2-6
19. The operation sheet for machining an aluminum housing specifies 1 hour for facing,
3 5 3 2
2 hours for milling, hour for drilling, hour for tapping, and hour for setting up.
4 6 10 5
What is the total time allotted for this job?
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8 A case of this kind is cited in the article “Pathologie des Méninges” in Nouv. Dict. de
Méd. et de Chirurg. pratiques, Paris, 1876, vol. xxii. p. 101.
9 Traité clinique et pratique des Maladies des Vieillards, par M. Durand-Fardel, Paris,
1854, p. 283.
The exciting causes comprise injuries to the head, both with and
without fracture; strong muscular effort, as in lifting, straining at stool
or in labor; powerful action of the heart in cases of hypertrophy. An
interesting case is reported10 by S. G. Webber of Boston, in which
the effusion was evidently caused by vomiting; a clot of blood
covered the greater part of the posterior two-thirds of the right
hemisphere. Sometimes meningeal hemorrhage may arise from the
bursting of an intracerebral apoplexy into the arachnoid cavity, as in
a remarkable case occurring in the practice of Morris Longstreth of
Philadelphia, of bilateral effusion.11 Outside the dura, corresponding
with the left middle cerebral lobe, was a considerable amount of
blood connected with a fracture of the skull, and on the right side a
large quantity of blood in the cavity of the arachnoid, originating in
the middle lobe, which was torn up. The patient had fallen in the
street; he was stupid, there was no paralysis, active delirium came
on, followed by coma and death in twenty-four hours. Here was
cerebral apoplexy bursting into the cavity of the arachnoid on the
right side, and causing the fall, which was the occasion of the
fracture and hemorrhage on the left side.
10 Boston Med. and Surg. Journal, Jan. 17, 1884.
Thrombus of the sinuses of the dura mater, and less frequently of the
cerebral arteries, is the origin, in a considerable number of cases, of
meningeal hemorrhage in children, in consequence of pressure upon
the delicate vessels of the membranes caused by the obstructed
circulation. Bouchut12 reports an observation of hemorrhage
produced in this way.
12 E. Bouchut, Clinique de l'Hôpital des Enfants maladies, Paris, 1884, p. 263. See,
also, Steffen, op. cit., p. 352.
16 Deutsches Archiv für klin. Med., xxix., 1881, p. 1; and Schmidt's Jahrbücher, Band
cxcviii., 1883, Nov. 5.
A diminution in the rapidity of the pulse, which may fall to the normal
rate, or even below that, notwithstanding the persistence of the high
temperature, indicates the beginning of the stage of depression. This
change is sometimes sudden, though more often gradual in its
approach. The activity of the delirium subsides, giving place to a
somnolence which may seem to the inexperienced observer a
favorable indication, but which soon deepens into coma. The face
becomes pale, the features are sunken. Only an occasional grimace
or a movement of the hand to the head shows that the patient is to
some extent conscious of suffering. This condition may alternate with
the previous one from time to time, the comatose state being
interrupted by noisy delirium and tonic or clonic convulsions, or even
a partial return of consciousness, giving rise to fallacious hopes on
the part of the friends, and sometimes deceiving the physician
himself into a belief that a favorable issue is at hand. Before long,
however, the symptoms of brain-compression become permanent.
The rigidity of the limbs gives place to complete resolution. The
patient lies absolutely unconscious, with dilated pupils. The pulse
becomes again rapid in consequence of compression of the medulla,
and thread-like and irregular; for the same reason the respirations
increase to 40, 50, or 60 in the minute. The sphincters are relaxed,
and the patient dies without any recurrence of the active symptoms.
In rare cases recovery takes place, although almost never after the
symptoms of compression have continued without interruption for
any considerable length of time. Moreover, it is seldom that recovery
takes place in the adult without leaving some traces of permanent
damage, such as general debility, paralysis of one or more limbs,
deafness, mental weakness, epilepsy, etc. Many cases of general
paralysis of the insane and other forms of so-called mental disease
are the result of meningitis.
DURATION.—In the adult usually the disease lasts about a week or ten
days; exceptionally, it may last two or three weeks.
Chronic inflammation of the pia mater rarely follows the acute form,
but is generally secondary to other conditions, such as inflammation
and tumors of the dura, tumors and abscess of the brain, disease of
the vessels of the brain, suppurative otitis, and to constitutional
diseases, especially alcoholism, syphilis, and pulmonary
tuberculosis. It is one of the most common lesions found after death
from general paralysis of the insane. As a distinct affection,
unconnected with constitutional disease, it is extremely rare, though
less so, according to Flint,19 than the acute form. He cites a case in
which the symptoms were intermittent. The patient, fifteen years old,
died after a month's illness. The autopsy showed cerebral
hyperæmia, lymph at the base of the brain, and distension of the
ventricles with transparent fluid. There were no tubercles. In most
cases in which the results of chronic meningitis are found after death
the cortical substance of the brain is involved in the disease; hence
the difficulty in defining its symptoms, which are usually extremely
vague, and not always distinctive of cerebral disease. The principal
are pain in the head, vertigo, vomiting, impairment of the memory,
mental apathy, drowsiness, and muscular weakness. The anatomical
changes are thickening and opacity of the membrane by the deposit
of lymph upon its surface and into the connective tissue, adhesions
to the dura and to the cortical substances of the brain, together with
hyperæmia of the latter. These appearances are usually distributed
in irregular patches of greater or less extent.
19 Austin Flint, M.D., Principles and Practice of Medicine, 5th ed., Philada., 1881, p.
701.
TUBERCULAR MENINGITIS.