Aotai Welding Catalogue 2023

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Portable

GMAW

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AMIG210M /PM series is a portable welding machine. It is powered by a 230V


power supply and specializes in performing multi-process welding on carbon steel,
stainless steel, aluminum, and other materials. AMIG210M /PM is a product specially
designed for civil /thin sheets applications.

Multi-process: MMA, lift TIG, MIG/MAG, FCAW-G/S,


(pulse-AMIG210PM)
Portable design: 17kg, robust carrying handle, reserved strap
mounting holes
Built-in wire feeding mechanism: 5kg (200mm) and 15kg (270mm)
Available welding wire spool
Optional various torches: push welding torch, pull welding torch
Safe and reliable: VRD design, multiple insulations for protection
inside the welding machine
Multiple protections: over-current and over-voltage, fault
self-diagnosis, error code display

1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m
1 gas cooled torch
Spool gun (optional)

AMIG210M AMIG210PM
Rated input voltage /frequency (V/Hz) 1 phase, AC230V±10%, 50 /60Hz
Rated input capacity (KVA) 9.7 11.4
Rated input current (A) 42 52
Duty cycle (40°C) 35%@210A(MIG)
Modes MMA /TIG /MIG MMA /TIG /MIG /MIG-P
OCV (V) 63 /13.6 (VRD ON) 60
Output current range (A) 30-210(MIG)/10-200(MMA/TIG)
Output voltage range (V) 10-26
Spool weight (kg) 5/15
Wire Diameter (mm) 0.8, 1.0, 1.2
Trigger mode 2T /4T 2T /4T /Special 4T
Protection class IP21S
Insulation class F
Dimension (mm) 540*220*420
Weight (kg /lb) 17 /37.4

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Powerful SAW

ASAW-630 /1000 /1250 /1600II ASAW-1000 /1250ACDC


Digital DC SAW & GOUGING Digital ACDC SAW
Page 63 Page 64

ASAW-1000 /1250IV ASAW1250IIx


Digital DC SAW & MIG & GOUGING Double stations MIG
Page 65 Page 68

ASAW-1000 /1250IIz TAMDEM-1000 /1250


Special tractor Page 69
Page 66

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SAW SAW SAW SMAW Gouging GMAW Strip ESW Weldable Program
DC AC Twin-Wire Clading Metals Saving
ASAW-630 /1000 /1250 /1600II CS AS SS HS
ASAW-1000 /1250IV CS AS SS HS
ASAW1250IIz CS AS SS HS
ASAW1250IIx CS AS SS HS
TANDEM-1000 /1250 CS AS SS HS
ASAW-1000 /1250ACDC CS AS SS HS
Mg CS SS AS
ESW-Electroslag Welding
SHIP OFFSHORE HEAVY POWER STEEL
BUILDING MACHINERY STATION FABRICATION
1. Using of inverter technology and CC /CV mode in digital power source give a high quality and
stable of welding.
2. Friendly user interface for easy operation and setting of welding parameters
3. AC power source in cooperating with DC power source gives ability to use high end technology:
- Twin Arc
- Tandem Arc
4. Professional design for harsh industrial application , with extra coating inner structure to protect
against dust, moisture and etc.
5. All models can be integrated with automation system to increase the welding performance
6. High duty cycle up to 100% for non-stop work in heavy duty projects.
7. Memory up to 10 programs (digital)

Twin welding:
This technology can be used for special project to increase the welding performance by using two welding wires from 1.6 mm to 2.4 mm
connected to one power source. For DC power source two wires create one arc, for AC power source two wires create two arc.
Tandem welding:
Combine two power sources with DC and AC welding current, we can create a high performance welding process with stable arc.
Perfomance of this process can be increased by adding additional AC power source and additional arc for every welding pass.
Strip cladding:
For high performance cladding process, it is possible to use welding strip width from 30 to 60 mm.
The performance is 10 times higher than standard cladding process using standard wire.

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330010-00057H

MZC-P1
330010-00022H WFS: 0.25-2.5m /min
Wire size: 3.0-6mm
Dimension: 1020*480*1000

330020-00018H

330020-00001H ASAW Series

930010-00025H ASAW Series

331119-00074H ASAW Series

971021-00279H Automation
Equipment

361023-00080H Gas drive ASAW Series

Consumable guide eletroslag


ESW 220900-00731H welding ASAW Series

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ASAW-630 /1000 /1250 /1600II

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MCU+CPLD controlled technology, precise control, good


welding performance
Embedded expert program with 10 sets of complete welding
parameters
Flexible adjustment of welding parameters, reliable and
convenient maintenance performance, low failure rate
Weakly influenced by input voltage fluctuation
Featured function of wire diameter selection
Digital communication between tractor and welder
100% duty cycle
Smart fan feature greatly expands working life of the fan and
reduces fault rate
Self-diagnostic function with error code display

1 Power source
1 Connected primary cable L=3m
2 Ground cable L=5m (630II 1 Ground cable ) ASAW-630 /1000 /1250 /1600II
2 Welding cable L=15m(630II 1 Welding cable )
1 Control cable L=16m
1 Tractor
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ASAW630II ASAW1000II ASAW1250II ASAW1600II


Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz
Rated input capacity (KVA) 34 55 69 88
Rated input current (A) 51 83 105 130
Duty cycle (40C) 100%@630A 100%@1000A 100%@1250A 100%@1600A
OCV (V) 89 84 92 92
Adjustable current range (A) 60-630 60-1000 60-1250 60-1600
Adjustable voltage range (V) 22-44
Wire size (mm) 1.6-3.0 3.0-6.0
Protection class IP21S
Insulation class H
Dimension (mm) 708*336*584 788*366*815 788*366*846 788*366*846
Weight (kg /lb) 55 /110.4 95 /209.8 100 /220.9 130 /287

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Digital ACDC

ASAW-1000 /1250ACDC

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High power plate welding: weld plate thicker than 3mm


Single wire, twin-wire single arc and twin-wire twin-arc SAW
SMAW and GOUGING processes
Tractor enjoys digital communication control; thick wire (φ3.0 - φ
6.0) welding tractor, thin wire (φ2.0 - φ2.4) welding tractor, fillet
welding tractor, three-wheeled tractor and pipeline welding tractor
can be applied
Suitable to match with automation equipment and Tandem system
CC&CV characteristics
SAW process: arc starting current, arc starting time, slow wire
feeding speed, arc stopping current, arc stopping voltage, arc
stopping time and burn back time are adjustable
Controllable AC square waveform output [AC frequency, duty
cycle, DC bias] can control penetration and deposition rate of
welding seam
The control design to prevent tractor from tipping over (the function
to protect against welding wire short-circuiting with workpiece)
Save and recall 10 sets of parameters
Intelligent fan control technology; Eco design; ASAW-1000 /1250ACDC
Protection against overheat, over-current, over-voltage and output
short-circuiting; error code display

1 Power source
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1 Connected primary cable L=3m
2 Ground cable L=5m
2 Welding cable L=15m
1 Control cable L=16m
1 Tractor

ASAW1000ACDC ASAW1250ACDC
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz

Rated input capacity (KVA) 55 69

Rated input current (A) 83 105

Duty cycle (40C) 100%@1000A 100%@1000A(DC) 100%@1250A(AC)


AC frequency 10-100Hz 10-100Hz

AC duty cycle 25%-75% 25%-75%

AC bias ±25% ±25%

OCV (V) 90 92

Adjustable current range (A) 50-1010 50-1010(DC) 50-1260(AC)


Adjustable voltage range (V) 20-50 20-50
Wire size (mm) 1.6-5.0
Protection class IP21S IP21S
Insulation class H
Dimension (mm) 1040*500*720
Weight (kg /lb) 165 /364.7 170 /374.7
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ASAW-1000 /1250IV

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ASAW-IV is used in pipeline prefabrication, cladding, working with
robot and automation equipment, high-power gas shielded welding,
repairing wear resistant material and other industries, It enjoys
great popularity for it’s comprehensive functions and multi-purpose
performance.

Multi-process welding machine: SAW, GMAW, Gouging


and SMAW
Equipping CC and CV characteristics makes it suitable for
several kinds of applications
Plenty choices for configuration; supporting many kinds of
SAW processes: thick wire, thin wire, strip cladding,
twin-wire single arc, visible arc flux-cored wire and other
welding
Supporting several kinds of GMAW process: single wire
and twin-wire single arc of solid wire welding, FCAW and
so on
Equipping digital or analog interface and supporting
extension of robot interfaces achieve robotic SAW and
robotic GMAW processes
Equipping digital or analog interface enables matching with
PLC and others to form welding automation system
Enjoying great application in pipeline, steel fabrication,
wear-resisting layer cladding and other industries

1 Power source
1 Connected primary cable L=3m
2 Ground cable L=5m
2 Welding cable L=15m
1 Control cable L=16m
1 Tractor

ASAW1000IV ASAW1250IV
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz

Rated input capacity (KVA) 55 69


Rated input current (A) 83 105
Duty cycle (40C) 100%@1000A 100%@1250A
OCV (V) 84 92
Adjustable current range (A) 60-1000 60-1250
Adjustable voltage range (V) 14-50 22-44
Wire size (mm) 1.2-1.6 /3.0-5.0 1.2-1.6 /3.0-6.0
Protection class IP21S IP21S
Insulation class H H
Dimension (mm) 788*366*815 788*366*846
Weight (kg /lb) 95 /209.8 100 /220.9

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ASAW-1000 /1250IIz

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ASAW-IIz is a welding power source specially designed for match-
ing other brands' wire feeding mechanisms, which provides the
standard analog interface and can be used to replace the product.

Multi-process: SAW, Gouging, and MMA


Double characteristics: The SAW process enjoys double charac-
teristics of CC and CV, which is adaptive to multiple application
scenarios
Compatible with 115V wire feeding mechanism: capable of
matching with Lincoln NA-5 and other control boxes to achieve
compatibility and matching operation of the product
Multiple working conditions: Thick wire, thin wire, open-arc
flux-cored wire, and others can be applied for the SAW process
Welding automation interface: RS485 digital and analog interfac-
es design, extremely easy to realize welding automation by
matching with automation equipment
Fault self-diagnosis function, error code display
High duty cycle: 100% duty cycle

1 Power source
1 Connected primary cable L=3m
2 Ground cable L=5m
2 Welding cable L=15m
1 Control cable L=16m
ASAW1250IIz

ASAW1000IIz ASAW1250IIz
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz
Rated input capacity (KVA) 60 69
Rated input current (A) 76 105
Rated duty cycle (%) 100 94
Rated OCV (V) 88 60A~1250A
Output current range (A) 60A~1000A
Output voltage range (V) 22.4V~44V
Protection class IP21S
Insulation class H
Dimension (mm) 788*366*815 788*366*846

Weight (kg /lb) 95 /209.8 100 /220.9

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ASAW-1000 /1250IIz

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ASAW1250IIx

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ASAW1250IIx is a two-station welding machine that can not only cooperate with two
MIG wire feeders at the same time without any interference, but also be used in
parallel to perform gouging process. ASAW1250IIx is a special-purpose production
for the cladding industry.

CS /SS /wear-resisting plates cladding


SAW: open-arc cladding process; accessible to match with Lincoln NA-5 control box
GOUGING: carbon arc air gouging process
GMAW: cladding process (1.2 /1.6)
Dual-station GMAW process, dual wire feeder work separately with no interference
Dual-station GOUGING process, matching with automatic carbon arc air gouging
equipment
Paralleling two positive outputs to realize single-station high-current gouging
function
Automation interfaces: easy to realize automation
Analog switch, setting potentiometer, and analog interface for matching with
automation; actual current and voltage analog signal output, successful arc striking
contact signal
Wire diameter: 1.2-1.6mm for gas shielded welding, over 2.0mm for FCAW-S
Digital operation interface; for dual-station operation, current and voltage can be
controlled separately, actual current and voltage can be displayed separately
Supplying power for automation matched low-power equipment: 250W, AC110V
Adjustable gas pre-flow time, gas post-flow time, burn back time and slow wire
feeding speed for GMAW process
Intelligent fan control technology; Eco design ASAW1250IIx
Protection against overheat, over-current, over-voltage, output short-circuiting and
others; error code display

1 Power source 2 wirefeeder


1 Connected primary cable L=3m 2 MIG/MAG torch
2 Ground cable L=5m 1 Control cable L=16m
2 Wirefeeder cable L=5m

ASAW1250IIx
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz
Rated input capacity (KVA) 76
Rated input current (A) 105
Duty cycle (40C) 100%@630A*2
OCV (V) 95
Adjustable current range (A) 630A*2
Adjustable voltage range (V) 22-44
Wire size (mm) 1.2-1.6/1.6-3.0
Protection class IP21S
Insulation class H
Dimension (mm) 770*350*800
Weight (kg /lb) 115 /253.5

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Tandem

High speed and efficient work could be done easily, and the welding speed and efficiency are over two times than
single wire SAW
Anterior DC works with posterior AC simultaneously, and separate work is also available
The tractor head can be hung on the auxiliary machines, such as gantry, manipulator, etc.
Applicable to the wire with the diameter more than 3mm, suitable for three welding modes: DC welding /AC
welding /Tandem welding
More adjustable parameters to guarantee the melting penetration and width, improve the welding quality

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Tandem

ASAW1000II ASAW1000ACDC ASAW1250II ASAW1250ACDC


Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz

Rated input capacity (KVA) 55x2 69 68


Rated input current (A) 83x2 105 103
Duty cycle (40°C) 100%@1000A 100%@1000A 100%@1250A 100%@1250A
OCV (V) 89 90 92 92
Adjustable current range (A) 60-1000 50-1010 60-1250 50-1260
Adjustable voltage range (V) 20-50
Wire size (mm) 3.0-6.0
Protection class IP21S
Insulation class H
Dimension (mm) 788*366*815 1040*500*720 788*366*846 1040*500*720
Weight (kg /lb) 95 /209.8 165 /364.7 100 /220.9 170 /374.7

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ACUT-300 /400 /500 ACUT120Y
High performance CUT & MMA
Page 75 Page 76 Page 77

ACUT120a ACUT-60 /100 /120


CNC CUT Standard
Page 78 Page 80

Page 81

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MMA Gouging

ACUT60

ACUT100 /120

ACUT120a

ACUT120Y

ACUT200

ACUT300 /400 /500

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100MM

ACUT400
PT31
310050-00196H 40A@60%, gas cooled, 4m cable,
HF contact

P80
310050-00217H 60A@60%, gas cooled, 5m cable,
HF contact

Gas-electric
310050-00002H connector
A101
100A@60%, gas cooled, 6m cable, ACUT100
310050-00313H HF pilot Central
socket

Gas-electric
S105 connector
310050-00106H 100A@60%, gas cooled, 10m cable, LF
ACUT120

Gas-electric
310050-00008H connector
A141
140A@60%, gas cooled, 6m cable, ACUT120
310050-00318H special HF Central
socket

HB200
310050-00192H 200A@60%, water cooled, 6m cable,
special HF

Gas-electric
310050-00039H PS105 connector
100A@60%, gas cooled, 5m cable, ACUT120a
LF Central
310050-00287H
socket

HB2000
310050-00144H 200A@100%, water cooled, 6m cable,
special HF

FY-A400
310050-00281H 400A@100%, water cooled, 10m cable, ACUT400
special HF

FY-402S
310050-00312H 400A@100%, water cooled, 8m cable, ACUT400
special HF

220900-00155H

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Heavy
Plasma CUTTER
ACUT-300 /400 /500

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ACUT300 /400 /500 cutting machine is a sharp tool for thick plate cutting, which
enjoys the benefits of large cutting thickness, fast cutting speed, and the ability to
cut almost all materials. ACUT300 /400 /500 is the best choice for the production
and fabrication of thick-plate workpieces.

Outstanding controlling performance: full digital control, continuous adjustable


parameters such as pre-gas, post-gas, up-slope and down-slope
Best choice for thick plate cutting: the cutting thickness of ACUT300 is 100mm;
the cutting thickness of ACUT400 is 110mm.
Humanized air control design: digital display of air pressure; air regulation
function is set on front panel, which is easy to operate
Digital display of liquid flow
Fault self-diagnosis function: equipping error code display and automatic protec-
tion, for overheat, lack of coolant, lack of air, input undervoltage and so on
Be equipped with automation equipment: The standard configuration includes
machine interface, which is convenient to form automatic cutting equipment.
It enjoys high reliability for semi-independent air duct design and anti-dust
design inside
100% duty cycle

1 Power source ACUT-300 /400 /500


1 Connected primary cable L=3m
1 Ground cable L=3m
1 Pressure-reducing valve
1 Plasma torch
1 Refrigerating machine

ACUT300 ACUT400 ACUT500

Primary power voltage /Frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz

Rated input capacity (KVA) 74 95 123

Rated input current (A) 112 142 187

Output current range (A) 60-300 60-400 60-500

Output voltage range (V) 104-200

Rated duty cycle (%) 100

Open circuit voltage (V) 380

Efficiency (%) ≥89%

Air pressure (bar) 4.5-6

Air flow (L/min) ≥250

Maximum cutting thickness/CS (mm) 80 110 120

Cutting thickness in quality/CS (mm) ≤70 ≤80 ≤100

Dimensions (mm3) 783*364*849

Weight (kg /lb) 116 /255.7 120 /264.6 125 /275.6

IP class IP21S

Insulation class H

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Heavy
Plasma CUTTER

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ACUT 200 is invented for professional use in heavy duty


application. ACUT power source can be used for manual cutting
with HF ignition to provide best arc start and avoid defect in arc
start process. ACUT series can show best result for cutting steel
with thickness up to 60 mm.

Excellent cutting ability: Concentrated energy ensures


smooth and neat cutting surface
Multiple protection: Ensuring stable operation of air
compressor
CNC interface: CNC interface and multiple functions make it
enjoy great popularity
Outstanding cut thickness: As for carbon steel cutting, an
edge starts is appicable for no more than 40mm, a pierce
starts is applicable for no more than 20mm. A Sec

Long-cable cutting torch: up to 15m CUT 2T Air

Easy arc starting: The maximum arc starting height is 10mm


PURGE 4T Liquid



1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m
1 Pressure-reducing valve
1 Plasma torch
1 Water cooler 20L

ACUT200
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz
Rated input capacity (KVA) 34
Rated input current (A) 55
Duty cycle (40°C) 100%@200A
OCV (V) 320
Arc ignition method Special HF
Output current range (A) 30-200
Maximum cutting thickness (mm) 60
Clean cut thickness (mm) 1-30
Air pressure (Mpa) 0.4-0.55
Water flow rate (L/min) ≥1.4
Protection class IP23
Insulation class H
Dimension (mm) 720*330*630
Weight (kg /lb) 58 /128.1

76
Digital
Plasma CUTTER & MMA
ACUT120Y

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ACUT120Y cutting equipment is a metal cutting equipment with high efficien-


cy, high quality and low cost. It integrates cut and weld functions to one
machine, which can be applied to perform manual cutting and CNC cutting. It
equips built-in air compressor, which makes it become the portable type edge
tool in site installation and fabrication industries.

MMA welding process: 400A welding current, hot arc start with adjustable
arc force
Built-in compressor: High quality and high power, long-time stable
welding
Excellent cutting ability: Concentrated energy ensures smooth and neat
cutting surface
Selectable air source: internal air source and external air source, varies
requirements from customers can be met
Multiple protection: Ensuring stable operation of air compressor
CNC interface: CNC interface and multiple functions make it enjoy great
popularity
Outstanding cut thickness: As for carbon steel cutting, an edge starts is
appicable for no more than 40mm, a pierce starts is applicable for no
more than 20mm.
Long-cable cutting torch: up to 15m
Easy arc starting: The maximum arc starting height is 10mm
A S Hot Start AF

CUT 2T Buit in
MMA
PURGE 4T Exterral

1 Power source
1 Connected primary cable L=3m


1 Ground cable L=3m with clamp and quick plug


1 Pressure-reducing valve
1 Plasma torch ACUT120Y

ACUT120Y
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz
Rated input capacity (KVA) 19
Rated input current (A) 29
Cutting current range (A) 30 - 120
OCV (V) 340
Plasma
Duty cycle (%) 60
cutting
Maximum cutting thickness/CS (mm) 40
Quality cutting thickness/CS (mm) 1-20
Welding current range(A) 50 - 400
OCV (V) 70
MMA
Arc force range (A) 10 - 200
Duty cycle (%) 35

Dimension (mm) 758×322×630

Weight (kg /lb) 65 /143.3

Protection class IP21S

Insulation class H

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Non-HF
Plasma CUTTER

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Inverter technology provide a low weight power source that can


be easily maintained or carried by the welder
ACUT-a is air cooled power source to provide a non-stop work
with 60% duty cycle with full power
ACUT-a provides cutting of steel, stainless steel, copper,
aluminum and etc
Self-diagnostic and different protections help in work and
maintain power source
Post flow function gives additional cooling for plasma torch
ACUT-a series can be integrated with CNC system and has
special non HF ignition for best arc start
Smart fan feature greatly expands working life of the fan and
reduces fault rate

5 6
4 7
3 8
2 9

1 10

Work with CNC

ACUT120a
Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz
Rated input capacity (KVA) 16.5
Rated input current (A) 25
Duty cycle (40°C) 60%@120A
OCV (V) 340
Output current rang (A) 30-120
Arc ignition method Non-HF (low frequency)
Maximum cutting thickness (mm) 35
Clean cut thickness (mm) 1-15
Air pressure (Mpa) 0.8
Protection class IP21S
Insulation class H
Dimension (mm) 621*311*557
Weight (kg /lb) 43.5 /96.1

78
1500X3000

AOCUT CNC–1500 x 3000


Rated input voltage (V) 1phase, AC110 /220V
Frequency (Hz) 50 /60
Rated input power (W) 180
Display LCD 7 ˝
Range of effective cutting (mm) X-Axis: 1500 Y-Axis: 3000
Travelling speed (mm /min) 0-4000
Cutting speed (mm /min) 0-3000 (Plasma)
Cutting software FastCAM standard version
Plasma power source ACUT120a /ACUT200
Total machine weight (kg /lb) 70.5 /155.4

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5 6
4 7
3 8
2 9
1 10

ACUT60 ACUT100 ACUT120

Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz


Rated input capacity (KVA) 7.5 14.4 16.5

Rated input current (A) 11.4 21.9 25

Duty cycle (40°C) 60%@60A 60%@100A 60%@120A

OCV (V) 319 319 340

Output current rang (A) 30-60 30-100 30-120

Arc ignition method HF contact HF pilot HF pilot

Maximum cutting thickness (mm) 15 30 35

Clean cut thickness (mm) 1-8 1-12 1-18

Air pressure (Mpa) 0.45-0.6


Protection class IP21S
Insulation class H
Dimension (mm) 501*232*495 576*297*557 576*297*557

Weight (kg /lb) 28.5 /63 43.2 /95.4 43.5 /96.1

80
Portable
Plasma CUTTER

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Inverter technology provide a low weight power source that can be easily
maintained or carried by the welder
CUT-i is air cooled power source to provide a non-stop work with
60% duty cycle with full power
CUT-i provides cutting of steel, stainless steel, copper, aluminum etc.
Self-diagnostic and different protections help in work and maintain power
source
Post flow function gives additional cooling for plasma torch

Mild Steel Cutting Capability

CUT40i
Rated input voltage /frequency (V/Hz) 1 phase, AC230V±10%, 50 /60Hz
Rated input capacity (KVA) 60%@40A
Rated input current (A) 285
Duty cycle (40°C) 15-40
OCV (V) ≤12
Output current rang (A) 1-7
Arc ignition method 0.4-0.6
Maximum cutting thickness (mm) 7
Clean cut thickness (mm) 32
Air pressure (Mpa) HF contact
Efficiency >80%
Protection class IP23S
Insulation class F
Dimension (mm) 391*155*298
Weight (kg /lb) 9 /20

81
ROBOTIC WELDING

82
ROBOTICS
MIG

PLUS

Visual MIG500R AMIG500PR PLUS AMIG-350 /500PR


Page 86 60KHz Pulse /Double Pulse
Page 87 Page 88

MIG

Visual MIG-350 /500ProR AMIG-350LST-R /350RPL


Page 89 Page 90

TIG

ATIG400PR ATIG315PAC-R
DC/Pulse TIG AC/DC/Pulse TIG
Page 91 Page 92

83
Robot body

COBOT AR10 ROBOT


Page 93 Page 94

Accessories

Wire feeder Digital interface


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Torch cleaning station


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GTAW PULSE LST FP DP

Visual MIG500R CS SS AL Cu Ni 100% (100)


CS SS AL Cu Ni ZCS
Visual MIG500ProR 100% (100)
CS SS ZCS (100)
AMIG350LST-R 60%
CS SS AS Cu Ni 60% (100)
AMIG350RPL
CS SS AL Cu Ni 100% (100)
AMIG350 /500PR
CS SS AL Cu Ni 100% (100)
AMIG500 /630PDR
CS SS AL Cu Ni 100%
AMIG500 PR Plus (100)
CS SS Cu 100% (100)
AMIG500 RPS Plus
CS SS Cu Ti 60%
ATIG400P-R
CS SS AL Cu Ti 60% (10)
ATIG315PAC-R

CS SS T C Ag Si AL

LST-Low Spatter FP-Fast pulse DP-Deep-penetration


Robotic Welding
Power Source
Visual MIG500R

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Visual MIG500R is an advanced pulse welding equipment with high efficiency, high
quality, and a high deposition rate. It adopts a 7" LCD for direct display and simple
operation. It finely controls the waveform through a high-speed ARM 32-bit digital chip to
realize the breakthrough of the advanced MIG welding process. It adopts AOTAI's
new-generation high-frequency main circuit platform to precisely control the arc shape
and greatly improve the welding effect. Visual MIG500 PLUS is a welding product that
can represent new-generation technology.

LCD HMI: 7" LCD touchscreen


High-frequency inverter: 60kHz inverting frequency, finely managing droplet energy in
real-time, concentrated arc energy, and high arc stiffness
Stable arc: latest energy control solution, up to 45m pulse welding loop cable, stable
welding with low current, non-broken arc
Precise current: wider adaptive range of mixed gas, more precise consistency between
electrode extension length and current
Easy arc striking: freely switch between arc starting modes, high arc striking success rate
Advanced processes: It equips pulse, double pulse deep penetration, and CV welding
process modules as standard, low spatter, and other welding processes as optional.
Customized developing process modules according to customer requirements are available.
Aluminum alloy welding expert: strong oxidation film breakthrough ability of aluminum alloy
welding, strong arc directivity, even metal transfer, fine and beautiful welds appearance
Stable wire feeding: Newly designed twin-closed-loop wire feeding control system cooper-
ates with a large-torque permanent magnet motor to ensure precise and stable wire feeding
One-key operation: save and recall 100 sets of parameters
Exclusive usage: Bound via IC card, exclusive usage for the nominated person, quality
control, and quality traceability

Work with Robot

Visual MIG500R

Rated input voltage /frequency (V/Hz) 3 phase, AC380V±10%, 50 /60Hz

Rated input capacity (KVA) 25

Rated input current (A) 38

Display 7" LCD (Touch screen)

Range of welding current (A) 60~500

Range of welding voltage (V) 17~39

OCV (V) 76

Duty cycle (%) 100

Full-load efficiency (%) ≥87

Wire diameter (mm) Ф1.0, Ф1.2, Ф1.4, Ф1.6

Gas flow (L/min) 10~25

Dimension (mm) 660×320×560

Weight (kg /lb) 55 /121.3

Insulation class H

Protection class IP23

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