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Stator Calculations

This document summarizes the design specifications and calculations for an induction motor with a rated power of 5.4 kW. Key specifications include: 1) The motor runs at 50 revolutions per second and has a 3-phase voltage of 29.4 V. 2) Calculations determine the motor requires 6.32 kVA of input power, produces 17.36 Nm of torque, and has 78.74 A of current per phase. 3) Dimensions include a 72.78 mm rotor diameter, 171.48 mm core length, and a 130 mm outer stator diameter.

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Vaishnavi Bharati
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360 views3 pages

Stator Calculations

This document summarizes the design specifications and calculations for an induction motor with a rated power of 5.4 kW. Key specifications include: 1) The motor runs at 50 revolutions per second and has a 3-phase voltage of 29.4 V. 2) Calculations determine the motor requires 6.32 kVA of input power, produces 17.36 Nm of torque, and has 78.74 A of current per phase. 3) Dimensions include a 72.78 mm rotor diameter, 171.48 mm core length, and a 130 mm outer stator diameter.

Uploaded by

Vaishnavi Bharati
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Rated power(P) = 5.

40kW
VDC = 72V
72
VAC line = √2 = 50.9 ≅ 51V
51
Vph = = 29.40V
√3
2970
ns = = 49.50 ≅ 50 rps
60
Desired efficiency = 95% (Assumed)
Desired power factor = 0.90 (Assumed)
ac = 25 kA/m (Assumed)
Bav = 0.55 Tesla (Assumed)
Kw = 0.93 (Assumed)

𝑃𝑜𝑤𝑒𝑟 5.40
• Input KVA = 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦×𝑝𝑜𝑤𝑒𝑟 𝑓𝑎𝑐𝑡𝑜𝑟
= 0.95∗0.90 = 6.32 KVA
Input KVA = 6.32 KVA
𝑘𝑊 5.4×1000
• Output Torque = 2𝜋×ns = = 17.36 Nm
2𝜋×50
𝐾𝑉𝐴×1000 6.32×1000
o IL = Iph = = = 78.74A
3×𝑉𝑝ℎ 3×29.40
o KVA= CoD2Lns
where
Output co-efficient Co = 1.11 π2 Kw Bav ac x 10-3
Kw= Winding Factor
Bav= Average value of flux density in the air gap
ac = Ampere conductor per meter of the armature periphery
D = Armature diameter or stator bore diameter, in m
L = Stator core length, in m
ns = Synchronous speed in r.p.s

o Output constant Co = 1.11 π2 Kw Bav ac x 10-3


= 1.11 x π2 x 0.93 x 0.55 x 25000 x 10-3
Co = 140.54 J/m3
o D2L = 𝐾𝑉𝐴/CoD2Lns
6.32
=
140.54×50

D2L = 9.084 x 10-4 m3

3 𝑃×𝐷2 𝐿
D= √ P= no.of poles
𝜋×3

3 4×9.084×10−4 𝐿
=√ (core length to pole pitch ratio 𝜏 = 3)
𝜋×3

= 0.07278 m ≅ 72.78mm
D = 72.78mm

𝜋𝐷
o Pole pitch 𝜏 =
𝑃
𝜋×72.78
=
4
Pole pitch 𝝉 = 57.15 mm

𝐿
o L= 3x 𝜏 (core length to pole pitch ratio 𝜏 = 3)
3×𝜋×𝐷 𝜋𝐷
L= 𝜏=
4 𝑃
3×𝜋×72.78
= 4
L= 171.48mm

𝜋𝐷𝐿
o Flux per pole ∅𝑚 = Bav x
𝑃
0.55×𝜋×72.78×171.48
= 4
Flux per pole ∅ = 5.31 mWb

o Total air gap flux = 𝜋DLBav


= 𝜋x72.78x171.48x0.55
Total air gap flux = 21.27 mWb

𝑎𝑖𝑟 𝑔𝑎𝑝 𝑠𝑢𝑟𝑓𝑎𝑐𝑒


o Stator slot pitch = 𝑡𝑜𝑡𝑎𝑙 𝑛𝑜.𝑜𝑓 𝑠𝑡𝑎𝑡𝑜𝑟 𝑠𝑙𝑜𝑡𝑠
𝜋×𝐷
= 𝑆𝑠
Stator slot pitch = 6.35mm
𝐸𝑝ℎ
o Turns per phase Tph =
4.44×𝐾𝑤 ×𝑓×∅𝑚
29.40
=
4.44×0.93×100×5.31×10−3
Turns per phase Tph =14.1 ≅ 15

o Total number of conductors= 3x2x Tph


= 3x2x15
Total number of conductors =90

Conductor per slot

o Air gap length = 0.01 x pole pitch { 𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑎𝑖𝑟 𝑔𝑎𝑝


𝑝𝑜𝑙𝑒 𝑝𝑖𝑡𝑐ℎ
= 0.01 for synchronous motor }
= 0.01 x 57.15
Air gap length = 0.57 mm

𝑝𝑜𝑙𝑒 𝑎𝑟𝑐
o 𝝋= 𝑝𝑜𝑙𝑒 𝑝𝑖𝑡𝑐ℎ varies between 0.67 to 0.75 commonly used value= 0.7

∅
o Minimum tooth width = 𝜑×𝑛𝑜.𝑜𝑓 𝑡𝑜𝑜𝑡ℎ 𝑝𝑒𝑟 𝑝𝑜𝑙𝑒×𝑛𝑒𝑡 𝑖𝑟𝑜𝑛 𝑙𝑒𝑛𝑔𝑡ℎ ×1.8
5.31×10−3
= 36
0.7× ×0.17148 ×1.8
4
Minimum tooth width =3.2mm

∅
o Depth of core dc= 2×𝐿 ×𝐵 { 𝐵𝑐 = 1 to 1.2 Wb/mm2}
𝑐
𝑖
5.31×10−3
= 2×0.171×1 {assumed Bc= 1 Wb/mm2}
Depth of core dc = 12.61mm

𝑆𝑙𝑜𝑡 𝑑𝑒𝑝𝑡ℎ
o = 5 (assumed) {range 3 to 5}
𝑆𝑙𝑜𝑡 𝑤𝑖𝑑𝑡ℎ
Hence
Stator slot depth dss= 5x slot width {slot width = tooth width}
= 5x3.2
Stator slot depth dss = 16
o Stator outer diameter Do= D+2(dss+dc)
= 72.78+2(16+12.61)
Stator outer diameter Do= 130mm

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