Module-3 CSE Stream
Module-3 CSE Stream
CORROSION CHEMISTRY
The term corrosion is used to denote a change. A metal changes from its elementary state to the
combined state when it comes in contact with liquid medium. This is actually due to the
chemical interaction between the metal and the environment.
Definition: “The spontaneous deterioration and consequent loss of a metal/alloy due to
chemical/electrochemical attack by the environment”.
Example: When iron metal is exposed to the moist environment, the metal forms a hydrated
ferric oxide called rust which is relatively non-protective.
Most of the corrosion cases are electrochemical in nature taking place by an electrochemical
attack on the metal in the presence of air and moisture (H2O) called wet corrosion. The
mechanism of the wet corrosion is explained on the basis of electrochemical theory of corrosion.
Electrochemical theory of corrosion:
According to this theory,
1. When a metal is in contact with moist air or when dissimilar metals are contact with each
other in a solution, large numbers of galvanic cells are formed with the existence of anodic
and cathodic area on the metal.
2. In this corrosion, oxidation of the metal and reduction of species present in solution takes
place.
3. The anodic part of the metal undergo oxidation and suffers from corrosion, cathodic part
undergo reduction and protected fromcorrosion.
4. The electrons are transferred through the metal from anode to cathode.
5. During corrosion the following reactions takesplace.
At anode (oxidation reaction) : 𝑀 → 𝑀𝑛+ + 𝑛𝑒 −
The reaction at cathode (reduction reaction) depends on the nature of the environment: If the
medium is acidic,
1
In the presence ofdissolved oxygen: 2𝐻+ + 2 𝑂2 + 2𝑒 − → 𝐻2 𝑂
In the absence ofdissolvedoxygen: 2𝐻+ + 2𝑒 − → 𝐻2
𝐴𝑡 𝐴𝑛𝑜𝑑𝑒: 𝐹𝑒 → 𝐹𝑒 2+ + 2𝑒 −
1
𝐴𝑡 𝐶𝑎𝑡ℎ𝑜𝑑𝑒 ∶ 𝐻2 𝑂 + 𝑂2 + 2𝑒 − → 2𝑂𝐻 −
2
𝐹𝑒 2+ + 2𝑂𝐻 − → 𝐹𝑒(𝑂𝐻)2 ,
1
2𝐹𝑒(𝑂𝐻)2 + 𝑂2 → 𝐹𝑒2 𝑂3 . 2𝐻2 𝑂
2
Example: 2 pitting corrosion
1) Pitting corrosion is observed when dust particles get deposited over the metalsurface.
2) The portion of the metal covered by dust which is less aerated becomes anodic and suffers
fromcorrosion.
3) Thus, metal is lost below the surface of dust particle forming a deep and narrowpit.
4) The adjacent area of the metal which is exposed to higher concentration of O2 becomes
cathodic and protected fromcorrosion.
Reactions:
𝐴𝑡 𝐴𝑛𝑜𝑑𝑒: 𝐹𝑒 → 𝐹𝑒 2+ + 2𝑒 −
1
𝐴𝑡 𝐶𝑎𝑡ℎ𝑜𝑑𝑒 ∶ 𝐻2 𝑂 + 𝑂2 + 2𝑒 − → 2𝑂𝐻 −
2
𝐹𝑒 2+ + 2𝑂𝐻 − → 𝐹𝑒(𝑂𝐻)2
1
2𝐹𝑒(𝑂𝐻)2 + 𝑂2 → 𝐹𝑒2 𝑂3 . 2𝐻2 𝑂
2
Corrosion Control:
Galvanization
Coating of zinc on iron or steel by hot dipping process is called galvanizing. (M.P of Zn=419 °C)
It is carried out as follows,
Anodizing
Anodizing is the process of oxidation of outer layer of metal to its metal oxide by electrolysis.
Oxide layer formed over the metal itself acts as protective layer.
Anode : Aluminium
Cathode : Steel orCopper
Electrolyte : 5-10% chromicacid
Temperature : 30-40 °C
Appliedpotential : 0-40V
Aluminum is made as anode and copper or steel is used as cathode. The electrodes are immersed
in an electrolyte consisting of 5-10% chromic acid. The temperature is maintained at 30-40 °C.
Potential of 0-40 V is applied which oxidizes outer layer of Al to Al2O3 and that get deposited
over the metal. The reactions involved are as follows
The corrosion penetration rate (CPR) is defined as “the speed at which any metal in a specific
environment deteriorates due to chemical reactions when it is exposed to a corrosive
environment” or the amount of corrosion loss per unit time in thickness or the speed at which
corrosion spreads to the inner portions of a material. Corrosion rate depends on the metal and the
environmental condition.
The CPR is given by
k×W
CPR =
D×A×T
Where k = a constant
W = total weight lost
T = time taken for the loss of metal
A = the surface area of the exposed metal
D = the metal density in g/cm³
The corrosion penetration rate is expressed in terms of thickness or weight loss when the surface
of the metal corrodes uniformly across an area.
This method involves the exposure of a weighed piece of test metal or alloy to a specific
environment for a specific time. This is followed by a thorough cleaning to remove the corrosion
products and then determining the weight of the metal after corrosion.
The rate may vary if the rate expressed by the formula above is used to compare corrosion rates
for a period longer than one year with rates calculated over short periods. This is because the short
time periods are prone to fluctuating environmental changes from season to season and from day
to day.
Note:-
Unit of CPR is mils per year if W is in mg, A in Inch2, D in g/cm3, t in hrs and k value will be
534. (1mil = 0.001 inch)
Unit of CPR is mm per year if W is in mg, A in cm2, D in g/cm3, t in hrs and k value will be 87.6.
(1inch = 2.54 cm)
If CRP is less than 20m/year or 0.5 mm/year, it is acceptable for most of the application.
ELECTRODE SYSTEM
Types of electrodes:
1) Metal-metal ion exchange: In this electrode, a metal is immersed in the ionic solution of its
own salts. Example: Cu/Cu2+
2) Redox electrode: In this electrode, ions of a chemical species in two different oxidation states
are in contact with each other. Example: Pt
3) Gas Electrode: In this electrode, an inert metal like platinum is in contact with gas molecules
Examples: Standard Hydrogen electrode
4) Metal-Insoluble salt electrode: In this electrode, metal is in contact with its insoluble salt.
Example: Calomel Electrode
5) Amalgum electrode: In this electrode, a known concentration of metal dissolved in liquid
mercury is in contact with ionic solution of the metal. Example: Pb(Hg)
6) Ion selective electrode: This electrode is more selective towards a particular type of ion in the
mixture. Example: Glass electrode
Ion-selective electrode
The electrode, which are responds to a specific ion in a mixture by ignoring other ions are called
as ion selective electrodes. They consist of a thin membrane in contact with ion solution.
Example, glasselectrode
Glass Electrode:
This electrode works on the principle that when a thin, low resistivity glass membrane is in
contact with a solution containing H+ions, a potential develops across the membrane and the
solution. Potential developed depends on the concentration of hydrogen ions in thesolution.
Construction:
It consists of a long glass tube with a thin-walled glass bulb containing 0.1 M HCl [C1].
Ag/AgCl electrode placed inside the solution to provide electrical contact.
The glass electrode is dipped in unknown solution of concentration C 2.
Thepotential developed across the membraneby the exchange of ions with the composition of
glass is known as the boundary potential Eb (E2– E1).
Even when C1=C2 , E≠ 0 a small potential is developed across the membrane, it is calledas
asymmetric potential (Easy).
Therefore
0.0591
𝐸𝑏 = 𝐿 + log[𝐶2]
𝑛
+
Here n=1, [C2] = [H ] ions in outer membrane, Then
𝐸𝑏 = 𝐿 + 0.0591log[𝐻+ ]
𝐸𝑏 = 𝐿 − 0.0591𝑝𝐻 (pH= -log[H+] )
The Glass electrode potential is given by
𝐸𝐺 = 𝐸𝑏 + 𝐸𝐴𝑔/𝐴𝑔𝐶𝑙 + 𝐸𝐴𝑠𝑦
Substitute the value of Eb
𝐸𝐺 = 𝐿 − 0.0591𝑝𝐻 + 𝐸𝐴𝑔/𝐴𝑔𝐶𝑙 + 𝐸𝐴𝑠𝑦
Consider𝐿1 = 𝐿 + 𝐸𝐴𝑔/𝐴𝑔𝐶𝑙 + 𝐸𝐴𝑠𝑦 , Therefore
𝐸𝐺 = 𝐿1 − 0.0591𝑝𝐻
Determination of pH of a solution using Glass Electrode
The potential of a glass electrode depends on the concentration of H + ions. Hence, pH of a
solution can be determined by using glass electrode and calomel electrode assembly.
The cell assembly is represented as
Hg/Hg2Cl2/Cl- // solution of unknown pH / glass/0.1 M HCl / AgCl / Ag
Working:
Calomel electrode behaves as anode or cathode depending upon the nature of another electrode.
The half-cell reaction when it acts as an anode is
2𝐻𝑔 + 2𝐶𝑙 − → 𝐻𝑔2 𝐶𝑙2 + 2𝑒 −
Applications:
1) Used to determine the potential of the otherelectrodes.
2) It is commonly used as reference electrode in all potentiometricdeterminations.
0.0591 [𝑅𝑒𝑎𝑐𝑡𝑎𝑛𝑡𝑠]
𝐸 = 𝐸0 + 𝑙𝑜𝑔
𝑛 [𝑃𝑟𝑜𝑑𝑢𝑐𝑡𝑠]
𝐸 0 = 𝐸 0 𝐶𝑎𝑡ℎ𝑜𝑑𝑒 − 𝐸 0𝐴𝑛𝑜𝑑𝑒
ANALYTICAL TECHNIQUES
Potentiometric Titration
Aim: Determination of the weight of ferrous ammonium sulphate and ferrous iron in the given
solution by potentiometric titration method.
Theory: In this titration the amount of substance in the solution is determined by measuring the
emf between two electrodes that are dipped into the solution. When the metal M is immersed in
the solution containing its own ions M n+ ions, the electrode potential is given by Nernst equation,
0.0591
𝐸 = 𝐸 0 + 𝑛 𝑙𝑜𝑔[𝑀𝑛+ ]
From this equation the potential of the electrode is directly proportional to the concentration of
the ionic species present in the solution.
Instrumentation:
A potentiometer consists of a indicator electrode (e.g.: Platinum) and an saturated reference
electrode (E.g.: Calomel electrode), stirrer & potentiometer to measure the potential values.
Emf of the solution can be measured by combining reference electrode with indicator electrode.
The electrode which responds to the change in the concentration of the ion in the solution is
called indicator electrode & reference electrode is one whose potential is constant. A known
volume of the analyte is taken in beaker and its potential is measured. The titrant is added in
increments of 0.5ml and potential is measured each time. Near the equivalence point there is a
sharp increase in the potential. The end point is determined by plotting change in potential
against volume of the titrant.
Applications
1. Estimation of concentration of the ionic species present in the givensolution.
2. Coloured solution can also betitrated
3. Acid-base titration can also be done in thismethod.
4. In this method Oxidation-reduction titrations can also be carriedout.
5. Precipitation reactions can also be carried outpotentiometrically.
For example:
Procedure: Pipette out 25cm3 of FAS solution into a 50 cm3
beaker. Add one test tube full of dil H2SO4. Immerse Pt. &
calomel electrodes into the solution, & connect the electrodes to
a potentiometer. Fill the burette with K2Cr2O7 solution. Add
K2Cr2O7 solution from the burette with increment of 0.5cm3,
stir well and measure the potential after each addition. Continue
the titration till the potential indicates a rapid jump with a drop
oftitrant.Plot the graph of ∆E/ ∆V v/s vol. of K2Cr2 O7.
Conductometric Titration
Conductance is ease with which current flows through the solution. It is reciprocal of resistance.
C=1/R = Ω-1 or mho or siemen
Theory:
The Conductance of the solution is explained by considering ohm’s law.
According to ohm’s law the current flowing through the conductor is directly proportional to
voltageand inversely proportional to the resistance.
I= or E=IR
The resistance of the any conductor is directly proportional to the length, inverselyproportional
to the area of cross section of the conductor Therefore R = S (l/a) where S is specific resistance
Therefore C = 1/R =1/S(a/l), K(a/l), K = specificconductance
It is defined as the conductance of the solution present between two parallel electrodes of 1cm2
area of cross section and 1cm apart.
The conductance of the solution is depending on mobility of the ion and number of the ion.
Instrumentation:
It consists of two platinum electrodes each of unit area of cross section placed at unit distance
apart. The electrodes are dipped in the electrolytic solution taken in a beaker. It is connected to a
conductometer to measure the conductance. The conductance is measured after the addition of
the titrant at interval of 0.5 ml.
A plot of conductance against the volume of base added is shown in the figure. The point of
intersection of two curves gives the neutralization point.
Mixture of strong acid and weak acid v/s strong base (HCl & CH3COOH v/s NaOH)
The strong acid like HCl is titrated against a strong base such as NaOH, the conductance firs
decreases due to replacement of fast-moving H+ ions by slow moving Na+ ions
The weak acid does not get neutralized initially because of the well-known common ion effect.
In the presence of excess of H+ ions, the ionization of the weak acid is suppressed and hence,
weak acid like CH3COOH ionizes gradually after the first end point and the available H + ions are
neutralized giving the second end point. Because of common ion effect dissolution of acetic acid
is suppressed. Hence it does not provide H+ ions which required for neutralization.
After the neutralization point of HCl, CH3COOH, conductivity rapidly rises with further addition
of NaOH because of continuous addition of fast moving OH - ions. A plot of conductance against
the volume of base added is shown in the figure. The point of intersection of two curves gives
the neutralization point.
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