03 01 2024 DAInfIndPaperFormat
03 01 2024 DAInfIndPaperFormat
Abstract
Infrastructure is the industry that builds, operates, and maintains the foundation of our planet's
civilized and prosperous life. For too many decades, the infrastructure industry has faced a growing gap in
business performance relative to all the other sectors and the total economy on average, a condition that is
not an internal affair. Rethinking the governance of the infrastructure industry is a national security and
environmental imperative and the way to end $trillions annually of lost value to world economies.
Rethinking the infrastructure industry will have to start from the hundreds of millions of mission-critical
facilities in operations worldwide. Resistance to change, the main obstacle to rethinking the infrastructure
industry, cannot stay in the way of national security and environmental imperatives. Governments, the
largest investors in infrastructure facilities, must lead the transformation of the infrastructure industry;
they have the highest level of responsibility for the security and performance of the nation's mission-critical
facilities Integrating two digital technologies, the Internet of Things (IoT) and the Product Digital Tywin
(PDT), add immense capabilities to addressing the national security, environmental, and business
profitability objectives.
“National infrastructure programs are ideal springboards for business transformation.“
“Governments can lead construction into the digital era,” McKinsey & Company, April 10, 2019.
Aknowledgements.
Sir John Egan and John Voeller contributed challenging reviews and valuable recommendations to the
development of this paper.
Sir John Egan is known for unparalleled success in dealing with challenging business transformation projects in
manufacturing as the CEO of Jaguar and in the construction of airports as the CEO of the British Authority of Airports.
Sir John Egan chaired the Rethinking Construction task force commissioned by the British Government. Later, he was
President of the Confederation of British Industry and the British Institute of Management. Sir John Egan and Dr. Tutos
are the coauthors of the "Digital-age construction-manufacturing Convergence" section of "The Digital Twin" book,
Springer 2023.
John Voeller worked at the Executive Office of the President as a senior analyst on homeland security and as a
consultant for the Department of Homeland Security on all aspects of infrastructure protection. John Voeller is a former
Senior Vice President, Chief Knowledge Officer, and Chief Technology Officer at Black and Veatch, the largest
privately held engineering company in the United States. John Voeller also served as chairman of ASME's Critical
Asset Protection Initiative, leading eight teams of world experts in developing the industry's agenda for homeland
security needs and planning first responder actions and risk analysis of terrorist and catastrophic incidents.
B. Infrastructure is the only industry facing decades of growing business performance gap
relative to all the other industrial sectors.
Inadmissible delays and cost overruns in the delivery of construction projects translate into
$trillions annually of lost value in world economies, in lower quality of the national infrastructures,
and higher vulnerability.
“If construction productivity were to catch up with the entire economy, the industry’s
value-added could rise by $1.6 trillion annually” McKinsey Global Institute. (2017).
Reinventing construction: A route to higher productivity.
Being the only industry that faces decades of growing gap in business performance relative to
all the others and to the total economy in average, indicates clear differences un business
governance that cause this troubling condition. Product and industry specifics can cause differences
in business performance but not performance decrease. Only deficiencies in business governance
can explain decreasing performance in business, Fig. 2.
A recent study, "The Strange and Awful Path of Productivity in the U.S. Construction Sector"
Austan Goolsbee and Chad Syverson, University of Chicago, Booth School of Business and NBER,
"The Strange and Awful Path of Productivity in the U.S. Construction Sector" study is,
arguably, the best investigation of the construction productivity trend; the study missed
investigating it in the context of the infrastructure industry governing system that causes the trend.
C. There are only two significant differences in business governance that explain and cause
the infrastructure industry's troubling condition.
All industries that make complex physical products, except infrastructure, practice a business
governing system to produce competitive use value for years or decades of product lifetime.
Infrastructure is the only industry that replaces the product use value objective with the minimum-
construction-cost objective and the only one that outsources the governing role in product design
and manufacturing/construction.
In all the other industries, the original equipment manufacturer (OEM) organization is
responsible for producing competitive product use value and governing the whole process of product
lifecycle engineering and product manufacturing. No OEM-like governance exists in the
infrastructure industry; by outsourcing the OEM-like responsibility, investors in infrastructure
facilities developed a hostile contractual environment under the assumption that this is the way to
reduce project risk and cost. It does not work; it causes higher project risk and expense.
In summary, to end its troubled condition, the infrastructure industry will have to eliminate two
significant deficiencies in business governance:
§ The current "minimum construction cost" objective will have to be replaced with the
"use value" objective for decades of the facility's lifetime. The cost of making a new
product is an investment for product use value and decades of profitability in business.
§ Investors in construction projects will have to assume an OEM-like role in governing the
whole facility lifecycle, including construction.
D. Unavoidable questions.
Addressing a decades-old business case poses two unavoidable questions:
§ HOW has the infrastructure industry survived decades of
inadmissible losses? No business can survive decades of low
performance.
§ WHAT justifies confidence that the infrastructure industry
transformation is possible? Transforming a gigantic industry looks
to be an impossible mission.
The “HOW the industry survived decades of losses” gets an indisputable simple response.
Infrastructure is the only industry that can survive decades of losses; investors in construction
projects have ways to absorb losses.
§ Corporations that invest in industrial or service facilities cover losses from profits in the
primary business of producing goods and services; infrastructure facilities are perceived
as the price of making possible their primary business. Losses in the delivery of
construction projects cause lower profitability or higher prices of goods and services.
All mission-critical facilities must meet the 21st-century national security standards and the
requirements for environmental, safety, and security in operations. The infrastructure industry
The top priority is addressing the 21st-level national and environmental objectives in operating
hundreds of millions of mission-critical facilities worldwide. Progress in addressing the existing
facilities' national security and environmental objectives will build up the know-how and the
The product's digital twin is the product's virtual reality that, in many ways, is more powerful
than the product's physical reality in supporting product operations and maintenance processes. The
digital twin is not a set of 3D views of the product but a dynamic environment that can produce 3D
views, 2D-logical diagrams, in-service inspection procedures, and equipment and systems
troubleshooting instructions. The digital product enables simulation of the equipment replacement
processing highly congested spaces, simulation of emergency conditions, and the emergency
response. The product digital twin enables digital-to-digital communication with the physical
product's digital instrumentation and control to provide context in interpreting alarms.
The IoT technology alone has "Achilles's weakness”; instrumentation and controls detect
abnormal conditions in equipment and process abnormal conditions but cannot tell what causes
these conditions. By studying facility drawings and documents, expert process engineers must
determine what triggers the signals. A digital-to-digital IoT-PDT integration eliminates this
weakness; the facility virtual reality, the product Digital Twin, can tell what the I&C signals mean
at the facility system level. The facility's virtual reality can tell the I&C Loop diagram and the I&C
signal source.
PDT: making posible to build, operate and maintain the infrastructure facility in the virtual space
before investing in the making of the physical facility.
PDT: making posible error free communication with the supply chain.
PDT: making posible sidital-to-digital communication with the embedded facility digital
instrumentation and controls, the IoT technology.
III. A NOMALIES THAT ARE SYMPTOMS OF A PROJECT GOVERNING SYSTEM BEYOND REPAIR :
T HE CONSTRUCTION PRODUCTIVITY ANOMALY.
For over a century, construction has steadily progressed in the off-site
manufacturing/fabrication of components, better construction materials, modern construction
equipment and tooling, and impressive construction technologies. How in the world can this
generate decreasing productivity for about fifty years?
The same study indicates that the decreasing productivity is not limited to the USA.
“To be clear, the raw BEA data suggest that the sector has become less productive over time. A
lot less productive: value added per worker in the sector was about 40 percent lower in 2020 than
it was in 1970. This downturn did not mirror the economy-wide productivity pattern.
Productivity in the entire economy grew throughout the period (albeit with some well-
documented accelerations and decelerations). By 2020, while aggregate labor productivity and
TFP were 290 percent and 230 percent higher than in 1950, both measures of construction
productivity had fallen below their 1950 values. …… While we focus in this paper on U.S.
construction sector, the problem of laggard construction productivity growth appears more
widespread. In the 29 countries for which the OECD reports construction sector value added per
employee growth data over 1996-2019, 16 of the countries—as well as the EU- 27 area as a
whole—saw negative average labor productivity growth in their construction.
There is only one way to explain the construction productivity anomaly; the time reported as
“construction time” includes significant “no-construction time,” primarily waiting time, the time
with no construction progress due to misalignments in scheduling interactions among engineering
and construction disciplines. The practice of bidding low to win construction projects leads to the
proliferation of low-performance sub-contractors, a condition responsible for significant rework to
correct design and construction errors.
With annual expenditures exceeding $16 billion, we support large, complex projects in remote
locations of the world using suppliers from 120 countries. We have the right processes, automation
tools, market data, volume, and skilled professionals to meet our commitment to our customers:
the responsible purchase and safe delivery of quality goods and services from reliable and diverse
suppliers and subcontractors, where they are needed, on time, and at the lowest total cost of
ownership. https://www.bechtel.com/services/ procurement/
The about $5 billion Heathrow T5 project combined 147 projects, $2.5 million to $350 million
each. The Heathrow T5’s supply chain included 150 first-tier suppliers in a contractual relationship
with BAA, 500 second-tier, 5,000 fourth tier, and 15,000 fifth tier.
The infrastructure industry is alone in taking a different road in the governance of the business
of creating new facilities. In manufacturing, the investor organization, the original equipment
manufacturer (OEM) organization, perfected what can be named the OEM governance system that
serves one clear objective: sustainable profitability by producing competitive product use value.
The product use value definition is a very clear one:
1. Product performance and reliability in operations.
2. Low-cost product operations and maintenance.
3. Compliance with the environmental, safety, and security standards.
4. The product use value includes artistic, historical, and national values.
To meet this objective, the OEM organization developed long-term partnerships with suppliers
of product parts and services, partnerships based on shared business risk and profit. Investments in
the integration of two digital technologies, the product digital twin (PDP) and Internet of Things
(IoT) are responsible for immense added power to the OEM business success.
The OEM organization is the keeper of the know-how in product lifecycle management (PLM),
supply chain management (SCM), and project management (PM).
In summary, the centerpiece of the business success is the OEM governing role in:
Most large investor organizations can develop the necessary OEM know-how and
organizational structure. The alternative is to be done in partnership with a construction
organization, a long term-partnership based on shared risk and profits.
Adopting an OEM-like governing system is the only way to end decades of $trillions annually
lost in world economies.
Neculai C. Tutos
MS in structural engineering, Ph.D. in computer science. Decades of experience all over
the world in the construction of industrial facilities and development of advanced
computer–aided engineering solutions.
Dr. Tutos was a member of the Corporate Advisory Board of the Civil Engineering
Research Foundation (CERF) for ten years. CERF membership included over 100 top US engineering and construction
organizations. Dr. Tutos represented Dassault Systèmes to promote digital–age construction–manufacturing
convergence. Most CERF International Symposiums attracted the participation of hundreds of executives from all over
the world.
After graduation, Dr. Tutos started as a site engineer in construction and, in time, was promoted to Chief Engineer
of Technologies for a construction company that employed 11,000 people.
Dr. Tutos was the General Director of a national-level Computer Institute for the construction industry. In
that position, he was a National Department of Industrial Constructions Board member.
Upon arriving in the US as a political refugee, Dr. Tutos was hired as Manager of Projects for Construction
Systems Associates in Atlanta, GA, in charge of 3D-based engineering applications for nuclear power plants. In that
position, he introduced, for the first time in the USA, 3D-based construction project scheduling.
Dr. Tutos was hired as a Consulting Engineer by Stone & Webster Engineering Corporation in Boston, MA, and
later promoted to Vice President for the Development of Advanced Systems and Services. In this position, Dr. Tutos
managed the development of 3D modeling and simulation for nuclear power plants and petrochemical facilities.
Dr. Tutos was Vice President with Dassault Systèmes for ten years, the world leader in 3D-based modeling and
simulation for the aerospace, automotive, shipbuilding, and construction industries. Dr. Tutos managed computer-aided
engineering development and worldwide implementation for the construction and shipbuilding industries.
Dr. Tutos was on the Board of directors for Gehry Technologies (GT). In collaboration with Dassault Systèmes,
GT developed and implemented the most advanced Digital Twin solutions for architecture. Frank Gehry buildings are
admired worldwide—the implementation of digital twin technology allowed for the construction of architecture that
had previously been considered impossible to build.
Dr. Tutos taught structural engineering and computer-aided construction engineering.