Sap MM BBP
Sap MM BBP
Sap MM BBP
SMTBS Team
SMTBS SAP MM Training
Table of Contents
Introduction:
MATERIAL M A N A G E M E N T
Organization Structure
Master Data
Procurement
Valuation and Account Determination
Inventory Management
Logistic Invoice Verification
External Service Management
Reports
Gaps
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SMTBS SAP MM Training
Project Manager
SMTBS
MODULE EXPERTS
Finance and Controlling:
Material Management: SMTBS
Sales and Distribution:
Production Planning:
Human Resources:
FI-CO MM SD PP HR
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MATERIALS MANGAGEMENT
MaterialsManagement
Materials Management Module is where Key Sources like Materials and Vendorsare
defined in the System
M aterials is the central point of the business process in the company. This module
basically deals with the record and defining of Enterprise elements, Master date,
Purchasing data, Inventory Management & Physical inventory, Logistics Invoice
Verification, Valuation &Account Determination & External Service Management etc.
The Overview
ICON KEY
Here in Material Management Module we calibrate the system to
Enterprise Structure understand various types of materials that are used in the business
Master Data process. Mapping different business processes like Stock/Non stock
Purchasing item purchase, sub-contracting, Stock transfers, services etc. It also
configures different purchase documents like PR, RFQ, PO, Contract and
Inventory Management
Schedule Agreement etc. with or without Release procedure. Logistics
Invoice Verification invoice verification for incoming invoicechecking.
Configuration
Creating the types of materials, the types of sales, various types orders in respect
to purchases and sales, Storage locations, Configuring the Pricing Procedures are
some the many important configuration elements that are deals by a Material
ManagementConsultant. In Addition, Material Management Consultant also looks
after issue andreceipt of goods, Posting, inventory. The various reports that could
be generated by
a consultant are the key factors to depend on when crucial decision-making is done. Material
Management Consultant is responsible for one of the crucial element of the sap
implementation-Material Maste3r.
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MATERIALS MANGAGEMENT
INDEX
1. Organization Structure
1.1 Plants
1.2 Storage Locations
1.3 purchase organization
1.4 purchasing group
1.5 procurement process
2. Master Data
2.1 Material Master
2.2 Vendor Master
2.3 Purchase Information Record
2.4 Source List
3. Procurement
3.1 Purchase Requisition
3.2 Request For Quotation
3.3 Purchase Order
3.4 Transmission Of Purchase Order
3.5 Contracts
3.6 Release Of Purchase Order
3.7 Pricing Procedure
3 Valuations And Account Determination
3.1 Valuation
3.1.1 Valuation Area
3.1.2 Valuation Class
3.1.3 Account Category Reference
3.1.4 Valuation And Grouping Code
3.2 Event Keys and Account Modifiers
4 Inventory Management and Physical Inventory
4.1 Inventory Management
4.1.1 Goods Receipt
4.1.2 Goods Issue
4.1.3 Transfer Posting
4.1.4 Physical Inventory Posting
4.2 Physical Inventory
6. Logistic Invoice Verification
7. External Services Management
8. Reports
9. Gap Analysis
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1. ORGANIZATION STRUCTURE
1.
1.1 Plants
Company
Plant Description SAP Code Location
Code
CSCL PLANT 1 (DOMESTIC) PL01 Hyderabad
CSCL PLANT 2 (EXPORT) PL02 Hyderabad
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STORAGE LOCATIONS
SAP solution will have the following storage locations.
PURCHASE ORGANIZATION
SAP solution will have the following Purchase Organizations:
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1.4 PURCHASING GROUPS
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PROCUREMENT PROCESS
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2. MASTERDATA
2.1 Material Master
Material master contains information of all the materials that a company produces & procures,
stores& sales. It is the company’s central source for retrieving material specific data.
2. 1. 1 MATERIAL TYPES
All materials are having external number ranges, each material number contains 10 digits in
which first four letters represent the material type and the remaining 6 digits tell the
sequencenumber of that material type.
Number Range
Material types
From To
ROH RAWM0000001 RAWM9999999
KMAT CONF0000001 CONF9999999
HALB SEMI0000001 SEMI9999999
LIEH LIEH0000001 LIEH9999999
HIBE CONS0000001 CONS9999999
NLAG NONS0000001 NONS9999999
HAWA TRAD0000001 TRAD9999999
FERT FINI0000001 FINI9999999
ERSA SPAR0000001 SPAR9999999
VERP PACK0000001 PACK9999999
PIPE PIPE0000001 PIPE9999999
DIEN SERV0000001 SERV9999999
UNBW NONV0000001 NONV9999999
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2. 1. 3 MATERIAL VALUATION
Sr. Material Basic Sales MRP Purchase Store A/c Fore Costing
No. Type Data caste
1 ROH X - X X X X X -
2 KMAT X X X X X X X -
3 HALB X X X X X X X -
4 LIEH X - - X X X - X
5 HIBE X - X X X X X -
6 NLAG X - X X X X X -
7 HAWA X X X - X X X -
8 FERT X - X X X X X -
9 ERSA X - - X - X - -
10 VERP X - - X X - - -
11 PIPE X - - X X - - -
12 DIEN X - - X X - - -
13 UNBW X - - X X - - -
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2.1.5 MATERIAL GROUPS
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2.2.1 VENDOR ACCOUNT GROUPS
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2 .2.3INCO TERMS
The following INCOTERMS (Price Basis) will be maintained in the SAP system
3. PROCUREMENT
3.1 PURCHASE REQUISITION
Purchase requisition processing:
At CSCL internal number range will be used for PR documents, these will be identified basing on
the document types of PR.
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Item categories – standard ()
Sub-contracting (L),
Stock transfer (U),
Services (D),
Third Party (S).
3.2 REQUEST FOR QUOTATION
Document type for this will be AN
Number range for this document --- 20000000 ---29999999
The vendor pricing and different pricing conditions can be entered in the maintenance of the
quotation document.
3.2.1 APPROVAL OF QUOTATION
Through the price comparison screen SAP ranks all the quotations based on the price. The
other details such as delivery date and the related information is also displayed the entire
quotation ofthe vendors also can be viewed from the same screen.
The decision to select/reject a vendor can be based on the price comparison list generated by
the system and by checking the vendor’s technical competency (specifications, delivery terms,
free sample inspection), which will be done outside the system.
Once the vendor is selected the price can be updated in the info record from the price
comparison list by selecting the info record indicator.
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3.3.2. SUB-CONTRACTING
Order Processing
In a sub-contracting purchase, the normal purchase order is raised with a sub-contracting item
category indicator L. SAP allows creation of the purchase order without creating a RFQ also.
Issue of components
Receipt of the final
product
Once the vendor sends the final product, it will be received against the sub-contract
purchase order. The system will copy the quantity of the final product and the components
mentioned at the time of the PO in the goods receipt document. Based on the consumption
quantity mentioned by the sub-contractor or the transferred quantity, the components
quantity will be adjusted in the Goods Receipt document before posting.
3 . 3 . 3 .T H I R D P A R T Y
Order processing
In CSCL, manufacturing plant is having third party process. As per the requirement from the
sales department (sales order) a standard purchase order created with account assignment 1
& item category S. These purchase orders are sent vendors who are approved only.
In Plant 2, manufacturing plant procures components from the plant 1, the procurement is
donewith billing.
Vendor master and customer master will be created to manage intra business unit purchases
andwill be handled through stock transport order procedure of SAP.
Procurement Process
When the goods are received at the receiving business unit, a goods receipt will be posted
against the delivery document of the issuing plant. The goods are posted to Unrestricted Use
Stock.
Invoice is entered in the receiving plant against the stock transfer order of the receiving plant.
The required reconciliation accounts will be done in the financial module with the defined
account groups of internal vendors.
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3.4 TRANSMISSION OF PURCHASE ORDER
Purchase orders will generally be sent through electronic - mail and hard copy by output device
settings.
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Summary of Purchasing Document Types and Number Ranges
3.5 CONTRACTS
Central purchase organization will create the contract after arrival of the total requirements
ofindividual plants after negotiations with vendors.
Referring to the contracts individual purchase organizations will raise the Release order as per
theplant requirement.
In CSCL the release of PO has four releasing authorities, these authorities can
becreated as release codes in SAP.
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Release Code Release Authority
01 Purchase Officer
02 Asst. Manager – Purchase
03 Purchasing Manager
04 Commercial Director
3.6.3 Release Group
All the releasing authorities are grouped in one group. And the class is assigned to the
releasegroup.
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Schema Group Vendor
We will assign these schema groups to the pricing procedure based on the vendor it triggers the
corresponding pricing procedure in the purchasing document.
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4. VALUATION AND ACCOUNT DETERMINATION
4.1 VALUATION
4.1.1 VALUATION AREA
All materials are valuated at plant level only. Each material is assigned to valuation class while
creation of its master record.
4.1.2 VALUATION CLASS
Grouping of similar accounting requirement materials for automatic determination of G/L
accounts is called valuation Class.
4.1.3 ACCOUNT CATEGORY REFERENCE
Grouping of valuation classes for the purpose of automatic account determination is called as
account category reference.
In CSCL the following valuation classes and account category references are defined.
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4.2 ACCOUNT POSTING
In SAP automatically the G/L accounts are updated while goods receipt and invoice receipt
according to the movement type control data. To up date the stock accounts the following
transaction/event keys are defined for CSCL.
Event Key Description
BSX Inventory postings
WRX GR/IR clearing account
BSV Stock change account
GBB Off setting entry for inventory postings
UPF Unplanned Freight
PRD Price difference accounts
KON Consignment Liabilities
FRL Purchasing Services.
FR1 Freight clearing
FR2 Freight provision
FRE Purchase price account
Account Modifiers:
Account Description
Modifiers
GBB
AUF Goods Receipt for Purchase Order
BSA Initial Entry of Stock Balances
INV Expenditure / Income from Inv. Diff. (Physical Inv.)
VAX Goods Issue for Sales Order
VBO Consumption from Stock of Material Provided to Vendor
VBR For Internal Goods Issue ( Cost Center)
VNG Scrapping / Destruction
VQP Withdrawal of Samples
ZOB Goods Receipt without Purchase Order
ZOF Goods Receipt without Production Order
PRD
BLANK Goods & Inv. Receipt against Purchase Order
PRF Goods Receipt against Production Order
PRA Goods issue & other Movements
PRU For Transfer Posting
KON
PIP Pipeline Materials Liabilities
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5. INVENTORY MANAGEMENT & PHYSICALINVENTORY
5.1 INVENTORY MANAGEMENT
5 .1.1 GOODS RECEIPT:
A goods receipt (GR) is goods movement with which the receipt of the goods from a vendor or
from a production is posted. A goods receipt leads to increase in the stock in the storage
location.
5.1.2 GOODS ISSUE:
a goods issue is a goods movement with which a material withdrawal or material issue, a
material consumption, or a shipment of goods to customer is posted. A goods issue leads to
reduction in warehouse stock.
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6. LOGISTICS INVOICE VERIFICATION
It is in Logistics Invoice Verification that incoming invoices are verified in terms of their
content, prices, and arithmetic. When an invoice is posted, the invoice data is saved in
the system. The system updates the data saved in the invoice documents in Materials
Management and Financial Accounting.
Process Decided
There will be two types of invoice verifications, one for the vendor who has supplied
thematerial and the other is for freight/ delivery cost / services.
Invoice verification will be performed with reference to a Purchase Order or a
Delivery Note, based on provision created at the time of Goods receipt. Invoice
verification canbe done after goods receipt.
Any cost, which needs to be loaded on the inventory, should be incorporated in the
purchase order as a part of price.
External Services Management provides a basic process for the procurement of externally
performed services. This basic process comprises the following functionality:
Service master records in which descriptions of all services that may need to be procured can
bestored. In addition, a standard service catalog (SSC) and model service specifications (MSS) are
available.
A separate set of service specifications can be created for each concrete procurement project
inthe desired document (e.g. PM maintenance plan or maintenance order; PS network; MM
purchase requisition, RFQ, contract, purchase order, or service entry sheet).
External Services Management offers two basic ways of specifying services:
By “planned services” we mean services whose nature and you know scope at the start of
aprocurement project or transaction.
At the time the services are requested, the individual specifications are entered either with the
aid of a service master record or directly as short and long texts. Price and quantity are
specified inboth cases.
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a. As unplanned services with the setting of a value limit only.
REPORTS
Sr. No. Title Code Purpose Intended For
Director, Manager, Asst.
1 Stock Overview for MMBE To check the current stock levels Manager, Officer & Assts.
Material Number wise
Director, Manager, Asst.
2 Material Document MB51 To know details of Material doc. Manager, Officer &
List
Assts.
Materials analysis, To know Material / Plant / Pur. Org. Director, Manager, Asst.
3 Purchasing values, MC$G wise PO Value, GR Value, Invoice Amt. Manager, Officer & Assts.
Basic List
To know GR/IR balances with Director, Manager, Asst.
4 List of GR/IR MB5S reference to vendor, Pur. Org., Pur. Manager, Officer & Assts.
balances
Group, Material, Pur. Doc. or Item
To know stock in transit with reference Director, Manager, Asst.
5 Display of Stock in MB5T to material, sending plant,receiving Manager, Officer & Assts.
Transit
plant or company code.
To know the list of materials
Director, Manager, Asst.
6 Materials List MM60 available in SAP with reference to Manager, Officer & Assts.
material, plant, material type,
material group or created by
Director, Manager, Asst.
7 Material analysis MC.9 To know the report on material, Manager, Officer & Assts.
Stock selection valuated stock, consignment stock
Storage location To know the report on valuated stock& Director, Manager, Asst.
8 analysis, Stock MC.5 consignment stock of storage location Manager, Officer & Assts.
selection
To know the slow moving items Director, Manager, Asst.
9 Key-figure, Slow MC46 (number of days wise) and total stock Manager, Officer & Assts.
Moving Items
value.
Director, Manager, Asst.
10 Purchasing Doc. Per ME2L List of Purchase Docs. & status ofGR, Manager, Officer & Assts.
Vendor IV
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Director, Manager, Asst.
11 Purchasing Doc. Per ME2M List of Purchase Docs. & status ofGR, Manager, Officer &
Material IV
Assts.
Director, Manager, Asst.
12 Purchasing Doc Per ME2K List of Purchase Docs. & status ofGR, Manager, Officer &
Account Assignment IV
Assts.
Director, Manager, Asst.
13 Purchasing Doc Per ME2J List of Purchase Docs. & status ofGR, Manager, Officer &
Project IV
Assts.
Director, Manager, Asst.
14 Purchasing Doc Per ME2C List of Purchase Docs. & status ofGR, Manager, Officer &
Material Group IV
Assts.
Purchasing Doc Per Director, Manager, Asst.
15 requirement Tracking ME2B List of Purchase Docs. & status ofGR, Manager, Officer & Assts.
IV
Number
Director, Manager, Asst.
16 Purchasing Doc Per ME2N List of Purchase Docs. & status ofGR, Manager, Officer & Assts.
Doc. Number IV
Director, Manager, Asst.
17 Purchasing Doc Per ME2W List of Purchase Docs. & status ofGR, Manager, Officer & Assts.
Supplying Plant IV
Director, Manager, Asst.
18 Stock on Posting Date MB5B Stock on Posting Date Manager, Officer & Assts.
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UPLOADS
Uploads that are identified to be loaded in the system through customized program
1. Material Master 2.Vendor Master 3. Purchase orders
9. GAP ANALYSIS
1. GAP:
In the Collective Number (10 char) field of the RFQ, The number in series should
be automatically generated by the system while the document is saved.
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SMTBS PVT LTDS LIMITED
TO PURCHASE ORDER
DOC NO:
DATE
PR NO:
DATE
YOUR REF: TIN No:
CST NO: ECC
No:
With reference to your quotation and further negotiations, we are pleased to forward the order-
as per the terms and conditions hereunder and as mentioned overleaf and any annexure thereof:
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SMTBS PVT LTDS LIMITED
TO PURCHASE ORDER
DOC NO:
DATE
PR NO:
DATE
YOUR REF: TIN No:
CST NO:
ECC No:
With reference to your quotation and further negotiations, we are pleased to forward the order-
as per the terms and conditions hereunder and as mentioned overleaf and any annexure thereof:
Our
Mat. Item
Sl.# Code Description UOM QTY RATE TOTAL
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SMTBS PVT LTDS LIMITED
TO,S011_LIFNR PURCHASE ORDER
DOC NO:EKPO_EBELN
DATE S011_SPTAG
PR NO: EBNA_BANFN
DATE EBNA_BADAT
YOUR REF: TIN No:
CST NO:
ECC No:
With reference to your quotation and further negotiations, we are pleased to forward
theorder-
as per the terms and conditions hereunder and as mentioned overleaf and any
annexurethereof:
Our Mat. Item TO
Sl.# Code Description UOM QTY RATE TAL
Total Amount
Price Basis: Terms % age
Date of delivery: Discount
Special Instructions: P&F
EXCISEDUTY
Edu. Cess
Material to be delivered at: VAT/CST
Freight
Insurance
Grand
Total
We request you to send an acknowledge receipt and acceptance of the
order.
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