MINI PROJECT Report

On
AUTOMATIC PORTABLE
HAMMERING MACHINE
This mini project report is submitted in partial fulfillment of the
requirements of Fourth semester B.E. in Mechanical Engineering.

Submitted By
NAMES ROLL NO

Gulsha Panda 04
Ankush Sharma 20
Purvesh Rode 52
Sangeet Khule 60
Sannidhya shegaonkar 61

Under the guidance of

Prof. Sachin S. Deshmukh
Department of Mechanical Engineering
SHRI RAMDEOBABA COLLEGE OF ENGINEERING & MANAGEMENT, KATOL
ROAD, NAGPUR, INDIA-440013
2017-2018
SHRI RAMDEOBABA COLLEGE OF ENGINEERING & MANAGEMENT, NAGPUR,
INDIA-440013

PAGE NO. 1
Department of Mechanical Engineering

CERTIFICATE

This is to certify that

NAMES ROLL NO
Gulsha Panda 04
Ankush Sharma 20
Purvesh Rode 52
Sangeet Khule 60
Sannidhya shegaonkar 61
has completed the mini project work on
Automatic Portable Hammering Machine
in partial fulfillment of the requirements of
fourth semester B.E. in Mechanical
Engineering as prescribed by S.R.C.O.E.M.,
Nagpur under
Autonomous status.

Prof..S.S.DESHMUKH Dr..M.M.GUPTA
Mini project Guide H.O.D.
Mechanical Engg. Deptt. Mechanical Engg. Deptt.

PAGE NO. 2
ACKNOWLEDGEMENT
We would like to express special thanks of
gratitude to our Guide “ Prof. Sachin S.
Deshmukh ” for his able guidance and support
in completing our project and also for giving
us a chance to do something new.

DATE : 09/04/2020
NAMES ROLL NO
Gulsha Panda 04
Ankush Sharma 20
Purvesh Rode 52
Sangeet Khule 60
Sannidhya shegaonkar 61

PAGE NO. 3
 ABSTRACT
This report on mini project discuss about cad modeling, design and analysis of
automatic hammering machine.

Our goal for this paper is to design and Fabricate an automatic hammering machine.
And for this, we have calculated the maximum torque, impact velocity for hammering,
torque force and also shear failure in bolt joint. In our project we are using torque
force to perform various manufacturing operation in industries like riveting, upset
forging, punching etc. Also time required for operation is less so it is useful in mass
production.

The model consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate
conceptual model of automatic hammering machine. Automatic portable hammering
machine is one of the new techniques proposed in design in order to achieve instant
Hammering accurate repetition and impacting, fast Hammering process. It should be
user friendly without any risk and worker manual Effort can be used easily
automatically. It would be used manually with more effort and man power used in
process. But now a day it is possible to make it process easy by invented automatic
Hammering. There are very clear benefits that the industry sees while using
automated systems. These advantages can be very beneficial in the long run. We
assure that our products are one of the best and they are long lasting.

Automatic portable hammering machine can be considered as the back bone of any
hammering operation. production its principle function is to safely and preciously
hammering work like to perform the punching operation, filleting operation, riveting
operation and smithy operation i.e. upset forging etc for all designed operating
conditions. This paper describes cad modeling, design and analysis of automatic
portable hammering machine. A programmed hammering machine self-working
machine going to assume an imperative part in the assembling procedure (hammering
process). Hammering machine utilized as a part of the generation of material
extending from instruments, to pivots, car frame forming, moulding of metal and so
forth. The present development identified with metal squeezing machine and forming
machine included certain outstanding challenges in regard of to drive nail, fit parts,
forge metal and break separated question. Hammering is the most generally utilized in
mechanical operation and also development action.

PAGE NO. 4
 INDEX
CHAPTER CONTENT/TOPIC PAGE
NO.
TITLE PAGE 1

CERTIFICATE 2

ACKNOWLEDGEMENT 3

ABSTRACT 4

LIST OF FIGURES 6

INTRODUCTION 7

LITERATURE REVIEW 8

1 INTRODUCTION 9

2 PROJECT METHODS AND 11

COMPONENT DETAILS

3 DESIGN OF HAMMERING 12
MACHINE

4 CONCLUSION AND DISCUSSION 15

5 FUTURE SCOPE 16

6 REFERENCES 16

CAD MODEL 16

PAGE NO. 5
LIST OF FIGURES
SR NO. FIGURE NAME
NO.

1 FIG 1. DOUBLE
ROCKER
MECHANISM
2 FIG 2. FREE BODY
DIAGRAM

3 FIG 3. CAD MODEL

PAGE NO. 6
 INTRODUCTION

DEFINITION OF HAMMERING
MACHINE
As a open die hot forging in which billet is compressed and deformed by continuous
blows of upper die. In addition, for a given weight , parts produced by forging exhibit
better mechanical and metallurgical properties and reliability than do those
manufactured by casting or machining.

CONCEPT
Hammering is the most widely used industrial as well as construction activity
hammering or screw, metal sheet, parts etc. required a lot of time and effort so here
we proposed an automated hammering system that allows for fully automatic
hammering whenever and whenever needed using the person just needs to insert
workpiece and start the This machine Can be used a for automatic hammering works
as and when needed use here a DC motor consist of a pulley attached to it which is
connected to a hammering machine . larger pulley for efficient power transfer and to
increase torque this large pulley is connected to a shaft that has a connecting rod is
used to achive laterial motion from the spinning shaft we now connect the order end
of hammer to this connecting a rod througed a mid swinging arrangement in order to
achive desired hammer motion with enough torque we can use a suitable bed where
work piece can be placed The advance cam operated hammer is a device which can be
used for multipurpose operation by either automatically of manually it is mainly used
of hammering of workpiece it can also be used for various purpose such an punching
forging bending etc.

PAGE NO. 7
 LITERATURE REVIEW
1. AN AUTOMATIC PORTABLE HAMMERING MACHINEBY ABHIJEET
DHULEKAR1, SUYASH SHIRBHATE2, RIZWAN SHAIKH3, M V Ingalkar4

Abstract - This paper discuss about cad modelling, design and analysis of automatic
hammering machine. Our goal for this paper is to design and Fabricate an automatic
hammering machine. And for this, we have calculated the maximum torque, impact
velocity for hammering, torque force and also shear failure in bolt joint. In our project
we are using torque force to perform various manufacturing operation in industries
like riveting, upset forging, punching etc. Also time required for operation is less so it
is useful in mass production. In this project we have prepared solid model of project
assembly by using CAD software . The snapshots of every component are attached in
the file in design section. The model consists of motor, shaft, hammer, jigs and
fixtures. From this we fabricate conceptual model of automatic hammering machine.
Automatic portable hammering machine is one of the new techniques proposed in
design in order to achieve instant Hammering accurate repetition and impacting, fast
Hammering process. It should be user friendly without any risk and worker manual
Effort can be used easily automatically. In the past, a labour used hammer for to drive
nail, fit parts, break apart and more. It would be used manually with more effort and
man power used in process. But now a day it is possible to make it process easy by
invented automatic Hammering. There are very clear benefits that the industry sees
while using automated systems. These advantages can be very beneficial in the long
run. We assure that our products are one of the best and they are long lasting.

2. DESIGN OF A RECYCLE BIN HAMMERING MACHINE BY

MUHAMMAD HANIS BIN MUHAMMAD ZULKIFLI.

Abstract: In many industries various types of machines and equipment have been used
for various operations such as forging, hammering, cutting etc. But different problems
such as low power supply, less man power and also heavy laborious work force,
safety etc. This projects relates to operation performed by this can be achieved by
either using electric motor power or by manually by means of simply rotating a hand
lever attached to the shaft and hammering action can be provided. If there is good
power supply it can be run automatically. For automatic operation A.C. motor is
provided. Chain drive, belt drive, governor are also provided for speed control
purposes so that the suitable speed can be achieved. When no electric power supply is
there the advance cam operated hammer can be used manually by simply rotating the
hand lever. Also the handling is simple and maintenance is easy of the project.

2.1CAM OPERATED, FOR A RIFLE James Kepnar, Lawrenceville, GA (US),

United States Patent office journals, Application filled – March 23, 2001, Serial no.
09/815,677, Patented September. 26, 2002, Published no. US 2002/0133997 A1 This
invention relates to the field of firing mechanisms for single shot rifles, more
particularly to a cam operated, falling block firing mechanisms incorporating a
pivoted breechblock link. High power inside the machine is generated by using the
cam by which strong action is generated to the bullets while switching i.e. engaging
the cam switch. So from this review we decide to take the advantage of using the cam
as a vital impact factor of the hammering action by switching the hammer supported
ram.

PAGE NO. 8
 1. INTRODUCTION
This paper is basically worried about the upset outline process and assembling
machine of programmed compact hammering machine. Prototype which can be
defeated the issue of off base hammering and strange effect of hammering in
procedure of manufacturing. A conceivable arrangement of the issue of moderate
hammering speed and anomalous hammering by a work is plan a programmed
convenient hammering machine given

1.1 FOUR BAR MECHANISM

A four-bar linkage, also called a four-bar, is the simplest movable closed-chain

linkage. It consists of four bodies, called bars or links, connected in a loop by four
joints. Generally, the joints are configured so the links move in parallel planes, and
the assembly is called a planar four-bar linkage.

We have used Double Rocker Mechanism.which is the type of 4 bar mechanism.

DOUBLE ROCKER MECHANISM

Double Rocker Mechanism is a four-bar mechanism. In this linkage, both the links
pivoted to the fixed link oscillate.

It is a Grashof linkage for which the sum of the lengths of the shortest link and the
largest link is less than the sum of the lengths of the other two links.

s+l<p+q
s = length of the shortest link
l = length of the largest link
p and q = lengths of the other two links

FIG 1. DOUBLE ROCKER MECHANISM

PAGE NO. 9
1.1 OBJECTIVES OF PROJECTS

 Determination of impact velocity and torque force

of hammer.
 To determine the time required for the various
operations.
 Prepare the modelling of project on CAD software
 Automation with minimum man power.
 Low initial and operating cost.
 As time required in less useful in mass production.

1.2 ANALYTICAL TECHNIQUES.

Analytical methods can also be used to achieve precise results. Advanced analytical
techniques often involve intense mathematical CALCULATION. In addition, the
significance of the calculations is often difficult to visualize. The analytical
techniques incorporated in this text couple the theories of geometry, CAD Modeling
and graphical mechanism analysis. This approach will achieve accurate solutions, yet
the CAD modeling of automatic hammering machine graphical theories allow the
solutions to be visualized. A significant of automatic hammering machine dedicated
to these analytical techniques.

1.3 FEATURES

 Instant Hammering.
 Fast Hammering Process.
 No Manual Effort.
 Portable System.
 Low Initial Cost.
 Low Tooling Cost.
 Accurate Repetition and Impact.
 User Friendly.
 Easy Maintenance.

PAGE NO. 10
 2. PROJECT METHODS & COMPONENT
DETAILS

PROJECT METHODS

This project has various different design paths to complete our products while matting
the objectives. these means we will have to implement and compare our different
design to insure the best product on our sat of objectives .this paths have changed as
we progressed through our project, and there were few fore seen methods that we
expand upon in the design section.

The basic design for automatic hammering machine is to have motor fixed on stand,
and then motor shaft is inserted in center hole of the disc. Disc is connected to the
hammer rod with the link rod when we supply the dc current to the dc motor by using
adopter then the motor shaft start rotating further transmit the spinning motion to the
disc by using shaft the first decision is to create an impact force for the respective
operation this will help to determine product affordability.

A more efficient yet expensive design would be to have battery instead of adopter.
There is bound to be various obstacles and design method to be implemented as
projected progressives and will be observed and recorded as they occur.

2.1 COMPONENT DETAILS

2.1.1 DC MOTOR

A DC motor is any of a class of rotational electrical machines that believers

coordinate current electrical vitality. ADC wiper gear motor is used which having 30
rpm speed and runs on 96 watt power and transmits 30.55 N-M maximum torque.

2.1.2 HAMMER

In this project we have used hammer having weight 1.5kg for various operations such
as punching, upset forging, riveting, etc. these types of manufacturing operations in
manufacturing industries.

2.1.3 DISC

A disc is a wheel on a hub or shaft that is intended to help development and alter of
course of a rigid link or belt. The disc having eccentric holes in which bolts are fitted
to connect linkages.

PAGE NO. 11
2.1.4 MOTOR DRIVE SHAFT

A drive shaft or Cardin shaft is a mechanical part to transmit torque and revolution,
typically used to associate different segments of a drive prepare that can't be
associated straightforwardly as a result of separation or the need to take into account
relative development between them. The shaft is connected to eccentric disc and is
transfers rotational motion from motor to hammer rod

2.3 ANALYSIS OF SOME EXISTING DESIGN

The most reliable design of automatic hammering machine are described below along
with their specification in order to show the different existing approaches to the small
and portable automatic hammering concept. These data could be useful when
performing the initial sizing in the design stage of automatic hammering machine
project. Following are 13 designs for initial data collection:

 Total weight =6 kg.

 Hammer weight = 1.5 kg.
 Hammer length =460mm.
 Hammer stroke height = 186 mm.
 Width = 355 mm.
 Height = 450 mm.
 Length = 580 mm.
 Disc thickness = 1 mm.
 Battery (supply voltage) =12v and 7 Ampere.
 Motor = DENSO INDIA LTD (SR05950-4772), 30 RPM, 12V. DC motor.
 Diameter of pulley =250 mm.
 Length of link rod = 200mm.
 Typical operation = Common Riveting for 2 mm rivet.

3. Design of Hammering Machine

3.1. Calculations
A) To calculate maximum torque by motor
Motor rating,
Given Data:-
N = 30 RPM
I=8

V=12v

PAGE NO. 12
A Power Transmitted by Motor,
P = V × I = 12 × 8

P = 96w

T = 30.55 N-m

Distance of rod BA

Fig 2: FREE BODY DIAGRAM

To find the distance of BA,

By Pythagoras theorem
(AB) 2 + (BC) 2 = (CA) 2
(AB) 2 + (153) 2 = (420)2
(AB) = 391.14 mm

B) To find torque force transmitted we have two cases

CASE 1: When Hammer Moves Downward.
Given:
(BC) = h = 153 mm = 0.153 mm
Maximum torque = 30.55 N-m = 30.55 × 103 N-mm
Length of hammer rod = 420 mm = 0.42 m
Torque Force = (Tmax × Length of hammer rod) ÷ h
Tf = (30.55 × 0.42) ÷ 0.153

Tf = 83.86 N-m.

PAGE NO. 13
CASE 2: WHEN HAMMER GOES UPWARD, TORQUE FORCE WILL BE
DECREASED

C) TO FIND IMPACT VELOCITY OF HAMMER,

Given
H =153 mm = 0.153 m T
(time required for one re revolution of Disc) = 2 sec.
So, V = h × T
V = 0.15 × 2

V = 0.306 m /sec
So the impact velocity of hammer is 0.306 m /sec.

RESULT
Thus for riveting of 2mm rivet calculated the impact velocity is 0.306 m/sec with a
torque force of 83.86 N-m is sufficient and it is calculated successfully.

D) TO CALCULATE SHEAR STRESS IN BOLTED JOINT

We have bolted joints so there is torsional shear stress in joints,

We have,
T = 30.55 N-m.
d = Diameter of bolt 10 mm.
J = polar moment of inertia.
J = (3.14÷64)×(0.1)2

PAGE NO. 14
RESULT
As the standard permissible value of shear stress for M10 bolt is 396.8 × 103 N/mm2
and the calculated value of shear stresses is 311.73 × 103 N/m2 so Therefore the value
of shear stress is less than permissible shear stress the design is safe.

4. CONCLUSION & DISCUSSION

4.1 ADVANTAGES
 Available in wide variety of sizes.
 Maintain good control and required force.
 Low cost.
 Save man power.
 Saves time.
 Time delay can be achieved easily.
 Mass production.

4.2 DISADVANTAGES
 This mechanism is only suitable for few operations.
 As torque force required is more there is difficult to find the motor to achieve the
required torque.
 Having little wear.

4.3 APPLICATION
 In manufacturing industries to perform different operations as follows.
 To perform smithy operation i.e. upset forging.
 To perform the punching operation.
 To perform filleting operation as torque force produce is sufficient for the
operation.
 To perform riveting operation etc.

CONCLUSIONS

We have successfully calculated the torque force of the motor. For the design the
impact velocity and torque force for riveting of 2 mm rivet is calculated accurately.
The entire modelling of the project is done with the help of CAD software. In this
addition to this. The project work has provided us an excellent opportunity and
experience, to use our limited knowledge. We gained a lot of practical knowledge
regarding. Planning, Perching, assembling and machining while doing this feel that
the project work is good solution to bridge the gates project work. We between
institutions and industries. We are proud that we have completed the work with
limited time successfully Automatic hammering machine is working with satisfactory
condition. We have done to our ability and skill making ma work.

PAGE NO. 15
5. FUTURE SCOPE

The concept of an automatic hammering machine in this paper has been shown to
have a place in the actual market and to fill a need demanded by potential customer.
IN this paper, the concept of automatic hammering machine prototype will have to
fulfill the basic design requirement, let us add the proposed concept will a few more
lines about our impression project work. Help in production line where many workers
are used for the material handling purpose it also reduce the cost and threshing time
requirement of more number of worker will completely eliminated as only two
workers can carried out the be complete operation. The project objective originally is
to reduce human efforts in manufacturing industries. The in future the complete stress
analysis of the project model could be done. This analysis could be done by us.
Moreover, for the automatic hammering machine to achieve fully success in the future,
many collateral improvement must be done in terms of systems (autopilot technology,
for instant) and time delay management (pedal operated control will be required) and
some modification can will be done in this project

6. REFERENCES
[1] David H. Myaszk, Mechanisms and machine analysis – 4th edition.
[2] www.hotelkishanpalaceheritage.com.
[3] www.nevoprojects.com/automated-portablehammering-machine.
[4] Machine design book RS khurmi & JK gupta for calculation.

CAD MODEL

(a) (b)

(c)

FIG 3. CAD MODEL

PAGE NO. 16