FOREWORD

Thank you for purchasing the KIOTI DSF75GT combine harvester, designed for harvesting rice and barley
crops.

This combine harvester is designed with KIOTI genuine components according to stringent quality standards
set by the quality assurance office. Information and knowledge for operation of this combine harvester are
based on years of trustworthy service and reliability through many year's study.

This manual is designed to help you familiarize with the DSF75GT combine harvester and supply useful
information about safety, driving and maintenance. KIOTI is committed to give operators information and
knowledge as much as possible for proper operation and self-diagnosis of the KIOTI combine harvester
through this manual.

If information you need is not found in this manual, contact your local dealer or service location. We are glad
to be your service.

< NOTE >

 Make sure to read this manual carefully and keep it handy for future reference.
 When leasing or transferring this combine harvester, deliver this manual together with the combine harvester.
 The specifications in this manual are subject to change without notice.
This product may not demonstrate its full efficiency when operating in a limited area or on soft ground or harvesting
a large amount of excessively lodged crops.

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 TABLE OF CONTENTS

SAFETY PRECAUTIONS................................. 1

SERVICE FOR COMBINE HARVESTER......... 2

SPECIFICATIONS............................................. 3

STRUCTURE AND OPERATION...................... 4

CHECK BEFORE OPERATION........................ 5

SECTION DRIVING COMBINE HARVESTER.................. 6

HARVEST......................................................... 7

MAINTENANCE................................................ 8

LONG-TERM STORAGE.................................. 9

TROUBLESHOOTING...................................... 10

INDEX............................................................... 11

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 TABLE OF CONTENTS

SAFETY PRECAUTIONS.....................................1-1 Loading and unloading combine har-

vester to and from transporting
For your safety.............................................. 1-2 vehicle............................................................ 1-25

Safety tips......................................................... 1-3 After daily work is completed............... 1-27

Check before operation.................................... 1-3
For long-term storage............................. 1-30
Driving combine harvester............................... 1-5
Harvesting............................................................... 1-8 Safety decals................................................ 1-32
After completing intended operation
and storage......................................................... 1-9 For long-term storage............................. 1-40

General precaution before opera- Service for combine harvester.............2-1

tion................................................................... 1-10
About service................................................... 2-2
When servicing, repairing and
cleaning before operation.................. 1-12 Essential replacement part..................... 2-3

When starting engine................................. 1-19 Oils and fluids........................................................ 2-3

Filters........................................................................ 2-3
During driving and operation........................ 1-19
Belts and rubber parts...................................... 2-4
During driving and operation................. 1-20 Other components............................................... 2-4

Driving on narrow path, bumpy road Specifications.................................................3-1

or slope......................................................... 1-24
General specifications................................ 3-2

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 TABLE OF CONTENTS

Structure and operation..........................4-1 Reaping / Threshing clutch lever............... 4-14

Reaping unit lubrication position................ 4-15
Exterior view.................................................... 4-2 Apply oil.................................................................. 4-15
Controls.................................................................. 4-4 Apply grease......................................................... 4-15
Main switch.............................................................. 4-5 Turning Unloading Auger (Grain tank
Combination switch.............................................. 4-5 option).................................................................. 4-16
Horn switch............................................................. 4-6 How to work according to the load
Instrument cluster....................................... 4-6 lamps............................................................... 4-17
Safety device for reaping unit..................... 4-20
Tachometer............................................................. 4-7
Reaping unit reversing clutch lever........ 4-20
Hour meter ............................................................. 4-7
Sieve case sieve control lever.................... 4-21
COOLANT TEMPERATURE lamp.............................. 4-7
Discharge clutch lever.................................. 4-22
Charge warning lamp.......................................... 4-8
Oil lamp...................................................................... 4-8 Using the canopy.......................................... 4-22
Grain warning lamp.............................................. 4-9 How to adjust the canopy............................... 4-22
No. 2 auger warning lamp.................................. 4-9 Folding the canopy............................................ 4-23
Main shift lever................................................... 4-10
Range shift lever................................................4-11 Check Before Operation............................5-1
Accelerator Lever..............................................4-11 Daily inspection............................................... 5-2
Power steering lever...................................... 4-12
Checking fuel......................................................... 5-4
Parking brake....................................................... 4-13
Cleaning air cleaner........................................... 5-4
Seat........................................................................... 4-13
Cleaning muffler and pipe................................ 5-4

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 TABLE OF CONTENTS

Cleaning precleaner.......................................... 5-4 Crop condition....................................................... 7-2

Checking dust grill, radiator fin and Field conditions..................................................... 7-3
oil cooler fin...................................................... 5-4
Preparation before work with com-
Checking engine oil and coolant................... 5-5
bine harvester.............................................. 7-3
Checking indicators............................................ 5-5
Reaping crops on field edges......................... 7-3
Cleaning fuel tank surroundings................. 5-5
Preparation of each part before work...... 7-4
Driving combine harvester......................6-1 Cautions during work........................................ 7-4

Starting and stopping engine................... 6-2 reaping operation sequence..................... 7-5

Starting engine...................................................... 6-2 Reaping operation steps................................... 7-6
Stopping engine..................................................... 6-4 Reaping and turning method in the field.... 7-8
Turning.................................................................... 7-10
Driving on paved road................................... 6-5
Positioning and adjusting the divider........7-11
parking................................................................ 6-9 Adjusting the reaping speed......................... 7-12
Chocking the crawlers...................................... 6-9 Working in a wet field....................................... 7-14
Turning in field.................................................... 7-21
Loading and unloading to and from
Reaping method.................................................... 7-22
transporting vehicle.............................. 6-10
Cautions during reaping operation........... 7-23
Harvest.............................................................7-1 Threshing crops reaped on field edges..... 7-23
Discharging grains............................................ 7-24
Crop and field condition for com-
Reel tine angle adjustment............................ 7-28
bine harvester.............................................. 7-2
Adjusting reel rotating speed..................... 7-29

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 TABLE OF CONTENTS

Threshing unit................................................ 7-30 Removing/Installing sieve case..................... 8-16

Adjusting reel position................................... 7-31 Attaching and detaching cover.................... 8-21

Adjusting vertical position of feeding Cleaning inside of vehicle body............. 8-22

drum...................................................................... 7-34
Adjusting sieve case chaff............................ 7-36 Battery.............................................................. 8-31
Adjusting the sieve case auxiliary Checking positive battery cable.................. 8-33
plate position and replacing the net..... 7-36
Adjusting dust discharge control plate....7-39 Greasing and lubricating each sec-
tion................................................................... 8-33
Grain tank........................................................ 7-40
Unloading Auger section................................ 8-33
Adjusting discharge control plate........... 7-40 dRIVING SYSTEM..................................................... 8-34

Maintenance....................................................8-1 Reaping unit........................................................... 8-35

Lubrication...................................................... 8-35
Periodic maintenance schedule table.. 8-3
Lubrication points.............................................. 8-36
Inspection and lubrication list............. 8-10 Reaping unit drive chain................................... 8-36
Specified oil and capacity.................................8-11 Cutting Blades / Finger shaft........................ 8-36
Apply grease......................................................... 8-37
Opening and closing each section........ 8-12
Opening engine compartment........................ 8-12
Routine maintenance and adjustment... 8-37
Opening (Threshing) Rotor Cover............... 8-12 Cleaning air cleaner......................................... 8-37
Opening grain tank............................................. 8-14 Checking engine oil............................................ 8-39
Removing and installing concave................ 8-15 Checking radiator coolant............................ 8-39

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 TABLE OF CONTENTS

Transmission case oil....................................... 8-40 HST oil filter......................................................... 8-53

Oiling chain drive case..................................... 8-40 Installing vertical auger shaft................... 8-53
Checking oil level in oil tank......................... 8-41
Long-term storage......................................9-1
Checking fan drive belt.................................... 8-41
Cleaning radiator air intake section......... 8-41 Storing combine.............................................. 9-2
Adjusting parking brake pedal..................... 8-42 Daily storage.......................................................... 9-2
Adjusting power brake lever....................... 8-43
Long-term storage........................................ 9-2
Adjusting crawler tension............................ 8-44
Adjusting each belt length............................ 8-45 Using combine after long-term storage... 9-3

Periodic change............................................ 8-45 Use and disposal............................................. 9-4

Replacing element.............................................. 8-45 Troubleshooting........................................10-1
Changing radiator coolant........................... 8-46
Changing engine oil........................................... 8-47 Troubleshooting for engine.................. 10-2
Changing transmission case fluid.............. 8-48
Troubleshooting for Reaping unit...... 10-3
Changing oil in oil tank..................................... 8-49
Replacing fuse..................................................... 8-49 Troubleshooting for threshing unit.... 10-4
Replacing fuel filter and water sepa-
rator..................................................................... 8-51 INDEX................................................................. 11-1
Periodic replacement of roller seal....... 8-51
Checking and replacing pipes and hoses 8-52
Replacing engine oil filter cartridge....... 8-52

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 SAFETY AND VEHICLE DAMAGE WARNING

This manual includes information titled as WARNING, CAUTION, IMPORTANT

and NOTE. These titles indicate the following:

This indicates that a condition may result in harm, serious

! injury or death to you or other persons if the warning is not
WARNING heeded. Follow the advice provided with the warning.

This indicates that a condition may result in damage to your

vehicle or its equipment if the caution is not heeded. Follow
CAUTION the advice provided with the caution.

This mark indicates emphasis on notable characteristics of

working procedures, and information about technology for
IMPORTANT easier operation.

This indicates that interesting or helpful information is being

provided.
NOTE

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 UNIVERSAL SYMBOLS

Various universal symbols have been used on the instruments and controls of your KIOTI combine harvest-
er. Below is a list of the universal symbols and their meanings.

Horn Engine RPM "low speed" Engine RPM "high speed"

Turn signal lamp indicator Headlamp Vent lamp and work lamp
(turning direction)
Unloading Auger or vehicle Turn signal lamp indicator
Engine stop
moving direction (blinking for operation)

Fuel Coolant temperature Engine oil

Battery charge warning

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 Terms for directions

The front, rear, left and right directions referred in this manual are the directions seen from an operator in the
driver's seat.

Right Turn Left Turn

(Clockwise) (Counterclockwise)

Right Rear

Front Left

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 Quality Policy

We, a company that exclusively designs, produces, and sells diesel engines, do our best to secure stability
and reliability of products to satisfy customers fully.

Additionally, in order to provide products that satisfy our customers, we strive to understand clearly the
requirements of our customers from the design to service stages so we can build a quality management
system. We then require that all employees understand and implement the system. Furthermore, we will
improve the quality management system continuously to satisfy requirements of ISO9001, 2000/KS A9001,
and 2001 and observe national and international laws and regulations in the manufacturing process.

At the same time, we will set and achieve additional mid- and long-term quality goals internally. Our chief of
quality assurance unit has responsibility and authority from the CEO for periodically examining the effective
operation of the quality management system to take actions for any discrepancy.

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 Environmental Policy

KIOTI is a company that exclusively designs, produces, and sells agri-machineries and industrial diesel
engines. We have minimized environmental pollutants produced while providing products or services. That
means our all managerial activities are operated in an "environment-friendly" system by saving resources
and observing internal standards, including requirements of environmental regulations and ISO 14001;1996.

We will achieve environmental goals based on policies that contribute to the protection of the environment
by improving related regulations continuously. We publish those policies to the public and interested parties
and examine periodically whether the environment management system is understood by all employees and
implemented effectively, taking actions to correct any discrepancy.

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 Product Safety and Management Policies

We design, manufacture, and provide safe products with no defects that give satisfaction to customers, and
at the same time, provide the best services. To achieve this goal, all of our employees understand the prod-
uct safety and management policies fully and try to exceed the level required by national or international
regulations or standards.

Our chief of service unit has responsibility and authority from the CEO for periodically examining the effec-
tive operation of product safety and management policies and taking actions to correct any discrepancies.

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