ATEX - CDW - Operating Instructions (Rev.2.0 April 2016)

Betriebsanleitung 363 - CDW - ATEX G2120363 CDW - ATEX 2.
0
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CDW - ATEX
Operating Instructions
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Original operating instructions

Operating Instructions CDW - ATEX
Imprint
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Imprint
Document status: Original operating instructions

Type of document: Operating Instructions
Document ID: G2120363
Revision: 2.0
Date: 16-04-19
Editor: Brabender-Technologie KG
Copyright: © 2016, Brabender-Technologie KG
The contents of this document must not be copied – neither completely nor in
extracts – without prior written approval of Brabender Technologie KG and/or
transmitted to any third party. All technical documentations, drawings etc ...
fall under the copyright law: copyright reserved according to DIN 34.
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2
Table of contents
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Table of contents
Imprint .................................................................................................................................. 2
Table of contents ................................................................................................................. 3
1 Intended purpose........................................................................................................ 5
Intended purpose .......................................................................................................... 6
Use in ATEX environment ............................................................................................ 7
Manifest abuse ........................................................................................................... 10
Obligations of the user ................................................................................................ 11
Extended obligations for ATEX ................................................................................... 12
Content of the EC declaration of conformity ............................................................... 13
Content of the declaration of incorporation ................................................................. 14
2 Description of the device ......................................................................................... 15
Construction and function of the device ...................................................................... 16
3 Description of the component groups of the device ............................................. 18
The impeller wheel of the CDW .................................................................................. 19
The weighing system of a CDW150, 250 .................................................................... 20
The weighing system of a CDW350 and larger........................................................... 22
4 Safety instructions ................................................................................................... 23
Marking of hazard notes ............................................................................................. 24
Hazard notes .............................................................................................................. 25
Residual risks caused by the device ........................................................................... 28
Protective equipment .................................................................................................. 29
Marking of the device.................................................................................................. 31
5 Mounting of the device ............................................................................................. 32
Instructions for mounting ............................................................................................ 33
Instructions for electrical mounting ............................................................................. 35
Place of the installation, auxiliaries ............................................................................. 36
General mounting work............................................................................................... 37
Electrical mounting ..................................................................................................... 38
6 Commissioning of the device .................................................................................. 41
Instructions for commissioning ................................................................................... 42
Rundown of commissioning ........................................................................................ 43
Commissioning of the feeding device ......................................................................... 45
Adjustment of the weighing systems CDW 150, 250 .................................................. 46
The adjustment of the weighing system CDW350 or larger ........................................ 48
Commissioning of the feeding operation ..................................................................... 50
7 The operation of the device ..................................................................................... 51
Flow metering ............................................................................................................. 52
Gravimetric feeding with flow metering ....................................................................... 53
8 Decommissioning of the device .............................................................................. 54
Switch-off with untroubled operation ........................................................................... 55
Alarm cut-outs ............................................................................................................ 56
9 Malfunctions of the device ....................................................................................... 57
Malfunction and remedy ............................................................................................. 58
3
Table of contents
10 Maintenance .............................................................................................................. 59
Maintenance instructions ............................................................................................ 60
Maintenance jobs........................................................................................................ 62
Cleaning of the device ................................................................................................ 63
11 Setting-up and exchange ......................................................................................... 64
Safety and preparatory work ....................................................................................... 65
How to change the load cell ........................................................................................ 66
How to disassemble the impeller wheel ...................................................................... 67
How to disassemble the drive motor ........................................................................... 69
12 Storage and close-down .......................................................................................... 71
Instructions for storage/disposal ................................................................................. 72
Storage ....................................................................................................................... 73
Disposal ...................................................................................................................... 74
13 Spare parts lists ........................................................................................................ 75
14 Technical data ........................................................................................................... 76
General data ............................................................................................................... 77
Product data ............................................................................................................... 78
Identification key, nameplate ...................................................................................... 79
15 Annex B Indications concerning the manual .......................................................... 81
Marking ....................................................................................................................... 82
Revisions .................................................................................................................... 83
16 Annex C Forms ......................................................................................................... 84
Certificate of nonobjection .......................................................................................... 85
Spare parts order ........................................................................................................ 86
17 Annex D Addresses and index ................................................................................. 87
Addresses................................................................................................................... 88
Index........................................................................................................................... 90
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4
1
Intended purpose
1 Intended purpose
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Content of the The chapter is divided into 7 parts.

chapter
Subject Page
Intended use 6
Use in ATEX environment 7
Manifest abuse 10
Obligations of the operating company 11
Extended obligations for ATEX 12
Content of the EC declaration of conformity 13
Content of the declaration of incorporation 14
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1
Intended purpose
Intended purpose
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The use of the The Coriolis Mass Flow Scale (CDW) detects the flow rate of a free-
device flowing and non depositing bulk product according to the "Coriolis
principle". A suitable external feeding controller provides the
evaluation of the signals that have been read. In order to comply with
the “intended purpose” the following specifications of the
documentation have to be complied with: If the use of the device
complies with its intended use
• the device does not cause any danger for the operating staff, the
machine and the environment.
• the device is
- in a flawless condition as far as safety is concerned
- fully functional
• only appropriate products are fed.
• the application conditions for the dimensioning of the device are
complied with.
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Appropriate Products that are appropriate for flow metering by means of the
products device have the following product characteristics:
• Free-flowing bulk solids
• Bulk solids that do not form material deposits
• Not ignitable due to friction or strokes
• No explosive characteristics
• No change of the product characteristics due to the revolving
impeller wheel
• No inadmissibly high wear of the device
• No impediment or endangerment of the safety of operations
• Free from contaminations, foreign bodies etc.
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Dimensioning of The device is dimensioned according to the known operating

the device conditions. They result from the customer’s indications concerning
• the products employed and their characteristics,
• the environmental and operating conditions.
After any modification of the operating conditions a renewed

release for the operation of the device by the manufacturer is
required.
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1
Intended purpose
Use in ATEX environment
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Warning Modification of the ATEX zone in the production periphery

» No type approval for the device
» Danger for the operating personnel and the environment
• Use of the device only according to the marking of the allowed
zone.
• In case of zone distortions:
- Stop the device.
- Provide additional protective measures for
establishing/complying with the allowed zone.
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Requirements, If the device is used in an ATEX environment the following

conditions requirements/conditions have to be complied with:
• The device must only be employed according to the marking of
the device.
• Allowed environmental temperature Ta: -20°C = Ta = + 40°C
• Ignition temperature of the product: = 203°C
Glow temperature of the product: = 210°C
(with a dust layer of more that 5mm height)
• There must be no hybrid mixtures.
To be observed additionally for the application in areas with gas

explosion hazard:
• Plastic parts have a surface resistance Ro < 109Ω
• Do not convey electrostatically charged dusts (e.g. from a
pneumatic conveyor) through the device.
• With gases and vapours from the explosion class IIB the
maximum feed rate is 2000 dm³/h.
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------------ Continuation: next page ---->
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1
Intended purpose
Use in ATEX environment, continuation
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Structure of the The identification of the device determines the application of the
Identification of device and is structured as follows:
the device
Example: II 1D/3G c IIA 135°C (T4)
Marking Meaning
Communautés Européennes
Community sign 94/9/EG
II Group of devices (surface installations)
1D/3D Category (here: inside 1D / outside 3G)
c Constructional safety, type of protection EN 13463-1 to 8
IIA Gas explosion class classified according to ignition energy
135°C Temperature indication (for dust)
(T4) Temperature class (for gas)
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Application The identification of the device permits to determine the application of

the device.
Zone inside the device Zone outside the device

Marking of the device 0 1 2 20 21 22 0 1 2 20 21 22
1GD/2GD c IIA 135°C (T4) x x x x x x - x x - x x
1GD/3GD c IIA 135°C (T4) x x x x x x - - x - - x
1D/2GD c IIA 135°C (T4) - - - x x x - x x - x x
1D/3GD c IIA 135°C (T4) - - - x x x - - x - - x
1D/2D c 135°C - - - x x x - - - - x x
1D/3D c 135°C - - - x x x - - - - - x
1D/- c 134°C - - - x x x - - - - - -
2GD/2GD c IIA 135°C (T4) - x x - x x - x x - x x
2GD/3GD c IIA 135°C (T4) - x x - x x - - x - - x
2D/2GD c IIA 135°C (T4) - - - - x x - x x - x x
2D/3GD c IIA 135°C (T4) - - - - x x - - x - - x
2D/2D c 135°C - - - - x x - - - - x x
2D/3D c 135°C - - - - x x - - - - - x
2D/- c 135°C - - - - x x - - - - - -
3GD/2GD c IIA 135°C (T4) - - x - - x - x x - x x
3GD/3GD c IIA 135°C (T4) - - x - - x - - x - - x
3D/2GD c IIA 135°C (T4) - - - - - x - x x - x x
3D/3GD c IIA 135°C (T4) - - - - - x - - x - - x
3D/2D c 135°C - - - - - x - - - - x x
3D/3D c 135°C - - - - - x - - - - - x
3D/- c 135°C - - - - - x - - - - - -
x = applicable - == not applicable
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1
Intended purpose
Use in ATEX environment, continuation
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Peripheral speed The impeller wheel rotates with a peripheral speed U > 1m/s. The
impeller wheel operation of the device is only allowed in a free product flow.
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Degree of cleaning Instructions concerning the degree of cleaning of the device:

• The formation of dust deposits on the device has to be
prevented, as this could produce an explosive mixture if whirled
up.
• According to the valid standards:
Thickness of layer< 1mm
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Intended purpose
Manifest abuse
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Definition “Manifest abuse” means that the device is used for applications that
are “manifest” due to the possibilities and executions of the device
but that are inappropriate and thus not allowed.
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Examples Examples for manifest abuse:

Improper mounting
• No flexible connection of inlet/outlet
• Inadequate stability of the place of the installation
• Shut off device for the product flow is mounted to the outlet
instead of the inlet (it is not allowed to store product in the
device)
Improper operation
• Operation with open hopper (foreign bodies)
• Operation without a free product flow out of the device
Modifications to the device without release*

• Modification of the construction of the device
• Modification of the equipment of the device
• Reduction or elimination of protective functions
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Effects Any abuse of the device

• endangers the operating staff and the machine
• the type approval of the device ceases to be effective
• has an effect on the manufacturer’s liability.
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d
*
Release by means of the manufacturer of the device
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1
Intended purpose
Obligations of the user
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Statutory During the operation the following national and international

provisions regulations/guidelines concerning:
• the protection of persons
• the safety of persons
• the EMC directive
• the state of the art
• the acknowledged engineering rules
have to be observed.
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The use Be sure to observe the following points for the use of the device:
of the device
• the intended purpose
• the indications given in the manual
• the safe state of the device
• the prescriptions concerning an untroubled operation
• trouble and damage has to be eliminated immediately
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Qualification of Required qualification of the operating staff:

the operating staff
• Trained on the device and its operation
• Authorised to carry out the required operations.
• Knowledge of the regulations concerning the operator protection.
• Knowledge of the actual operating conditions as far as the device
and its environment are concerned
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Simple cleaning and maintenance work:

• The work can be carried through by well-trained operators.
Extensive mounting and repair work:
• A specialist with necessary technical knowledge is required for
this work.
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Intended purpose
Extended obligations for ATEX
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Introduction With an ATEX execution the user has to comply with further
obligations in order to protect the operating personnel and the
equipment.
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Danger Potentially explosive gas mixtures or dust concentrations

Severe or fatal injuries
• Component groups mounted on site comply at least with the
required category of device.
• Product supply/discharge lines are dust-proof/gas-proof.
• Continuous earthing of the device that is conforming to
standards.
• Do not bring ignition sources into the device.
• Avoid spark formation.
• Foreign bodies must not enter the device.
• Do not cause a product jam in the device.
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Important Be sure to observe the following standards:

standards
94/9/EG (ATEX95), 99/92/EG, 89/391/EG, 89/686/EG, 89/655/EG,
98/37/EG, EN60204, 89/336/EWG, 79/23/EWG
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Ambient The allowed ambient temperature according to EN13463 has to be

temperature complied with. Overstepping puts at risk the safety of operations by
possible functional failures of the electrical safety components (PTC
resistors etc.).
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Compliance with Be sure to comply with the determined zone allocation:

the zone
allocation • The device does not comply with the new zone allocation.
• The type approval of the device ceases to be effective
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Intended purpose
Content of the EC declaration of conformity
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Introduction If the execution of the device corresponds to the terms of

MRL2006/42/EG an EC declaration of conformity for a machine will
be enclosed. Here the manufacturer declares that
• the machine is corresponding to all relevant provisions of this
directive.
• that the machine complies moreover with the mentioned
directives and/or relevant provisions.
Moreover this declaration includes further indications concerning the

manufacturer and the machine.
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Data provided by The declaration includes the following information:

the manufacturer
• Name and address of the manufacturer
• Indication of the duly authorised person responsible for compiling
the technical file
• Name and signature of the duly authorised person responsible
for issuing the declaration.
• Indication of place and date of issue
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Designation Indications given in the declaration that serve to designate the

machine:
• Designation of the machine
General designation of the machine
• Type of machine
Type/execution of the machine.
The type designation code is explained in the chapter "Technical data".
• Marking of the machine
ATEX marking of the machine
• Year of construction
The year of construction of the machine
• Serial number
The unique serial number of the machine
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Intended purpose
Content of the declaration of incorporation
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Introduction If the device is executed as a partly completed machine in the terms

of MRL2006/42/EG an EC declaration for the mounting of a partly
completed machine will be enclosed. Here the manufacturer
declares:
• which basic requirements of the directive are applied and are
complied with.
• that the technical documentation has been established and can
be submitted in response to a justified request of a national
authority.
• the other directives the partly completed machine complies with.
• that the partly completed machine must only be commissioned
after incorporation into a machine that complies with the
requirement of directive MRL2006/42/EG.
Moreover this declaration includes further indications concerning the
manufacturer and the machine.
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Data provided by The declaration includes the following information:

the manufacturer
• Name and address of the manufacturer
• Indication of the duly authorised person responsible for compiling
the technical file
• Name and signature of the duly authorised person responsible
for issuing the declaration.
• Indication of place and date of issue
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Designation Designation of the partly completed machine:

• Designation of the partly completed machine
General designation of the partly completed machine
• Type of machine
Type/execution of the partly completed machine.
The type designation code is explained in the chapter "Technical data".
• Marking of the machine
ATEX marking of the partly completed machine
• Year of construction
The year of construction of the partly completed machine
• Serial number
The unique serial number of the partly completed machine
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2
Description of the device
2 Description of the device
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Content of the This chapter describes the construction and the function of the
chapter device.
Subject Page
Construction and function of the device 16
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2
Construction and function of the device
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The figure shows a sectional drawing of a

Coriolis Mass Flow Scale, CDW 350:
No Meaning
1 Drive motor
2 Load cell
(covered by the sleeve)
3 Sleeve
4 Inlet (product supply)
5 Mounting profile
6 Product inlet funnel
7 Drive shaft
8 Housing
9 Protective funnel
10 Impeller wheel
11 Outlet funnel
12 Idle roller
13 Vent pipe (optional)
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The construction The CDW has a closed housing with an inlet for the product supply
and an outlet for the product discharge. The on-site product lines are
connected via flexible sleeves to the inlet and outlet. The measuring
device of the CDW is a revolving impeller wheel that is driven by
means of a drive motor via a drive shaft. The product is conveyed via
the inlet funnel into the revolving impeller wheel from where it is
transported to the outlet funnel and then it falls freely into the
connected product line.
For the mounting on site the device is equipped with mounting
profiles that permit a suspended installation. Upon request the device
can be equipped with a factory-made base frame.
16
2
Construction and function of the device, continuation
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The function The CDW detects the product flow of the product that is flowing
through. The impeller wheel is driven by the drive motor with constant
operating speed. The product flow is conveyed into the revolving
impeller wheel where it generates a Coriolis force working against the
direction of rotation ("Coriolis principle"). To provide a constant speed
the drive motor therefore has to produce a higher torque. This
change of torque is a function of the flow rate of the bulk solid and
thus is an indicator for the flow rate. The CDW permits to measure
the change of torque via a load cell. The external feeding controller
computes the flow rate from the weight signal and then processes the
flow rate internally.
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The construction The CDW is manufactured in different construction sizes. The

sizes construction and the function are identical for all construction sizes.
They differ in:
• the maximum flow rate
• the dimensions
• the construction of the weighing system for the torque acquisition
The marking of the device "CDW xx" indicates the construction size
(xx = construction size).
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17
3
Description of the component groups of the device
3 Description of the component groups of the device
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Introduction This chapter describes the component groups of the device.

• Description of the construction and function
• Description is not a function of the execution
• Marking of a specific modification: indication of the execution of
the device.
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Content of the The chapter is divided in 3 parts.

chapter
Subject Page
The impeller wheel of the CDW 19
The weighing system of a CDW150, 250 20
The weighing system of a CDW350 and larger 22
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18
3
The impeller wheel of the CDW
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Construction and The impeller wheel is equipped with

function of the blades the number of which varies as a
impeller wheel function of the construction size and
the product characteristics. With a
well-flowing product the blades
generate a Coriolis force that works
against the direction of rotation. For
the rotation of the impeller wheel in a
product flow more force is required
than for a rotation of an empty impeller
wheel. For this reason the drive motor
has to produce a higher torque for
maintaining the constant speed.
The upper illustration shows a possible
execution of an impeller wheel. In the
lower schematic illustration the
markings have the following meanings:
No Description
1 Drive shaft
2 Cone for guiding the product
3 Blade
4 Direction of the product flow
5 Direction of rotation
6 Direction of Coriolis force
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Drive motor of the The impeller wheel is driven by a threephase current motor. As a
impeller wheel protection of the weighing system the drive motor is controlled via an
external electronics and after the start it reaches its operating speed
via a ramp function ("soft start"). As standard the drive motor is
operated in mains operation so that the operating speed corresponds
to the rated speed of the drive motor.
Any operation of the drive motor without “soft start” is not

allowed.
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19
3
The weighing system of a CDW150, 250
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Illustration
weighing system
CDW150, 250
The illustration shows the weighing system of a CDW150, 250:

No Description
1 M6 thread for the static adjustment of the load cell
2 Transport eyelets (only CDW250)
3 Unlocked transport catch
4 Locked transport catch
5 Two-part cover
6 Drive motor
7 Load cell
8 Vibration sensor (not applicable for the ATEX execution)
9 Force transmission lever
a Clearance of overload protection screws (a=0.3mm)
The illustration of the transport catches is not appropriate for

operation. In case of appropriate use both transport catches
always have the same status.
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Description The weighing system of the CDW150, 250 is mounted on a mounting

weighing system plate that is protected against contamination by means of a two-part
CDW150, 250 cover.
The weighing system consists of a load cell that functions according
to the principle of the strain gauge (in short: DMS). The load cell is
connected to the force transmission lever that transmits the torque of
the drive to the load cell. The load cell converts the force acting into a
proportional mV signal that is read in and evaluated by the connected
feeding controller.
20
3
The weighing system of a CDW150, 250, continuation
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Overload 3 protective measures protect the weighing system from damage

protection of the caused by overloading.
weighing system
CDW150, 250
1. Overload protection screws
The overload protection screws limit the mobility of the force
transmission lever (distance a = 0.3mm) and protect the load cell
against overloading during operation. Overload protection screws
do not offer any protection against torsions or extreme chocks.
2. Transport catches
The transport catches lock the force transmission lever by means
of a fixed point, thus forces or torsions cannot be transmitted to
the load cell. Transport catches are locked to the device in case
of a transport or during works and they are unlocked during the
operation of the device.
3. Soft start of the drive motor
A drive motor that is starting abruptly risks to damage the load
cell in spite of the overload protection screws. By means of a soft
start the drive motor reaches the operating speed via a ramp
function.
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21
3
The weighing system of a CDW350 and larger
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Construction The weighing system is

of the weighing mounted below the drive motor
system and is protected against
contamination by a sleeve.
No Description
1 Sealing disk
2 Upper clamping ring
3 Sleeve
4 Lower clamping ring
If the lower clamping ring is
loosened and the sleeve folded
upward, the sealing disk can be
turned and thus the weighing
system becomes visible.
No Description
5 Load cell
6 Transport catch (here: locked)
7 Overload protection screws
8 Force transmission lever
9 Stop screw transport catch
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Overload 3 protective measures (overload protection screw, transport catch

protection of the and soft start) protect the weighing system from damage caused by
weighing system overloading.
CDW350
The transport catch (red screw) presses the force transmission lever
against the stop screw and thus the mobility of the force transmission
lever is blocked. The transport catches are locked to the device in
case of a transport or during works and they are unlocked during the
operation of the device.
For unlocking the transport catch it has to be loosened and

turned back by at least 5mm, so that the force transmission
lever centers itself and the distance between the two screws
(overload screw, stop screw) and the force transmission lever
is exactly d= 0.3mm (works setting).
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22
4
Safety instructions
4 Safety instructions
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Introduction This chapter indicates safety instructions concerning possible

hazards or for a safe operation of the DualTray.
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Validity The safety instructions are to be observed for the operation of the
device and for any work on the device, even if they are not mentioned
explicitly in the description of the steps to be taken.
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Definition: The term “disconnection” is employed for the following hazard notes
Disconnection and in the rest of this manual. “Disconnection” means:
• Disconnect the device from all supply media.
• Protect it against unauthorised reconnection.
• Discharge all kinds of energy stocks (manually or due to
sufficient dwell times)
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chapter
Subject Page
Marking of hazard notes 24
Hazard notes 25
Residual danger 28
Protective design measures 29
Marking of the device 31
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23
4
Safety instructions
Marking of hazard notes
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Introduction In this chapter and in the following ones hazard notes mark situations
that are dangerous for the operating staff and/or the machine. The
composition of the hazard notes follows a determined structure and
quality rating. This chapter describes both, structure and quality
rating.
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Structure of the The scheme shows the composition of a hazard note:

hazard notes
Signal word Reason of danger
» Effect of danger
• Countermeasure
Additional explanation:
Element Meaning
Signal word Marks the quality rating and is described
below.
Symbol General: Attention symbol
Special: Electricity symbol etc.
Effect, Listings, several elements possible
countermeasure
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Quality rating The meaning of the signal word:

of the
hazard notes Signal word Meaning
Danger Imminent danger that may cause severe injuries or
death.
Warning Possibly dangerous situation that may cause severe
injuries or death.
Caution either
possibly dangerous situation that may cause
slight injuries
or
dangerous situations the potential hazard of
which is a function of unknown parameters e.g.
”product characteristics”.
Attention! Possibly dangerous situation that might cause
material damage to other equipment.
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24
4
Safety instructions
Hazard notes
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Danger Malpractice
Considerable hazard potential for the operating staff and the machine
• Be sure to comply with the intended purpose.
• Be sure to observe the instructions for mounting, operation and
maintenance.
• Be sure to observe the instructions for the execution of the
corresponding work.
• Do not carry out any arbitrary modification.
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Danger Voltages that are hazardous upon contact

» Electric stroke during work on electric component groups
Work on the device:

• Disconnect the device before the start of the work.
• To be carried out by a qualified electrician
• Please observe:
- the valid standards and regulations,
- the state of the art
- the acknowledged engineering rules
Maintenance of the device:
• Check electric component groups/installation.
• In case of damage:
- the device has to be stopped immediately.
- disconnect the device.
- eliminate the damage or exchange component groups.
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Warning No earthing or inappropriate earthing

» Discharge of static loads
• Connect the marked main earth connection point of the device to
the on-site equipotential bonding.
• Earth connections between the device and the mounted
component groups must not be interrupted or removed.
• Connections to earth have to be checked regularly and renewed
if required.
25
4
Safety instructions
Hazard notes, continuation
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Warning Residual energy storage

» Electric stroke, contusions, burns and other
• Disconnect the device.
• Sufficient waiting time before the start of work:
- Discharge of electric energy stocks
- Cooling of hot surfaces (thermic)
- Aeration of compressed-air lines (pneumatic)
• If available:
Positioning into the final position, so that the formation of elastic
or torsional forces can be prevented.
Examples for energy stocks:

Type Example
Electric Charged capacitors, coils
Mechanic Tensioned springs
Pneumatic Filled compressed-air storage
Thermic Hot surfaces, dissipators
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Caution Leakages
» As a function of the product characteristics leakages present are
hazardous for the operating staff and the machine
Immediate measures:
• Stop the device.
• Safety measures for the protection of the operating staff and the
machine have to be taken.
Elimination of the damage:

• Eliminate the leakage and its cause.
• Eliminate damage of the device.
• Clean the device and the environment.
• Correct disposal of residual product.
26
4
Safety instructions
Hazard notes, continuation
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Caution Residual product in the device

» Endangers persons because of hazardous product
characteristics
» Contamination of the environment during the disassembly
» Product blending during product change
• Safety measures for the protection of the operating staff and the
machine have to be taken.
• Correct disposal of residual product, contaminations.
• Thorough cleaning before a product change.
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Caution Inadmissible product temperatures

» Danger for the operating staff and the environment
» Drastic reduction of the average lifetime of the device
» “Hidden” damages the effects of which can only be seen later
• Be sure to respect the allowed range of product temperatures
• Mark hot surfaces
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Attention! Foreign bodies on the device, in the product zone

» Damage of the device
» Damage of on-site equipment
» Operational failures
• Foreign bodies have to be removed before commissioning
• Closed product zone
• Protective measures have to be installed
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Attention! Improper transport of the device

» Endangering operating staff and the environment
• Prepare the device for the transport
• Employ suitable lifting equipment or similar
• Use transport equipment (transport eyelets etc.) that is mounted
to the device.
• Do not tie transport straps or similar to the component groups.
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Safety instructions
Residual risks caused by the device
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Introduction The device has been manufactured according to the state of the art
and under respect of the valid standards and regulations. However,
there are “residual dangers”.
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Caution Activity or operating situation causing the residual risk

• Activities:
- Be sure to observe the specifications.
- Take protective measures before carrying out the operations.
• Operating situations:
- Comply with the allowed working/operating range.
- Immediate cut-out in case of dangerous operating situations.
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Residual danger Source of Product jam at the outlet of the device

product jam danger:
Effects:
Caution Impeller wheel revolves in standing product

» Strong generation of heat due to the high peripheral speed of the
impeller wheel
• If the free flow of the product is disturbed the device has to be
shut off immediately.
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Residual risk Source of Product deposits on the impeller wheel

product deposits danger:
Effect: • Unbalance of the impeller wheel has the
following effects
- Measuring error/operational failures
- Damage of the device
Measures: • Clean the device adequately
• Employ product that is not caking
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4
Safety instructions
Protective equipment
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Introduction The device is equipped with protective equipment to protect the

operating staff and the machine. Please find below a description of
the protective equipment.
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In general, the type-approval of the device ceases to be

effective, if one protective measure has been mounted
correctly or has been deactivated.
Components with Different types of protective equipment may be mounted to a device.

protective The protective equipment may have different functions.
functions
1. Components with a pure protective function
These components (e.g. covers) have only been mounted due to
their protective function. As a rule, they have no effect on the function
of the device. But:
An operation of the device is only allowed with a properly
mounted protective equipment.
2. Components with combined functions

These components have an operative function and a protective
function. For instance:
• The hopper has the function to store product.
• The construction size of the hopper prevents the operating staff
from reaching into the rotating components.
3. Components with monitoring functions

These components are switches or detectors that monitor the
closing, the position or the status of a component. As a rule, they
deliver an electrical signal that is integrated into an interlocking chain.
If one or several monitoring devices report an error, an interlocking
chain will block the operational release of the device. I.e. it
• will prevent the start of a stopped device
• will cause an immediate stop of a started device
29
4
Safety instructions
Protective equipment, continuation
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Sealings Set screws or similar are adjusted and fixed in position in our works
by lacquer or a seal. The sealings must not be damaged. Otherwise
the type-approval of the device and the manufacturer’s liability cease
to be effective.
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Safety screwing As a rule, the protective equipment is tightly screwed, i.e. a tool is
required for disassembly and accidental loosening is thus prevented.
If components with protective functions are fixed by means of "quick
release" connections, at least one "quick release" connection is
protected by means of an additional safety screwing against
unintentional operation.
Safety screwing is a protective equipment. As an alternative

the component can also be monitored by means of the "quick
release" connection (switch, sensors).
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4
Safety instructions
Marking of the device
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Warning labels Beware of dangerous electric voltages.

on the device Any work on the device/the component group required
• a qualified electrician
• and a secure, zero-potential state
Beware of high surface temperatures.

Any work on the device/the component group required
• protective equipment (gloves etc…)
• sufficient cooling down before the start
Beware of danger of bruising.

Any work on the device/the component group required
• appropriate protective equipment
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Instructions Disconnect the device from the power supply.

on the device Before the start of any work on the device
• it has to be disconnected from the power supply
• protect it against unauthorised reconnection
Connect the earth connection line.

Marked earth connection points
• have to be connected correctly to protective earth
Be sure to observe the specified direction of rotation.

During the commissioning
• check the direction of rotation of the drive motor
• change the wrong direction of rotation
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Prohibitions Sharp-edged agitator

on the device Considerable risk of injuries, therefore:
• Never put hands or arms into a rotating agitator.
• Put on long gloves during the work.
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Execution ATEX execution

of the device Danger for operating staff and machine, therefore:
• be sure to observe and to comply with the category of
the device.
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31
5
Mounting of the device
5 Mounting of the device
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The aim The aim of mounting is to put the device in a state where it is ready
of mounting for the start of the operation.
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chapter
Subject Page
Instructions for mounting 33
Instructions for electrical mounting 35
Place of the installation, auxiliaries 36
General mounting work 37
Electrical mounting 38
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32
5
Instructions for mounting
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Mounting Prescriptions for appropriate mounting:

• The mounting has to be carried out by specialist personnel.
• Be sure to comply with the statutory provisions.
• Eliminate sources of danger for the operating staff and the
environment.
• Do not damage the device.
• Avoid disturbances of the mounting work.
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ATEX environment For mounting in an ATEX-environment:

• Check whether the device is appropriate (marking on the identi-
fication plate) for being employed in the actual ATEX-environment.
If the device is Then
appropriate mounting is allowed
not appropriate mounting has to be discontinued immediately.
• Do not cause any additional explosion hazard.
• Employ allowed tools, measuring instruments.
• Equipotential bonding at the inlet/outlet of the device via the
flexible connection
- flexible, conductive material
- earthing of the tightening straps (fastening), if they are
equipped with an earthing bolt.
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Instruction for Preliminary mounting work for sample measurements that permit to
commissioning determine/check the feed rate of the device:
• A collecting receptacle that is suitable for the product quantity
has to be available.
• If necessary, a bypass line to the collecting receptacle has to be
mounted.
33
5
Instructions for mounting, continuation
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Interruption of To be observed in case of an interruption of mounting:

mounting
• Protect the device against foreign bodies.
• Mark that the device is partly mounted and
• protect it against an unauthorised commissioning.
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Completing the Mounting ends with if the device is ready for operation. This includes:
mounting work
• Correct and complete mounting of the device.
• “Final cleaning” of the environment, remove all foreign bodies.
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34
5
Instructions for electrical mounting
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Danger Working with voltages that are hazardous upon contact

» Electric stroke during work on electric component groups
• Be sure to comply with the statutory provisions.
• Have the work done by a trained and authorised electrician.
• Disconnect the device (please see the page 23).
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Connection Prerequisite for the type approval of the device:

earthing
Provide an appropriate earth connection. This means:
• The earthing has to be carried out according to the standards.
• The mains earth connection point has to be connected to the
equipotential bonding on site.
• Continuous earthing
- of the complete device
- of the connections on site
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Cabling Cabling work has to be carried out appropriately. This means:

• Only employ the allowed cable types
• Do not exceed the max. allowed cable length
• Separate laying of high-voltage current and signal/control lines
• Implementation of all protective measures against
electromagnetic interfering fields
Danger Inappropriate cabling

» Danger for the operating personnel and the environment
» Operational disturbances and malfunctions
• Cabling work has to be carried out appropriately
• For off-size cable types/length you have to demand the approval
of the manufacturer
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Screwed cable The screenings are a function of the available screwed cable glands
glands, screening and they are connected as follows:
For What to do: provide screening

Metal acc. to the illustration
Plastic PE terminal, junction box
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35
5
Place of the installation, auxiliaries
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Place of the The place of the installation has to comply with the following
installation specifications:
General specifications:
• according to standards (ArbStättV, GefStoffV etc.).
• stable, dry, at level, free from vibrations
• suitable for the load/loading to be expected
• protected against the impact of climate
• allowed environmental temperature
• free from oils, fats, gases, vapours etc.
• no explosive atmosphere.
Instructions for the equipment:
• sufficient illumination
• sufficient dimensioning, so that a possible access to the device or
components that are mounted to the device are not blocked
• connections for necessary supply media (evacuation, supply
voltages, compressed-air, etc.) are available.
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Mounting tools Required for mounting:

Tools
• General locksmith’s tools
• General electrician's tools
• level
Auxiliary equipment
• Lining plates for the horizontal alignment
• Cover tarpaulin
• Cleaning rags, cleaning agent
Before use make sure to observe the “Cleaning of the
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device” (page 63).
Transport to the Suitable lifting equipment (fork lift truck, crane, etc.) permits to
place of the transport the following items to the place of the installation:
installation
• the device
• loosely supplied parts
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36
5
General mounting work
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Instructions for Make sure to observe the following points for mounting:
the execution
• Horizontal alignment
• Max. 2mm offset
for the connection of the device to the equipment on site
• Flexible connections to the product lines on site
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Installation Persons, tools

• 1-2 persons (lifting equipment, mounting)
• Lifting equipment (crane, fork lift truck etc.)
• General locksmith’s tools
• Lining sheets for horizontal alignment
Step What to do
1 If required, carrying straps or similar have to be fastened
without causing damage to the device.
2 Transport the device to the place of the installation.
3 Align the device at the place of the installation.
4 Align the device horizontally (lining sheets).
5 Screw the device to the base construction (base frame) or
to the support construction (suspended installation).
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Connection The on-site product lines are connected via flexible sleeves to the
inlet/outlet inlet and outlet of the device.
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Connection of As a standard the device is equipped with a closed vent pipe. An

ventilation optional venting device can be mounted:
Ventilation Mounting work
Filter bag • Connection to the venting nozzle
• Suspend the filter bag in the retainer
JetFilter • Be sure to observe the operating
instructions.
Connection of a suction on site:
• Downstream connection point provided on site
• Flexible connection to the venting nozzle or by means of an
annular gap ("china hat")
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37
5
Electrical mounting
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Information on Two different types of information are employed for the description of
electrical the electrical mounting: wiring plans and task descriptions. Both types
mounting of information are to be found in different chapters of this manual.
Type of information Chapter
Task descriptions in this chapter
Wiring plans in appendix A
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Order of the Due to the special application and the component groups employed 3
wiring plans different types of wiring plans may be included in the documentation
folder. The following order of rank has been defined for the wiring
plans.
Orde Wiring plan

r
1 Wiring plans that have been made specially for the order
• Take into account the special design of the application
• Independent documents in the documentation folder
2 Standard wiring plans
• Take into account the standard design of the device
• Included in appendix A
3 Documentation of component suppliers:
• Only for the standard design of the manufacturer
• Independent documents in the documentation folder
Feedback, enquiry
If the different wiring plans are contradictious, for instance
interchanged poles of a component group:
• contact the service department of the manufacturer
• solve the problem.
38
5
Electrical mounting, continuation
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Connection to Prerequisite for the operation of the device is an appropriate and

earth continuous earthing of the device. The on-site earthing of the device
has to be connected to the main earthing point.
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ATEX There are two possible executions for equipotential bonding of

environment: sleeves with a corresponding requirement due to the category of the
earthing device:
sleeves, band
clamps either or
Conductive material "Bridging" by means of a flexible earthing
cable
Sleeves made of conductive material are marked by the

mark.
If the band clamps are equipped with a ground bolt, they are
generally connected to earth potential.
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Installation in an Installation of electrical component groups:

ATEX environment
If ATEX-category Installation
is sufficient in the ATEX environment is allowed
is not sufficient outside of the ATEX environment taking
into account the maximum cable lengths
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Junction boxes As a rule, the electrical connections of the individual component groups of
the device are cabled in junction boxes that are mounted to the base frame
of the device. The cabling is already provided in our works.
Listing of the terminal functions in the junction boxes:
• Wiring plans
• Terminal connections junction box -JBn (annex A)
The connections to the terminals of the junction boxes have to be
provided on site.
39
5
Electrical mounting, continuation
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Connection of the The load cell(s) is/are connected to a suitable weighing module. As a
load cell function of the execution it can be mounted to the device (junction
box) or in a separate control cabinet. It supplies the voltage for the
load cell and sends the weighing signals to the connected feeding
controller for further processing/evaluation.
Connection work is a function of the execution:
Execution Connections on site
Weighing module on the device Weighing module with feeding
controller
Weighing module in control cabinet Weighing module with load cell
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Connection of the The electrical connection of the drive motor:

feeding device
• The connection between the drive motor and the voltage supply
is made via an electronic start system. The start electronics
prevents damage of the load cell due to an abrupt start of the
drive motor.
• If the drive motor is equipped with a PTC resistor it is connected
to a PTC resistor monitoring that separates the drive motor from
the supply voltage, if the surface temperature exceeds the
maximum permissible value.
• The drive motor is connected to the supply voltage via an
emergency stop switch, thus, in case of an emergency, it can be
separated immediately from the supply voltage.
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40
6
Commissioning of the device
6 Commissioning of the device
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Aim of The commissioning has the following aim:

commissioning
• The check of the correct functioning and
• The computation of the operating parameters
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To be prepared ATEX:
on site
All product supply/discharge lines are
• discharged
• dust-proof/gas-proof
Bypass:
During the commissioning of a feeding station the discharge/feed rate has
to be computed. For this purpose, a complete feeding operation is
required. If the downstream equipment is not appropriate, it is required to
install a bypass line in a collecting receptacle.
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Content of the This chapter deals with the commissioning of the device. The chapter
chapter is divided in 6 parts.
Subject Page
Instructions for commissioning 42
Commissioning sequence 43
Commissioning of the feeding device 45
Adjustment of weighing system CDW150, 250 46
Adjustment of weighing system CDW350 48
Commissioning of the feeding operation 50
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41
6
Instructions for commissioning
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Free During commissioning the product feeding is started for the

product flow computation of the feed rate. For this purpose, the following
conditions have to be complied with:
• Sufficient product quantity available
• Free product flow into/out of the device
• Collect or process the product quantity that has been fed:
- Feeding into a collecting receptacle
- Feeding into downstream parts of the installation
• A bypass line to the collecting receptacle may possibly be required.
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How to prepare For commissioning

commissioning
with bypass line: without bypass line:
• Connect the bypass line • Prepare the downstream
• Provide a collecting receptacle parts of the installation.
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Danger Commissioning with dangerous products

Danger for the operating staff and the environment due to leakages
or functional failures of the device
• Employ a product substitute:
If you employ Then you have to observe
Product substitute Harmless but otherwise identical
product characteristics
No product substitute You have to take all necessary
measures for the protection of the
operating staff and the environment.
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Interruption of the The commissioning has to be interrupted, if:

commissioning
• there are problems during commissioning.
• the mounting of the device has to be corrected.
Before the start of corrections on electrical assemblies:

1
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• disconnect the device .
1
Definition Disconnection see page 23
42
6
Rundown of commissioning
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Required Required for commissioning :

auxiliaries
• The idle roller and the test weight that are included in the scope
of supply are necessary for the adjustment of the weighing
system.
• Suitable tools for loosening or tightening of screw connections.
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Protective The parameter setting of the feeding controller determines the

function: working range of the device, thus it is a protective function that
parameterisation permits to stay in the allowed working range.
The parameterisation
• has to be carried out before commissioning
• be sure to select “safe parameters”, if the parameters are
optimised during commissioning.
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Parameterisation Feeding controller Congrav® for ATEX applications:

for ATEX
Operational disturbances have to cause a cutoff of the feeding
operation. This is achieved by the following parameterisations of the
Congrav® software:
Parameter Setting
Alarm configuration “Cut off” all disturbances
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Verification of the By law the operating company is obliged to have the

effectiveness following tests carried out and documented by authorised
skilled personnel.
• Complete earthing, equipotential bonding of the device
• Monitoring functions (e.g. PTC resistor evaluation)
43
6
Rundown of commissioning, continuation
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Commissioning The commissioning runs down as follows:

Step What to do
1 Connect all supply media
2 Warming-up of the electronics (approx. 30 min.)
3 Commissioning of the feeding device (page 45)
4 Adjustment of the weighing system:
Type of device Measure
CDW 150, 250 see page 46
CDW 350 or larger see page 48
5 Commissioning of the feeding operation (page 50)
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Termination of The commissioning ends with the determination of the feed

commissioning rate/discharge rate, then the device is ready for operation.
Examples for possibly required work:
actual status necessary work

Bypass installed Disassemble bypass
Collecting receptacle has been Remove collecting receptacle
employed
Employ a product substitute Discharge the device completely
Cleaning is necessary Clean the device
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44
6
Commissioning of the feeding device
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Checking An arrow marks the direction of rotation of the motor ( ). For

the direction the check you have to start the feeder for a short period and examine
of rotation the direction of rotation. If the direction of rotation is incorrect:
Step What to do
1 Switch off the power supply.
2 Protect it against unauthorised reconnection.
3 Change the direction of rotation.
Motor type Then you have to observe
Threephase current Exchange two (e.g. U, V) of the three
drive connection lines (U,V,W).
dc drive Exchange the “armature” connections.
4 Reconnect the power supply.
This check has to be carried out for all drives of the feeding
device.
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Vent screw Depending on the design of the device the gears are equipped with
Gear or without vent screw.
Gear Then you have to observe
With vent screw 1 Vent screw is closed upon delivery.
2 Open the vent screw
Operational requirement for the device:

The vent screws of all gears have to be opened.
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Motor heating To avoid inaccurate measuring due to the heating of the motor during
the operation, the drive motor has to be started 2 hours before the
start of the measuring operation. After this lead time the drive motor
and the entire weighing system have reached the operating
temperature.
The warm-up phase is carried out without product.

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45
6
Adjustment of the weighing systems CDW 150, 250
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Introduction This chapter describes the static adjustment of the weighing system
of a CDW 150 or 250. The static adjustment
• is carried out for the adjustment of the feeding controller (weight
reading) and the load cell (weight measuring).
• is carried out with a clean impeller wheel. Possible deposits of
caked material to the impeller wheel falsify the measuring result.
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Preparations for
the adjustment of
CDW150, 250
Step What to do
1 Disassemble the cover.
2 Unlock the red transport catches.
Do not yet tighten the transport catch to the mounting plate on the
opposite side of the load cell.
3 Start and warm up the drive motor.
4 Read and note the weight value (W 0) displayed by the
feeding controller.
5 Fasten the idle roller (2) according to the illustration.
Use a screw of the hopper cover for fastening.
6 The fastening of the nylon cord of the test weight (1) to the
force transmission lever has to be made according to the
illustration.
7 Insert the nylon cord into the groove of the idle roller.
8 The idle roller has to be aligned in such a manner that the
nylon cord and the force transmission lever form a right
angle (90°).
46
6
Adjustment of the weighing systems CDW 150, 250, continuation
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Adjustment of The adjustment is carried out with the feeding controller parameter
CDW150, 250 "weight test value". The “weight test value” (WT) is a parameter for
the adaptation of the weight reading carried out by the feeding
controller.
Step What to do
1 Read the new weight value (W 1).
2 Check the weight test value
If Measure
(W 1 - W 0) = 500g Weight test value correct
(W 1 - W 0) ? 500g Correct the weight test value
WTnew = WTold x (500 / (W 1 - W 0))
Finally the new "weight test value" will be checked.

Step What to do
1 Take the nylon cord out of the groove of the idle roller and
place the test weight on the cover of the device.
2 Now the feeding controller has to display a weight difference
of 500g.
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Finish the After the adjustment the idle roller and the test weight have to be
adjustment disassembled and the cover hood has to be put back on again.
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47
6
The adjustment of the weighing system CDW350 or larger
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Introduction This chapter describes the static adjustment of the weighing system
of a CDW 350 or larger. The static adjustment
• is carried out for the adjustment of the feeding controller (weight
reading) and the load cell (weight measuring).
• is carried out with a clean impeller wheel. Possible deposits of
caked material to the impeller wheel falsify the measuring result.
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Preparations for
the adjustment of
CDW350
Step What to do
1 Warm up the drive motor.
2 Read and note the weight value (W 0) displayed by the
feeding controller.
3 Suspend the lower clamping ring (4) into the sleeve (3).
4 Fold the sleeve upwards and turn the sealing disk (1) anti-
clockwise until it strikes against the inlet pipe.
5 Loosen the transport catch.
Step What to do
6 Mount the second idle roller (5) to the hopper.
7 Put the encapsulated end of the adjustment wire (2) into the
eyelet of the force transmission (1).
8 Lead the adjustment wire over the two idle rollers (3) and (5),
until the adjustment weight (4) is suspended freely.
48
6
The adjustment of the weighing system CDW350 or larger, continuation
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Adjustment of The adjustment is carried out with the feeding controller parameter
CDW150, 250 "weight test value". The “weight test value” (WT) is a parameter for
the adaptation of the weight reading carried out by the feeding
controller.
Step What to do
1 Read the new weight value (W 1).
2 Check the weight test value
If Measure
(W 1 - W 0) = 500g Weight test value correct
(W 1 - W 0) ? 500g Correct the weight test value
WTnew = WTold x (500 / (W 1 - W 0))
Finally the new "weight test value" will be checked.

Step What to do
1 Take the nylon cord out of the groove of the idle roller and
place the test weight on the cover of the device.
2 Now the feeding controller has to display a weight difference
of 500g.
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Finish the After having finished the adjustment

adjustment
Step What to do
1 Disassemble the test weight and the idle roller
2 Turn back the sealing disk
3 Fold the sleeve downward and pull it over the connecting
sleeve (flexible, without tension)
4 Fasten the sleeve by means of the tightening strap
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49
6
Commissioning of the feeding operation
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Adaptation the The feeding operation of the device is monitored and controlled by a
feeding controller feeding controller. The software of the feeding controller has to be
adapted to the hardware and the operating conditions of the device.
The parameters and adjustment possibilities are described in the
“software manual” of the feeding controller.
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Auto-tare The feeding controller offers the so-called "auto-tare operation" of the
operation device. This operation permits to tare the device, i.e. the weight
loading (= torque) of a device that is running idle is measured, stored
into the so-called "auto-tare memory" and subtracted from the actual
weight value.
The run of the auto-tare operation is described in the “software
manual” of the feeding controller.
The auto-tare operation is necessary, as otherwise the

weight value of an idling device would be falsified by the flow
metering.
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50
7
The operation of the device
7 The operation of the device
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Introduction The chapter describes the “feeding operation” of the device.

Depending on the execution of the device there are 2 types:
Execution Feeding operation
Feeding device of a volumetric execution
Loss-in-weight feeder of a gravimetric execution
Both types differ as far as the

• functions and
• the required feeding controller are concerned
Both types are described in separate sections, so that the

section that is not applicable can be left out.
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Supplementary Be sure to observe the documentation of the feeding controller

documentation employed:
• Operating/monitoring functions for the feeding operation
• The manufacturer offers different systems
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Note: This chapter only takes into account the feeding controller of the
Feeding controller Congrav® series. If you use other systems:
• other systems have to be authorised by the manufacturer
• adjust the descriptions accordingly.
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chapter
Subject Page
Flow meter 52
Gravimetric feeding with flow metering 53
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51
7
Flow metering
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The task The device has the function to measure the flow rate/output.
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Functions of the The feeding controller for flow metering offers at least the following
feeding controller functions:
• Start/stop the measurement
• A suitable operating software that
- can be adapted to the device,
- that can read the weight signal of the load cell,
- that can compute the flow rate from the weight signal that
has been read in.
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Description of the The product is fed into the CDW (2).

sequence of The CDW converts the torque
operations change into a weight signal that will
then be sent to the feeding controller
(4). The feeding controller computes
the actual feed rate and the flow rate.
As a function of the software
functions further operating functions
are possible.
The type of signal transmission (3) to the feeding controller is

a function of the employed weighing module. It can be
analogue or serial (standard).
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52
7
Gravimetric feeding with flow metering
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The task The device has the function to measure the flow rate for the control
of the feed rate of the feeding device with which the product is fed
into the CDW.
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Functions of the In addition to the requirements for flow metering the feeding
feeding controller controller requires the following functions for gravimetric flow
metering:
• Start/stop the feeding operation
• The suitable hardware/software for the control of the feed rate of
the feeding device/the product quantity.
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Description of the The product is fed via the feeder (1)

sequence of into the CDW (2). The CDW converts
operations the torque change into a weight
signal that will then be sent to the
feeding controller (4). The feeding
controller computes the actual feed
rate and the difference (set-act). As a
function of the difference – too big or
too small – the feed rate of the
feeding device will be reduced or
increased.
For the control of the feed rate the feeding controller will compute a
new setpoint signal (6) for the drive controller (7) of the feed drive (M)
by means of a control circuit and thus influences the feed rate of the
feeding device.
The feeding controller starts/stops the feeding operation by means of
the enable signal (5).
Suitable feeding devices for the product input

• can be controlled by means of the feeding controller,
• have a working range that suits the CDW.
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53
8
Decommissioning of the device
8 Decommissioning of the device
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Introduction This chapter describes the different switch-off modes of the device.
The device can be switched off
• manually by the operator or
• automatically by the controller of the device/installation.
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Limitation The description in this chapter does not take into account any
product-specific influences on the switch-off.
If additional jobs result from the corresponding product

characteristics, they have to be integrated into the process, if
necessary.
Example:
With a product that is not allowed to remain in the feeder due
to its characteristics, e.g. precipitation hardening, the feeder
• has to be discharged completely before switch-off.
• has to be cleaned completely and thoroughly after the
switch-off.
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Content This chapter is divided into 2 switch-off groups, that are described
of the chapter separately.
Subject Page
Switch-off with untroubled operation 55
Alarm cut-outs 56
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54
8
Switch-off with untroubled operation
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Short-term Occurs, if the device has to be stopped for a short period due to
switch-off operational requirements
Execution How to continue the operation
Stop command Start command
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Maintenance, Switch off the device before maintenance/repair work

repair
Execution
Step What to do
1 Discharge the device
2 Stop the feeding operation
3 Disconnect the device (see page 23)
4 Protect the device against unauthorised switching on
5 The work has to be carried out correctly
How to continue the operation

If Then you have to observe
No modification of the device 1 Connect the supply media
2 Check of functions
3 Start the operation
Modification of the device 1 Commissioning
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Decommissioning For a decommissioning or storage of the device a complete switch-off

has to be carried out
Execution
Step What to do
1 Switch-off as described in the chapter “Maintenance/repair“
2 Electrical disconnection of the device
3 Disconnect the device from all supply media
4 Disassemble the device
5 Storage or disposal according to the specifications
How to continue the operation

Step What to do
1 Assemble the device
2 Mounting of the device
3 Commissioning of the device
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55
8
Alarm cut-outs
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Description An alarm cut-out differs from a normal switch-off. Alarm cut-outs are
caused by operating conditions that prevent a further operation of the
feeder.
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Reasons for Alarm cut-outs are caused by

alarm cut-outs
• an emergency cut-out by the operator due to a hazardous
situation during the operation.
• monitoring equipment, if the monitored operating parameter is no
longer within the allowed limits.
• a cut-out due to a malfunction of the upstream/downstream parts
of the installation.
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How to continue Before the device is once again ready for operation it is required to
the operation eliminate the reasons for the alarm cut-out.
after an
alarm cut-out Step What to do
1 Find the causes for the malfunction
2 Eliminate the causes for the malfunction
3 Make sure that the device is ready for operation.
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Reasons for Malfunctions, their reasons and remedies are described in the
alarm cut-outs chapter “Malfunctions” (page 57).
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Ready for It is not possible to determine precisely what is required to make the
operation device ready for operation, as this is a function of the effects of
functions failures (e.g. damage of the device).
With an alarm cut-out the device is stopped immediately

without taking into account the sequence of operations. The
resulting effects on the device and the other parts of the
installation have to be taken into account for the readiness
for operation.
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56
9
Malfunctions of the device
9 Malfunctions of the device
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Attention! Malfunction of the device

» Possible danger for the operating staff and the machine
• Switch off the device
• Eliminate the malfunction and its effects.
• Find and eliminate the cause.
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Contacting In case of difficulties that cannot be eliminated by the user of the

the service plant, it is required to contact the service department of the
manufacturer.
The address, phone and fax number of the manufacturer are
included in the appendix D.
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Content Subject Page

of the chapter Malfunctions and remedies 58
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57
9
Malfunctions of the device
Malfunction and remedy
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Measurement The device is switched on but the measurement does not start.
does not start
Points to check Result What to do
Voltage supply Missing Connect voltage supply
Available Go on
Supply lines Interrupted Connect supply lines
Wrong cable type Employ correct cable type
Okay Go on
Transport catch Locked Loosen
Okay Go on
Product flow Jam Failure/eliminate the cause
Okay Go on
Interlocking chains for
Available Comply with enable conditions
enable
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Noise level too When switching on or during the operation the noise level is too high.
high
Points to check Result What to do
Impeller wheel has an Dirty Cleaning
unbalance Okay Go on
Drive shaft Damaged Exchange
Bearing damaged Exchange
Okay Go on
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58
10
Maintenance
10 Maintenance
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Introduction Maintenance means the regular inspection and cleaning. It is

necessary in order to maintain the device and to guarantee the safety
of operations.
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Danger Explosive gas mixtures or dust concentrations

» Severe or deadly injuries
• The formation of a dust layer on the device has to be avoided, as
the swirling dust particles could produce an explosive mixture.
- Dust layer has to be inferior to 1mm.
• No ignition sources must be produced from cleaning.
• Dimensioning of the cleaning intervals:
- The operability of the device is maintained.
- The allowed dust layer (< 1mm) is not exceeded.
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Content The chapter is divided in 3 parts.

of the chapter
Subject Page
Specifications 60
Maintenance jobs 62
Cleaning 63
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59
10
Maintenance
Maintenance instructions
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Warning Residual product in/on the device

» Product with hazardous characteristics
• Please observe the product data sheet
• Take safety precautions for the operating staff and the equipment.
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Before the start Measures for the protection of the operating staff and the
environment:
2
Start of maintenance 1 Disconnect the device
Dangerous product characterisitcs 1 Protect the operating staff as prescribed
2 Dispose product rests as prescribed
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During the Make sure to observe the following points during the maintenance:
maintenance
• Safety instructions
• Do not damage the device
Damaged components:
Expert repair is not possible Exchange
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ATEX environment If the works are carried out in an ATEX environment:

• Be sure to employ allowed tools.
• Avoid sparks.
• Do not cause zone distortions3
• Wear electrically conductive clothing.
• Always provide a good equipotential bonding.
• Inspection/monitoring of the works by the fire brigade or similar.
2
For definition Disconnection see page 23
3
by leaking product rests, dust etc.
60
10
Maintenance
Maintenance instructions, continuation
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Termination of Termination of maintenance:

maintenance
• All foreign bodies inside and outside of the device have be
removed.
• Put the device in its correct state of operation:
- Completeness
- Safety status
• Test the safety equipment.
• Carry out a new commissioning.
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61
10
Maintenance
Maintenance jobs
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Intervals Marking of the intervals:

Abbr. Interval
W Weekly maintenance
2W Fortnightly maintenance
M Monthly maintenance
3M Maintenance every 3 month
H Maintenance twice a year
Y Maintenance once a year
Please refer to the indications in the documentation of the
-- manufacturer
The intervals indicated are based on experience, they are

no standard values. They are influenced by
• Operating conditions/Environment of the device
• Product characteristics
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Maintenance jobs Maintenance jobs to be carried out:

Time Job
During the operation the unbalance of the impeller wheel and the run of the
motor have to be checked in steady intervals. Deposits on the impeller
wheel are a function of the product characteristics.
2W Clean the device.
2W Check whether the device shows damage. Replace damaged parts.
2W Check the fastenings of the sleeves.
Tighten loose fastenings or replace if necessary.
2W Check all mobile parts.
Remove contaminations by means of an industrial vacuum cleaner.
2W Check the tightness of the screws. Tighten loose screws or replace loose
self-locking screws.
2W Tightness of the sealings (drive shafts, covers etc.).
Replace damaged sealings.
2W Static inspection of the weighing system
M Check and renew, if required, all electrical connections including the earth
connections.
M Check whether all electrical screw connections are fastened.
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Preventive 1J Exchange all shaft sealing rings.

exchange 3Y Exchange sleeves, compensators and sealings.
3Y Replace all roller bearings and sliding bearings.
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62
10
Maintenance
Cleaning of the device
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Dust, Remove dust and contaminations:

contamination
Dust Industrial vacuum cleaner
Loose contaminations Industrial vacuum cleaner
Solid contaminations (Damp) cloth
Warning Discharge of static loads

• Synthetic materials must only be cleaned by means
of a damp cloth.
• Use an earthed industrial vacuum cleaner.
Attention! Disposal of product rests

» Contamination of the environment
• Please observe the product data sheet.
• Please observe the legal regulations.
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Cleaning agent Please observe the following points:

(wet cleaning)
• Do not employ combustible, aggressive or chlorous cleaning
agents or cleaning agents that contain solvents.
• The cleaning agent has to be authorised by the manufacturer.
• No wet cleaning of bearings and electrical component groups (if
required, component groups have to be protected!)
• Avoid any disturbance of the functioning due to the wet cleaning,
e.g. with mobile component groups.
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After the To be observed after the wet cleaning:

wet cleaning
• Dry the device in order to avoid effects of corrosion, degreasing
etc...
• Spilt cleaning liquid around the feeder has to be wiped away.
Stationary humidity around the feeder is not allowed during the
operation.
• Component groups that have been degreased despite all caution
have to be greased again.
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63
11
Setting-up and exchange
11 Setting-up and exchange
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Introduction This chapter describes work cycles that are required for the setting-
up of the device and for the exchange of component groups.
Technical term Meaning
Setting-up Modifications of the device that permit to adapt the
device to the operating area.
Exchange Modifications of the device that permit to exchange
a damaged component group.
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Content of the Subject Page

chapter Safety and requirements 65
How to change the load cell 66
How to disassemble the impeller wheel 67
How to disassemble the drive motor 69
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64
11
Safety and preparatory work
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Attention! Mounting work

» Risk of injury
• Be sure to observe the instructions for the mounting work (page 33).
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Caution Zone distortion by disassembly (residual product!)

» No operating licence
• Measures have to be taken against zone distortion and for the
protection of the operating staff and the machine (additional
suction or similar).
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Caution Disassembly of the device /individual assembly groups

» product in the device
» supply media connected
• Discharge the device
• Disconnect the device4
• Take safety measures for a product contact, if required by the
product characteristics.
• Before commissioning be sure make sure that the device is safe
to operate.
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Attention! Weight of the individual subassemblies

» Risk of injury
» Damage of the machine or peripheral equipment
• If required, employ a suitable lifting equipment.
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The manual does not include the use of lifting equipment.
4
Definition of enable please see page 23
65
11
How to change the load cell
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Disassembly of Disassembly of the load cell for an exchange:

the load cell
Please find a description of the relevant action (step 1) on
pages 46 and 48.
Step What to do
1 CDW150, 250: Disassemble the cover.
CDW350, …: Fold the sleeve upward.
2 Lock the transport catches.
3 Disconnect the electric connection of the load cell.
4 Undo the connection between the load cell and the force
transmission lever.
5 Fastening screws
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66
11
How to disassemble the impeller wheel
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The first steps The first steps for the disassembly of the impeller wheel:
Step What to do
1 Loosen the connection of the outlet of the CDW from the
product line.
2 Support the outlet funnel of the CDW.
3 Undo the screwing of the outlet funnel.
4 Lower or remove the outlet funnel so that the impeller wheel
is exposed.
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Note for the Be sure to support the impeller wheel before disassembly.
disassembly of the
impeller wheel Size Weight Tool
CDW150 approx. 10kg Hexagon spanner SW30
CDW250 approx. 20kg Hexagon spanner SW30
CDW350 approx. 25kg Allen key SW14
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Disassembly The impeller wheel (1) is

impeller wheel fastened by means of a bearing
CDW150, 250 shaft with feather key (4) and a
self-locking nut (2).
Attention:
Nut (2), disk (3) and feather key
(4) must not fall into the product
area.
After loosening of the nut take off the impeller wheel downwards off
the bearing shaft.
67
11
How to disassemble the impeller wheel, continuation
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Disassembly of The impeller wheel (1) is

the impeller wheel fastened by means of a bearing
CDW350 shaft (2) with a cone and a
fastening screw (3).
Note:
At the same time the fastening
screw serves as a pulling
device for the wheel.
Loosen the fastening screw by means of the Allen key, at the same
time you have to loosen the impeller wheel from the bearing shaft.
Make sure that loose parts do not enter the product area.
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Assembly Before re-assembly of the impeller wheel make sure to grease the
instruction bearing shaft lightly. This permits to prevent the impeller wheel from
getting stuck and thus it simplifies later disassembly.
Do not grease excessively. Excess grease contaminates the

product area.
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68
11
How to disassemble the drive motor
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Necessary A clearance of approx. 2m above the drive motor is required for the
clearance demounting of the drive motor. If this clearance is not available or
cannot be provided, the complete device has to be disassembled and
transported to a storage space with sufficient free space.
A lifting equipment is required for the works.
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The first steps The first steps for the disassembly of the drive motor:
Step What to do
1 Loosen the electrical connections.
2 Disassemble the impeller wheel as described.
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Disassembly Further steps for a CDW150 or 250:

drive motor
Step What to do
CDW150, 250
3 Disassemble the cover.
4 Undo the screwing of the mounting plate.
CDW150: Pull rope loops as lifting aid under the mounting
plate and suspend them into the lifting
equipment.
5 CDW250: Suspend a lifting aid in the 3 transport eyelets
on the mounting plate.
6 Cautiously lift the mounting plate in vertical direction.
7 The complete unit of drive motor, mounting plate and drive
shaft has to be deposited at a suitable place.
8 Support the drive motor and loosen the fastening screws.
69
11
How to disassemble the drive motor, continuation
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Disassembly of
the drive motor
CDW350
From size CDW350 the drive motor is disassembled directly:

Step What to do
3 Fold the sleeve (1) upward.
4 Turn the drive coupling via the fan wheel of the drive motor
until the grub screw (2) becomes visible.
5 Loosen the grub screw.
6 Fix a lifting aid (rope loop) to the drive motor and suspend it
into a lifting equipment.
7 Undo the fastening screws of the drive motor.
8 Cautiously lift the drive motor and remove it.
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70
12
Storage and close-down
12 Storage and close-down
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Introduction This chapter gives the instructions for the storage of the device or its
waste disposal.
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Content The chapter is divided in 3 parts.

of the chapter
Subject Page
Specifications 72
Storage 73
Disposal 74
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71
12
Instructions for storage/disposal
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Before the Storage or disposal of the device:

storage, disposal
• The device has to be discharged completely.
• Clean the device.
• Electrical, electronic and electromechanical component groups
have to be disassembled.
• Check the protective coating of the painted parts and, if
necessary, touch up or renew the painting.
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Storage place Specifications for the storage place:

Hall:
• weather resistant
• protected against intruding of unauthorised persons
Floor:
• paved
• with water drain
• free from vibration
• suitable for transport and lifting equipment
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Storage room Specifications for the storage room:

• suitably ventilated
• dry
• possibly free from dust
• free from ozone
• no storage room for solvents, lubricants and chemicals
• humidity of the air max. 40% to 70%
• temperature -20°C to +50°C
72
12
Storage
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Attention! Improper storage or handling

Device/component can no longer be used
• Be sure to observe the storage conditions
• Be sure to observe the conditions for the storage place/room
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Storage of Storage of the complete device, for instance due to mounting delays.
the device
Step What to do
1 Pack the device in a packaging box.
2 Position spacers under the cover of the packaging box to
permit circulation of the air.
3 However, it is also possible to stock the device outside under
a roofing.
For other packagings you have to proceed in the same way.

Permit air circulation in the packaging box.
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Storage of Instead of storing the complete device, it is possible to store the

individual individual component groups after disassembly. The components
components have to be stored in suitable storage rooms. Please refer to the table
for complementary storage conditions or limitations for special
component groups.
Components groups Storage conditions
Electrical, electronic • dry
equipment • clean
• +10°C to +40°C
• as per manufacturer’s indications
Sleeves, compensators, • dry
sealings • clean
• protected against incident light
• free from ozone
• pressure-relieved
73
12
Disposal
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Attention! Disposal of product rests

Contamination of the environment
• Please observe the product data sheet.
• Please observe the legal regulations.
• If necessary:
Components in contact with the product have to be disposed
separately.
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Before To be observed before the disposal:

the disposal
Step What to do
1 Disconnect the device (see page 23)
2 Disassemble all connections from the device
3 The device has to be disassembled completely.
4 The component groups have to be cleaned from product
rests.
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Disposal The individual component groups of the device have to be disposed

separately.
Component group Disposal
Drive, gear See manufacturer's indications
Electrical cables Cable scrap
Sleeves, compensator etc. PU, EPDM, silicone or similar
Hopper, pipes, sheets Metal scrap
Insulations According to material specifications
Electronical component group Disposal

Boards Special waste
Accumulators, batteries Special waste
Housing, synthetic materials Disposal of plastics
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74
13
Spare parts lists
13 Spare parts lists
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External Spare parts lists and drawings are made specially for each order and
documents are to be found in the documentation folder of the feeder. In the
spare parts list of the device the spare parts are marked by item
numbers. They permit to identify the spare parts in the spare parts
lists.
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75
14
Technical data
14 Technical data
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Introduction This chapter lists the technical data of the device.
In general, the listing gives the data for the standard

execution. Dimensionings that are not standard are marked
specially on the device.
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Content In this chapter the further technical data are divided into 3 parts.
of the chapter
Subject Page
General data 77
Product data 78
Identification key, nameplate 79
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76
14
Technical data
General data
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General General technical data

Data Indication
Dimensions Indicated on the device drawings
Voltage supply Standard: 230/400 VAC, 24VDC (control voltage)
Sound pressure level < 70dB (as per DIN 45635)
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Control voltage The 24Vdc control voltage has the following data:
Data Indication
Voltage range: 20 – 32 Vdc
Residual ripple: < 200 mVss
Voltage peaks: < 300 mVss
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Environment To be observed for the environment of the device:

of the device
Data Indication
Temperature: -20°C to +45°C
Humidity 40% to 70%. No stationary humidity
Medium Air or inert gas
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Indications for the Indications for the individual types of devices

types of devices
Data CDW150 CDW250 CDW350
Drive Threephase current drive
Ventilation of drive Clearance above the drive = 0.2m
Operating speed 650 rpm 450 rpm 350 rpm
Impeller wheel 10 kg 20 kg 25 kg
Flow rate* 40 m³/h 100 m³/h 160 m³/h
* Note: the indications are a function of the product characteristics.
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77
14
Technical data
Product data
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Introduction This map lists the data of products that

• are allowed to be employed in the device (= appropriate).
• are not allowed to be employed in the device (= inappropriate).
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Product list This device can be used with well-flowing bulk solids that are not
caking.
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Hazardous Products with hazardous characteristics are inappropriate:

products
• explosive materials,
• shock-sensitive materials,
• materials that are sensitive to friction,
• disintegrating materials
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78
14
Technical data
Identification key, nameplate
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Definition The identification key identifies the device on the nameplate.

identification key
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Identification DDW CDW xx

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Explanation The meaning of the abbreviations in the identification key:

identification key
Ident. Meaning
DDW The device is operated gravimetrically
CDW Coriolis Mass Flow Scale
xx Size
ATEX ATEX execution
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79
14
Technical data
Identification key, nameplate, continuation
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ATEX nameplate
Nameplate category 1 Nameplate category 2 and 3
Special indications on the ATEX nameplate category 1:

A1 ID number of the notified body
A2 No. of ATEX certificate (combination of letters and
numbers)
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Structure of the The identification of the device determines the application of the
Identification of device and is structured as follows:
the device
Example: II 1D/3G c IIA 135°C (T4)
Marking Meaning
Communautés Européennes
Community sign 94/9/EG
II Group of devices (surface installations)
1D/3D Category (here: inside 1D / outside 3G)
c Constructional safety, type of protection EN 13463-1 to 8
IIA Gas explosion class classified according to ignition energy
135°C Temperature indication (for dust)
(T4) Temperature class (for gas)
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80
15
Annex B Indications concerning the manual
15 Annex B Indications concerning the manual
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Supplementary The operating instructions are supplemented by the following

documentation documents:
• Supplementary descriptions of mounted component groups,
special executions etc.
• Documentations of suppliers
• Spare parts drawings and lists
• Certificates, written confirmations etc.
Pos: 16.1.3 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 1 - Gerätedokumentation @ 8\mod_1170659101552_3.doc @ 112601 @ 3
Documentation Together, all documents form the documentation of the device

of the device
• It is a part of the device.
• It has to be made available to the operating staff that operates
the device.
• It has to be kept in stock for the lifetime of the device.
Pos: 16.1.4 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 1 - Kapitelinhalt @ 9\mod_1180675627457_2.doc @ 135473 @
Further indications Further indications concerning the designations and the revisions are
described in the following chapters.
Subject Page
Marking in the operating instructions 82
Documentation revisions 83
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81
15
Marking
Pos: 16.2.2 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 2 - Sicherheitshinweise @ 8\mod_1170661167638_3.doc @ 112772 @ 3
Safety instructions Danger The safety instruction designates an immediate danger

that might lead to severe injuries or even to death.
Danger The safety instruction designates an immediate danger

caused by an electrical equipment that might lead to
severe injuries or even to death.
Warning The safety instruction designates a situation that might

be hazardous and that would lead to severe injuries or
even to death.
Caution The safety instruction designates a situation that might

be hazardous and that might lead to slight injuries.
Moreover this sign marks dangerous situations the risk
of which is a function of unknown parameters such as
“product characteristics”.
Attention! The safety instruction designates a situation that might

be hazardous and that might cause material damage
to other equipment.
Pos: 16.2.3 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 2 - Allgemeine Hinweise @ 8\mod_1170661309855_3.doc @ 112791 @ 3
General Pictogram for pointing out important notes.

instructions
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82
15
Revisions
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During During the project phase some documents might possibly be revised.
the project phase If the documentation has already been delivered, the revised
documents will be sent to the customer, as he will have to update his
documentation.
Pos: 16.3.3 /Information Mapping/Betriebsanleitungen/Anhang B - Angaben zur Dokumentation/Map 3 - Nach Abschluss des Projekts @ 8\mod_1170660231726_3.doc @ 112677 @ 3
After the Documentations, especially operating manuals have to be revised

termination continuously. After the termination of the project the customer is not
of the project entitled to automatic updates of the documentation due to the current
revisions.
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Revision index The revision index of the device documentation and the operating
instructions is marked on the corresponding cover sheet.
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The user has The user might have different revisions of the operating instructions.
different revisions
• If different revisions of the documentation exist for a device
delivered, the documentation with the highest revision index is
the actual version and substitutes all previous revisions.
• If different revisions of the documentation exist for the same
device out of different deliveries, the documentations of the
corresponding delivery remain valid. As due to a possible
modification of the machine or device, both documentations are
required for the description of the corresponding execution of the
device.
It is generally recommended to observe the instructions given

in the latest revision for work on the older device, if they are
aimed at increasing the safety for the operating staff and the
safety of operations.
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83
16
Annex C Forms
16 Annex C Forms
Pos: 17.1.2 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 1 - Reparatur-/Inspektionsauftrag @ 9\mod_1180675864610_2.doc @ 135515 @ 3
Certificate of In a feeding device you will always find residual product, with which
Nonobjection the persons that carry out maintenance or inspection might get in
contact. To be able to protect his staff the manufacturer requires the
Certificate of Nonobjection as specified below:
• Filled in completely by a qualified, authorised specialist staff.
• If available, it has to be complemented by a product data sheet of
the product supplier.
• It has to be handed in with the repair order.
Pos: 17.1.3 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 1 - Inhalt @ 8\mod_1172152485886_3.doc @ 123213 @
Content Appendix C includes the following forms:

appendix C
Subject Page
Certificate of Nonobjection 85
Spare parts order 86
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84
16
Annex C Forms
Certificate of nonobjection
Pos: 17.2.2 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 2 - Die Maschinendaten @ 8\mod_1171552848183_3.doc @ 122713 @ 3
Machine data The machine data of the device:

Type:
Machine no.:
Date of delivery:
Shipping note no.:
Pos: 17.2.3 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 2 - Angaben zum Gerät @ 8\mod_1171553312285_3.doc @ 122733 @ 3
Indications Please answer the following questions:

on the
DualTray Question Yes No
Has the device been completely discharged before
shipment/preparation and cleaned on the outside and
inside?
Do we have to observe special safety precautions
regarding products that are damaging to health or
causing water pollution for further manipulation?
Did the device get in contact with:
• Hazardous materials?
• Pollutants?
• Other pollution loads or materials with obligation
to label.
If you answer the last question by “yes”, be sure to enclose a
product data sheet.
Pos: 17.2.4 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 2 - weitere Sicherheitsmaßnahmen ATEX @ 10\mod_1190903136504_2.doc @ 148884 @ 3
Further safety ATEX category, zone, class, ignition temperature, ignition energy:
measures
Concerning flushing media, residual liquid ingredients and disposal

1.
2.
Pos: 17.2.5 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 2 - Erklärung @ 8\mod_1171554304902_3.doc @ 122773 @ 3
Statement We herewith confirm that the indications above are correct and
complete. The shipment is executed according to the legal
regulations.
Name:
Position:
Phone:
E-mail:
Date, signature:
Pos: 17.3.1 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 3 - MapÜberschrift @ 8\mod_1171555465923_3.doc @ 122813 @ 2
85
16
Annex C Forms
Spare parts order
Pos: 17.3.2 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 3 - Versand-, Rechnungsanschrift @ 8\mod_1171555631768_3.doc @ 122833 @ 33
Address
for shipment
Address Please fill in if this address differs from the address for shipment
for account
Pos: 17.3.3 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 3 - Gerätedaten @ 8\mod_1171555854988_3.doc @ 122853 @ 3
Technical data Indications on the device in the spare parts order:

Machine number:
Designation of the device:
Pos: 17.3.4 /Information Mapping/Betriebsanleitungen/Anhang C - Formulare/Map 3 - Bestellung @ 8\mod_1171556085537_3.doc @ 122873 @ 3
Order Binding purchase order for the following spare parts:

Part no.: Designation Number
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Confirmation Confirmation of the order:
Date: Signature:
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86
17
Annex D Addresses and index
17 Annex D Addresses and index
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Content Appendix D contains the address and index directory.

appendix D
Subject Page
Addresses Fehler!
Textma
rke
nicht
definier
t.
Index directory Fehler!
Textma
rke
nicht
definier
t.
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87
17
Addresses
Pos: 18.2.2 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 2 - Deutschland und International @ 8\mod_1171550372826_3.doc @ 122573 @ 3
Germany and Head office Service

international Brabender-Technologie KG Brabender-Technologie KG
Kulturstrasse 55-73 Kulturstrasse 55-73
D-47055 Duisburg D-47055 Duisburg
PO box:
Postfach 350138 D-47032 Duisburg
Tel.: ++49-(0)203-9984-0 Tel.: ++49-(0)203-9984-299

FAX: ++49-(0)203-9984-155 FAX: ++49-(0)203-9984-166
[email protected] [email protected]
http://www.brabender-technologie.com
Pos: 18.2.3 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 2 - Nordamerika @ 8\mod_1171551129217_3.doc @ 122593 @ 3
North America Head office Service

Brabender-Technologie Inc Brabender-Technologie Inc
6500 Kestrel Road 6500 Kestrel Road
Mississauga, Ontario Mississauga, Ontario
Canada L5T 1Z6 Canada L5T 1Z6
Tel.: (905)-670-2933 Tel.: (905)-670-2933

FAX: (905)-670-2557 FAX: (905)-670-2557
TOLL: (888)-284-4574
[email protected] [email protected]
http://www.brabenderti.com
Pos: 18.2.4 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 2 - Großbritannien @ 9\mod_1186120058493_2.doc @ 143343 @ 3
Great Britain Sales, Service

Genesis Process Solutions
Unit 5 Springvale Business Centre
Millbuck Way
Sandbach
Cheshire.
CW11 3HY
Tel.: ++44-(0)1270 766300

FAX: ++44-(0)1270 766302
[email protected]
88
17
Addresses, continuation
Pos: 18.2.6 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 2 - China @ 17\mod_1264077493919_2.doc @ 266931 @ 3
China Sales, service

Brabender Technology (Beijing) Co. Ltd.
3rd F, B Section, No.3 Workshop,
2nd project of Guanglian Industrial Park,
No.2. Kechuang East 5th Rd., Opto-Mechatronics Industrial Park,
Tongzhou, Beijing # P.C:101111
Tel.: 0086-10-81504121，81504087
Fax: 0086-10-81504301
Email: [email protected]
Pos: 18.2.7 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 2 - Russland @ 8\mod_1171551938177_3.doc @ 122633 @ 3
Russia Sales, service

Brabender Moscow
1-j Schipkovsky per. 20
Office 711
115093 Moscow
Tel.: ++7-495-235-73-95
FAX: ++7-495-959-74-16
[email protected]
Pos: 18.2.8 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 2 - Mittlerer Osten @ 8\mod_1171552160200_3.doc @ 122653 @ 3
Middle East Sales, service

Brabender Technologie Middle East
PO Box 18139
Tel.: ++971-(0)4-288 7835

FAX: ++971-(0)-4-288 1035
[email protected]
Pos: 18.3.1 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 3 - MapÜberschrift @ 8\mod_1171556944450_3.doc @ 122913 @ 2
89
17
Index
Pos: 18.3.2 /Information Mapping/Betriebsanleitungen/Anhang D - Adressen, Index/Map 3 - Index @ 8\mod_1171557034888_0.doc @ 122953 @
Contacting the service...............................................57

A Content of the declaration of incorporation ..............14
Adaptation the feeding controller.............................. 50 Content of the EC declaration of conformity............13
Address for account.................................................. 86 Control voltage ............................................................77
Address for shipment ............................................... 86
Addresses ................................................................... 88 D
Adjustment of CDW150, 250 ............................. 47, 49 Data provided by the manufacturer ................... 13, 14
Adjustment of the weighing systems CDW 150, 250 Decommissioning.......................................................55
...................................................................................... 46 Decommissioning of the device................................54
After the termination of the project .......................... 83 Definition ......................................................................10
After the wet cleaning ................................................ 63 Disconnection.........................................................23
Aim of commissioning ............................................... 41 Degree of cleaning ....................................................... 9
Alarm cut-outs ............................................................ 56 Description...................................................................56
Ambient temperature................................................. 12 Description of the component groups of the device18
Annex B Indications concerning the manual .......... 81 Description of the device............................................15
Annex C Forms .......................................................... 84 Description of the sequence of operations ....... 52, 53
Annex D Addresses and index................................. 87 Description weighing system CDW150, 250 ..........20
Application......................................................................8 Designation........................................................... 13, 14
Appropriate products ....................................................6 Dimensioning of the device ......................................... 6
Assembly instruction.................................................. 68 Disassembly drive motor CDW150, 250 .................69
ATEX environment .............................................. 33, 60 Disassembly impeller wheel CDW150, 250............67
earthing sleeves, band clamps ............................ 39 Disassembly of the drive motor CDW350 ...............70
ATEX nameplate ....................................................... 80 Disassembly of the impeller wheel CDW350..........68
Auto-tare operation .................................................... 50 Disassembly of the load cell ......................................66
Disconnection..............................................................23
B Disposal .......................................................................74
Before the disposal ................................................... 74 Documentation of the device....................................81
Before the storage, disposal .................................... 72 Drive motor of the impeller wheel .............................19
Before the start ........................................................... 60 During the project phase...........................................83
C During the maintenance.............................................60
Cabling ........................................................................ 35 Dust, contamination...................................................63
Certificate of nonobjection......................................... 85 E
Certificate of Nonobjection ........................................ 84 Effects ..........................................................................10
Checking the direction of rotation ........................... 45 Electrical mounting .....................................................38
China ........................................................................... 89 Environment of the device ........................................77
Cleaning agent (wet cleaning) .................................. 63 Examples.....................................................................10
Cleaning of the device ............................................... 63 Execution of the device ...................................... 31, 32
Commissioning .......................................................... 44 Explanation identification key ....................................79
Commissioning of the device ................................... 41 Extended obligations for ATEX .................................12
Commissioning of the feeding device...................... 45 External documents ..................................................75
Commissioning of the feeding operation................. 50
Completing the mounting work ................................ 34 F
Compliance with the zone allocation........................ 12 Finish the adjustment .......................................... 47, 49
Components with protective functions..................... 29 Flow metering..............................................................52
Confirmation ............................................................... 86 Free product flow .......................................................42
Connection inlet/outlet .............................................. 37 Functions of the feeding controller..................... 52, 53
Connection earthing................................................... 35 Further safety measures............................................85
Connection of the feeding device............................. 40
Connection of the load cell ........................................ 40 G
Connection of ventilation ........................................... 37 General ........................................................................77
Connection to earth.................................................... 39 General data................................................................77
Construction and function of the device .................. 16 General instructions....................................................82
Construction and function of the impeller wheel..... 19 General mounting work .............................................37
Construction of the weighing system ....................... 22 Germany and international ........................................88
90
17
Gravimetric feeding with flow metering ....................53 North America............................................................. 88

Great Britain ................................................................88 Note
Feeding controller .................................................. 51
H Note for the disassembly of the impeller wheel ...... 67
Hazard notes...............................................................25
Hazardous products ........................................... 78, 79 O
How to change the load cell ......................................66 Obligations of the user ............................................... 11
How to continue the operation after an alarm cut- Order............................................................................ 86
out.................................................................................56 Order of the wiring plans........................................... 38
How to disassemble the drive motor ........................69 Overload protection of the weighing system
How to disassemble the impeller wheel...................67 CDW150, 250............................................................. 21
How to prepare commissioning ................................42 Overload protection of the weighing system
CDW350 ..................................................................... 22
I
Identification key, nameplate .....................................79 P
Illustration weighing system CDW150, 250.............20 Parameterisation for ATEX ...................................... 43
Important standards ...................................................12 Peripheral speed impeller wheel ................................ 9
Index.............................................................................90 Place of the installation .............................................. 36
Indications on the DualTray.....................................85 Place of the installation, auxiliaries ........................... 36
Indications for the types of devices ...........................77 Preparations for the adjustment of CDW150, 250. 46
Information on electrical mounting...........................38 Preparations for the adjustment of CDW350 ......... 48
Installation ....................................................................37 Preventive exchange ................................................. 62
Installation in an ATEX environment .......................39 Product data................................................................ 78
Instruction for commissioning....................................33 Product list................................................................... 78
Instructions for commissioning..................................42 Prohibitions on the device ........................................ 31
Instructions for electrical mounting ...........................35 Protective equipment ................................................. 29
Instructions for mounting............................................33 Protective function
Instructions for storage/disposal ...............................72 parameterisation.................................................... 43
Instructions for the execution.....................................37
Instructions on the device ..........................................31 Q
Intended purpose......................................................5, 6 Qualification of the operating staff ............................ 11
Interruption of mounting .............................................34 Quality rating of the hazard notes ........................... 24
Interruption of the commissioning.............................42 R
Intervals........................................................................62 Ready for operation................................................... 56
Introduction ..................................................................29 Reasons for alarm cut-outs...................................... 56
J Required auxiliaries.................................................... 43
Junction boxes ............................................................39 Requirements, conditions............................................ 7
Residual danger product jam.................................... 28
M Residual risk product deposits ................................. 28
Machine data...............................................................85 Residual risks caused by the device ........................ 28
Maintenance................................................................59 Revision index ............................................................ 83
Maintenance instructions ...........................................60 Revisions..................................................................... 83
Maintenance jobs .......................................................62 Rundown of commissioning ..................................... 43
Maintenance, repair...................................................55 Russia.......................................................................... 89
Malfunction and remedy ............................................58
Malfunctions of the device .........................................57 S
Manifest abuse............................................................10 Safety and preparatory work ..................................... 65
Marking ........................................................................82 Safety instructions ................................................23, 82
Marking of hazard notes ............................................24 Safety screwing .......................................................... 30
Marking of the device .................................................31 Screwed cable glands, screening ............................ 35
Measurement does not start .....................................58 Sealings ....................................................................... 30
Middle East..................................................................89 Setting-up and exchange .......................................... 64
Motor heating ..............................................................45 Short-term switch-off................................................. 55
Mounting ......................................................................33 Spare parts lists .......................................................... 75
Mounting of the device ...............................................32 Spare parts order ....................................................... 86
Mounting tools.............................................................36 Statement.................................................................... 85
Statutory provisions ................................................... 11
N Storage ........................................................................ 73
Necessary clearance .................................................69 Storage and close-down ........................................... 71
Noise level too high ....................................................58 Storage of individual components ........................... 73
91
17
Storage of the device................................................ 73 The operation of the device .......................................51

Storage place ............................................................. 72 The task ................................................................ 52, 53
Storage room.............................................................. 72 The use of the device ................................................11
Structure of the hazard notes ................................... 24 The use of the device ................................................... 6
Structure of the Identification of the device.......... 8, 80 The user has different revisions ................................83
Supplementary documentation .......................... 51, 81 The weighing system of a CDW150, 250................20
Switch-off with untroubled operation ........................ 55 The weighing system of a CDW350 and larger......22
Transport to the place of the installation...................36
T
Technical data ...................................................... 76, 86 U
Termination of commissioning ................................. 44 Use in ATEX environment........................................... 7
Termination of maintenance..................................... 61
The adjustment of the weighing system CDW350 or V
larger............................................................................ 48 Validity ..........................................................................23
The construction......................................................... 16 Vent screw Gear ........................................................45
The construction sizes............................................... 17 Verification of the effectiveness.................................43
The first steps ....................................................... 67, 69 W
The function ................................................................ 17 Warning labels on the device ...................................31
The impeller wheel of the CDW ............................... 19
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ATEX - CDW - Operating Instructions (Rev.2.0 April 2016)

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ATEX - CDW - Operating Instructions (Rev.2.0 April 2016)

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Betriebsanleitung 363 - CDW - ATEX G2120363 CDW - ATEX 2.

Original operating instructions

Document status: Original operating instructions

Pos: 1.5 /Information Mapping/Betriebsanleitungen/Kap 00 - Impressum und Inhalt/Inhaltsverzeichnis @ 8\mod_1172133710285_3.doc @ 123025 @ 1

Content of the The chapter is divided into 7 parts.

Dimensioning of The device is dimensioned according to the known operating

After any modification of the operating conditions a renewed

Use in ATEX environment

Warning Modification of the ATEX zone in the production periphery

Requirements, If the device is used in an ATEX environment the following

To be observed additionally for the application in areas with gas

Pos: 2.3.4 /Information Mapping/ ------ MapFortsetzung -----> @ 8\mod_1170666972336_3.doc @ 112981 @

------------ Continuation: next page ---->

Use in ATEX environment, continuation

Application The identification of the device permits to determine the application of

Zone inside the device Zone outside the device

------------ Continuation: next page ---->

Use in ATEX environment, continuation

Degree of cleaning Instructions concerning the degree of cleaning of the device:

Examples Examples for manifest abuse:

Modifications to the device without release*

Effects Any abuse of the device

Obligations of the user

Statutory During the operation the following national and international

Qualification of Required qualification of the operating staff:

Simple cleaning and maintenance work:

Extended obligations for ATEX

Danger Potentially explosive gas mixtures or dust concentrations

Important Be sure to observe the following standards:

Ambient The allowed ambient temperature according to EN13463 has to be

Compliance with Be sure to comply with the determined zone allocation:

Content of the EC declaration of conformity

Introduction If the execution of the device corresponds to the terms of

Moreover this declaration includes further indications concerning the

Data provided by The declaration includes the following information:

Designation Indications given in the declaration that serve to designate the

Content of the declaration of incorporation

Introduction If the device is executed as a partly completed machine in the terms

Data provided by The declaration includes the following information:

Designation Designation of the partly completed machine:

2 Description of the device

Construction and function of the device

The figure shows a sectional drawing of a

------------ Continuation: next page ---->

Construction and function of the device, continuation

The construction The CDW is manufactured in different construction sizes. The

3 Description of the component groups of the device

Introduction This chapter describes the component groups of the device.

Content of the The chapter is divided in 3 parts.

The impeller wheel of the CDW

Construction and The impeller wheel is equipped with

Any operation of the drive motor without “soft start” is not

The weighing system of a CDW150, 250

The illustration shows the weighing system of a CDW150, 250:

The illustration of the transport catches is not appropriate for

Description The weighing system of the CDW150, 250 is mounted on a mounting

------------ Continuation: next page ---->

The weighing system of a CDW150, 250, continuation