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    HVOF Metalisation - Engineering Applications

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    Alexandar Marinkovic
    The document discusses High Velocity Oxygen Fuel (HVOF) coatings, which produce dense, strong coatings that provide excellent performance in demanding environments. HVOF coatings can salvage and improve components, enabling machinery to last longer, perform better, and be less damaging to the environment. The HVOF process is used in industries like oil/gas, power, mining, and aerospace. HVOF coatings have benefits like hardness, density, bond strength, lighter base materials, reclaiming worn components, and being a replacement for hard chrome.

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    HVOF Metalisation - Engineering Applications

    Uploaded by

    Alexandar Marinkovic
    21 views4 pages
    The document discusses High Velocity Oxygen Fuel (HVOF) coatings, which produce dense, strong coatings that provide excellent performance in demanding environments. HVOF coatings can salvage and improve components, enabling machinery to last longer, perform better, and be less damaging to the environment. The HVOF process is used in industries like oil/gas, power, mining, and aerospace. HVOF coatings have benefits like hardness, density, bond strength, lighter base materials, reclaiming worn components, and being a replacement for hard chrome.

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    HVOF Metalisation_Engineering Applications

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    The document discusses High Velocity Oxygen Fuel (HVOF) coatings, which produce dense, strong coatings that provide excellent performance in demanding environments. HVOF coatings can salvage and improve components, enabling machinery to last longer, perform better, and be less damaging to the environment. The HVOF process is used in industries like oil/gas, power, mining, and aerospace. HVOF coatings have benefits like hardness, density, bond strength, lighter base materials, reclaiming worn components, and being a replacement for hard chrome.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21 views4 pages

    HVOF Metalisation - Engineering Applications

    Uploaded by

    Alexandar Marinkovic
    The document discusses High Velocity Oxygen Fuel (HVOF) coatings, which produce dense, strong coatings that provide excellent performance in demanding environments. HVOF coatings can salvage and improve components, enabling machinery to last longer, perform better, and be less damaging to the environment. The HVOF process is used in industries like oil/gas, power, mining, and aerospace. HVOF coatings have benefits like hardness, density, bond strength, lighter base materials, reclaiming worn components, and being a replacement for hard chrome.

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    © All Rights Reserved
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    of 4

    ssue: 21/11-11 Page 1 of 4

    High Velocity Oxygen Fuel (HVOF) coatings

    HVOF is a high energy thermal spray process which produces dense, strong coatings of
    cermets and metals which give excellent performance in demanding, aggressive, wear and
    corrosive environments.

    HVOF coatings are an important part of advanced surface engineering which enable us to
    salvage and improve components.

    This enables machinery & process equipment to last longer, perform better and be less
    damaging to our environment.

    The HVOF process is used in key industries such as oil and gas, power, water, mining,
    petrochemicals, chemicals, aerospace, paper, engineering and manufacturing.

    HVOF coatings can be used as a replacement for environmentally damaging Hard Chrome.

    HVOF is a relatively cool process which leads to minimal distortion or metallurgical change
    to the work piece or sprayed material.

    HVOF Coating Benefits:

     Extremely hard. Up to 1400 HV

     Dense , low porosity < 1%

     Very high bond strengths >80 Mpa

     Allows designers to use less expensive, lighter and more easily processed
    base materials

     Used to reclaim and salvage worn and damaged components

     Page 2 of 4
    Quick to apply. Reduces downtime

     Hard Chrome Replacement

     Low environmental impact compared to electroplating processes

     Widely used in many advanced engineering applications


    HVOF Process

     Oxygen / liquid fuel (kerosene) ignites in combustion chamber

     Combustion gases accelerated through nozzle (Mach 3+)

     Powder injected into gas stream

     Gas exits nozzle at up to 2200 m/s, Particle velocity 300 – 700 m/s (Mach 1=340
    m/s)

     Particles soften and impact substrate at high velocity

     Gas fuel systems are also available

    Some HVOF Sprayed Materials

    Finishing
    Material Reference Hardness Properties
    process

    Nickel Very good corrosion resistance, hard and tough. These strong, dense
    Chrome 99 325/32 60Rc Ground coatings give excellent service in many aggressive wear and chemical
    Boron environments. Hard Chrome Plate Replacement.
    Tungsten Extremely hard, tough and dense. Often used in the most arduous
    Carbide Diamond wear/ erosion environments. Widely used in oil and gas applications on
    99 725/32 1350Hv 0.3
    Cobalt ground valves, down hole tools, drill bits etc. Also used on aircraft landing
    88/12 gear. Hard Chrome Plate Replacement.
    Tungsten
    Carbide Extremely hard, tough and dense with improved corrosion resistance
    Diamond
    Cobalt 99 745/32 1250 Hv 0.3 over cobalt only carbides. Most widely used on gate and ball valves in
    ground
    Chrome demanding environments. Hard Chrome Plate Replacement.
    86/10/4
    Chrome
    Excellent corrosion resistance including hot gases. Hard and wear
    Carbide o
    99 785/33 1150 HV 0.3 Ground resistant up to 815 C. Often used to combat wear and erosion at
    Nickel
    elevated temp.
    Chrome
    Excellent corrosion and temperature resistance, high-strength, non-
    Inconel 625 99405/32 46 Rc Ground Page 3 of 4properties find many applications in marine, oil and gas and
    magnetic
    aerospace.
    These hard wearing, high-temperature, corrosion resistant alloys are
    Stellite 6 99856/32 54 Rc Ground
    widely used in many demanding applications.
    *Stellite is a trade mark of Deloro Stellite
     Pumps

     Valves

     Seals

     Actuators

     Rams

     Impellers

     Pistons

     Shafts

     Bearings

     Wear Rings

     Downhole Tools
     Drilling Tools

     Landing Gear Legs

     Flap Tracks

     Gas Turbines Shafts

     Pulp and Paper Rollers

     Print and Packaging Rollers

     Traction Rollers
    Page 4 of 4
     Agitators and Stirrers

     Cylinder Bores

     Wire Drawing Capstans

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