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Manual User

The document provides instructions for installing a split wall mounted air conditioner. It includes an installation sketch showing recommended installation positions and dimensions for the indoor and outdoor units. The contents section lists topics like securing the mounting plate, wiring, pipe connection, and adding refrigerant that are described in the installation instructions. Proper installation following the manual is important for safe operation and performance of the air conditioner.

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Shwetal Shah
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
74 views

Manual User

The document provides instructions for installing a split wall mounted air conditioner. It includes an installation sketch showing recommended installation positions and dimensions for the indoor and outdoor units. The contents section lists topics like securing the mounting plate, wiring, pipe connection, and adding refrigerant that are described in the installation instructions. Proper installation following the manual is important for safe operation and performance of the air conditioner.

Uploaded by

Shwetal Shah
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Gujarat Madhya Pradesh: 1800-2582-583 | Punjab,Haryana,Himachal Pradesh, J&K:1800-1377-781|

Maharashtra,Chattisgarh,Goa:1800-1024-212 | South India: 1800-1200-666 | Rest of India : 1800-1020-666

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Dear Customer

Congratulations on being the proud owner of Lloyd Air


Conditioner. Your Air Conditioner comes with Lloyd
Guarantee of Quality.
Lloyd takes great pride in

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SPLIT WALL MOUNTED TYPE
AIR CONDITIONERS
INSTALLATION HANDBOOK

Thank you for choosing our Air Conditioner. Please read this INSTALLATION
HANDBOOK carefully prior to installing and keep it for further reference.
Do not attempt to install, maintain the Air Conditioner by yourself.
Incorrect behaviour may cause fire, electric shock and the unit falling may result in
injury or water leakage. Contact our designated air conditioner service centre and
specialists. The manufacturer shall not assume responsibility for accidents or injury
caused by incorrect behaviour.
This product must not be disposed together with the domestic waste.
This product has to be disposed at an authorized place for recycling
of electrical and electronic appliances.

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CONTENTS
Contents 1

Installation sketch 2
Installation instructions 3

Installation of the indoor unit


Securing the mounting plate 3
Wiring 4
Installation of the drain hose 4
Installation of the indoor unit 5
Pipe connection 5
Arrangement of the drain hose 5
Wall sealing and Pipe fastening 5

Installation of the outdoor unit


Wiring 6
Installation of the drain joint 9
Joint of the connecting pipe 9
Air exhausting 9
Process of flared tube 9
Adding refrigerant 10
Operation test 10

1
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INSTALLATION SKETCH
Confirm the installation position by the mark of the indoor mounting plate.

or

above
105m above
m 1 55mm

above 250mm
or or

The connecting pipe can be led


Notice: do not raise the
from back, right, underside,
drain hose.
or left-back side.

front
back
Above 20mm

right
back left
underside left-back

Cover connecting pipe with


While installing the pipeline on the adiabatic material.
Attention: thin armor plate or on the wall of
metal mesh, you should use the
The allowable length of the connecting wooden board to clamp between
pipe is 10m.
the wall and the pipeline, or wrap
The allowable distance between indoor Sponge plastic adiabatic
unit and outdoor unit is 5m. up the pipeline with 7-8 layers of
insulating plastic tape. material with the
thickness of 8mm.
above 500mm

TO A INDOOR UNIT
above 500mm

abov
e 30 00m
3上
m
A
0mm mvme以
1a0b0o

ve 3
00m
m B
m abo
00m 0mm
ve 5 above 30
abo
m
abo 00m
ve 5 ve 5
0 abo
0mm UNIT
DOOR
TO B IN
Abo
ve 50
0mm A B
Single Split Model
Dual inverter Model
TO A INDOOR UNIT
TO A INDOOR UNIT

Above 500mm
above 500mm

abov m
A mm
e 30 00m 300
0mm ve 3 ve
abo abo
B above 30
0mm

m
00m
m 00m
ve 5 TO B INDOOR UNIT ve 5
abo abo
UNIT
DOOR
TO B IN
abo
ve 5
00m
m
OR abo
ve 5
00m
m

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Dual Split Model 2
INSTALLATION INSTRUCTIONS
1 Location of indoor unit
Keep the air inlet and outlet at a far distance from the blockage.
Keep the height distance between the indoor and outdoor unit at most 5m.
Mount on the wall solid enough to bear the weight of the unit and not cause any shake.
Avoid direct sunshine.
A place easy for condensate drain and easy for connecting with the outdoor unit.
Keep a far distance away from the fluorescent lamp, it may influence the operation of remote controller.
Keep at least 1m away from the TV radio and other home appliances.

2 Location of outdoor unit


A place for firm location of the unit, solid enough to bear the weight of the unit and not cause any shake.
Good ventilation, less dust, far from direct rain and sunshine.
A place where the air discharged out of the outdoor unit or the operation noise will not annoy your
neighbours.
No blockage near the outdoor unit.
Avoid places close to inflammable gas leakage.

INSTALLATION OF THE INDOOR UNIT


1 Securing the mounting plate and drill on the wall
Secure the mounting plate
The mounting plate should be attached to the structural part of wall (post etc).

fasten string at the central hole Fasten string at the central hole
at least 250mm
at least 250mm
455mm or more
at least 250mm 155mm or more from sidewall
105mm or more
mounting plate from sidewall from sidewall
105mm or more
from sidewall
Tapping screw plumb
Tapping screw
ST4×25(5) ST4×25(5) mounting plate
plumb

NOTICE: The holes at solid arrow position must be secured to avoid the shake of mounting plate.
When the expansion bolts are used, two holes ( 11×20 or 11×26 ) that the distance
between them is 450mm should be adopted.

Drill on the wall


40mm

fasten string at the central hole


105mm

45mm
plumb Center of hole( 65mm) Center of hole( 65mm)

NOTICE: Confirm the position of holes, and drill holes on the wall.

3
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fasten string at the central hole at least 250mm fasten string at the central hole
440mm 440mm at least 80mm
at least 140mm at least 180mm at least 120mm
at least 120mm

230mm
¦

40mm
90mm plumb
Pipe hole ¦ 90mm
plumb Pipe hole
Center of hole( 65mm) 120mm Center of hole( 65mm)

NOTICE:
The holes at solid arrow position must be secured to avoid the shake of mounting plate.
When the expansion bolts are used, two holes ( 11×20 or 11×26 ) that the distance
between them is 450mm should be adopted.
Confirm the position of holes, and drill holes on the wall.

2 Wiring
Diagram
Open the front grille;
Remove the screw from electrical box cover, pull the
electrical box cover away from the unit and set aside. Screw
Remove the screw from fastener, pull the fastener
away from the unit and set aside.
Connect the cable. Indoor unit terminal Connecting cable
Replace the fastener and electrical box cover.

NOTE:
The appliance shall be installed in accordance with national wiring regulations.
The appliance must not be installed in the laundry.
The appliance must be installed 2.5m above the floor.
The appliance must be positioned so that the plug is accessible.
For some models whose cooling capacity are above 4600W (17000BTU/h),
an all-pole disconnection device which has at least 3mm separation distance in
all pole and a residual current device(RCD)with the rating of above 10mA shall
be incorporated in the fixed wiring according to the national rule.

3 Installation of the drain hose


Liquid pipe gaspipe
NOTE:
The drain hose must be arranged beneath the connecting pipe. Drain hose
The drain hose must not be hunched or twisted.
While wrapping up the drain hose, do not pull it.
Adiabatic
The drain hose through the room must be wrapped up by the
underlay
thermal insulation materials.
The connecting pipe and the drain hose must be wrapped up by felt felt
strip. Adiabatic pad should be used at where the pipe contacts
the wall.

ROUTE OF PIPE
If pipe comes out of the right side of the indoor unit, cut part
1 of the unit;
If pipe comes out of the lower-right side of the indoor unit, cut
part 2 of the unit; 1 3
2
If pipe comes out of the left side of the indoor unit, cut part 3
of the unit.

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4
READJUSTMENT OF DRAIN HOSE
If pipe comes out of the left side of the indoor unit, the drain hose
must be refitted, otherwise water leakage may occur.
Readjustment methods: Interchange the position of drain hose
and drain rubber plug. Drain rubber
Clearance is not allowed after refit, it would lead to water leakage. drain hose plug

4 Installation of the indoor unit Indoor unit


Let pipe go through the wall hole and attach the indoor
the mounting plate
unit to the mounting plate.(Press the rib of indoor unit
inside the hook of the mounting plate.) the rib of indoor unit
Bottom
5 Pipe Connection
The number of bent position of the pipe in the indoor unit should not exceed 10.
The number of bent position of the pipe in the indoor unit and the outdoor unit should not exceed 15.
The radius of bent position should be more than 10cm.
Please break the evaporator craft tube with pincers before connecting. After exhausting the inside air,
use the wrench to twist down the nut of connecting tube of the evaporator.(Fig. 1)
Put some seal oil to cover the joint and the flare.
Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench.(Fig. 2)
Attention:
Do not exhaust the inside air just by loosing the nut since there is the air of certain pressure
inside the tube of indoor unit.
Please do not make extra effort for fear of damaging the expansion orifice.
DIAMETER OF PIPE TORQUE(N·m) Evaporator
φ6/φ6.35mm(1/4") 12.0---15.0 craft tube
φ9/φ9.52mm(3/8") 33.0---36.0
φ12/φ12.7mm(1/2") 40.0---45.0
φ15/φ15.88mm(1/2") 73.0---78.0
(Fig. 1)
6 Arrangement of the drain hose (Fig. 2)

To drain the condensate water easily, the drain hose should be declined downwards.
The following 5 arrangement methods are incorrect.

Decline Decline Standing water Dip hose


50mm or less
downward downward into water
air above floor
Water Water Water
leak leak leak
(Fig. 1) (Fig. 2) (Fig. 3) (Fig. 4) (Fig. 5)

If you find the drain hose not long enough to connect with the indoor
unit, you can extend it with the hoses in the accessory box. Drain hose
The drain hose through the room must be wrapped up with the special
adiabatic material.
Hose(ID 15cm)
7 Wall sealing and Pipe fastening PVC hard
Use putty to seal the wall hole.
Use clamp (pipe fastener) to secure the pipe at specified position.

get rid of unwanted part


seal with putty
clamp
secure the connecting
pipe with clamp

indoor unit screw

5
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INSTALLATION OF THE OUTDOOR UNIT
1 Wiring
Outdoor unit terminal Outdoor unit terminal Outdoor unit terminal
Connecting Connecting
Connecting cable cable
cable

OR

Single Split Model Dual Split Model


Wiring For Above 6000W Model (Above 21000BTU/h Model)
1 Remove the self-tapping screws (2 pcs) The cable wire can be led from the back hole
onthe maintenance board and take out the of the piping hole or ejecting hole.
maintenance board.
Please utilize outdoor pipe support when
the cable wire is led from the backside.

Terminal board

Fix the cable wire


with anchor cable

Maintenance
board Outdoor pipe support
(Outdoor pipe support is not required
Piping cover when leading the cable wire from other places).

2 Loosen the self-tapping screws (2 pcs) on


the fixing clip to loosen the fixing clip. 4 Tighten the self-tapping screw on the fixing clip.
3 Loosen the fixing screw of the wire terminal 5 Install the maintenance board. After the pipes
board, pass the power wire and signal wire and cable wire are installed, please seal the
through the fixing clip. Then firmly fix the sponge block as per drawing indication.
power wire and signal wire on the terminal
board with the fixing screw. (Earth wire
must be connected firmly.)

Maintenance
board

Back wiring
Piping cover
Right wiring
Sponge
Piping cover Ejecting hole

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6
Connect diagram
1500 -4600W Model (5000-12000BTU/h Model)
2N N23 4 N23 4
Indoor unit terminal
Indoor unit terminal Plug housing 1 Plug housing 1

Connecting
Connecting Brown cable Black Brown
Brown Yellow/Green Blue
cable Blue Gray Brown Gray
Blue Blue
Yellow/Green Brown
Black Blue Yellow/Green Plug housing 2
N2 Outdoor unit N2 3 4 R1R2 N2 3 4 Outdoor unit terminal
terminal
Cool only type Heat pump type OR Heat pump type

5000-5100W Model (17000-18000BTU/h Model)


2N N23 4 N23 4 N234
Plug Plug
housing 1 housing 1
Plug housing 1
Indoor unit terminal
Connecting cable Indoor unit terminal
Connecting cable
Blue
Brown Black Brown Brown
Brown Brown Plug Yellow/Green
Blue Blue housing 2 Blue
Blue Yellow/Green Blue
Yellow/Green Plug Brown
Brown
housing 2 Blue
N2 N2 3 4 Gray N2 3 4 N2 3 4 R1R2
Outdoor unit terminal Outdoor unit terminal

Cool only type Heat pump type OR Heat pump type OR Heat pump type

6000-10000W Model (21000-36000BTU/h Model)


2 Plug housing 1
LN LN
L N2 L N2 3 Indoor unit terminal
L N2 3
Indoor unit terminal
Plug Black
Indoor unit terminal Plug
housing 1
housing 1 Connecting Blue
Brown cable
Connecting cable Connecting cable Yellow/Green Brown Black
Yellow/Green

Connecting cable Blue


Yellow/Green

Yellow/Green

Brown

Brown
Brown

Brown Blue
Blue

Brown Brown Brown Gray


Black
Black Blue
Gray

Gray

Black
234
Blue

L1 L2 R1 R2
LN
Blue

Plug L 2 L3 N Outdoor unit


5 6
安装说明
terminal
housing 2 Yellow/Green
L1 L2
L 2 L3 N L1 L2
L 2 L3N 234 R1 R2
5 6 LN2 3 4 Outdoor unit terminal Blue
N POWER
Blue
N POWER
Outdoor unit terminal Brown Brown
L SOURCE L SOURCE

Cool only type Heat pump type OR Heat pump type Cool only type Heat pump type
(T3) (T3)

Inverter Type Dual Split Inverter Type Dual Split Model


Indoor unit terminal Indoor unit A terminal Indoor unit B terminal
Indoor unit A terminal Indoor unit B terminal
NL2 2 L N 2 L N
Plug housing 1 2 L N 2 L N

Connecting
Connecting
cable cable Connecting
cable
Blue Power
Yellow/Green source Power
source Black
Brown Black Outdoor
Brown L N L N 2A2B unit terminal L N 2A2B Outdoor
L N 2 Plug housing 2 unit terminal
Outdoor unit terminal Blue Black
Blue Black Yellow/Green Brown Blue
Yellow/Green Brown

Heat pump type Heat pump type Cool only and heat pump type

7
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Notice:
If not include the connect diagram you need, please see the wiring diagram.
If you find the color of connecting cable not comply with the top diagram, please take
real objects as major reference. But the terminal of the same sign must be joint with
the connecting cable of the same color.
The plug housing 1 is connected to the matched receptacle housing of the indoor unit.
The plug housing 2 is connected to the matched receptacle housing of the outdoor unit.
2
If the signal wire has to be bought separately, choose electric wire above 0.75mm.
If not include the connect diagram you need, please see the wiring diagram.
If the interconnection cord for power supply has to be replaced, please see the
following table for reference.
MODEL SPECS (Interconnection cord)
2
2700W(10000BTU/h) 1.0mm
3200W(11000BTU/h) -4000W(15000BTU/h) 1.5mm 2
4500W(16000BTU/h) -8000W(28000BTU/h) 2.5mm 2
8500W(29000BTU/h) -9500W(32000BTU/h) 4.0mm 2
10000W(34000BTU/h) -11000W(38000BTU/h) 6.0mm 2

WARNING:
Please take the electric circuit diagram attached to the indoor/outdoor units as major
reference while installing.
The power wire and signal wire between the indoor/outdoor units must be connected
one by one as per corresponding number on the wiring terminal board.
The connecting cables must be clipped together.
Special cable must be used to connect indoor unit and outdoor unit. It should be ensured
that the terminals are not influenced by external force. Poor connection may cause fire.
The electric box cover must be mounted and secured in position, otherwise fire or electrical
shock may occur because of dust or moisture.
The temperature of refrigerant circuit will be high, please keep the interconnection cable away
from the connecting tube.
All the models shall be connected with the mains which has system impedance limitations.
While installing the unit, please see the following table for impedance information or consult
with the supply authority.(The following information and specifications are subject to change
without prior notice due to continuing research.)

SERIES MODEL IMPEDANCE


6800W (24000BTU/h) ≤0.116Ω
5100W (18000BTU/h) ≤0.160Ω
R22 3500W (12000BTU/h) ≤0.312Ω
series
3200W (11000BTU/h) ≤0.312Ω
2500W (9000BTU/h) ≤0.467Ω
6500W (22000BTU/h) ≤0.204Ω
5100W (18000BTU/h) ≤0.162Ω
3500W (12000BTU/h) ≤0.148Ω
3300W (11500BTU/h) ≤0.121Ω
R407C
series 3200W (11000BTU/h) ≤0.121Ω
2500W (9000BTU/h) ≤0.323Ω
2000W (7000BTU/h) ≤0.302Ω
Dual Split Model(25+25) ≤0.187Ω
Dual Split Model(25+35) ≤0.138Ω
R410A 6800W (24000BTU/h) ≤0.124Ω
series 5100W (18000BTU/h) ≤0.268Ω

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8
2 Installation of the drain joint (only for heat pump type)
Insert the outdoor double-channel drain joint in one of the
bottom holes of the suitable size then connect drain hose
and joint together.
Bottom

3 Joint of the connecting pipe Double-channel Drain hose


drain joint
Put some seal oil to cover the joint and the flare.

Align the centre of joint in line with that of flare and tighten the nut of connecting pipe
with wrench. ( Adjust the torque by the same method of connecting pipe for indoor unit.)

4 Air exhausting
Screw down the cap of both gas shut-off valve and
liquid shut-off valve as well as the nut of service port.

Use Allen wrench to turn the valve cork of liquid side liquid connecting pipe
at 90 counter-clockwise, and close it after 10 seconds. liquid shut-off valve
Use soapy water to check the gas leakage especially allen wrench
at all joint. If there is no gas leakage, please turn the gas connecting
valve cork of liquid side at 90 counter-clockwise again. pipe
gas shut-off
Press the cork of service port at gas shut-off valve, 10 valve valve nuts
seconds later, when you see foggy gas discharged, that
means inner air is exhausted out. service port
service port cap
Use Allen wrench to turn the valve cork of both liquid
shut-off valve and gas shut-off valve counter-clockwise
until they are completely open and then replace the
valve caps and tighten them.
Notice:
Do not vent refrigerant into atmosphere: refrigerant is a fluorinated greenhouse gas, covered by
Kyoto protocol, with a Global Warming Potential (GWP) =1900(R410A)/1600(R407C)/1700(R22).

5 Process of flared tube


Use the pipe cutter to cut off the broken part of flare.

Remove burrs at the cut of the flare. Connecting pipe


90 Oblique Roughness Burr
Insert a nut into the connecting pipe and do flaring
with specified flaring tools, reamers for example.

Burr Reamer
Outer diameter A(mm)
φ6/φ6.35mm(1/4") 2.0--2.5
φ9/φ9.52mm(3/8") 3.0--3.5
φ12/φ12.7mm(1/2") 3.5--4.0 D A
φ15/φ15.88mm(1/2") 4.0--4.5

Check the quality of flaring technique.


Connecting pipe

9
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6 Adding refrigerant
If the connecting pipe is longer than 7 metres, add refrigerant as needed. (Cool only type) added
amount A=(Lm-7m) 15g/m ; (Heat pump type)added amount A= (Lm-7m) 50g/m. ( A: amount
of added refrigerant, L: the length of connecting pipe)

The length of connecting pipe (m) 7 8 9 10


(Cool only type)added amount (g) 0 15 30 45
(Heat pump type)added amount (g) 0 50 100 150

Exhaust the air as the above-mentioned method. Manifold gauge Pressure meter
Screw the gas shut-off valve to close, connect
Low pressure High pressure
charging hose(low pressure) to the service valve valve valve
and then open gas shut-off valve again.
Connect the refrigerant bottle to the charging hose Charging line
and then convert it.

Fill in liquid refrigerant as the above table.

Disconnect the manifold gauge after turning off the


Service port
shut-off valve, and then open gas shut-off valve again.

Tighten nuts and caps of each valve.

7 Operation test
Before test operation, wiring safety inspection must be carried out carefully again.

1. Emergency switch operation: Every press of emergency switch, the


air conditioner runs as in the following order:

Cool only type: Cool Shut off


Heat pump type: Cool Heat Shut off

2. Remote controller operation: If the indoor unit sounds like Di, Di when pressing I/O button,
that indicates the air conditioner is under the operation of remote controller. After that, press
every button to test their functions.

3.Check switch operation: Open the front grille and press the check button. Switch on the power
source and then the operation test is activated. If the indicator lamps light up at first and then
go out in succession or the LED window of the indoor unit illuminates at first and then goes out,
the system is under normal operation. If one of the indicator lamps is flashing at all times, or
failure codes are displayed on the LED window of the indoor unit, the system has something
wrong and please check malfunction immediately.

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