Collet Type Holding Fixtures

Air or Hydraulic Operations for Stationary,

Rotary or Slide Table Applications

24400 Lakeland Boulevard • Cleveland, Ohio 44132-9990 • (216) 731-0500 • Fax: (216) 731-8591 • http://www.zagar.com/workholding/ 790-791-0604-1
07/04
Air/Hydraulic Stationary Mounted Holding Fixtures
Specifications

MODEL No. 791-50-0-0 791-100-0-0 791-1100-0-0 791-1180-0-0 791-200-0-0 791-1200-0-0 791-1300-0-0 791-1400-0-0
Basic Design Fixed Position Fixed Position Fixed Position Fixed Position Fixed Position Fixed Position Fixed Position Fixed Position
Application Heavy Duty Light Duty Heavy Duty Heavy Duty Light Duty Heavy Duty Heavy Duty Heavy Duty
Collet 707-3029 (3-C) 707-178 (5-C) 707-178 (5-C) 707-278 (16-C) 707-315 (22-C) 707-315 (22-C) 791-1310 (35-C) 791-1400 (44-C)
Piston Area 5.00 Sq. In. 3.5 Sq In. 10.16 Sq. In. 20.53 Sq. In. 6.5 Sq. In. 25.46 Sq. In. 35.34 Sq. In. 48.10 Sq. In.
Operating Pressure 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi
Displacement .78 Cu. In. .7 Cu. In. 1.5 Cu. In. 3.20 Cu. In. 1.3 Cu. In. 4.0 Cu. In. 8.83 Cu. In. 12.02 Cu. In.
Weight 7.5 lbs. 15 lbs. 20 lbs. 39.5 lbs. 35.0 lbs. 45 lbs. 174 lbs. 200 lbs.
Piston Stroke .156 Max. .156 Max. .156 Max. .156 Max. .156 Max. .156 Max. .25 Max. .25 Max.

Dimensions
A 4.00 4.25 5.50 7.50 6.50 8.50 11.50 12.00
B 3.00 3.50 3.62 4.88 4.62 4.50 6.96 9.50
C 2.86 3.21 3.46 4.50 4.50 4.40 6.46 8.75
D 2.2495 / 2.2490 2.2495 / 2.2490 2.2495 / 2.2490 3.6245 / 3.6240 3.6245 / 3.6240 3.6245 / 3.6240 5.9995 / 5.9990 6.999 / 6.997
E 0.38 0.50 0.38 0.38 0.50 0.38 0.50 0.50
G 0.250 0.312 0.312 0.375 0.375 0.375 0.500 0.500
H 3 Holes - 3.375 B.C. 3 Holes - 3.625 B.C. 4 Holes - 4.800 B.C. 4 Holes - 6.750 B.C. 3 Holes - 5.625 B.C. 4 Holes - 7.750 B.C. 4 Holes - 10.500 4 Holes - 10.500
B.C. B.C.
J (Unclamp) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/4 N.P.T 1/4 N.P.T
K (Clamp) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/4 N.P.T 1/4 N.P.T
L (Coolant) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/4 N.P.T 1/4 N.P.T

A
Specifications

J
C B
MODEL No. 791-1120-0-0 791-1190-0-0 791-1220-0-0 K
Basic Design Draw Type Draw Type Draw Type
L
Application Heavy Duty Heavy Duty Heavy Duty
Collet 707-178 (5-C) 707-278 (16-C) 707-315 (22-C) E
Piston Area 10.16 Sq In. 20.53 Sq. In. 25.46 Sq. In.
D G/H
Operating Pressure 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi
Displacement 1.5 Cu. In. 3.20 Cu. In. 4.0 Cu. In. A
Weight 21 lbs. 41 lbs 46.5 lbs.
Piston Stroke .156 Max. .156 Max. .156 Max.

Dimensions
A 5.50 7.50 8.50 L
B 3.62 4.88 4.50
C 3.32 4.50 4.40 K C B
D 2.2495 / 2.2490 3.6245 / 3.6240 3.6245 / 3.6240
E 0.38 0.38 0.38
J
G 0.312 0.375 0.375
H 4 Holes - 4.800 B.C. 4 Holes - 6.750 B.C. 4 Holes - 7.750 B.C.
J (Unclamp) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. E
K (Clamp) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T.
D DIA. G/H
L (Coolant) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T.

Features: • Fast positive clamping • Depth control via internal stop

• Operation - Horizontally or vertically • Rigid construction • Normal operating pressure
• Fixed position or draw collet design • Minimum stack height Air - 80 PSI. Hyd. - 1500 PSI
• Coolant feed through the fixture • Low air consumption • Replacement parts are available
• Remove collet from the top • Thru feed capabilities
• Streamlined construction • Simple operation
• Hardened piston • Clamps within 0.001” of true position

24400 Lakeland Boulevard • Cleveland, Ohio 44132-9990 • (216) 731-0500 • Fax: (216) 731-8591 • http://www.zagar.com/workholding/ 790-791-0604-1
07/04
Air/Hydraulic Rotating Holding Fixtures
Air/Hydraulic Rotating Holding Fixtures

MODEL No. 791-150-0-0 791-1150-0-0 791-250-0-0 791-1250-0-0 791-1450-0-0

Basic Design Fixed Position Fixed Position Fixed Position Fixed Position Fixed Position
Application Light Duty Heavy Duty Light Duty Heavy Duty Heavy Duty
Collet 707-178 (5-C) 707-178 (5-C) 707-315 (22-C) 707-315 (22-C) 791-1400 (44-C)
Piston Area 3.5 Sq In. 10.16 Sq. In. 6.5 Sq. In. 25.46 Sq. In. 48.10 Sq. In.
Operating Pressure 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi 80 to 1500 psi
Displacement .7 Cu. In. 1.5 Cu. In. 1.3 Cu. In. 4.0 Cu. In. 12.02 Cu. In.
Rotating Torque 15 Ft. Lbs. 18 Ft. Lbs. 20 Ft. Lbs. 27 Ft. Lbs. 50 Ft. Lbs.
Weight 22 lbs. 28 lbs. 18 lbs. 45 lbs. 300 lbs.
Piston Stroke .156 Max. .156 Max. .156 Max. .156 Max. .25 Max.
Piston Stroke 0.156 0.156 0.200 0.156 0.156
Max. RPM (with coolant) 950 700 550 400 250

Dimensions
A 5.62 7.00 8.00 10.00 16.00
B 4.06 4.06 5.50 5.62 9.00
C 3.21 3.46 4.50 4.40 8.00
D 2.2495 / 2.2490 2.2495 / 2.2490 3.6245 / 3.6240 3.6245 / 3.6240 6.999 / 6.997
E 0.50 0.38 0.50 0.38 0.50
G 0.312 0.312 0.375 0.375 0.500
H 3 Holes - 3.625 B.C. 4 Holes - 4.800 B.C. 3 Holes - 5.625 B.C. 4 Holes - 7.750 B.C. 4 Holes - 14.500 B.C.
J (Unclamp) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/4 N.P.T
K (Clamp) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/4 N.P.T
L (Coolant) 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/8 N.P.T. 1/4 N.P.T

Rotary Fixture:
• Basic piston design
• Center assembly mounted to rotating spindle
or table
 • Outer housing held stationary
(secure but not rigid)
• Many features are the same as stationary
 mounted models
• Mounts to most adapters or face plates
• Locating boss allows for quick changeover
• Coolant recommended for high R.P.M. or heat
applications


É
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°

24400 Lakeland Boulevard • Cleveland, Ohio 44132-9990 • (216) 731-0500 • Fax: (216) 731-8591 • http://www.zagar.com/workholding/ 790-791-0604-1
07/04
 13

13

1
0

13-184-8-0
13-184-10-0 Muffler (not shown)
Fixture Selection and Installation Guide

Air Operation for:

• assembly applications
• light holding pressure applications
• quick cycle requirements
• clean environment

Hydraulic Operation for:

• metal cutting
• high torque requirements
• consistent holding
• heavy chip & coolant conditions
• crimping

Light and heavy duty collet fixtures are designed for your production and tool room environments. Housings are made
of cast iron. Steel clamp pistons are hardened and ground to insure lasting quality. Seals and “O” rings are selected for
industrial quality standards.

Air/Hydraulic fixtures develop their holding power from line pressure applied against the pison area. For calculating the
holding force use the following formula:

Clamping pressure = Line Pressure x Piston Area x Cotangent of the Collet Angle.
2

Applied Force = Piston Area x Operating Pressure

Holding Force = Force/2 x Cotan < x .7

Recommended Installation:
1.) Grind sub mounting plate on top and bottom
2.) Bore pilot hole for fixture boss
3.) Add locating holes, diameter and/or surfaces
4.) Mount fixture to sub-plate
5.) Install pressure lines to proper ports
6.) Attach coolant lines if required
7.) Adjust collet (tighten collet against part while fixture is in unclamped position. Back off collet 1 1/2 turns)
8.) Lock collet in plate (side lock screw or collet backup plug)

24400 Lakeland Boulevard • Cleveland, Ohio 44132-9990 • (216) 731-0500 • Fax: (216) 731-8591 • http://www.zagar.com/workholding/ 790-791-0604-1
07/04
Examples of Zagar work holding fixtures on machining centers, grinding
machines, turning centers, and production rotary transfer machines.
VMC 6 station manifold pallet (single valve actuates
6 fixtures). Shown with expanding internal mandrel
collets, set-up and orienting hardware for positioning
work-piece.

Examples of Zagar work holding fixtures on machining

centers, grinding machines, turning centers, and
production rotary transfer machines.

Surface grinding - 15 station manifold pallet. Hydraulic

operated fixtures with porting thru collet fixture bases
(no piping). Single valve actuation. High pressure
capacity (1,200 PSI max input) assures secure work
holding during aggressive stock removal.

Turning center operation of 2” capacity collet chuck. Auto. clamp is actuated thru
tie-in to turning center hydraulic actuated draw bar. Max. 2” bar feed capacity thru
chuck.

(2) 6 Station manifold pallets on rotary index table. Hydraulic actuated 5-C collet
fixtures are ported thru base of each fixture (no piping – single valve actuation).
High pressure input enables secure clamping of round nuts in high material removal
Acme threading operation.

24400 Lakeland Boulevard • Cleveland, Ohio 44132-9990 • (216) 731-0500 • Fax: (216) 731-8591 • http://www.zagar.com/workholding/ 790-791-0604-1
07/04