ACS580-01ACH580-01ACQ580-01 Installation - G3901e

ABB general purpose drives
ACS580-01 Installation
Welcome to the installation training module for ACS580-01 drive.

Objectives
After this presentation you will be able to

describe basic steps of installing the ACS580
drive.
In addition you will learn:
– Which cable types can be used
– How to measure motor insulation
– Useful links
September 20,
2019
Slide 2
After this presentation you will be able to describe basic steps of installing the ACS580
drive.
This presentation includes a video which demonstrates replacing an old drive with a new
ACS580 drive. The video covers mechanical and electrical installation as well as preparation
of motor and input cables.
In addition you will learn which cable types can be used and how to measure motor
insulation.
2
ABB General Purpose Drives
ACS580 Installation Video
September 20,
2019
Slide 3
3
Safety instructions
Subtitle
1. Ensure that the drive is disconnected

2. Wait 5 minutes
3. Measure to make sure that there are no residual voltages
4. Measure voltage of relays
5. Measure motor side voltages
6. Make sure that the PM motor doesn’t rotate when you are installing the drive
September 20,
2019
Slide 4
As you saw in the video, you have to ensure that the drive is safely disconnected.
Wait 5 minutes after disconnecting that the supply and DC side voltages disappear.
Measure to make sure that there are no residual voltages. Don’t take anyone’s word for it -
Check it yourself.
The cables connected to the relays might have up to 250 volts, so remember to measure
the relay voltage.
Note also to measure the motor side voltages especially with PM motors. The motor can
generate dangerous voltages if the rotor shaft is allowed to rotate. Make sure that the PM
motor does not rotate when you are installing the drive.
4
Delivery check
1. Check that the delivery

includes all the ordered
components
2. Check the type designation
label
3. Check there are no signs of
damage
September 20,
2019
Slide 5
Before mounting the drive, check that you’ve received the right goods, check the type
label, and that there are no signs of damage.
5
Recommended types of cables
Symmetrical shielded cables are

recommended for motor and
input cables.
The shield or the PE conductor
must meet the requirements of
IEC-61439-1.
September 20,
2019
Slide 6
Symmetrical shielded cables are recommended for motor and input cables.
You can use a three-conductor cable with a concentric PE conductor as the shield. The
shield must meet the requirements of IEC 61439-1. You can check the requirements from
the ACS580 hardware manual.
If the shield doesn’t meet the requirements, you have to use a separate PE cable.
Alternatively, you can use a cable with a shield and symmetrically constructed PE
conductor. The PE conductor must also meet the requirements of the IEC standard.
6
Cable types for limited use
Subtitle
Three phase conductors

Protective conductor on a cable tray
Three phase conductors

PE conductor in a PVC conduit.
(not allowed in the USA)
Corrugated or EMT cable

Three phase conductors and a
protective conductor
September 20,
2019
Slide 7
Four conductor systems may be allowed, but you need to check the user’s manual for
limitations. For example, they may be allowed on the supply side, but not on the motor
side, or depending on the cable size, motor size, and local regulations.
7
Not allowed cables
A symmetrical shielded cable with individual

shields for each conductor is not allowed
On any cable size for input or motor cabling
September 20,
2019
Slide 8
A symmetrical shielded cable with individual shields for each phase conductor is not
allowed for supply or motor cabling.
8
I/O cabling
It is recommended that all control cables be

shielded
– Analog signals (double-shielded twisted
pair)
– Digital signals (double- or single-shielded
twisted pair)
– Relay controlled signals (twisted pair)
Don’t mix 24 V AC/DC and 115/240 VAC signals
in the same cable
Don’t use a common return for different analog
signals
September 20,
2019
Slide 9
9
Measuring insulation of the motor
Check that the motor cable is disconnected

from the drive output terminals T1/U, T2/V and
T3/W.
Measure the insulation resistance between
each phase conductor and Protective Earth
using measuring voltage of 1000V DC.
September 20,
2019
Slide 10
You have to check the motor insulation resistance when installing or replacing a drive.
First check that the motor is disconnected from the drive output terminals.
Measure the insulation resistance between each phase conductor and the Protective Earth
using a measuring voltage of 1000 V.
The recommended insulation resistance values are stated in the user or hardware manual.
Note that moisture inside the motor casing will reduce the insulation resistance. If moisture
is suspected, dry the motor and repeat the measurement.
Don’t do any voltage tolerance or insulation resistance tests to the drive (e.g. hi-pot or
megger).
10
Useful links
ACS580-01 manuals and quick guides

Selecting power cables: ACS580-01 user's manual, chapter 5, Planning the electrical installation
Torque ratings for cable connections can be found in quick installation and start-up guide for the
frame size in question
Measuring the insulation of the motor: ACS580-01 user's manual, chapter 6, Electrical installation
IEC ratings: ACS580-01 user's manual, chapter 19, Technical data
September 20,
2019
Slide 11
You can find more detailed information on the power and temperature ratings and correct
torques for different cables in the manuals and guides.
11
Properties
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12
This concludes our presentation of the installation training module for ACS580-01 drive.
13

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ABB general purpose drives

Welcome to the installation training module for ACS580-01 drive.

After this presentation you will be able to

1. Ensure that the drive is disconnected

1. Check that the delivery

Symmetrical shielded cables are

Three phase conductors

Three phase conductors

Corrugated or EMT cable

A symmetrical shielded cable with individual

It is recommended that all control cables be

Check that the motor cable is disconnected

ACS580-01 manuals and quick guides

Edit in Quizmaker Edit Properties

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