Disassembly

& Reassembly

S Series
Twin Screw Pumps

W h e r e I n n o v a t i o n F l o w s

www.maag.com

MAAG-14020-E-01
 s e c t i o n X
Ta b l e o f c o n t e n t s

Section 1 INTRODUCTION.............................................................................................................................................................. 1
Safety Precautions................................................................................................................................................... 1
Special Tools................................................................................................................................................................. 1

Section 2
2H…B/F/G SERIES PUMPS......................................................................................................................................... 2
Disassembly..................................................................................................................................................................... 2
Reassembly....................................................................................................................................................................... 3
Cross-Sectional Diagrams.................................................................................................................................. 4
2H...B/F PUMPS....................................................................................................................................................... 4
2H...G PUMPS........................................................................................................................................................... 4

Section 3
2HE, 2HCE AND 2VE SERIES PUMPS..................................................................................................................... 6
Disassembly..................................................................................................................................................................... 6
Reassembly....................................................................................................................................................................... 7
Cross-Sectional Diagrams.................................................................................................................................. 8
2VE PUMPS............................................................................................................................................................... 8
2HE...A PUMPS......................................................................................................................................................... 9
2HE...B PUMPS.......................................................................................................................................................10

Section 4
2HM, 2HC, 2HR and 2VM SERIES PUMPS.......................................................................................................11
Disassembly...................................................................................................................................................................11
REassembly.....................................................................................................................................................................12
Cross-Sectional Diagrams................................................................................................................................14
2HC...AP PUMPS....................................................................................................................................................14
2HC...BP PUMPS....................................................................................................................................................15
2HCG...B PUMPS....................................................................................................................................................16
2HC...P PUMPS.......................................................................................................................................................17
2HM...A PUMPS.....................................................................................................................................................18
2HMB PUMPS.........................................................................................................................................................19
2HM...B PUMPS......................................................................................................................................................20
2HMG...C PUMPS..................................................................................................................................................21
2HM...P PUMPS......................................................................................................................................................22
2HRA PUMPS.........................................................................................................................................................23
2HRG PUMPS.........................................................................................................................................................24
2VM PUMPS............................................................................................................................................................25

Section 5
I NDIVIDUAL PUMP COMPONENTS.....................................................................................................................26
DIsassembly/Reassembly for Independent, Pressure-Limited Valves...................................26
Internal Spring Structure (Side-In, Top-Out).............................................................................26
Internal Spring Structure (Side-In, Side-Out)............................................................................27
External Spring Structure.....................................................................................................................28
DISassembly/Reassembly for Built-in Pump Casing, Pressure-Limited Valve...................29
Internal Spring Structure (Welded)................................................................................................29
Internal Spring Structure (Casted).................................................................................................30
External Spring Structure.....................................................................................................................31
Disassembly/Reassembly FOR Mechanical SealS.................................................................................32
Single Mechanical Seal.............................................................................................................................32
Single Cartridge-Type.................................................................................................................................33
Double Cartridge-Type..............................................................................................................................34
 s e c t i o n 1
introduction

introduction Qualified Personnel & Training

The following instructions have been divided into three sections All persons installing, operating, maintaining and inspecting the
to accommodate the different Twin Screw pump types: 2H, 2HE, pumping unit must have the required qualifications for work
2HM, 2HC, 2HR, 2VE and 2VM. to be performed. All instructions and safety markings must be
observed, understood and adhered to by all personnel working
All disassembled parts, such as gear wheels, spacer bushes, on or around the pumping unit. If installation or operational
adjusting rings, etc., must be labeled immediately in order to avoid knowledge is inadequate, training must be provided. The scope
confusion during reassembly. After disassembling the screw pump, of the personnel responsibilities, competency and supervisory
all parts must be cleaned thoroughly and checked to ensure that duties must be closely controlled by the customer.
they are reusable. Before reassembly, the surfaces of the individual
parts should be carefully cleaned and checked. Safety References for Customers
The following parts should not be reused for operational safety • All work performed on or around the pumping unit must be
reasons: completed by qualified personnel.
• Flange Gasket • Machine components that are either hot or cold must be
• O-rings protected on-site to prevent personal endangerment.
• Oil Seal
• Safety shield on the pumping unit must not be removed from
the machine while the pump is running.
Safety Precautions
• Leakage of hazardous media (i.e., toxic, flammable, explosive,
This manual contains basic references that are to be observed
etc.) must be collected in a way that no damage to personnel
during pump transportation, installation, operation and
or environment occurs.
maintenance, and, therefore, should be kept as part of the
permanent pump records and readily accessible as a reference to • If the pumped media is explosive, toxic or flammable, a
any person working or maintaining the pumping unit. warning or alarm device must be installed, pump casing must
be well-ventilated and the operating site must be a no smoke/
The instructions within this manual must be thoroughly reviewed fire zone.
in their entirety and fully understood prior to pump installation, • To prevent electrical damage, all electrical devices must be
operation or maintenance care. safely protected, functional and controlled.

These pumps have been designed for safe and reliable operation
when properly used and maintained in accordance with the Pump Operating Parameters
instructions contained within this manual. A pump is a pressure- Unless there is written admission by S Series, the pump must not
containing device with rotating parts that can be hazardous. Failure be operated at higher parameters than specified. Adhering to
to read and comply with installation, operation and maintenance these specifications prevents danger to personnel and equipment
instructions will void the responsibility of the manufacturer and damage.
may result in bodily injury or equipment damage.
Pump Monitoring
NOTE: In addition to the Safety Precautions identified in this
Suitable measuring devices must be installed to inspect and
section, special safety information is included within proceeding
control the pump during operation. Generally, pressure gauges
chapters where appropriate.
are to be installed on suction and discharge lines near the pump.
Markings and Instructions on Pump Unit
Special Tools Required for
Direct instructional references regarding direction of rotation,
fluid-flow orientation, safety warning, etc., are clearly marked on
Disassembly/Reassembly
the pump. Please observe and follow all indicated safety markings Please refer to the table below for the appropriate tools to be used
and instructions. during disassembly or reassembly of pump.

NOTE: Failure to observe safety references can result in the No. Name Qty.
following dangers: 1 Sleeve for Mechanical Seal 1
• Equipment failure
• Maintenance and service policies voided 2 Inner Sleeve for Oil Seal 2
• Environmental pollution due to hazardous-substance leakage 3 Outer Sleeve for Oil Seal 1
• Personal endangerment by subject of electrical, mechanical 4 Bushing for Bearing 1
and chemical influences
5 Set Bushing for Bearing 1
6 Dismantling Screw 2
7 Anti-Rotation Copper Pipe 1

MAAG-14020-E-01 1 S Series twin screw PUMPs

 s e c t i o n 2
2 H … B / F / G SERIES P U M P S

Disassembly Disassembly of Timing Gears

NOTE: For part reference, please refer to the appropriate pump in See Section 2 Cross-Sectional Diagrams and Figure 2.
Section 2 Cross-Sectional Diagrams.
Disassembly of Gear Box
See Figure 1. Unscrew drain plug (130), loosen air strainer (107)
and drain lubricating oil from gear box (04). Collect the lubricating
oil in a suitable container. Lift off gear box (04) after lock nuts (121)
have been removed.
ATTENTION: If the pump has an end-side coupling half, disas-
semble before disassembling the gear box. Remove the key on the Figure 2
shaft end at this time.

Jam the teeth of the gear wheels (13 & 14) with a copper sheet,
loosen and remove the back-stop washer (129) and locking nut
(128) on the driving shaft (05), remove bolt (115) and spring
washer (116) on the driven shaft, use tools (such as a drag wheel
tool) to remove gear (13 & 14), remove key (134). Loosen screw
(126), remove bearing cover (11) and spacer (17). Be sure to label
all disassembled components.
ATTENTION:
 • Only when the replacement of new timing gears is required,
bolts (112) can be unscrewed so that gear wheel (14) and gear
sleeve (15) are separated. At this time, bolts (112) must be
replaced.
• Mark the starting point of meshing before removing the
timing gears.
Figure 1
• Immediately label all dismantled parts in order to avoid confu-
sion during reassembly.
Disassembly of Pump Casing
Disassembly of Bearings
Disassemble hexagon nut (118) with plain washer (119) of pump
casing (01) and bearing housing (03). Disassemble pump casing See Section 2 Cross-Sectional Diagrams.
(01) by tightening two forcing screws.
Affix the appropriate-sized auxiliary tool on the side of the screw
ATTENTION: Threaded holes are located in bearing housing (03). sleeve that is on the shaft (05 & 06), use special tool to hit the
auxiliary tool, hit out the shafts (05 & 06) from bearing housing
Disassembly of Screws
respectively.
See the applicable Cross-Sectional Diagram in Section 2; loosen
Disassemble bearings (101 & 102) and internal, external spacer
bolt (141), disassemble pressing board (21) of screws and then
bushing (18 & 19) from the driving and driven shafts (05 & 06).
disassemble left-hand screw and right-hand screw together.
Next, label the dismantled items.
Remove key (135), screw adjusting ring (20) and mechanical seal
adjusting ring (26). Next, label the dismantled items. ATTENTION: Immediately label all dismantled parts in order to
avoid confusion during reassembly.
Disassemble the rotating and stationary ring unit of the mechani-
cal seal. If space plate (50) is present, unscrew screw (146) and
disassemble spacer plate (50).
ATTENTION:
• Immediately label all dismantled parts in order to avoid
confusion during reassembly.
• If seal boxes (09) are in good condition, do not disassemble
them! Otherwise, loosen socket screws (110) and
disassemble the seal boxes respectively.

S Series twin screw PUMPs 2 MAAG-14020-E-01

 s e c t i o n X
2 H … B / F / G SERIES P U M P S

Reassembly Place the gasket between bearing housing (03) and pump casing
(01), secure with bolts (117), nuts (118) and flat washers (119).
NOTE: For part reference, please refer to the appropriate pump
Cross-Sectional Diagrams; see Section 2 for pump diagram. I ndividually mount spacer bushings (17) on shafts (5 & 6) and
insert key (134) onto shafts. Mount gear wheels (13 & 14) on shafts
I nstall O-rings (103) and oil seal (104) on sealing box (09). Fasten (5 & 6), fasten gear wheel (13) to driving shaft (05) with lock nuts
sealing box (09) to bearing housing (03) with screw (110). (If spacer (128) and lock washers (129). Next, mount the pressing board (16)
plate (50) is present, fasten sealing box (09) to spacer plate (50) on the driven shaft, fasten with spring washers (116) and screw
and then fasten both of them to bearing housing). bolts (115).
I nstall bearings (101) onto driving and driven shafts (05 & 06), and F asten gear box unit (04) and gasket (28) to bearing housing (03)
then strike outer ring of the bearing (101) with appropriate tool, with stud screw bolts (120), screw nuts (121) and flat washers
insert them into driving (shaft) and driven (shaft) bearing bores of (122).
bearing housing (03).
Fasten drain screw plug (130), open feed screw plug and
I n sequence, assemble the internal and external spacer bushings pour clean gear oil. For oil level reference, please see
(18 & 19) and the bearings (102) to driving and driven shafts (05 & Figure 3.
06) with appropriate tools.
Tighten bearing cover (11) onto bearing housing (03) with screws
(126).
 ssemble the labeled stationary ring of mechanical seal into the
A
sealing box (09) and rotating ring of mechanical seal onto driving
and driven shafts (05 & 06) at the original location.
I nstall the labeled mechanical sealing adjustment ring (20) and

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min
screw sleeve adjustment ring (26) onto the driving and driven
shafts (05 & 06) according to the original location marked during
disassembly.
Position the screws (07 & 08) onto the driving and driven
shafts (05 & 06) by the key (135). Use bolt (141) and spring Figure 3
washer (142) to push the plate (21) allowing the screws FIGURE 6 Oil Level of the Gear Casing
(07 & 08) to be located on the driving and driven shafts
(05 & 06).

MAAG-14020-E-01 3 S Series twin screw PUMPs

 s e c t i o n X
2 H … B / F / G SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2H...B/F PUMPS

S Series twin screw PUMPs 4 MAAG-14020-E-01

 s e c t i o n X
2 H … B / F / G SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2H...G PUMPS

MAAG-14020-E-01 5 S Series twin screw PUMPs

 s e c t i o n 3
2 H E , 2 H CE AND 2 V E SERIES P U M P S

Disassembly  emove the front bearing housing assembly (including front

R
bearing housing (02), front bearing (101), etc.) from shafts with
NOTE: For part reference, please refer to the appropriate pump two dismantling screws. Remove the adjustable ring from the
cross-sectional diagram; see Section 3 for pump diagram. driven shaft and label appropriately to avoid confusion during
reassembly.
Disassembly of Pedestal
If pedestal (45) is present continue with the following instructions: Disassembly of Timing Gears

 emove screw bolts (120), hexagon nuts (121) and spring washer
R Remove gears (13 & 14) with the appropriate pulling mechanism
(122) that connect pump casing (01) and pedestal (45). Next, from shafts (05 & 06) separately. Remove key (134).
remove pedestal.
Disassembly of Bearing Housing Unit
Disassembly of Back Bearing Housing Disassembly of Front Bearing: Remove hexagonal bolt (110)
L oosen hexagon nuts (118) and washer (119) that connect the and spring washer (111). Next, remove positioning bearing cover
pump casing and the back bearing housing. Next, remove the (09 & 10) from the front bearing housing. Remove front bearing
back bearing housing. (101) from front bearing housing with the appropriate tools.

ATTENTION: Threaded holes are located on the back Disassembly of Back Bearing: Remove screw (140), spring
bearing housing. washer (141) and back-positioning bushing (32). If necessary, pull
the shaft assembly from pump casing, including shafts (05 & 06)
Disassembly of Back Bearing and screws (07 & 08).

L oosen bolts (115), remove spring washer (116) and end plate (40).
Remove bearing (102) from the driving and driven shaft by a pull-
ing device. Remove spacer bushings (16 & 17).
ATTENTION: Immediately label all dismantled parts in order to
avoid confusion during reassembly.

Dismantle the Bearing Cover

Remove the lubricating pipe (400), next loosen bolts (126) and
spring washer (127). Remove the front bearing covers (11 & 12).
Remove O-ring (103) from bearing cover (11 & 12). Next, remove
the stationary mechanical seal ring from the driving shaft bearing
cover (11).
 emove the rotating ring and O-ring, loosen the set screw, remove
R
the rotating casing, remove the adjustable ring (19) from the
driving shaft and label them appropriately. Loosen the round nut
(128) and remove tab washer (129). Loosen the bolt (115) and
remove the spring washer (116) and end plate (40) that are located
near the front bearing.
ATTENTION: Place disassembled mechanical seal in a secure place
to avoid damage. Immediately label all dismantled parts in order
to avoid confusion during reassembly.

Disassembling Front Bearing Housing

ATTENTION: Before proceeding with disassembly instructions,
first stop the drive shaft from moving axially.
 erform operations in the non-driving direction of the pump
P
in order to fix the drive shaft axially. Install a metal plate on the
driving and driven shafts end with bolts (115) and end plate (40).
The metal plate contacts with the pump casing in order to stop the
shaft from moving axially.

S Series twin screw PUMPs 6 MAAG-14020-E-01

 s e c t i o n X
2 H E , 2 H CE AND 2 V E SERIES P U M P S

Reassembly ATTENTION: The meshing position must be in accordance with

the position marked during disassembly.
NOTE: For part reference, please refer to the appropriate pump
Cross-Sectional Diagram; see Section 3 for pump diagram. Mount driving spacer bushing (16) and driven spacer bushing (17)
separately.
Push front positioning bearing cover (09) into front bearing
housing (02) and fasten with bolts (110) and spring washer (111) Next, mount back bearing (102) onto shafts (05 & 06), then tighten
to form front bearing housing assembly. the end plate (40) with the bolt (115) and spring washer (116).

 ush positioning bushing (32) into back bearing housing (03)

P  ount front bearing housing assembly and gasket (22) onto
M
and fasten with screw (140) and spring washer (141) to form back pump casing surface and fasten with double-ended studs (117),
bearing housing assembly. hexagonal nut (118) and plain washer (119).

I nsert O-rings into driving and driven shaft bearing cover (11 & 12). Lock this bearing with round nut (128) and tab washer (129). Place
Mount mechanical sealing stationary ring and O-ring into drive mechanical seal adjustable ring (19) onto driving shaft (05), mount
shaft bearing cover to form drive shaft bearing cover assembly. the rotary casing, O-ring and rotary ring of the mechanical seal.
Fasten the assembly of driving shaft bearing cover into the front
Affix the twin shaft assembly together and insert into the bearing housing (02) with bolts (126) and spring washer (127).
appropriate mounting holes.
I nstall the adjustable ring (29) of bearing (which was labeled
 ount key (134) into driving and driven shafts assembly
M during disassembly) onto driven shaft (06) and push bearing (101)
separately. Next, mount the timing gears into the drive shaft with the appropriate tool. Fasten the assembly of bearing cover
together in accordance with the meshing position marked during (12) into the front bearing housing (02) with bolts (126) and spring
disassembly. washer (127).
F asten back bearing housing (03) and gasket (22) onto pump
casing (01) with double-ended studs (117), plain washer (119) and
nuts (118).
I f applicable, mount pedestal (45) onto pump casing (01) with
bolts (120), nuts (121) and spring washer (122).

MAAG-14020-E-01 7 S Series twin screw PUMPs

 s e c t i o n X
2 H E , 2 H CE AND 2 V E SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2VE PUMPS

S Series twin screw PUMPs 8 MAAG-14020-E-01

 s e c t i o n X
2 H E , 2 H CE AND 2 V E SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HE...A PUMPS

MAAG-14020-E-01 9 S Series twin screw PUMPs

 s e c t i o n X
2 H E , 2 H CE AND 2 V E SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HE...B PUMPS

S Series twin screw PUMPs 10 MAAG-14020-E-01

 s e c t i o n 4
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

Disassembly • Mark the starting point of meshing before removing the

timing gears.
NOTE: For part reference, please refer to the appropriate pump
Cross-Sectional Diagram; see Section 4 for pump diagram. • Immediately label all dismantled parts in order to avoid
confusion during reassembly.
Disassembly of Bottom Foot
If bottom foot is present, please perform the following disassem-
bly instructions:
 emove hexagonal bolt (160), nuts (161) and flat washers (162)
R
from bottom foot (45) that is connected to pump casing (01). Next,
remove bottom foot (45).

Disassembly of Gear Box

S ee Figure 5. Remove drain screw plug (130) and gasket (131),
open air filter (107) and drain lubricating oil from gear box (04).
Figure 6
Collect the lubricating oil in an environmentally safe container.
Install drain screw plug (130) and gasket (131) on gear box (04).
Disassembly of Bearing Housing (Driven-Side)
 emove gear box (04) once nuts (121) and flat washers (122) have
R
been removed.  emove hexagonal nuts (118) and flat washers (119) from rear
R
bearing housing (03). By two forcing screws, remove rear bearing
housing and rear bearing (102) together from the shaft. The forc-
ing screw hole is in bearing housing (03).
ATTENTION: Do not damage the stationary ring of mechanical seal!
 emove the stationary ring unit and O-rings from sealing box 09.
R
Loosen screws (110) and spring washers (111), remove sealing box
(09) from rear bearing housing (03) by forcing screw and removing
oil seal (104).
Remove inner spring clip (133) using a caliper. Reverse inner rim
of rear bearing 180° and reinsert it into rear bearing (102), hit the
inner rim of the bearing with a copper rod gently, remove the
outer rim unit of bearing (102) and remove the outer adjusting
ring (20) for the bearing housing.
ATTENTION: Immediately label all dismantled parts to avoid
confusion during reassembly.

Disassembly of Bearing Covers

Figure 5 T ighten rear bearing housing (03) to pump casing (01) by two
nuts (118), install gear (13), space sleeve (17) onto shaft (05), let
gear flank contact bearing housing flank, tighten the other flank
Disassembly of Timing Gears of gear with end plate (16) and bolt (115) in place to prevent the
axial movement of driving and driven shaft.
S ee Figure 6. Jam the teeth of the gear wheels (13 & 14) with a
copper sheet. Loosen the set screw in the coupling of pump side, pull the
coupling off driving shaft with tools, remove key (136).
Remove bolt (115), spring washer (116) and end plate (16).
Loosen bolts (126), spring washer (127) and remove bearing
Remove gear wheels (13 & 14), keys (134) and space bushing (17). covers (11 & 12). Next, remove O-rings (103) from bearing covers
Next, label the dismantled items. (11 & 12) and oil seal (105) from bearing cover (11).

ATTENTION: If applicable, loosen set screws (138) and remove shaft sleeve (25).
• Only when the replacement of new timing gears, new shafts L oosen locking washers (129) and locking nuts (128) from driving
or new screws is required, bolts (112) can be loosened and shaft (05). Next, loosen locking washers (129) and locking nuts
the gear wheel (14) and gear sleeve (15) can be separated. In (128) from idle shaft (06).
case of reassembly, normally, the removed bolts (112), spring
washers (113) and flat washers (114) must be replaced.

MAAG-14020-E-01 11 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

Disassembly of Bearing Housing (Driving-Side) Reassembly

ATTENTION: Before proceeding with disassembly instructions, ATTENTION: In order to facilitate the assembly of the oil seal
first stop the drive shaft from moving axially. (104) and avoid damage during assembly, S Series suggests the
 emove hexagonal nuts (118) and flat washers (119) from driving
R conical installation bushing for oil seal (see Figure 7), to achieve
side bearing housing (02) that is connected with pump casing the gradual transition from a small diameter to a bigger diameter.
(01). Using two forcing screws, remove driving side bearing hous-
ing (02) unit (together with the bearing 101) from shafts. The forc-
Conical Bushing
ing screw hole is in front bearing housing (02).
ATTENTION: Immediately label removed adjusting ring in order
to avoid confusion during reassembly.
Loosen bolt (115), remove space sleeve (17) and gear (13), loosen
nut (118) and remove rear bearing housing (03).
 emove the stationary ring unit and O-ring of mechanical seal
R
from sealing box (09).
Loosen screws (110) and spring washers (111) on sealing box (09),
then remove sealing box (09) from front bearing housing (02 or
03) with forcing screw, remove oil seal (104). Hit bearing (101) Figure 7
out from the front bearing housing (02) with copper rod gently.
Remove the front bearing adjusting ring (20).
Mesh the shaft assembly unit (05 & 06) together and place them
 emove the rotating ring unit of mechanical seal, remove adjust-
R into the 8-shaped hole of pump casing (01) in the proper, original
ing ring (19) of mechanical seal. position.
ATTENTION: Immediately label adjusting ring (19) of mechanical Install the mechanical seal adjusting ring (19) to driving and driven
seal in order to avoid confusion during reassembly. shaft (05 & 06) at the original position.
 ull out the shaft unit (05 and 06) with screw (07 and 08) from
P S eparately fasten sealing box units (09) and gasket (27) to bearing
pump casing (01). housings (02 & 03) with screws (110) and spring washers (111),
install oil seal (104) to bearing housings (02 & 03) so that the front
and rear bearing housing unit is created.
ATTENTION: The lip of the oil seal deviates from the atmospheric side.
I nstall O-ring (103) into the driven shaft bearing cover (12) to form
driven shaft bearing cover unit.
I nstall O-ring (103) and oil seal (105) on driving shaft bearing cover
(11) to form driving shaft bearing cover unit.
 ccording to Figure 7, install conical installation bushing for oil
A
seal, tighten front bearing housing unit (02) and gasket (22) to
pump casing (01) with stud screw (117), flat washer (119), nut
(118), and then remove conical installation bushing for oil seal.
Insert double-row ball bearing (101) and fasten it on the driving
shaft (05) with locking nut (128) and locking washer (129).
Insert driving shaft bearing cover unit (11) into bearing housing
(02), tighten with bolts (126) and spring washers (127) to front
bearing housing (02).
I nsert adjusting ring (20) into the bore of driven shaft bearing
housing (02). Or, install the adjusting ring (29) on the driven shaft.
Next, insert double-row ball bearing (101) and fasten it on the
driven shaft (06) with locking nuts (128) and locking washers (129).
Then, install driven shaft bearing cover (12) unit to the bearing
housing (02), tighten with screws (126) and spring washers (127).

S Series twin screw PUMPs 12 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

 ccording to Figure 8, install two conical installation bushings for

A F asten drain screw plug (130) and pour lubrication oil into gearbox.
oil seal on the no-driving side of the driving and driven shaft (05 Please reference Figure 9 for proper oil level before tightening
& 06). Install gasket (22). Tighten rear bearing housing unit (03) screw plug (140) with flat washer (141).
to pump casing (01) with stud screw (117), flat washer (119), nut
NOTE: If using bottom foot (45), fasten the bottom foot to the
(118) and remove conical installation bushings for oil seal.
pump casing (01) with hexagonal bolt (160), nuts (161) and spring
Install the previous adjusting ring (20) and bearing (102) into rear washers (162).
bearing housing (03), then install inner C-clip (133).
ATTENTION: When installing the cylinder roller bearing with curb-
side on inner ring, the curbside must be on the side farthest away
from pump.

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FIGURE 6 OilFigure
Level of 9the Gear Casing

Figure 8

I nstall space sleeve (17) on driving and driven shaft (05 & 06).
Install key (134) on driving shaft (05); install driving gear wheel
(13) on driving shaft (05); install end plate (16), spring washer
(116) and tighten with bolt (115). By the meshing point between
gear wheel (13) and (14), install driven gear wheel unit (14); install
key (134) on driven shaft (06); install end plate (16), spring washer
(116) and tighten with bolt (115).
I nstall stud screws (120) and oil glass (106) on gear box (04) to
form gear box unit. Next, install the gear box unit and gasket (28)
onto rear bearing housing (03). Tighten with stud screw (120), nuts
(121) and flat washers (122).

MAAG-14020-E-01 13 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HC...AP PUMPS

S Series twin screw PUMPs 14 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HC...BP PUMPS

MAAG-14020-E-01 15 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HCG...B PUMPS

S Series twin screw PUMPs 16 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HC...P PUMPS

MAAG-14020-E-01 17 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HM...A PUMPS

S Series twin screw PUMPs 18 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HMB PUMPS

MAAG-14020-E-01 19 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HM...B PUMPS

S Series twin screw PUMPs 20 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HMG...C PUMPS

MAAG-14020-E-01 21 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HM...P PUMPS

S Series twin screw PUMPs 22 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HRA PUMPS

MAAG-14020-E-01 23 S Series twin screw PUMPs

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2HRG PUMPS

S Series twin screw PUMPs 24 MAAG-14020-E-01

 s e c t i o n X
2 H M , 2 H C , 2 H R a n d 2 V M SERIES P U M P S

c r o ss - s e c t i o n a l d i a g r a m s

2VM PUMPS

MAAG-14020-E-01 25 S Series twin screw PUMPs

 s e c t i o n 5
INDI V IDUAL P U M P CO M P ONEN T S

DISASSEMBLY/REASSEMBLY FOR INDEPENDENT, PRESSURE-LIMITED VALVES

Figure 10

Internal Spring Structure Reassembly of Pressure-Limited Valve

(Side-In, Top-Out) ATTENTION: If any nicks, gouges or abrasive wear is identified, the
NOTE: The following instructions for independent, pressure- O-ring (319) and gasket (308) must be replaced.
limited valves apply only to the following pumps: 2HE, 2HCE, 2HM, I nstall O-ring (319) into the groove of adjusting spindle (306), put
2HC and 2HR-series. them into the hole of valve bonnet (304) and assemble spring clip
ATTENTION: Only when the spring of the valve is relaxed can the (318) to form valve bonnet unit.
bonnet (304) be opened. In order to keep spring tension after I nstall valve core (303), spring (307), gasket (308) and valve bonnet
reassembly (to ensure the release pressure is the same) S Series (304) unit. Tighten this unit to valve casing (301) with screws (310)
suggests to record the number of revolutions completed to relax and washers (311).
the spring.
Adjust the tension of the spring (307), readjust spindle (306)
Disassembly of Pressure-Limited Valve clockwise by the number of revolutions completed that was
T urn the adjusting spindle (306) counter-clockwise until it cannot previously recorded.
be turned and record the number of revolutions completed.
Loosen screws (310) and spring washers (311). Remove valve
bonnet (304), adjusting spindle (306) and spring holder (305) as
one unit.
Remove spring (307) and valve core (303).
 emove spring holder (305) and spring clip (318). Pull adjusting
R
spindle (306) from valve bonnet (304), and remove the O-ring
(319) and gasket (308).

S Series twin screw PUMPs 26 MAAG-14020-E-01

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

Figure 11

Internal Spring Structure Reassembly of Pressure-Limited Valve

(Side-In, Side-Out) ATTENTION: If any nicks, gouges or abrasive wear is identified, the
NOTE: The following instructions apply only to the following O-ring (319) and gasket (308) must be replaced.
pumps: 2HE, 2HCE, 2VE, 2HM, 2HC, 2HR and 2VM-series. I nstall O-ring (319) into the groove of adjusting spindle (306).
ATTENTION: Only when the spring of the valve is relaxed can the Place into the hole of valve bonnet (304) and assemble spring clip
bonnet (304) be opened. In order to keep spring tension after (318) to form valve bonnet unit.
reassembly (to ensure the release pressure is the same) S Series I nstall valve core (303), spring (307), gasket (308) and valve bonnet
suggests to record the number of revolutions completed to relax (304) unit, tighten this unit to valve (301) with screws (310) and
the spring. washers (311).
Disassembly of Pressure-Limited Valve Adjust the tension of the spring (307), readjust spindle (306)
T urn the adjusting spindle (306) counter-clockwise until it cannot clockwise the number of revolutions completed that was
be turned and record the number of revolutions completed. previously recorded.

Loosen screws (310) and spring washers (311). Remove valve

bonnet (304), adjusting spindle (306) and spring holder (305) as
one unit.
Remove spring (307) and valve core (303).
 emove spring holder (305) and spring clip (318). Pull adjusting
R
spindle (306) from valve bonnet (304), and remove the O-ring
(319) and gasket (308).

MAAG-14020-E-01 27 S Series twin screw PUMPs

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

Figure 12

External Spring Structure Reassembly of Pressure-Limited Valve

NOTE: The following instructions apply only to the following ATTENTION: If any nicks, gouges or abrasive wear is identified, the
pumps: 2HM, 2HC and 2HR-series. O-ring (319) and gasket (308) must be replaced.

ATTENTION: Only the when the spring of the valve is relaxed can Install valve core (303).
the spindle base (343) be opened. In order to keep spring tension I nstall guide sleeve (342) into valve bonnet (304) and tighten
after reassembly (to ensure the release pressure is the same) S locating plate (345) with screw (324).
Series suggests to record the number of revolutions completed to
relax the spring. I nstall O-ring (319) on the push bar (341) and insert into guide
sleeve (342) to form valve bonnet unit.
Disassembly of Pressure-Limited Valve
Install valve bonnet unit and gasket (308) into valve casing (301),
Loosen screws (323) and remove cover (344). then fasten with screws (310) and spring washers (311).
 emove the nut (322), turn the adjusting spindle (306) counter-
R I nstall spring holder (305) on push bar (341) and place spring (307)
clockwise until it cannot be turned and record the number of on the holder.
revolutions completed.
T urn adjusting spindle (306) into adjusting spindle base (343) until
L oosen screws (320) and spring washers (321). Remove adjusting it cannot turn.
spindle base (343), adjusting spindle (306) and spring holder (305) as
one unit. Remove spring holder (305) from adjusting spindle (306). I nstall spring holder (305) and spring (307) on adjusting spindle
Turn adjusting spindle (306) out of adjusting spindle base (343). (306).
Remove spring (307) and the spring holder (305). Tighten adjusting spindle base unit with screws (320) and spring
washers (321) to the valve bonnet (304).
Loosen screws (310) and spring washers (311). Then, remove valve
bonnet (304), push bar (341), guide sleeve (342) and locating plate  djust the tension of the spring (307), readjust spindle (306) clock-
A
(345) and O-ring (319) as one unit. wise by the number of revolutions completed that was previously
recorded.
L oosen screws (324) and remove locating plate (345), guide sleeve
(342), push bar (341) and O-ring (319). Locate the spindle (306) by turning the nut (322) toward the
surface of spindle base (343).
Remove valve core (303).
Install cover (344) and tighten with screw (323).

S Series twin screw PUMPs 28 MAAG-14020-E-01

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

DISASSEMBLY/REASSEMBLY FOR BUILT-IN PUMP CASING, PRESSURE-LIMITED VALVE

Figure 13

Internal Spring Structure (Welded) Reassembly of Pressure-Limited Valve

NOTE: The following instructions apply only to the following ATTENTION: If any nicks, gouges or abrasive wear is identified, the
pumps: 2HE, 2HCE, 2VE, 2HM, 2HC, 2HR and 2VM-series. O-ring (319) and gasket (308) must be replaced.

ATTENTION: Only when the spring of the valve is relaxed can the I nstall O-ring (319) into the groove of adjusting spindle (306).
bonnet (304) be opened. In order to keep spring tension after Place into the hole of valve bonnet (304) and assemble spring clip
reassembly (to ensure the release pressure is the same) S Series (318) to form valve bonnet unit.
suggests to record the number of revolutions completed to relax I nstall valve core (303), spring (307), gasket (308) and valve bonnet
the spring. (304) unit. Tighten this unit to valve casing (301) with screws (310)
Disassembly of Pressure-Limited Valve and washers (311).

T urn the adjusting spindle (306) counter-clockwise until it cannot Adjust the tension of the spring (307), readjust spindle (306)
be turned and record the revolutions quantity. clockwise by the number of revolutions completed that was
previously recorded.
Loosen screws (310) and spring washers (311). Remove valve bonnet
(304), adjusting spindle (306) and spring holder (305) as one unit.
Remove spring (307) and valve core (303).
 emove spring holder (305) and spring clip (318). Pull adjusting
R
spindle (306) from valve bonnet (304), and remove the O-ring
(319) and gasket (308).

MAAG-14020-E-01 29 S Series twin screw PUMPs

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

Figure 14

Internal Spring Structure (Casted) Reassembly of Pressure-Limited Valve

 OTE: The following instructions apply only to the following

N ATTENTION: If any nicks, gouges or abrasive wear is identified, the
pumps: 2HCE, 2HM, 2HC and 2HR-series. O-ring (319) and gasket (308) must be replaced.

ATTENTION: Only when the spring of the valve is relaxed can the I nstall O-ring (319) into the groove of adjusting spindle (306), put
bonnet (304) be opened. In order to keep spring tension after them into the hole of valve bonnet (304) and assemble spring clip
reassembly (to ensure the release pressure is the same) S Series (318) to form valve bonnet unit.
suggests to record the number of revolutions completed to relax I nstall valve core (303), spring (307), gasket (308) and valve bonnet
the spring. (304) unit. Tighten this unit to valve casing (301) with screws (310)
and washers (311).
Disassembly of Pressure-Limited Valve
Adjust the tension of the spring (307), readjust spindle (306)
T urn the adjusting spindle (306) counter-clockwise until it cannot
clockwise by the number of revolutions completed that was
be turned and record the number of revolutions completed.
previously recorded.
Loosen screws (310) and spring washers (311). Remove valve
bonnet (304) and adjusting spindle (306) and spring holder (305)
as one unit.
Remove spring (307) and valve core (303).
 emove spring holder (305) and spring clip (318). Pull adjusting
R
spindle (306) from valve bonnet (304), and remove the O-ring
(319) and gasket (308).

S Series twin screw PUMPs 30 MAAG-14020-E-01

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

Figure 15

External Spring Structure Reassembly of Pressure-Limited Valve

NOTE: The following instructions apply only to the following ATTENTION: If any nicks, gouges or abrasive wear is identified,
pumps: 2HM, 2HC, 2HR and 2VM-series. O-rings (319 & 320) and gasket (308) must be replaced.

ATTENTION: Only when the spring of the valve is relaxed can the Install valve core (303).
bonnet (304) be opened. In order to keep spring tension after Install O-ring (319 & 320) onto push bar (341). Insert into valve
reassembly (to ensure the release pressure is the same) S Series bonnet (304) to form valve bonnet unit.
suggests to record the number of revolutions completed to relax
the spring. Place gasket (308) between valve and valve bonnet unit and
tighten with screw (310) and spring washer (311).
Disassembly of Pressure-Limited Valve
Install spring holder (302) onto push bar (341).
T urn the adjusting spindle (306) counter-clockwise until it cannot
be turned and record the number of revolutions completed. T ighten sleeve casing (315) to valve bonnet (304) with screws
(321) and spring washers (322).
Loosen screws (323) and washers (324). Remove spring cover
(316), adjusting spindle (306), spring holder (305) and spring clip T urn spring holder (305) to the end of adjusting spindle (306) and
(318) as one unit. Next, remove spring (307). insert into spring cover (316). Next, install spring clip (318) to form
spring cover unit.
 emove spring holder (305) from adjusting spindle (306) and
R
remove spring clip (318). Pull the adjusting spindle (306) out of  lace spring (307) onto spring holder (302) and tighten spring
P
spring cover (316). cover unit to sleeve casing (315) with screws (323) and washers
(324).
L oosen screws (321) and spring washers (322). Next, remove
sleeve casing (315) and remove spring holder (302). Adjust the tension of the spring (307), readjust spindle (306)
clockwise by the number of revolutions completed that was
Loosen screw (310) and spring washer (311). Remove valve bonnet previously recorded.
(304), push bar (341), gasket (308) and O-ring (319 & 320) as one
unit. Pull push bar (341) from valve bonnet (304) and remove
O-ring (319 & 320) from push bar (341).
Remove valve core (303).

MAAG-14020-E-01 31 S Series twin screw PUMPs

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

DISASSEMBLY/REASSEMBLY FOR Mechanical SealS

Figure 16

SINGLE MECHANICAL SEAL Reassembly of Mechanical Seal

ATTENTION: It is necessary to dismantle some parts of the pump ATTENTION: Clean the sliding interface of the mechanical seals
prior to the disassembly of the mechanical seal. Mechanical seals with silicon oil or water.
must be disassembled with care to ensure that the sealing slide Install the rotating casing (204) of the mechanical seal onto shafts
rings are not damaged. Immediately mark or label all disassembled (05 & 06), adhere to the adjusting ring (19) and fasten with set
parts in order to avoid confusion at time of reassembly. After screw (202). Assemble rotating ring and O-ring to the rotating
disassembling, all parts should be carefully cleaned and checked casing.
prior to reuse; any defective parts should be replaced.
Press stationary ring (206) and O-ring (205) into sealing box (09)
Single Mechanical Seal by hand.

NOTE: The following instructions apply to the following pumps: ATTENTION: The stationary ring must be affixed by doweling (208).
2H, 2HE, 2HCE, 2VE, 2HM, 2HC, 2HR and 2VM-series. Mount the pressing board (38) (if present) on the sealing box (09)
Disassembly of Mechanical Seal with screw (150) and spring washers (151).

If screws (150) are present, loosen the screws (150) and spring Continue with appropriate pump assembly instructions.
washers (151) before removing pressing board (38).
Disassemble stationary seal ring (206) and O-ring (205).
Disassemble rotating ring and O-ring.
Loosen set screws (202) and remove the rotating casing (204).
Remove adjusting ring (19) and label appropriately.

S Series twin screw PUMPs 32 MAAG-14020-E-01

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

Figure 17

Single Cartridge-Type Reassembly of Mechanical Seal

NOTE: The following instructions apply only to the following ATTENTION: Clean the sliding interface of the mechanical seals
pumps: 2HE, 2HCE, 2VE, 2HM, 2HC, 2HR and 2VM-series. with silicon oil or water.

Disassembly of Mechanical Seal Press stationary seal ring (206) and O-ring (205) into sealing box
(60) by hand.
L oosen screws (150) and set screw (154) and remove sealing box
(60), shaft sleeve (61) and mechanical seal unit. ATTENTION: The stationary seal ring must be affixed by doweling
(208).
ATTENTION: Before disassembly, install pressing board (62) onto
the groove of the shaft sleeve (61).  ount rotating ring units of mechanical seal onto shaft sleeve
M
(61) and fasten with set screw (202) as originally marked in disas-
Loosen set screws (202) and disassemble rotating rings unit (204). sembly section.
ATTENTION: Before further disassembly, label and measure the Fasten cartridge-type singe mechanical seal with screw (150);
relative position of set screw (202) and shaft sleeve (61). fasten set screw (154).
 nscrew screw (153) and disassemble shaft sleeve (61) and
U  ount pressing board (62) onto sealing box (60) with screw (153)
M
pressing board (62). and fasten shaft sleeve (61).
Disassemble the stationary seal ring (206) and O-ring (205). Loosen screw (153), move pressing board (62) out of the groove in
shaft sleeve (61), then fasten screw (153).
Continue with appropriate pump assembly instructions.

MAAG-14020-E-01 33 S Series twin screw PUMPs

 s e c t i o n X
INDI V IDUAL P U M P CO M P ONEN T S

Figure 18

Double Cartridge-Type Reassembly of Mechanical Seal

NOTE: The following instructions apply only to the following ATTENTION: Clean the sliding interface of the mechanical seals
pumps: 2HM, and 2HR-series. with silicon oil or water.

ATTENTION: These instructions will only be applicable to 2HM Press stationary ring (206) and O-ring (205) into sealing box (60)
and 2HR series Pumps. by hand.

Disassembly of Mechanical Seal ATTENTION: The stationary ring must be affixed by doweling
(208).
Disassemble screw (151) and spring washer (152) then loosen set
screw (154). Next, remove the cartridge-type mechanical seal. I nstall rotating ring (204) unit and adjusting ring (19) on shaft
Remove gasket (27) and O-ring (164). sleeve (61), fasten with set screw (202) at the original position
(marked during disassembly) and install O-ring (165).
ATTENTION: Before disassembly, install pressing board (62) onto
the groove of shaft sleeve (61).  lace the pressing board (62) into the groove of the sleeve (61)
P
and tighten to sealing box (60) with bolt (153).
 nscrew (150) and disassemble sealing box (09) and sealing box
U
(60) unit. Remove gasket (26). I nsert stationary ring (206) and O-ring (205) into sealing box (09)
by hand. Next, install pressing board (38) and C-clip (149).
Disassemble C-clip (149), pressing board (38), stationary ring (206)
and O-ring (205). ATTENTION: The stationary ring must be affixed by doweling
(208).
L oosen screw (153) and disassemble pressing board (62). Remove
shaft sleeve (61) and rotating ring (204) unit; remove O-ring (165). Place gasket (26) between sealing box (09) unit and sealing box
(60) unit and tighten with screw (150).
Loosen set screw (202) and disassemble rotating ring (204) unit
and adjusting ring (19). Label and measure the relative position I nstall O-ring (164) in the groove on the space plate (50), install
of set screw (202). Label these parts to avoid confusion during cartridge-type mechanical seal and gasket (27) on space plate
reassembly. (50); tighten with screw (151) and spring lock washer (152).

Disassemble the stationary seal rings (206) and O-ring (205). Fasten set screw (154) to the shaft.
L oosen bolt (153), remove pressing board (62) out of the groove in
shaft sleeve (61), then fasten bolt (153).
Continue with appropriate pump assembly instructions.

S Series twin screw PUMPs 34 MAAG-14020-E-01

s e c t i o n X
notes
s e c t i o n X
notes
 s e c t i o n X
warranty

Maag, a Dover Company, warrants its products free from defects in materials and workmanship under normal use
and service for which its products were designed. This warranty is for a period of 12 months after installation or
18 months after shipment from the factory, whichever comes first. This standard warranty applies unless specific
warranty conditions are granted in writing by Maag. If its products should fail through defect in workmanship or
material within the stated warranty period, Maag must be notified in writing within the warranty period of such
defects and shall have the option of requiring return of parts or product to its factory for verification of any claim. The
warranty is in lieu of any other liability for defects.

MAAG MAKES NO WARRANTY OF MERCHANTABILITY AND NO WARRANTY THAT ITS PRODUCTS SHALL BE
APPROPRIATE FOR ANY PARTICULAR PURPOSE, nor are there any other warranties, expressed or implied, by
operation of law or otherwise. This warranty does not cover any expense (labor, lost production, travel expenses,
etc.), incurred in repairs or alteration made outside the Maag factory without prior authorization, nor does it cover
in any way the performance of equipment which has been revised or altered by others. The customer is wholly
responsible for establishing the suitability of the product for his particular application and for operating conditions,
which do not exceed published product limitations. Maag shall not be liable for damages or delay resulting from or
related to defective products, nor for consequential, special or contingent damages for breach of warranty.

PLEASE PRINT OR TYPE AND FAX TO MAAG

P u m p I n f o r m at i o n

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Number of pumps in facility? Number of Maag pumps?

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PSG® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 01-2013

Authorized Representative:

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Grand Rapids, Michigan 49503-1530, U.S.A.
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T: +1 (616) 241-1611
tel: +359 2 973 27 67, e-mail: [email protected]
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