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Manual Módulo Acromag

This document is a user manual for BusWorks 900EN Series Modbus TCP/IP industrial Ethernet I/O modules, specifically models 961EN-4006 and 962EN-4006. The manual provides information on mounting and connecting the modules, configuration via a web browser interface, register mapping, specifications, and troubleshooting. Key features include six differential current or voltage analog inputs, Modbus TCP/IP communication, and DIN rail mounting.

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0% found this document useful (0 votes)

34 views40 pages

Manual Módulo Acromag

Uploaded by

Dana

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Available Formats

Download as PDF, TXT or read online on Scribd

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BusWorks® 900EN Series – Modbus TCP/IP

10/100M Industrial Ethernet I/O Modules

Model 961EN-4006 Six Differential Current Inputs

Model 962EN-4006 Six Differential Voltage Inputs

USER’S MANUAL

ACROMAG INCORPORATED Tel: (248) 295-0880

30765 South Wixom Road Fax: (248) 624-9234
P.O. BOX 437
Wixom, MI 48393-7037 U.S.A.

Copyright 2003, Acromag, Inc., Printed in the USA.

Data and specifications are subject to change without notice. 8500-720-F11D016
2 BusWorks® 961/962EN User’s Manual Modbus TCP/IP Differential I/V Input
__________________________________________________________________

TABLE OF IMPORTANT SAFETY CONSIDERATIONS

You must consider the possible negative effects of power, wiring, sensor,
CONTENTS component, or software failure in the design of any type of monitoring or
control system. This is very important where property loss or human life is
Symbols on equipment: involved. It is important that you perform satisfactory overall system design
and it is agreed between you and Acromag, that this is your responsibility.
! GETTING STARTED
MOUNTING AND DIMENSIONS……………………… 3
Means “Refer to User’s CONTROLS & INDICATORS..………………………… 3
Manual (this manual) for ISOLATION BARRIERS..………………………………. 3
additional information”. CONNECTIONS…………………………………………. 4
DIN-Rail Mounting And Removal……………… 4
The information of this manual Network…………………………………………….. 4
may change without notice. Power……………………………………………….. 6
Acromag makes no warranty Analog Inputs……………………………………... 6
of any kind with regard to this Earth Ground..………………………………….…. 7
material, including, but not WEB BROWSER………………………………………... 8
limited to, the implied Home Page………………………………………… 8
warranties of merchantability Password Configuration Page.………………... 9
and fitness for a particular Network Configuration Page…………………… 9
purpose. Further, Acromag I/O Mapping Page (Optional i2o Function)….. 12
assumes no responsibility for Test Page………………………………………….. 13
any errors that may appear in
Calibration Page………………………………….. 15
this manual and makes no
Input Calibration………………………………….. 16
commitment to update, or
TROUBLESHOOTING………………………………….. 17
keep current, the information
Diagnostics Table……………………………..…. 17
contained in this manual. No
Trouble Browsing Your Module?..................... 18
part of this manual may be
copied or reproduced in any Getting Out Of Trouble………………………….. 18
form without the prior written TECHNICAL REFERENCE
consent of Acromag, Inc. KEY FEATURES………………………………………… 19
HOW IT WORKS………….…………………………….. 20
ABOUT MODBUS TCP/IP….………………………….. 21
For additional information, IP Addressing…………..…………………………. 21
please visit our web site at Dynamic Host Configuration Protocol……….. 23
www.acromag.com and Domain Name System (DNS)…………………… 23
download our whitepaper MODBUS REGISTERS………………………………… 23
8500-765, Introduction To Register Functions………………………………. 23
Modbus TCP/IP, or 8500-648, Register Mirroring……….……………………….. 24
Introduction to Modbus. Data Types………………………………………… 25
Register Map……………………………………… 26
SPECIFICATIONS………………………………………. 34
Model Numbers….……………………………….. 34
Analog Inputs..………………....………………… 34
General Specifications………………………….. 35
Enclosure and Physical…………………………. 36
Agency Approvals…..……………………………. 36
Environmental…………………………………….. 37
Windows® is a registered Ethernet Interface………………………………… 38
trademark of Microsoft Controls & Indicators……………………………. 39
Corporation. ACCESSORY CABLES..………………………………. 39

TB4

TB3
RUN

Unit mounts to “T” type DIN

G ND
ST

IN5+

IN4+
IN5-

IN4-

DC+
DC-
(118.9)
4.68
IN P U TS 4, 5 PWR
rails (35mm, type EN50022).

(95.3)
3.75
CL
A CT
LIN K
Model 961E N-4006
Model 962E N-4006 Units may be mounted side-
D FT R S T by-side on 1-inch centers.
IN P U TS 0, 1 IN P U TS 2, 3

WARNING: IEC Safety

IN1+

IN3+
IN0+

IN2+
IN0-

IN2-
IN1-

IN3-
(59.4)
2.34

TB1

TB2
E TH E R N E T
11 12 13 14 15 16 21 22 23 24 25 26
Standards may require that
this device be mounted within
TB1 TB2
an approved metal enclosure
1.05 "T" RAIL DIN MOUNTING 3.90 or sub-system, particularly for
(26.7) DIN EN 50022, 35mm (99.1) 4.35
NOTE: Dimensions Are INCHES (MILLIMETERS). (110.5) applications with exposure to
voltages greater than or equal
MODEL 961/962EN ENCLOSURE DIMENSIONS
to 75VDC or 50VAC.
TB4 TB3

RUN/PWR LED (GREEN)

MODULE STATUS
LED (YELLOW)
Acromag
CONTROLS &
TB4

TB3

46 45 44 43 42 41 33 32 31
RUN
GND

DC+
IN5+

IN4+

DC-
IN5-

IN4-

INP UTS 4, 5 P WR INDICATORS

Green Run LED is ON if power
A CT
ETHERNET ACTIVITY
LED (YELLOW) AND
Model 961EN-4006
Model 962EN-4006
is on and will blink in “wink” ID
LINK LINK LED (GREEN)
RESET/DEF ADDRESS mode.
DFT RS T TOGGLE SWITCH:
TOGGLE RIGHT TO RESET
TOGGLE LEFT TO SET
DEFAULT ADDRESS
INP UTS 0, 1 INP UTS 2, 3
Yellow ST LED blinks ON/OFF
if module is in default mode
IN1+

IN3+
IN0+

IN2+
IN0-

IN2-
IN1-

IN3-

RJ45 ETHERNET
TB1

TB2

E THE RNE T
CONNECTOR 11 12 13 14 15 16 21 22 23 24 25 26
and stays ON if an input is out
of range.
REMOVABLE
(PLUG-IN TYPE)
TERMINAL BLOCKS TB1 TB2 Green LINK LED ON if auto-
negotiation has successfully
The toggle switch is used to toggle the module into or out of Default Mode established a connection.
(toggle left), or to reset the module (toggle right). In Default Communication
Mode, the yellow ST LED blinks slowly and the module assumes a fixed Yellow ACT LED signals PHY
static IP address of “128.1.1.100”, a default subnet mask of “255.255.255.0”, network Activity (busy).
a default username of “User”, and a default password of “password00”.
DC
ANALOG I/O PWR ISOLATION BARRIERS
TB4 TB3

Dashed Lines denote isolation

46 45 44 43 42 41 36 35 34 33 32 31
barriers.
TB4

TB3
G ND
IN5+

IN4+
IN5-

IN4-

DC+
DC-

IN P U TS 4, 5 PWR The input circuit, network, and

TRANSFORMER
power circuit are isolated from
5V/3V
TRANSFORMER each other for safety and noise
TX 961/962EN immunity.
ISOLATION
NET WORK

RX
DIAGRAM
IN P U TS 0, 1 IN P U TS 2, 3
IN1+

IN3+
IN0+

IN2+
IN0-

IN2-
IN1-

IN3-
TB1

TB2

11 12 13 14 15 16 21 22 23 24 25 26

TB1 TB2
ANALOG I/O ANALOG I/O

PUSH

CONNECTIONS When attaching the module to the MODULE REMOVAL

USE YOUR FINGER TO APPLY
T-type DIN rail, angle the top of the FROM DIN RAIL DOWNWARD PRESSURE HERE
AS YOU LIFT AND TILT MODULE
unit towards the rail and locate the TO REMOVE IT FROM RAIL
DIN-Rail
top groove of the adapter over the
Mounting & Removal upper lip of the rail. Firmly push the

TB4

TB3
46 45 44 43 42 41 33 32 31
unit towards the rail until it snaps into

GND

DC+
DC-
place. To remove, first separate the PWR

input terminal block(s) from the

bottom side of the module to create a "T" TYPE
Any Series 9XXEN Ethernet Module
clearance to the DIN mounting area. DIN RAIL

Next, while holding the module in

place from above, insert a
screwdriver into the lower arm of the

TB1

TB2
11 12 13 14 15 16 21 22 23 24 25 26
DIN rail connector and use it as a
lever to force the connector down Remove Terminal Blocks On This
until the unit disengages from the rail Side To Provide Clearance
PRY WITH SCREWDRIVER
INSERTED IN SLOT HERE
(do not twist the screwdriver to avoid (DO NOT TWIST TO AVOID
DAMAGING PLASTIC TAB)
damaging plastic). PUSH SCREWDRIVER AS SHOWN
TO TILT AND LIFT MODULE OFF RAIL

RJ45 MDI AND MDI-X CONNECTIONS

Network PIN MDI WIRING MDI-X WIRING
1 Transmit + Receive + ETHERNET PORT
For 100Base-TX systems, use
data grade Unshielded 2 Transmit - Receive - 8
1
Twisted-Pair (UTP) wiring that 3 Receive + Transmit +
has a 100Ω characteristic 4 Not Used Not Used 1
8
impedance and meets the 5 Not Used Not Used
EIA/TIA Category Five wire
6 Receive - Transmit - CLIP
specifications.
7 Not Used Not Used
It is recommended that you RJ-45 CONNECTOR
8 Not Used Not Used
use a crossover CAT-5 cable
to connect this device to your Note Crossover Connections
PC. RECOMMENDED CABLE
For 10Base-T systems, you SPEED DISTANCE CABLE
may use Category 3, Category 10Base-T 100M CAT 3, CAT 4, or CAT 5 UTP
4, or Category 5 UTP cable. 100Base-T 100M CAT 5/5e UTP/STP
In either case, you are limited
to 100 meters between any The Ethernet port of this module is wired MDI and does not include
two devices. automatic crossover. The Ethernet port of your PC is also wired MDI and
may not include automatic crossover. As such, you must use a crossover
cable like that shown below when connecting this device directly to a PC.

A crossover cable simply CROSSOVER CABLE

connects the differential FOR MDI TO MDI
CROSSOVER
transmit pair on each end, to OR MDI-X TO MDI-X CONNECTIONS
the receive pair on the RJ45 (Clip Side Down) RJ45 (Clip Side Down)
8 1
opposite end. 8 6
1
3
2 1
3 6
2
1 1 8
Use a standard (direct) cable 1 8
FOR DIRECT PC TO
when connecting to a hub or ETHERNET MODULE PINS: 1 TO 3
switch port, which are CONNECTIONS 2 TO 6
3 TO 1
generally wired MDI-X. 6 TO 2

HOST PC CONNECTED DIRECTLY TO A MODULE Ac romag Acromag 961EN-4006

RUN
Note: This MDI-to-MDI connection requires the use of a crossover cable. ST or 962EN-4006
Ethernet Module.

The ethernet port of these

A CT
LIN K
modules is not automatic
CAT-5 UTP CABLE MDI/MDI-X crossover
HOST PC UP TO 100 METERS D FT R S T
and is wired MDI.

(Use Crossover Cable) E TH E R N E T

Order Acromag Cable Model 5035-360

You can use an Ethernet switch or switching hub to build a network of

Ethernet modules, similar to that shown below. This drawing shows how to
network-connect Acromag Series 9xxEN modules to a 5-port Ethernet
switch (Acromag Model 900EN-S005). Note that the 900EN-S005 switch
includes automatic MDI/MDI-X crossover and a straight-through or
crossover cable(s) may be used to connect to the modules and the PC.

USE OF AN ETHERNET SWITCH TO NETWORK

A HOST PC TO MORE THAN ONE MODULE Acromag 900EN-S005
Ac ro m a g 34 33 32 31 5-Port Ethernet Switch
TB 3

S1 S2

The ethernet port of the PC is

RESET

P1
PUSH

or equivalent.
G ND

RUN
DC+
DC+
DC-
TO

DI P SW S1/ S2 PG M
generally not automatic MDI/MDI-X X1
CFG O PTI O NS PO RT
PO W ER

crossover and is wired MDI. X2

X3
The ethernet ports of this
X4
ETHERNET switch are automatic MDI/MDI-X
X5
CAT-5 UTP CABLE SWITCH crossing and do not require
100M
CO L

/
ACT
LK

HOSTPC UP TO 100 METERS crossover cables.

X5
X5

Acromag 9xxEN-4012
ETHERNET
Because the Acromag ethernet switch SWI TCH
X1 X2 X3 X4 Ac ro m a g
Ethernet Modules.
900EN-S005 is automatic MDI/MDI-X RUN ST

crossover, use of a direct (straight-through) The ethernet port of these

CH. I / O STATUS

01 23

or crossover cable is permissible. 4 567 modules are not automatic

8 9 10 11 MDI/MDI-X crossover, but
the use of an auto-crossing
ACT

CAT-5 UTP CABLE LI NK switch eliminates the need

IMPORTANT: IFTHE HOSTPC CONNECTS DIRECTLY TO THE MODULE,
UP TO 100 METERS RS DA to make a distinction between
YOU MUSTUSE A CROSS-CONNECTCABLE (MDI-X), AS BOTH THE PC Ac ro m a g
RUN ST straight-through and crossover
AND THE 9XXEN MODULE ETHERNETPORTS ARE WIRED MDI.
cables.
CH. I / O STATUS

01 23
(Straight-Through or Crossover Cable) ETHERNET

ETHERNETSWITCHES AND HUBS ARE WIRED MDI-X. 4 567

THE ACROMAG ETHERNETSWITCH IS AUTOMATIC MDI/MDI-X AND Order Acromag Cable Model 5035-355 8 9 10 11

ELIMINATES THE NEED FOR MAKING A DISTINCTION BETWEEN ACT

THE USE OFSTRAIGHT-THROUGH (MDI) AND CROSSOVER (MDI-X) CAT-5 UTP CABLE LI NK

CABLE CONNECTIONS. UP TO 100 METERS RS DA

Ac ro m a g
RUN ST
CH. I / O STATUS

01 23
(Straight-Through or Crossover Cable) ETHERNET
Acromag offers a straight-through patch cable (Model 5035-355), or a 4 567

crossover cable (Model 5035-360) for use with Series 9xxEN modules. 8 9 10 11

ACT

CAT-5 UTP CABLE LI NK

UP TO 100 METERS RS DA
Ac ro m a g
RUN ST
CH. I / O STATUS

01 23
(Straight-Through or Crossover Cable) ETHERNET
4 567

8 9 10 11

ACT

CAT-5 UTP CABLE LI NK

UP TO 100 METERS RS DA

(Straight-Through or Crossover Cable) ETHERNET

CONNECTIONS
 Connect 15-36V DC to the power terminals labeled DC+ & DC-.
Power Observe proper polarity. For supply connections, use No. 14 AWG
wires rated for at least 75 C. CAUTION: Do not exceed 36VDC peak.
Voltage Current
15VDC 113mA
18VDC 95mA 15 TO 36VDC
TB3 TB3

33 32 31
24VDC 74mA DC+

PWR
+ INPUT POWER
DC- IS ISOLATED
36VDC 55mA GND

EARTH
GROUND

CAUTION: Risk of Electric Shock – More than one disconnect switch may
be required to de-energize equipment before servicing.
IMPORTANT – External Fuse: If unit is powered from a supply capable of
delivering more than 1A to the unit, it is recommended that this current be
limited via a high surge tolerant fuse rated for a maximum current of 1A or
less (for example, see Bel Fuse MJS1).

Analog Inputs  Connect analog input signals to the input terminals as shown below
according to your model.
Input is DC current (961EN),
or DC voltage (962EN), Ranges: 0-20mA, 4-20mA,
0-11.17mA, 0-1mA DC.

16 15 14 13 12 11
according to model number. SHIELDED
CABLE
DC I
IN0+

INPUTS 0, 1
Inputs are not isolated CURRENT IN0-
channel-to-channel, except for (961EN) IN1+
small common mode voltage IN1-

differences up to ±12V peak TB1

(962EN), or ±5V peak
(961EN). Ranges: +10V, +5V,
+2.5V, +1.25V,
+625mV, +313mV,
+156mV, +78mV.
16 15 14 13 12 11

SHIELDED
CABLE
+ +
DC IN0+
V
INPUTS 0, 1

VOLTAGE IN0-
(962EN) - -
IN1+
IN1-
N OTE 1
TB1

NOTE 1: THIS GROUND CONNECTION IS RECOMMENDED FOR BEST

RESULTS. IF SENSORS ARE INHERENTLY CONNECTED TO GROUND,
USE CAUTION AND AVOID MAKING ADDITIONAL GROUND CONNECTIONS
WHICH COULD GENERATE GROUND LOOPS AND MEASUREMENT ERROR.

AC CURRENT TB1 TB1

SENSOR RED WIRE (+) NC
NC +
5020-350 BLACK WIRE (-)
Connections to an optional AC NC 2-WIRE NC
+ XMTR -
current sensor or two-wire IN0+ IN0+
- IN0-
transmitter (961EN Only) IN0-
IN1+ DC IN1+
PWR IN1-
IN1-
NOTE 1

AC CURRENT
SENSOR INPUT (961EN) 2-WIRE TRANSMITTER (961EN)
_______________________________________________________________________________________
Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:[email protected] http://www.acromag.com
BusWorks® 961/962EN User’s Manual Modbus TCP/IP Differential I/V Input
___________________________________________________________________ 7
S
E
N Temperature
INP OUT DCS/PLC CONNECTIONS
S Pressure + +
FIELD +24V DC
O Level
XMTR
R Flow - -
+
Analog Inputs
S Speed - +

DIFFERENTIAL TB1 - Although the 961/962EN are

CURRENT MONITORING not isolated channel-to-
NOTE: 961EN INPUTS ARE NOT 961EN channel, they do provide
ISOLATED CHANNEL-TO-CHANNEL,
16 15 14 13 12 11 common mode isolation for

IN0+
IN1+
IN0-
IN1-
EXCEPT FOR COMMON MODE low level voltages in the range
VOLTAGES LESS THAN +/-5V. AS INPUTS 0, 1 of ±12V (962EN), and ±5V
SUCH, A 4-20mA ISOLATOR MAY BE
REQUIRED FOR CURRENT LOOPS
(961EN). This makes these
WITH LOADS GREATER THAN 250 OHMS. models useful for differential
current and voltage monitoring
S applications similar to the
E INP OUT
N Temperature DCS/PLC examples shown here.
S Pressure + +
FIELD +24V DC
O Level
XMTR
R Flow - -
+
S Speed
250 OHMS
DIFFERENTIAL -
CHART RECORDER
VOLTAGE MONITORING DATA LOGGER
OR TRANSMITTER
NOTE: 962EN INPUTS ARE NOT
962EN
ISOLATED CHANNEL-TO-CHANNEL,
EXCEPT FOR COMMON MODE
16 15 14 13 12 11

+ +
VOLTAGES LESS THAN +/-12V. AS 250
SUCH, A V/V ISOLATOR MAY BE OHMS IN0+
INPUTS 0, 1

REQUIRED FOR USE WITH LOOP - -

IN0-
LOADS GREATER THAN 500 OHMS. IN1+
IN1-
TB1
BRIDGE OUTPUTS

962EN
10V
16 15 14 13 12 11

+
IN0+
INPUTS 0, 1

- IN0-
IN1+
IN1-
TB1

DIFFERENTIAL VOLTAGE MONITORING

NOTE: 962EN INPUTS ARE NOT ISOLATED CHANNEL-TO-
CHANNEL, EXCEPT FOR COMMON MODE VOLTAGES
LESS THAN +/-12V. AS SUCH, LIMIT BRIDGE EXCITATION
TO 10V OR LESS.

 Connect Earth Ground as shown in the connection drawings above. Earth Ground
Additionally, connect the GND terminal (TB3-33) to earth ground.
Warning: To comply with
The ground connections noted are recommended for best results. If safety and performance
sensors are already grounded, use caution and avoid making additional standards, use shielded cable
ground connections which could create ground loops. and connect earth ground as
noted. Failure to use good
The plastic module housing does not require earth ground. wiring and grounding practices
may be unsafe and hurt
performance.

WEB BROWSER This module supports Modbus over TCP/IP. You may use your own
software to issue Modbus command to this module (see Modbus Registers),
or you may use a standard web browser, as these modules have built-in web
Home Page pages that allow you to setup, control, and calibrate the module. Simply
execute your web browser, type the IP address assigned to your module in
the “Address” window (http://128.1.1.100/ for our example), click [Go], and
you will be presented with a Home Page window similar to that shown below:

The Home Page provides buttons to access the other web pages of this
module that are used to configure the network parameters, change the user
name and password, map inputs to calibrate the module, and operate/test
the module.
For each new browser session that accesses the Home Page of this
module, you will be presented with a window prompting you to enter the
current User Name and Password as shown below. This information is
required before the program will allow you to make any other selections.
The default user name and password is “User” and “password00”
respectively. After entering these defaults, you may wish to invoke the
Password Configuration Page to change these parameters to something
more meaningful to you.
IMPORTANT: If you forget your
installed user name & password,
you can always toggle the module
into default mode via the default
mode toggle switch at the front of
the module. Then the password
and username will revert to the
original defaults noted above,
allowing you to re-invoke the
Password Configuration Page and
change the username and
password settings as required.

Use up to 20 alphanumeric
characters (case sensitive) to
specify your username, and 10
alphanumeric characters (case
sensitive) to specify a
password. You will have to
type in these entries twice to
help prevent errors (yes, I
know this is annoying).

Click the submit button to

write your changes to the
module.

After completing your username/password changes, click on the appropriate

button at the bottom of the page to select another web page. If you made
changes, you may be prompted to re-enter your new username and
password before being permitted to move to other pages.

You can click the “Network Configuration Page” button to set the network Network Configuration
configuration parameters for the module. You may have to consult your
network administrator for help to complete the contents of this page.

WEB BROWSER An IP Address is a unique identification number for any host (this module)
on any TCP/IP network (including the internet). The IP address is made up
of four octets (8 bits), each octet having a value between 0-255 (00H-FFH).
Network Configuration It is expressed here in decimal form, with a period placed between octets.

A Static IP Address is as the name implies—static, and represents a unique

Note that Acromag Series fixed IP Address that is generally assigned by your service provider or
9xxEN Ethernet I/O modules system administrator. The default static IP address assigned to this module
may take from 3-30 seconds to from the factory is 128.1.1.100 (refer to product side label).
boot upon power-up, NOTE: In order to network your PC with an Acromag module, you may have
depending on your network to consult with your network administrator and either temporarily change
configuration and whether a your TCP/IP configuration (see TCP/IP Properties of Network Configuration
DHCP server is present. in Windows), or create a separate private network using a second network
adapter installed in your PC (recommended). The necessary steps will vary
with your operating system. Refer to Acromag Application Note 8500-734 to
help accomplish this (located on the CDROM shipped with your module or
via download from our web site at www.acromag.com).
This module can be placed
The Number of Sockets refers to the number (1-10) of Modbus TCP/IP
into a default communication
access points to allow for this host. The default allows up to 10 sockets, but
mode via the DFT toggle
you can restrict access by reducing this number. Internally, the module uses
switch at the front of the
port number 502 which is reserved for Modbus.
module.
The DNS Server refers to the IP address of the Domain Name Server used
Default Mode uses a static IP on this network. A DNS server relates symbolic names to actual IP
address of “128.1.1.100”, a addresses, while the DHCP server is responsible for dynamically passing out
default subnet mask of IP addresses.
“255.255.255.0”, a default
username “User”, and a A Subnet Mask is used to subdivide the host portion of the IP address into
default password two or more subnets. The subnet mask will flag the bits of the IP address
“password00”. that belong to the network address, and the remaining bits correspond to the
host portion of the address. The unique subnet to which an IP address
refers to is recovered by performing a bitwise AND operation between the IP
address and the mask itself, with the result being the sub-network address.
Gateway refers to the IP Address of the gateway, if your local area network
happens to be isolated by a gateway. Typically, it is assigned the first host
address in the subnet. If a gateway is not present, then this field should
contain an unused address within the host subnet address range.
The Host Name is the name to be assigned to this host if its address
happens to be assigned dynamically using DHCP.
The Active IP Address refers to the current IP Address being used by this
host, as opposed to any new assignments being made via this page.
The MAC Address refers to the Media Access Control Address that
uniquely identifies the hardware of this device. This is a unique fixed
address assigned to this module at the factory. On IEEE 802 networks, the
Data Link Control (DLC) layer of the OSI Reference Model is divided into two
sublayers: the Logical Link Control (LLC) layer, and the Media Access
Control (MAC) layer. The MAC layer interfaces directly with the network
media (each different type of network media requires a different MAC layer).

In general, BOOTP (Bootstrap Protocol) refers to an internet protocol that

enables a diskless workstation to discover its own IP address, the address of
a BOOTP server on the network, and a file to be loaded into memory to boot
the machine. This enables the workstation or device server to boot without
requiring a hard or floppy disk drive. BOOTP works similar to DHCP, but is
usually found in older systems. This protocol is defined by RFC 951.

DHCP (Dynamic Host Configuration Protocol) refers to a protocol for

assigning dynamic IP addresses to devices on a network. With dynamic
addressing, a device can have a different IP address every time it connects
to the network. In some systems, it can even change while it is still
connected. DHCP also supports a combination of static and dynamic IP
addresses. DHCP/BOOTP with fallback will revert to static IP addressing if
the DHCP or BOOTP server cannot be found.

The unit includes a default address toggle switch to cause the module to The Default Communication
assume a preset default factory address. This switch is at the front of the Mode uses a static IP address
module and is used to toggle the module into, or out of Default Mode. If you of “128.1.1.100”, a default
use the toggle switch at the front of the module to place the module in subnet mask of
default mode, then “Default Communications Mode” will be indicated at the “255.255.255.0”, a default
bottom of this screen. username of “User”, and a
default password of
Click the Submit button to complete any changes made on this page. “password00”.

Click the Wink On/Off button to toggle the module in/out of “wink” ID mode.
In this mode, the module’s green RUN LED will blink to confirm identification
as an aide to locating a specific module on a network.

Refer to the Technical Reference section of this manual to learn more about
IP Addressing terms and concepts.

WEB BROWSER This module includes special messaging functionality (i2o, input-to-output
communication) that allows it to send its input level to an output channel on
an Acromag 972EN-400x or 973EN-400x analog output module. The I/O
I/O Mapping Page Mapping page is used to specify the static IP address of the 972/973EN
(Optional i2o Function) module to send an input channel’s data to, the specific Holding Register
address of that module, and an update rate.

IMPORTANT: This module is designed to function as a Modbus TCP/IP

slave/server. Normally, Modbus servers are not allowed to initiate messages
on their own and may only respond to client/master requests. The I/O
mapping function is a special application that may cause confusion for
master/client devices linked to the same network. Other master devices
should be restricted from attempting to control i2o target devices.
This messaging function works
best if the target module(s) are Each input channel of this device may be mapped to one or two output
already online and ready to channels of Acromag 972EN-400x (current output), or 973EN-400x (voltage
receive messages. It will still output) modules. The output channel that is to be controlled in this manner
work if the target output is determined by the Map-To Holding Register address specified. The data
modules come online after the written will be in identical percent-of-span units with no rescaling.
input module, but may take Subsequent messages will be sent at a periodic rate specified via the update
several minutes to “discover” time. Note that the target output channels may still be controlled
all the network targets and independently, but their level will be overwritten by subsequent mapped
begin transmitting to them. messages when enabled.

If the input module or the

target module(s) go offline,
remote messaging will resume
on its own when the
connection is re-established,
but this “healing” function may
take several minutes
depending on which device(s)
went offline, why, and for how
long.

Note: Remote messaging

may only be configured via the
built-in web browser page as
there are no Modbus registers
for specifying these
parameters.

The actual data written to the

analog output is in percent-of-
span units represented by a
16-bit signed integer value
Use the scroll bar on the right to scroll down to the bottom of this screen as
with resolution of 0.005%/lsb.
shown on the following page.
The possible range is –
163.84% (-32768 decimal) to
The I/O Mapping Page of model 962EN-4006 is slightly different than the
+163.835% (+32767 decimal).
961EN-4006 as it requires that the mapping method be selected. That is,
For example, -100%, 0% &
the 962EN input signal range is bipolar and you must additionally select
+100% will be represented by
whether the mapping is to be bipolar (0V input maps to 50% output), or
the decimal values –20000, 0,
unipolar (0V input maps to 0% output). You can map each input channel to
and 20000, respectively. Input one or two analog output channels of another 972EN or 973EN module.
data may not be rescaled.

I/O Mapping Page

(Optional i2o Function)

Update Time: Specify a time from 0-90 seconds between messages.

Specify 0 to turn mapped messaging OFF.
Map To IP Address: This is the Static IP Address of the target output
device (a 972/973EN module on the network).
Map To Holding Register Address: Specify a valid 4xxxx holding register
address in the target device for writing to the output. For the 972/973EN,
only addresses 40019 to 40024 will apply and correspond to channels 0-5.
Mapping Method (962EN): Since the input signal is bipolar and the output
channel is unipolar, you may select “Unipolar” to map 0V input to 0% output,
or “Bipolar” to map 0V input to 50% output.

Test Page

After the username and

password assignment, plus
setting your network
configuration parameters, you
can use the Test Page shown
at left to operate your module.
The Test Page will allow you
to read inputs and change
input ranges on this model.

WEB BROWSER
Use the scroll bar on the right to scroll down the page as shown below:

Test Page

TIP: Viewing a module’s web

page is treated similar to
viewing a web page on the
internet. The first time you
open a page, its image is
stored as a temporary internet
file in PC memory. However,
each subsequent attempt to
view that page will need to
automatically update that
image, especially when
making configuration changes.
With Internet Explorer, click
the “Internet Options” of the
“Tools” menu, select the
“General” tab, locate the
“Temporary Internet Files”
information and click on the
“Settings” button. Then select
“Automatically” under “Check
for newer versions of stored Note that the 6 channels of these modules are divided into 2 groups of 3
pages:”. Then click [OK] to channels each. Note that the channels of each group (0, 1, & 2, and 3, 4, &
return to the “General” screen, 5) share the same input configuration, but the configuration may vary
and click [OK] again to save between the two groups.
your settings.
IMPORTANT: The input signal indicated only reflects the level of the inputs
at the moment this screen is invoked and this does not continuously update.
You can click your browser’s refresh button to get a new input update.

You can also use the Configuration Control of this page to change the input
range for each channel group (0, 1, & 2 or 3, 4, & 5). For the 961EN shown,
you may select from 0-20mA, 4-20mA, 0-11.17mA, and 0-1mA DC current
ranges. For the 962EN, you may select ±10V, ±5V, ±2.5V, ±1.25V, ±625mV,
±313mV, ±156mV, or ±78mV DC voltage ranges. Note that your range
selection will apply to all channels of the group. Click on “submit” to execute
your range change.

IMPORTANT: This module

has already been calibrated at
the factory and recalibration is
not normally required, except
as necessary to correct for
long term component aging, or
to satisfy your company’s
maintenance requirements.
Do not attempt to recalibrate
this module unless absolutely
required, as miscalibration will
negatively affect the module’s
performance.

You can choose to use the web browser calibration page above to
accomplish calibration (Method 1, easiest), or via direct register access as
described in Method 2 of the following page.

Your success in recalibrating the input will strongly depend upon the
accuracy and precision of your signal source.

If recalibration of any input is required, all applicable ranges should be done.

The following table gives the calibration values for the input ranges of these
models. These are the input signals required to calibrate the range
endpoints. Note that on the 961EN-4006, the 4-20mA range is a sub-range
of the 0-20mA range and is automatically calibrated at the same time.

WEB BROWSER Model 961EN-4006 Range ZERO Calibration FS Calibration

0-20mA DC, 4-20mA DC 1.0mA 20.0mA
0-11.17mA DC 1.0mA 11.17mA
Input Calibration 0-1mA DC 0.25mA 1.00mA
Model 962EN-4006 Range ZERO Calibration FS Calibration
±10V DC -10000.0mV 10000.0mV
±5V DC -5000.0mV 5000.0mV
±2.5V DC -2500.0mV 2500.0mV
±1.25V DC -1250.0mV 1250.0mV
±625mV DC -625.0mV 625.0mV
±313mV DC -312.50mV 312.50mV
±156mV DC -156.25mV 156.25mV
±78mV DC -78.13mV 78.13mV
Note (961EN): The 4-20mA range is calibrated with the 0-20mA range and
is not calibrated separately. All other ranges are calibrated separately.
IMPORTANT: For best results, be sure to use a precision signal source
capable of reproducing the nominal endpoint signals at least as accurate as
the module itself (better than ±0.1% of span). Always allow the module to
warm up a few minutes prior to calibration.
You can choose to use the Method 1 – Calibration Using The Built-In Browser Interface:
web browser calibration page 1. Make sure that the range that needs calibrating is currently selected.
to accomplish calibration 2. Bring up browser interface and select calibration page.
(easiest), or via direct register 3. Apply either the zero or span input signal to the channel to be calibrated.
access as described below. Calibrate the zero endpoint signal first, before the span endpoint signal.
4. Wait about 10 seconds for the input to settle and be read.
5. Click on the channel number and select either zero or span calibration.
6. Click on the “Calibrate” button. The page will refresh and calibration may
continue. Repeat this process for the other endpoint (span).
7. Repeat steps 2-5 for the other input channels to be calibrated.
Method 2 - Calibration Via The Modbus TCP/IP Interface:
1. Write to the appropriate Port Input Range Register to select the input
range to be calibrated for your channel of interest.
2. Write 24106 (5E2AH) into the Calibration Access Register to remove
write protection from the calibration registers.
3. Apply the zero calibration signal (Cal Lo, see table) to the input to be
calibrated and allow the input to settle about 10 seconds.
4. Write a 16-bit value to the Zero Calibration Register with a set bit in the
bit position that corresponds to the channel number to be calibrated (one
channel at a time). If you were calibrating the zero of channel 5, you
would write 0x0020 to the Zero Calibration Register. The module will
replace calibration coefficients immediately, no reset needed.
5. Apply the full-scale calibration signal (Cal Hi, see table) to the input to be
calibrated and allow the input to settle about 10 seconds.
6. Write a 16-bit value to the Span Calibration Register with a set bit in the
bit position that corresponds to the channel number of the channel to be
calibrated (one channel at a time). For example, if you wanted to
calibrate the span of channel 0, write 0x0001 to the “Span Cal Register”.
7. Write to the Port Input Range Register to select the next range to be
calibrated at this channel. Repeat steps 3-6 for this range as required.
8. Repeat steps 3-7 for the other channels as required.
9. When finished calibrating, write 0x0000 to the Calibration Access
Register (Holding register 21) to replace write protection to the
calibration registers and prevent miscalibration.

SYMPTOM POSSIBLE CAUSE POSSIBLE FIX Diagnostics Table

Green RUN LED Internal +3.3V power Return module for repair.
does not light. has failed.
Continuous flashing Module in “wink” Read Module Status register
green RUN LED. mode. to verify “wink” status. Write
5555H to Wink Mode
Toggle Register to toggle
wink mode off/on.
Cannot Power ON at the Check power. Is green
communicate. module? RUN LED ON?
Connecting cable is This module’s ethernet port
not a crossover is wired MDI. You must use
cable. a crossover cable when
connecting this module to
TIP: To check cable
your PC or another device
type, hold both ends
also wired MDI. If you are
in same position and connecting to an Ethernet
read the wire colors switch or hub, then a direct
through the clear cable is used.
portion of the plug Note: If your Link LED is
from left to right. If ON, you have connected
colors are arranged in using the correct type of
the same order, you cable, but it could still be
have a straight cable. defective.
Wrong IP Address Change the IP address of
the module or the PC so
that both match. Try the
default module address of
128.1.1.100. For the PC
NIC, try another address.
Many Is cable segment Maximum distance between If your problem still exists after
Communication longer than 100M? two nodes is limited to 100 checking your wiring and
Errors. meters using approved reviewing this information, or if
cable. other evidence points to
Correct Cable? Shielded CAT-5/5E cable or another problem with the unit,
equivalent is recommended. an effective and convenient
Missing earth ground Connect earth ground to fault diagnosis method is to
connection. TB3-33 GND terminal exchange the module with a
adjacent to power terminal. known good unit. Acromag’s
Cannot Browse Your browser may be Temporarily disable the use Application Engineers can
Module. setup to use a proxy of a proxy server by your provide further technical
server for LAN browser (see procedure of assistance if required.
communications. next page). Complete repair services are
also available from Acromag.

TROUBLE- Please refer Acromag Application Note 8500-734 for help in setting up
network communication with your module (located on the CDROM shipped
SHOOTING with your module or via download from our web site at www.acromag.com).
This document gives details for changing your PC’s TCP/IP configuration in
order to communicate with your module (see TCP/IP Properties of Network
Configuration in Windows). For additional information, you may also wish to
download whitepaper 8500-765, Introduction To Modbus TCP/IP.

Trouble Browsing Your If you have carefully followed this procedure and you still cannot browse your
Module? module, you may have the web browser of your laptop or PC setup to use a
proxy server when browsing the web. If you are using Internet Explorer,
Refer to the “Tools” pulldown menu, select “Internet options…”, click the
“Connections” tab, then click the “LAN Settings” button. Locate the Proxy
server information and uncheck the box next to the statement “Use a proxy
server for your LAN”. Then click [OK] to return to the “Connections” screen,
and click [OK] again to save your settings.

You should now be able to use Internet Explorer to browse the module as
required. However, to later restore your PC’s connection to your company
network, you may have to re-enable the use of a proxy server for your LAN.

Getting Out Of Trouble There is no built-in error detection to prevent you from writing invalid values
to a configuration register. As such, if you inadvertently write an invalid value
to an internal register, you could cause the module to become inoperable
under certain conditions. If this happens, in order to regain control of the
module, the module can either be re-downloaded at the factory, or you can
try restoring the module to its initial configuration by following this procedure:

So, your module’s “gone wild”, Procedure For Restoring any 9xxEN Module to its Initial Configuration
follow this procedure to restore
it to its initial configuration and 1. While module power is OFF, press and hold the front-panel toggle
regain control. switch in the default (DFT left) position.
2. While continuing to hold the toggle switch in the default position, apply
power to the module.
3. After a few seconds, the Status LED will begin to blink quickly and you
can release the default switch at this point. The module will continue to
boot itself as it normally does. That is, the green RUN LED will blink for
1-10 seconds as the unit acquires its address, then remain ON for
normal operation.
4. If the STATUS LED fails to blink rapidly after a few seconds and the
RUN LED just blinks for a few moments as it normally does, then
reinitializing the module has failed and you should try it again. This
time, make sure that the DFT switch is completely depressed and held
while powering the unit. Also make sure that you are pressing the DFT
toggle in the DFT direction (left), rather than the RST direction (right).

Note that if you perform the procedure for restoring a module to its original
configuration as outlined above, all of the I/O mapping variables are returned
to their default values and mapping may have to be reconfigured.

_______________________________________________________________________________________
Acromag, Inc. Tel:248-295-0880 Fax:248-624-9234 Email:[email protected] http://www.acromag.com
BusWorks® 961/962EN User’s Manual Modbus TCP/IP Differential I/V Input
___________________________________________________________________ 19
TECHNICAL REFERENCE
Safety Agency Approvals – CE, UL, & cUL listed, plus Class I; Division KEY FEATURES
2; Groups A, B, C, D approval.
Fully Isolated – Input channels (as a group), network, and power are all
isolated from each other for safety and increased noise immunity.
Modbus TCP/IP Protocol Support – Supports up to 10 master sockets
(the maximum number of sockets is user-selectable) using the Modbus
TCP default port number 502.
I/O Mapping (i2o) Feature – I/O Mapping feature allows the inputs of
this device to control the outputs of an Acromag 972EN-400x or
973EN-400x analog output module.
Built-In Web Pages - Allows unit to optionally be configured, controlled,
calibrated, and monitored with a standard web browser over ethernet.
Convenient “Wink” ID Mode Support – Blinks green RUN LED in wink
mode as a visual tool to help identify specific remote units on a network.
Fully Independent w/ Direct I/O Connection – Self-contained with no
special bus couplers, power supply, or rack mount required to operate.
Isolated Network Interface – Immune to noise & can operate over long
distances. Allows many modules to network together.
Network Port is Transient Protected – Shielded RJ45 port includes
transient protection from ESD, EFT, and other transients.
10Base-T and 100Base-TX Support – Integrated IEEE 802.3/802.3u
100Base-TX/10Base-T.
Auto-Negotiated 10/100Mbps, Half or Full Duplex.
Flexible Multi-Range Analog Inputs - Accepts either DC current or DC
voltage, according to model number.
Range Variability – The first 3 channels must share the same range,
but this can be different than the range of the last 3 channels.
Optional AC Current Input (961EN Only) - An optional AC current
sensor can be purchased separately to support AC current inputs.
Precise High-Resolution A/D Conversion – Modules use high-
resolution, low noise, sigma-delta analog-to-digital conversion for high
accuracy and reliability.
Plug-In Terminal Blocks & DIN-Rail Mount - Make mounting, removal,
and replacement easy.
Nonvolatile Reprogrammable Memory – Allows the functionality of this
device to be reliably reprogrammed thousands of times.
Operation/Diagnostic LED Indicators Aide Troubleshooting – Yellow
ACT LED indicates port activity (busy). Green LNK LED indicates link
(auto-negotiation complete & connection established). Green RUN LED
indicates power/wink ID mode. Yellow ST LED indicates module status.
Self-Diagnostics & Built In Watchdog - For easy maintenance and
troubleshooting. Includes a hardware watchdog timer built into the
microcontroller that causes it to initiate a self reset if the controller ever
“locks up” or fails to return from an operation in a timely manner.
Wide-Range DC-Power – Wide range diode-coupled for use with
redundant supplies, and/or battery back-up.
Hardened For Harsh Environments - For protection from RFI, EMI,
ESD, EFT, & surges. Has low radiated emissions per CE requirements.
Wide Ambient Operation – Reliable over a wide temperature range.

HOW IT WORKS These input modules provide up to six process current (961EN), or six
differential DC voltage (962EN) input channels, and provide an isolated
10/100 Ethernet interface for configuration, monitoring, and control of the
input module. The current input model (961EN) uses precision 24.9Ω
current sink resistors across the inputs. Voltage input models use 10:1
precision resistor voltage dividers at the input. A multiplexer is used to
connect each input voltage to an A/D converter (separate A/D channels
serve 3 input channels each). The A/D converter then applies appropriate
gain to the signals, performs analog-to-digital conversion, and digitally filters
the signals. The microcontroller completes the transfer function according to
the input type and its embedded program. Configuration and calibration
parameters are stored in non-volatile memory integrated within the
microcontroller. A dedicated Ethernet controller handles Ethernet
communication. The I/O terminals and the Ethernet port terminals also
include transient suppression. A wide input switching regulator (isolated
flyback) provides isolated power to the I/O circuits and the Ethernet
controller. Refer to the simplified schematic shown below to help gain a
better understanding of the circuit.

+6V
IN P U TS 0, 1, & 2 MU S T
IN0+ B E S A ME TY P E
IN P U TS 3, 4, & 5 MU S T
IN1+ B E S A ME TY P E

IN2+ +5V +3.3V +3.3V +3.3V +3.3V IS OLA TE D E TH E R N E T

M E thernet P ort Includes
U + RUN S TA A CT LIN K E S D P rotection
IN0- X A IN 1
1
-
IN1- 2
3
4
5 R J45
IN2- A /D E TH E R N E T
6
7
8
C ON V E R TE R MIC R O C ON TR OLLE R
-6V C ON TR OLLE R
+6V

MUX +1.6V
+ 3 .3 V

S RA M
B IA S
(512K x8)
+ 3 .3 V

-6V FLA S H GN D
+6V (512K x8) E A R TH GR OU N D
IN3-
TOGGLE S W ITC H
IN4-
IS OLA TE D IN P U T P OW E R
IN5- 15-36V D C P
M I/O LOGIC 3.3V
D C +O
P OW E R IS OLA TE D
U + FLY B A C K W
IN3+ X S W ITC H E R
A IN 2
I/O P OW E R 5V DC- E
IN4+ -
R
+6V
IN5+
N E G V OLTA GE
-6V
-6V C ON V E R TE R

Note that input types may vary between the two channel groups—channel 0,
1, and 2 may be configured differently from channel 3, 4, and 5. Inputs are
not isolated channel-to-channel, except for small common mode voltage
differences in the range of ±5V (961EN), or ±12V (962EN).

Modbus is an application protocol. It defines rules for organizing and You can find more information
interpreting data and is essentially a messaging structure that is independent on Modbus TCP/IP by visiting
of the underlying physical layer. It is freely available and accessible to our web site and down-loading
anyone, easy to understand, and widely supported by many manufacturers. whitepaper 8500-765,
Introduction To Modbus
Modbus TCP/IP uses TCP/IP and Ethernet to carry the data of the Modbus TCP/IP.
message structure between devices. That is, Modbus TCP/IP combines a
physical network (Ethernet), with a networking standard (TCP/IP), and a
standard method of representing data (Modbus). A Modbus TCP/IP
message is simply a Modbus communication encapsulated in an Ethernet
TCP/IP wrapper.

In practice, Modbus TCP embeds a Modbus data frame into a TCP frame,
without the Modbus checksum, as shown in the following diagram. The
Modbus checksum is not used, as the standard ethernet TCP/IP link layer
checksum methods are instead used to guaranty data integrity.
TCP FRAME

Transaction Identifier Protocol Identifier Length Field Modbus Frame

Modbus Checksum
Not Included
Address Function Code Data Checksum

MODBUS FRAME

Note that the Modbus address field is referred to as the Unit Identifier in
Modbus TCP. In a typical slave application, the Unit ID is ignored and just
echoed back in the response.

The operation of the 961/962EN industrial Ethernet modules is very similar

to Acromag’s 913/914MB ModBus modules. The operation over Ethernet is
essentially transparent to the Modbus register/command structure. If you
are already familiar with Modbus or with Acromag Series 900MB modules,
then you are already familiar with the operation of the 961/962EN modules.

A host is any device on any network. On TCP/IP networks, each host has IP Addressing
one or more unique IP addresses. This module connected to an ethernet
network is a host.

An IP Address is a unique identification number for any host (this module) on

any TCP/IP network (including the internet). The IP address is made up of
four octets (8 bits), each octet having a value between 0-255 (00H-FFH).
The IP address is comprised of two parts: the network address (first part)
and the host address (last part). The number of octets of the four total that
belong to the network address depend on the Class definition (see below).

IP Addressing A Static IP Address is as the name implies—static. That is, it is a unique IP

Address that is assigned by a service provider and never changes.

A Dynamic IP Address is an address that is temporarily assigned to a user

by a service provider each time a user connects.

A Subnet is a contiguous string of IP addresses. The first IP address in a

subnet is used to identify the subnet and usually addresses the server for the
subnet. The last IP address in a subnet is always used as a broadcast
address and anything sent to the last IP address of a subnet is sent to every
host on that subnet.

Subnets are further broken down into three size classes based on the 4
octets that make up the IP address. A Class A subnet is any subnet that
shares the first octet of the IP address. The remaining 3 octets of a Class A
24
subnet will define up to 16,777,214 possible IP addresses (2 – 2). A Class
16
B subnet shares the first two octets of an IP address (providing 2 – 2, or
65534 possible IP addresses). Class C subnets share the first 3 octets of an
IP address, giving 254 possible IP addresses. Recall that the first and last
IP addresses are always used as a network number and broadcast address
respectively, and this is why we subtract 2 from the total possible unique
addresses that are defined via the remaining octet(s).

For our example, the default IP address of this module is 128.1.1.100. If we

assume that this is a Class C network address (based on the default Class
C subnet mask of 255.255.255.0), then the first three numbers represent this
Class C network at address 128.1.1.0, the last number identifies a unique
host/node on this network (node 100) at address 128.1.1.100.

A Subnet Mask is used to determine which subnet an IP address belongs to.

The use of a subnet mask allows the network administrator to further divide
the host part of this address into two or more subnets. The subnet mask
flags the network address portion of the IP address, plus the bits of the host
part that are used for identifying the sub-network. By convention, the bits of
the mask that correspond to the sub-network address are all set to 1’s (it
would also work if the bits were set exactly as in the network address). It’s
called a mask because it can be used to identify the unique subnet to which
an IP address belongs to by performing a bitwise AND operation between
the mask itself, and the IP address, with the result being the sub-network
address, and the remaining bits the host or node address.

Note that the first node For our Example, if we wish to further divide this network into 14 subnets,
address (0) and node 10 are then the first 4 bits of the host address will be required to identify the
typically reserved for servers subnetwork (0110), then we would use “11111111.11111111.11111111.
and should not be used. The 11110000” as our subnet mask. This would effectively subdivide our Class
last node (255) is a broadcast C network into 14 subnetworks of up to 14 possible nodes each.
address. Node 100 is the
default address of this module. With respect to the default settings of this module:
Use of these node addresses Subnet Mask 255.255.255.0 (11111111.11111111.11111111.00000000)
for any other purpose may IP Address: 128.1.1.100 (10000000.00000001.00000001.01100100)
yield poor performance. Subnet Address: 128.1.1.0 (1000000.00000001.00000001.00000000)

Subnetwork address 128.1.1.0 has 254 possible unique node addresses.

We are using node 100 of 254 possible for our module.

DNS refers to the Domain Name System or Domain Name Server and refers Domain Name System
to the system used to associate an alphanumeric character string with a
(DNS)
numeric IP address. The DNS is actually a distributed database of domain
names and corresponding IP addresses. The DNS allows us to use
Acromag.com as an IP address rather than a complicated string of numbers.
Note that name servers contain information on some segment of the domain
name space and make this information available to clients called resolvers.

Modbus registers are organized into reference types identified by the leading MODBUS
number of the reference address:
REGISTERS
Reference Description
0xxxx Read/Write Discrete Outputs or Coils. A 0x reference The “x” following the leading
address is used to drive output data to a digital output character represents a four-
channel. digit address location in user
1xxxx Read Discrete Inputs. The ON/OFF status of a 1x data memory.
reference address is controlled by the corresponding
digital input channel.
3xxxx Read Input Registers. A 3x reference register contains a The leading character is
16-bit number received from an external source—e.g. an generally implied by the
analog signal. function code and omitted from
4xxxx Read/Write Output or Holding Registers. A 4x register is the address specifier for a
used to store 16-bits of numerical data (binary or decimal), given function. The leading
or to send the data from the CPU to an output channel. character also identifies the
Note: The ON/OFF state of discrete inputs and outputs is represented by a I/O data type.
1 or 0 value assigned to an individual bit in a 16-bit data word. This is
sixteen 0x or 1x references per data word. With respect to mapping,
the LSB of the word maps to the lowest numbered channel of a group
and channel numbers increase sequentially as you move towards the
MSB. Unused bit positions are set to zero.

All I/O values are accessed via the 16-bit Input or Holding Registers given in
the Register Map. Input registers contain read-only information. For
example, the current input value read from a channel, or the states of a
group of digital inputs. Holding registers contain read/write information that
may be configuration data or output data. For example, the high limit value
of an alarm operating at an input, or an output value for an output channel.

Each module has a default factory configuration as noted in the Register Functions
SPECIFICATIONS section. Your application will likely differ from the default
configuration and the module will need to be reconfigured. You may
reconfigure this module by issuing the appropriate Modbus functions to
Register Map registers, as required by your application. You may also use a
standard web browser to access the built-in web pages of the module to
perform basic operations.

Register Functions Below is a subset of standard Modbus functions that are supported by this
module along with the reference register addresses that the function
operates on. Use these functions to access these registers as outlined in
the Register Map for sending and retrieving data.

IMPORTANT: When using The following Modbus functions operate on register map registers to
your own software to monitor, configure, and control module I/O:
manipulate the module, please
note that the maximum query CODE FUNCTION REFERENCE
through the Modbus TCP 01 (01H) Read Coil (Output) Status 0xxxx
interface is only 50 registers, 02 (02H) Read Input Status 1xxxx
due to the maximum buffer 03 (03H) Read Holding Registers 4xxxx
size limitations of the TCP/IP 04 (04H) Read Input Registers 3xxxx
stack. As such, you can only 05 (05H) Force Single Coil (Output) 0xxxx
request data from 50 registers 06 (06H) Preset Single Register 4xxxx
at one time for commands that 15 (0FH) Force Multiple Coils (Outputs) 0xxxx
access multiple registers. For 16 (10H) Preset Multiple Registers 4xxxx
example, the Read Holding 17 (11H) Report Slave ID (See Below) Hidden
Registers command may only
retrieve the contents of
If an unsupported function code is sent to a module, exception code 01
registers 40001 to 40051 in
(Illegal Function) will be returned in the response. If a holding register is
one read.
written with an invalid value, exception code 03 (Illegal Data Value) will be
returned in the response message. You may refer to the Modbus
specification for a complete list of possible error codes.
1
961EN-4006 Report Slave ID Example Response
FIELD DESCRIPTION
Unit ID Echo Unit ID Sent In Query
Function Code 11
Byte Count 42
Slave ID (Model No.) 00=961EN-4006 (6 Diff Current In w/Modbus)
01=962EN-4006 (6 Diff Voltage In w/Modbus)
Run Indicator Status FFH (ON)
Firmware Number 41 43 52 4F 4D 41 47 2C 39 33 30 30 2D
String (Additional 31 32 31 2C 39 36 31 45 4E 2D 34 30 30 36 2C
Data Field) 30 31 32 33 34 35 41 2C 30 31 32 33 34 35
(“ACROMAG,9300-118,961EN-4006,serial
number&rev,six-byteMACID”)
1
Note: For Model 962EN-4006, the slave ID is “01” and the firmware
number is “9300-119”.

For detailed information on Modbus, feel free to download our technical

reference “Introduction To Modbus” at www.acromag.com.

Register Mirroring For your convenience, 9xxEN Ethernet modules mirror the contents and
operation of registers 0xxxx, 1xxxx, & 3xxxx (as applicable) into holding
register space for systems and controllers that cannot directly access
registers 0xxxx, 1xxxx, & 3xxxx.

All Modbus registers of this model can now be written to, or read from, using
either the standard methods described in the Modbus specification, or
through mapping (mirroring) to the Holding Registers. The registers are
mapped as follows and specifics follow the mapping:

For 3xxxx Input Registers, the format of the registers are identical and you
only need to offset your address by 43000. For example: if you want to read
Input Register 1 through the Holding Registers, you would use the “Read
Holding Registers” function with an address of 43001.

For the 1xxxx Input Status Registers (where supported), the return data is
reformatted to match the Holding Register format. For example: if you
request the Input Status for 12 digital inputs, instead of getting 2 bytes
returned with the first 12 bits representing the 12 digital inputs, you will get
12 separate words, each set to either 0000H (OFF), or FFFFH (ON).

For the 0xxxx Coil Registers (where supported), reads are handled in the
same way as the 1xxxx Input Status Registers. You can also write to the coil
registers by using the “Preset Single Register” function with an address
offset of 42000. Setting the data to 0000H will turn the coil OFF, while setting
the data to FF00H will turn the coil ON. Writing to multiple coils is not
supported via register mirroring, you must use the “Write Multiple Coils”
function for that.

Note that with respect to Acromag 9xxMB Modbus RTU modules, only 3xxxx
Input Registers are mirrored into 4xxxx space, not Coil or Input Status
registers as noted here for 9xxEN models.

I/O values for Series 900EN modules are represented by the following Data Types
simple data types for temperature, percentage, and discrete on/off.

Summary Of Data Types Used By 900MB/900EN Modules

Data Types Description
Percentage A 16-bit signed integer value in range of -32768 to
+32767. 20000 is used to represent 100%, yielding a
(This Model) resolution of 0.005%/lsb. For example, -100%, 0% and
+100% are represented by decimal values –20000, 0,
and 20000, respectively. The full range is –163.84%
(-32768 decimal) to +163.835% (+32767 decimal).
Temperature A 16-bit signed integer value with resolution of 0.1 C/lsb.
For example, a value of 12059 is equivalent to 1205.9 C,
a value of –187 equals –18.7 C. The maximum possible
temperature range is –3276.8 C to +3276.7 C.
Count Value A 16-bit signed integer in range of -32768 to +32767, or
unsigned integer in range of 0 to 65535, representing an
A/D or DAC count, time value, or frequency.
Discrete A discrete value is generally indicated by a single bit of a
16-bit word. The bit number/position typically
corresponds to the discrete channel number. Unless
otherwise defined for outputs, a 1 bit means the
corresponding output is closed or ON, a 0 bit means the
output is open or OFF. For inputs, a value of 1 means
the input is ON (Active low near 0V), while a value of 0
specifies the input is OFF or in its high state (usually >>
0V).

Register Map The following table outlines the register map for the Model 961EN-4006 and
962EN-4006 network input modules. The Modbus functions operate on
these registers using the data types noted above (except for the Reset Slave
Model 961EN-4006 and Report Slave ID functions). Unless otherwise noted, Holding Register
Model 962EN-4006 values are maintained in flash memory and are non-volatile.

Ref Addr. Description Data Type/Format

Input Registers (3x References, Read-Only)
30001 0000 Module Bit 15: 0 (Not Used)
Status Bit 14: Wink Mode Flag
1 = Wink Mode (Blinks Run LED for ID)
0 = Normal Operation
(See Wink Module Register)
Bit 13: Default Mode Flag
1 = Default Mode Indicator
0 = Not Default Mode
Bits 12-0: 0 (Not Used)
30002 0001 Input Range Bits 15-4: 0 (Not Used)
(CH 0,1,2 ) Bits
3,2,1,0: 961EN 962EN
0000 0=0-20mA 0=±10V
0001 1=4-20mA 1=±5V
0010 2=0-11.17mA 2=±2.5V
0011 3=0-1mA 3=±1.25V
0100 Reserved 4=±625mV
0101 Reserved 5=±313mV
0110 Reserved 6=±156mV
0111 Reserved 7=±78mV
1000-1111 Reserved
30003 0002 Input Range Format is same as Above.
(CH 3,4,5 )
30004 0003 CH00 Status Bits 15-2: 0 (Not Used)
Bits 1,0: Input Signal Status
00 In Range
01 Over-Range
10 Under-Range
11 Not Used
30005 0004 CH01 Status Bits 15-2: 0 (Not Used)
Bits 1,0: Input Signal Status
00 In Range
01 Over-Range
10 Under-Range
11 Not Used
30006 0005 CH02 Status Bits 15-2: 0 (Not Used)
Bits 1,0: Input Signal Status
00 In Range
01 Over-Range
10 Under-Range
11 Not Used

Register Map
Ref Addr. Description Data Type/Format
Model 961EN-4006 Holding Registers (4x References, Read/Write)
Model 962EN-4006 40003 0002 Reserved Do Not Use
40004 0003 Reserved Do Not Use
Note: Changes to Holding 40005 0004 Reserved Do Not Use
Registers take effect 40006 0005 Reserved Do Not Use
immediately. 40007 0006 Reserved Do Not Use
40008 0007 Port 0 Reserved For Factory Use - Do Not Use
Scaling Low
40009 0008 Reserved Do Not Use
40010 0009 Port 0 Reserved For Factory Use - Do Not Use
Scaling High
40011 000A Reserved Do Not Use
40012 000B Port 1 Reserved For Factory Use - Do Not Use
Scaling Low
40013 000C Reserved Do Not Use
40014 000D Port 1 Reserved For Factory Use - Do Not Use
Scaling High
40015 000E Reserved Do Not Use
40016 000F Reserved Do Not Use
40017 0010 Reserved Do Not Use
40018 0011 Reserved Do Not Use
40019 0012 Reserved Do Not Use
40020 0013 Reserved Do Not Use
40021 0014 Calibration Writing 24106 (5E2AH) here immediately
Access removes write protection from the
calibration registers that follow. All other
values apply write protection to the
calibration registers (except 21845,
And 44718, and 43981--See Below).
Wink Mode Writing 21845 (5555H) to this register will
Toggle cause the module to “Wink” its Run LED.
Writing this value a second time will stop
And “Wink” (Toggles Wink ON/OFF).
Restore Writing 44718 (AEAEH) will cause the
Factory module to restore its factory calibration.
Calibration This can only be done after “Save
Factory Calibration” has been done at the
And factory.
Factory Writing 43981 (ABCDH) is reserved for
Use Only factory use. This should not be
performed by anyone else or
This register operation will be degraded.
is not
This register always reads back 0.
maintained
After a reset, this register is set back to 0
in flash.
(write protection enabled and no wink).

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BusWorks® 961/962EN User’s Manual Modbus TCP/IP Differential I/V Input
___________________________________________________________________ 29
Ref Addr. Description Data Type/Format Register Map
Holding Registers (4x References, Read/Write)
40022 0015 CH0 Cal Hi Raw A/D Count Value (See Note 2). Model 961EN-4006
Range 0 0-20mA (961EN) or ±10V (962EN)
Model 962EN-4006
40023 0016 CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40024 0017 CH0 Cal Hi Raw A/D Count Value (See Note 2). Shaded 4xxxx register entries
Range 1 4-20mA (961EN) or ±5V (962EN) are Read Only
40025 0018 CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40026 0019 CH0 Cal Hi Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40027 001A CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40028 001B CH0 Cal Hi Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40029 001C CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40030 001D CH0 Cal Hi Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40031 001E CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40032 001F CH0 Cal Hi Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40033 0020 CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40034 0021 CH0 Cal Hi Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40035 0022 CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40036 0023 CH0 Cal Hi Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40037 0024 CH0 Cal Lo Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40038 0025 CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40039 0026 CH1 Cal Lo Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40040 0027 CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40041 0028 CH1 Cal Lo Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40042 0029 CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40043 002A CH1 Cal Lo Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40044 002B CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40045 002C CH1 Cal Lo Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40046 002D CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)

Register Map Ref Addr. Description Data Type/Format

Holding Registers (4x References, Read/Write)
40047 002E CH1 Cal Lo Raw A/D Count Value (See Note 2).
Model 961EN-4006 Range 4 ±625mV (962EN)
Model 962EN-4006 40048 002F CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
Shaded 4xxxx register entries 40049 0030 CH1 Cal Lo Raw A/D Count Value (See Note 2).
are Read-Only. Range 5 ±313mV (962EN)
40050 0031 CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40051 0032 CH1 Cal Lo Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40052 0033 CH1 Cal Hi Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40053 0034 CH1 Cal Lo Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40054 0035 CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40055 0036 CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40056 0037 CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40057 0038 CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40058 0039 CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40059 003A CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40060 003B CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40061 003C CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40062 003D CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40063 003E CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40064 003F CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40065 0040 CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40066 0041 CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40067 0042 CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40068 0043 CH2 Cal Hi Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40069 0044 CH2 Cal Lo Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40070 0045 CH3 Cal Hi Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40071 0046 CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)

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BusWorks® 961/962EN User’s Manual Modbus TCP/IP Differential I/V Input
___________________________________________________________________ 31
Ref Addr. Description Data Type/Format Register Map
Holding Registers (4x References, Read/Write)
40072 0047 CH3 Cal Hi Raw A/D Count Value (See Note 2). Model 961EN-4006
Range 1 4-20mA (961EN) or ±5V (962EN)
40073 0048 CH3 Cal Lo Raw A/D Count Value (See Note 2). Model 962EN-4006
Range 1 4-20mA (961EN) or ±5V (962EN)
40074 0049 CH3 Cal Hi Raw A/D Count Value (See Note 2). Shaded 4xxxx register entries
Range 2 0-11.17mA (961EN) or ±2.5V (962EN) are Read-Only.
40075 004A CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40076 004B CH3 Cal Hi Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40077 004C CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40078 004D CH3 Cal Hi Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40079 004E CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40080 004F CH3 Cal Hi Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40081 0050 CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40082 0051 CH3 Cal Hi Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40083 0052 CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40084 0053 CH3 Cal Hi Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40085 0054 CH3 Cal Lo Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40086 0055 CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40087 0056 CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40088 0057 CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40089 0058 CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40090 0059 CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40091 005A CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40092 005B CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40093 005C CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40094 005D CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40095 005E CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)

Register Map Ref Addr. Description Data Type/Format

Holding Registers (4x References, Read/Write)
Model 961EN-4006 40096 005F CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
Model 962EN-4006 40097 0060 CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
Shaded 4xxxx register entries 40098 0061 CH4 Cal Hi Raw A/D Count Value (See Note 2).
are Read-Only. Range 6 ±156mV (962EN)
40099 0062 CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40100 0063 CH4 Cal Hi Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40101 0064 CH4 Cal Lo Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40102 0065 CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40103 0066 CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 0 0-20mA (961EN) or ±10V (962EN)
40104 0067 CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40105 0068 CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 1 4-20mA (961EN) or ±5V (962EN)
40106 0069 CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40107 006A CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 2 0-11.17mA (961EN) or ±2.5V (962EN)
40108 006B CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40109 006C CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 3 0-1mA (961EN) or ±1.25V (962EN)
40110 006D CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40111 006E CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 4 ±625mV (962EN)
40112 006F CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40113 0070 CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 5 ±313mV (962EN)
40114 0071 CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40115 0072 CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 6 ±156mV (962EN)
40116 0073 CH5 Cal Hi Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40117 0074 CH5 Cal Lo Raw A/D Count Value (See Note 2).
Range 7 ±78mV (962EN)
40118 0075 Ideal Ideal A/D Count Value (See Note 2).
Range 0 Hi 0-20mA (961EN) or ±10V (962EN)
40119 0076 Ideal Ideal A/D Count Value (See Note 2).
Range 0 Lo 0-20mA (961EN) or ±10V (962EN)
40120 0077 Ideal Ideal A/D Count Value (See Note 2).
Range 1 Hi 4-20mA (961EN) or ±5V (962EN)

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BusWorks® 961/962EN User’s Manual Modbus TCP/IP Differential I/V Input
___________________________________________________________________ 33
Ref Addr. Description Data Type/Format Register Map
Holding Registers (4x References, Read/Write)
40121 0078 Ideal Ideal A/D Count Value (See Note 2). Model 961EN-4006
Range 1 Lo 4-20mA (961EN) or ±5V (962EN)
40122 0079 Ideal Ideal A/D Count Value (See Note 2). Model 962EN-4006
Range 2 Hi 0-11.17mA (961EN) or ±2.5V (962EN)
40123 007A Ideal Ideal A/D Count Value (See Note 2). Shaded 4xxxx registers are
Range 2 Lo 0-11.17mA (961EN) or ±2.5V (962EN) Read-Only.
40124 007B Ideal Ideal A/D Count Value (See Note 2).
Range 3 Hi 0-1mA (961EN) or ±1.25V (962EN)
40125 007C Ideal Ideal A/D Count Value (See Note 2).
Range 3 Lo 0-1mA (961EN) or ±1.25V (962EN)
40126 007D Ideal Ideal A/D Count Value (See Note 2).
Range 4 Hi ±625mV (962EN)
40127 007E Ideal Ideal A/D Count Value (See Note 2).
Range 4 Lo ±625mV (962EN)
40128 007F Ideal Ideal A/D Count Value (See Note 2).
Range 5 Hi ±313mV (962EN)
40129 0080 Ideal Ideal A/D Count Value (See Note 2).
Range 5 Lo ±313mV (962EN)
40130 0081 Ideal Ideal A/D Count Value (See Note 2).
Range 6 Hi ±156mV (962EN)
40131 0082 Ideal Ideal A/D Count Value (See Note 2).
Range 6 Lo ±156mV (962EN)
40132 0083 Ideal Ideal A/D Count Value (See Note 2).
Range 7 Hi ±78mV (962EN)
40133 0084 Ideal Ideal A/D Count Value (See Note 2).
Range 7 Lo ±78mV (962EN)
40134 0085 Reserved Do Not Use
40135 0086 Reserved Do Not Use
40136 0087 Span Cal A 16-Bit value whose bit position when
Register set indicates the channel to be calibrated
for span. For example: to calibrate span
of channel 0, write 0001H to this register.
To calibrate span of channel 5, write
0020H to this register.
IMPORTANT: You must FIRST write
5E2AH into the Calibration Access
Register (Register 40021) before
attempting calibration.
40137 0088 Zero Cal A 16-Bit value whose bit position when
Register set indicates the channel to be calibrated
for zero. For example: to calibrate zero
of channel 0, write 0001H to this register.
To calibrate zero of channel 5, write
0020H to this register.
IMPORTANT: You must FIRST write
5E2AH into the Calibration Access
Register (Register 40021) before
attempting calibration.
43001 This block Refer to Register Mirroring. 3xxxx Input
. Mirrors Registers are mapped to the 43xxx
. 3xxxx Holding Register space using an address
Registers. offset of 43000.

Register Map Notes (Memory Map):

1. Input values are 16-bit signed integer values representing percent with a
resolution of 0.005%/lsb. 20000 is used to represent 100%. The full
Model 961EN-4006 range is –163.84% (-32768 decimal) to +163.835% (+32767 decimal).
Model 962EN-4006 For example, -100%, 0% and +100% are represented by decimal values
–20000, 0, and +20000, respectively. Bipolar voltage ranges (961EN)
use 100% (span of –20000 to +20000), current ranges (962EN) use 0-
100% (span of 0 to 20000).
2. The 962EN A/D Count value is calculated via the expression: count =
(32768*Vin*Gain/Vref)+32768, where Vref=1.235V. Gain is 1 ( 10V
range), 2 ( 5V), 4 ( 2.5V), 8 ( 1.25V), 16 ( 625mV), 32 ( 313mV), 64
( 156mV), and 128 ( 78mV).
The 961EN A/D Count value is calculated via the expression: count =
(32768*Iin*24.9 *Gain/Vref)+32768, where Vref=1.235V. Gain is 2 (0-
20mA & 4-20mA range), 4 (0-11.17mA range), or 32 (0-1mA range).

SPECIFICATIONS These DIN-rail mount, industrial Ethernet, analog input modules will
condition up to six differential DC current (961EN), or voltage (962EN) input
signals, and provide an isolated 10/100BaseT Ethernet port for monitoring
and control. Units are DC-powered and include reverse polarity protection.
Analog inputs (as a group), network, and power are isolated from each
other. Non-volatile reprogrammable memory in the module stores
configuration and calibration information.

Model Numbers The BusWorks model prefix “900” denotes the Series 900 network I/O
family. The “EN” suffix denotes EtherNet. Select 961EN for current input,
961EN-4006 (6 DC Current) and 962EN for voltage input. The four digit suffix of this model number
962EN-4006 (6 DC Voltage)
represents the following options, respectively: “4” = Ethernet; “0” = Default;
“06” = 6 Channels.

Analog Inputs Up to six process current or voltage input channels, according to model
number. The unit can be configured to accept one of several input ranges at
each group of 3 channels as described below. The unit must be wired and
configured for the intended input type and range (see Connections section
for details). The following paragraphs summarize this model’s input types,
ranges, and applicable specifications.
DC Current (961EN Only): Configurable for 0 to 20mA, 4-20mA,
0-11.17mA, and 0-1mA DC nominal input ranges. A precision 24.9
current sink resistor converts the input current to a voltage that is
processed by the A/D converter. An optional external sensor is
required to monitor AC current signals (Acromag Model 5020-350).
This sensor generates a DC milliampere signal of 0 to 11.17mA for the
module (see Table 1 below for scaling to AC current).
Current Input Reference Test Conditions: 4 to 20mA current input;
ambient temperature = 25 C; 24VDC supply.
Input Overvoltage Protection: Bipolar Transient Voltage Suppressers
(TVS), 5.2V clamp level typical.

Table 1: AC Current Sensor Turns & Range

AC Current Sensor Output
Input Range Primary Turns (Red/Black Wires)
0 to 20A AC 1 0 to 11.17mA DC
0 to 10A AC 2 “
0 to 5A AC 4 “
0 to 2A AC 10 “
0 to 1A AC 20 “

The output wires of this sensor are polarized with red as (+) plus and
black as (-) minus. Normally these output wires are attached to one
end of a user supplied cable while the other end connects to the
961EN’s process current input terminals.
Input Burden: A function of the wire gauge resistance used for primary
turns (the current carrying wire being monitored).
AC Current Sensor to Transmitter Wiring Distance: 400 feet
maximum for 18 gauge wire. Other wire gauges can be used as long
as the resistance of both wires is less than 5 .
Input Overload: The AC current sensor will withstand overload
conditions as follows:
20 times full scale for 0.01 seconds.
10 times full scale for 0.1 seconds.
5 times full scale for 1.0 second.

DC Voltage (962EN Only): A 10:1 input divider is installed at the input

(utilizing divider resistor values of 100K and 10.5K). User-configurable
for the nominal bipolar DC voltage ranges of 10V, 5V, 2.5V, 1.25V,
625mV, 313mV, 156mV, and 78mV DC.
Input Impedance: 110.5K .
Voltage Input Reference Test Conditions: -10 to 10V DC input;
ambient temperature = 25 C; 24VDC supply.
Input Overvoltage Protection: Bipolar Transient Voltage Suppressers
(TVS), 18V clamp level typical.

Accuracy: Better than 0.05% of span, typical for nominal input ranges General Specifications
(except 0-1mA). This includes the effects of repeatability, terminal
point conformity, and linearization, but does not include sensor
error.
Measurement Temperature Drift: Better than 50ppm/ C
(±0.005%/ C).
Analog to Digital Converter (A/D): A 16-bit - converter.
Resolution: 0.005% or 1 part in 20000 (961EN), 0.0025% or 1 part in
40000 (962EN, full bipolar range).

General Specifications Input Conversion Rate: 80ms per channel, or 480ms for six input
channels.
Input Filter: Normal mode filtering, plus digital filtering optimized and
fixed per input range within the - ADC.
Input Filter Bandwidth: -3dB at 3Hz, typical.
Noise Rejection (Normal Mode): 40dB @ 60Hz, typical with 100
input unbalance.
Noise Rejection (Common Mode): 140dB @ 60Hz, typical with 100
input unbalance.
Data Types: Percentage - A 16-bit signed integer value with resolution
of 0.005%/lsb. 20000 is used to represent 100%. For example,
-100%, 0%, and +100% are represented by decimal values –
20000, 0, and 20000, respectively. The full range is –163.84% (-
32768 decimal) to +163.835% (+32767 decimal).

Note: Channels 0, 1, & 2, and channels 3, 4, & 5 (every group of 3

channels) must share the same input configuration, but this configuration
may vary between the two groups.

Enclosure & Physical Dimensions: 1.05 inches wide, 4.68 inches tall, 4.35 inches deep. Refer to
the dimensions drawing at the front of this manual.
DIN Rail Mount: Type EN50022; “T” rail (35mm).
I/O Connectors: Removable plug-in type terminal blocks rated for
15A/300V; AWG #12-24 stranded or solid copper wire.
Network Connector: 8-pin RJ-45 connector socket with metal shield
(shield is bypassed to earth ground at the GND terminal via an isolation
capacitor and TVS). Connections are wired MDI, as opposed to MDI-X.
You must use a CAT-5 crossover cable to connect this module to a PC.
Otherwise you may use an auto-crossing Ethernet switch, such as the
Acromag 900EN-S005 to make connections.

RJ-45 Signal (MDI) Description

1 Tx+ Transmit Positive
2 Tx- Transmit Negative
3 Rx+ Receive Positive
4 Not Used Connects to Pin 5
5 Not Used Connects to Pin 4
6 Rx- Receive Negative
7 Not Used Connects to Pin 8
8 Not Used Connects to Pin 7

Case Material: Self-extinguishing NYLON type 6.6 polyamide thermoplastic

UL94 V-2, color beige; general purpose NEMA Type 1 enclosure.
Printed Circuit Boards: Military grade FR-4 epoxy glass.
Shipping Weight: 1 pound (0.45 Kg) packed.

Agency Approvals Safety Approvals: : CE marked (EMC Directive 2004/108/EC), UL Listed

(UL508-17th Edition, ANSI/ISA 12.12.01-2007), cUL Listed (Canada
Standard C22.2, Nos. 142-M1987 & 213-M1987), Hazardous Locations:
Class I; Division 2; Groups A, B, C, D.

Supply 961/962EN-4006 Current Draw CAUTION: Do not exceed

15V 103mA Typical, 113mA Maximum 36VDC peak, to avoid damage
18V 86mA Typical, 95mA Maximum to the module.
24V 67mA Typical, 74mA Maximum
External Fuse: Select a high
36V 50mA Typical, 55mA Maximum
surge tolerant fuse rated for
CAUTION: Risk of Electric Shock – More than one disconnect switch may 1A or less to protect unit.
be required to de-energize equipment before servicing.

Isolation: Input channels (as a group), power, and network circuits are CAUTION: Risk of Electric
isolated from each other for common-mode voltages up to 250VAC, or Shock – More than one
354V DC off DC power ground, on a continuous basis (will withstand disconnect switch may be
1500VAC dielectric strength test for one minute without breakdown). required to de-energize the
Complies with test requirements of ANSI/ISA-82.01-1988 for voltage equipment before servicing.
rating specified.
Installation Category: Designed to operate in an installation in a Pollution
Degree 2 environment with an installation category (over-voltage
category) II rating.
Electromagnetic Interference Immunity (EMI): Unit has demonstrated
measurement shift less than 0.25% of input span with interference
from switching solenoids, commutator motors, and drill motors.
Electromagnetic Compatibility (EMC) -
Immunity Per European Norm BS EN 61000-6-2:2005: These limits represent the
Electrostatic Discharge (ESD) Immunity: 4KV direct contact and minimum requirements of the
8KV air-discharge to the enclosure port per IEC61000-4-2. standard, but product has
Radiated Field Immunity (RFI): 10V/M, 80 to 1000MHz AM, 1.4 to typically been tested to comply
2GHz 3V/M, and 2 to 2.7GHz 1V/M, per IEC61000-4-3. with higher standards in some
Electrical Fast Transient Immunity (EFT): 2KV to power, and 1KV to cases.
signal I/O per IEC61000-4-4.
Conducted RF Immunity (CRFI): 10V rms, 150KHz to 80MHz, per
IEC61000-4-6.
Surge Immunity: 0.5KV per IEC61000-4-5.
Emissions Per European Norm BS EN 61000-6-4:2007
Radiated Frequency Emissions: 30 to 1000MHz per CISPR16 Class A
WARNING: This is a Class A product. In a domestic environment, this
product may cause radio interference in which the user may be required to
take adequate measures.

Environmental IMPORTANT: Power, input, and output (I/O) wiring must be in accordance
with Class I, Division 2 wiring methods of Article 501-4(b) of the National
Electrical Code, NFPA 70 for installations in the US, or as specified in
section 18-1J2 of the Canadian Electrical Code for installations within
Canada and in accordance with the authority having jurisdiction.
This equipment is suitable for use in Class I, Division 2, Groups A, B,
C, and D, or non-hazardous locations only.
WARNING – EXPLOSION HAZARD – Substitution of components may
impair suitability for Class I, Division 2.
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless
power has been switched off or the area is known to be non-hazardous.

Ethernet Interface Connector: Shielded RJ-45 socket, 8-pin, 10BaseT/100BaseTX.

Wiring: Wired MDI. Unit does NOT support auto-crossover.
Protocol: Modbus TCP/IP w/Web Browser Configuration.
IP Address: Default static IP address is 128.1.1.100.
Port: Up to 10 sockets supported. Uses port 502 (reserved for Modbus).
Transient Protection: Transient Voltage Suppressors (TVS) are applied
differentially at the transmit and receive channels. Additionally, the
metal shield is coupled to the earth ground terminal via an isolation
capacitor and TVS.
Data Rate: Auto-sensed, 10Mbps or 100Mbps.
Duplex: Auto-negotiated, Full or Half Duplex.
Compliance: IEEE 802.3, 802.3u, 802.3x.
Modbus TCP/IP Protocol Support: Up to 10 sockets may be selected.
Web pages for configuration and control are built-in and may be
accessed over Ethernet via a standard web browser. Most module
functionality is configured via memory map registers or web pages, but
some functionality may only be configured via web pages.
Rx/Tx Memory: 8K bytes internal SRAM memory for receive and transmit
buffers (FIFO).
Communication Distance: The distance between two devices on an
Ethernet network is generally limited to 100 meters using recommended
copper cable. Distances may be extended using hubs, switches, or
fiber optic transmission. However, the total round trip delay time must
not exceed 512 bit times for collision detection to work properly with
CSMA/CD (half-duplex).
Port Status Indicators: Green LED indicates link status (ON if auto-
negotiation has successfully established a connection), yellow LED
indicates activity (ethernet connection is busy/traffic is present).
Refer to Acromag Application Address: As shipped from the factory, the IP address is static and set to
Note 8500-734 for instructions 128.1.1.100. The IP address may optionally be automatically acquired
on how to change the IP at startup. The unit may be configured to retrieve this address from the
address of your PC network network server using BOOTP (Bootstrap Protocol), or via DHCP
interface card in order to talk (Dynamic Configuration Protocol). It may also be preset by the user
to an Acromag module. and loaded from internal non-volatile memory. The unit includes a
default address toggle switch to cause the module to assume a preset
default factory address.

The minimum cable required for full operation of this device is Category 5. ACCESSORY
The term “Category” refers to classifications of UTP (Unshielded Twisted
Pair) and STP (Shielded Twisted Pair) cables. There are 3 main categories CABLES
of cable – Category 3, Category 4, and Category 5. The differences in
classification is found in their electrical performance and this is documented
in the TIA/EIA 568-A standard.

This device is designed for use in harsh industrial environments. Acromag

recommends the use of shielded cable when wiring to this device. Select
STP (Shielded Twisted Pair) cable rather than UTP (Unshielded Twisted
Pair). The use of shielded cable will help protect the data being transmitted
from harmful EMI (Electromagnetic Interference) and RFI (Radio Frequency
Interference). It will also help to lower your radiated emissions by keeping
the cable from emitting EMI and RFI.

There are two types of cable conductors: solid cable and stranded cable.
Stranded cables are more flexible than solid cables. But since attenuation is
higher for stranded cables than solid conductor cables, these are generally
reserved for short runs and patch applications less than 6 meters.

Currently there are two types of shielding employed in Category 5 STP

cable: single-shielded and double-shielded. Both of these cables have the
same core and jacket as UTP cables, but also include a thin foil outer shield
that covers all four twisted-wire pairs. Variations may include a drain wire
that encircles the outer jacket. A double-shielded version adds an outer wire
screen that surrounds the foil shield and also functions as a drain wire. The
drain wire or wire screen typically makes contact at each end of the cable
with the metal shield around special RJ45 plug connectors. This shield then
makes contact with the metal shield of shielded RJ45 sockets. The socket
shield may make direct contact with earth ground, or it may be capacitively
coupled to earth ground. In the Acromag 9xxEN modules, it makes contact
with earth ground via a high voltage capacitor and transient voltage
suppressor. In addition to separately isolating the shield, this helps to
minimize radio frequency and electromagnetic interference, and has the
added benefit of protection from ESD (Electro-Static Discharge).

ACCESSORY Further, Acromag recommends the use of enhanced Category 5 cable

(CAT-5e). This cable has all the characteristics of Category 5, but includes
CABLES enhancements that help to minimize crosstalk. Category 5e cable has a
greater number of turns-per-inch in its twisted pairs and its performance is
also more suitable for applications that make use of all four wire pairs for
simultaneous bidirectional data transmission (full-duplex). As such, it is
rated for frequencies up to 200MHz, double the rate of Category 5. This
cable is defined in TIA/EIA-568A-5 (Addendum 5).

Patch Cable & Acromag offers the following cable accessories for use with this module:
Crossover Cable
Cable Model 5035-355 – A yellow, 3 foot long, single-shielded Category 5e
STP patch cable with drain wire and an RJ45 plug at both ends. Use this
cable to connect an Acromag 9xxEN I/O module to the Acromag 900EN-
S005 switch.
Cable Model 5035-360 – A green, 5 foot long, single-shielded Category 5e
STP crossover cable with a drain wire and an RJ45 plug at both ends. This
cable performs the Ethernet crossover function and is used to connect a PC
directly to an Acromag Series 9xxEN I/O module.

Note that you do not need to use a crossover cable to connect your PC to
this module if the Acromag 900EN-S005 switch is used between the PC and
module, as the switch is auto-crossing. However, you must use a crossover
cable when directly connecting your PC to a Series 9xxEN I/O Module
without the use of an auto-crossing switch or hub.

You may obtain cable in other lengths and colors as required for your
application from other vendors. For example, shielded CAT-5e cable is
available from the following vendors:

L-com Connectivity Products, www.L-com.com

Pro-Link, www.prolink-cables.com

For very noisy environments or in the presence of strong electrical fields, you
can obtain double-shielded CAT-5e cable and shielded RJ45 plugs from the
following vendors:

L-com Connectivity Products, www.L-com.com, see cable model

TFSC2004 and shielded plug T8P8CSR.
Regal Electronics, www.regalusa.com, see shielded plug model
1003B-8P8CSR-C5.

Complete premium double-shielded Category 5e standard and crossover

cables in variable lengths can be obtained from Lumberg at
www.lumbergusa.com (refer to their etherMate line). For example, specify
RJ45S-RJ45S-656/B/3M for a double-shielded, 3 meter straight cable.
Specify RJ45S-RJ45S-656/BX/3M for a double-shielded, 3 meter crossover
cable.

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