Avionics/Mil: Cable Mounted Plug 7007 Series

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Rebling Datasheet

CABLE MOUNTED PLUG 7007 SERIES


AVIONICS/MIL
Our 7007 is a two pole, four cable, avionics-grade, quick disconnect, cable-mounted plug and is designed
to mate with our avionics-grade, bulkhead-mounted receptacles. The members of our avionics family of
connectors conform to and are QPL’d to Mil Specs MS25182, MS3509, Mil-PRF-18148, Mil-E-18148,
Mil-E-81099 and are available under Rebling’s Cage Code 30525. Each connector undergoes an
electrical resistance test prior to shipment, 100% of the attaching hardware is functionally tested, the
connector’s components are fully assembled, a unique serial number is attached to the connector as well as the
individual container in which it is shipped and a list of all serial numbers for each shipment is included
with the shipping documents. The 7007 has four side access cable openings for connecting two positive
and two negative cables. It can also be used when only two cables are attached. The quick disconnect
feature enables an operator, even with double-gloved hands, to rotate the handle clockwise to engage the
connector and lock it in place then to rotate the handle counter-clockwise to disengage the electrical
4.00
contacts and unlock the connector. Polarity markings on the outside and inside of the connector are
clearly visible and the mechanical polarizing design prevents it from being mis-mated. All fastening and 1.53
mechanical hardware components are made from stainless steel.
E LE C TR I CAL
Current 3.37
►Rated Current 750 amp
Voltage
►Rated Voltage (volts, continuous) 750 1.10

►Dielectric Withstanding Voltage 2,500


Contact Resistance (Micro Ohms) 60

ME C H A N I CAL
Wire Size Range 2.56
►Minimum Wire Size 8 AWG
►Maximum Wire Size 4/0
►Maximum Cable OD (inches) 0.90” 3.62
►Maximum Terminal Lug Tongue Width (inches) 1.07”
►Maximum Terminal Lug Web Width (inches) 0.40”
Environmental Sealing when mated
►With standard kit components IP34
►With optional gasket, shrink tubing or boot accessories IP56 1.87
Operating Temperature
►Minimum (ºC) -85º
►Maximum (ºC) 71º
Flammability Rating (per UL Standard #94) V-0
Mechanical Shock 50gs - 3 axes
Vibration 10gs - 3 axes
CERTIFICATIONS: Mating Cycles ORDERING INFORMATION
►No Electrical Load (# mating cycles) 5,000
C E R TI FI E D F OR AVIONICS A PPLIC ATION S
P E R M I LI TARY STANDARDS # Mating Force CONNECTOR
►Maximum Mating or Unmating force after 10 matings (pounds) 12 ►7007 (MS52182-2) Plug, 4 Wire, Round Handle, Black
►MIL PRF 18148-2 ►Maximum Mating or Unmating force after 5,000 matings (pounds) 12
►MS 25182-2 Assembly Instructions ACCESSORIES
►MIL E 81099 ►Recommended Torque on 5/16” Electrical Connection Nuts 100 to 140 in-lbs ►653A1659-0 Grommet (black rubber), accepts cable OD = .000 (solid plug)
►653A1659-10 Grommet (black rubber), accepts cable OD = .625
►Recommended Torque on 10-32 Backshell Bolts 15 to 20 in-lbs ►653A1659-11 Grommet (black rubber), accepts cable OD = .688
►653A1659-7 Grommet (black rubber), accepts cable OD = .438
►653A1659-8 Grommet (black rubber), accepts cable OD = .500
►653A1659-9 Grommet (black rubber), accepts cable OD = .563
p. 215-343-2400 REBLING www.rebling.com 7007REV20210125

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