Calibration of measuring instruments involves comparing the output of the instrument being tested to a more accurate standard instrument under various input conditions. Environmental conditions during calibration must match those during use, and corrections may be needed for different conditions. Calibration needs to be repeated regularly as instrument characteristics change over time due to factors like wear, dirt, and temperature fluctuations. The required calibration frequency depends on the instrument type, usage, and environment. Companies use working standards for internal calibrations, but these also need calibrating against secondary reference standards which are very accurate instruments. Accredited calibration laboratories must meet international and national standards for management, environment, equipment, procedures, and documentation.
Calibration of measuring instruments involves comparing the output of the instrument being tested to a more accurate standard instrument under various input conditions. Environmental conditions during calibration must match those during use, and corrections may be needed for different conditions. Calibration needs to be repeated regularly as instrument characteristics change over time due to factors like wear, dirt, and temperature fluctuations. The required calibration frequency depends on the instrument type, usage, and environment. Companies use working standards for internal calibrations, but these also need calibrating against secondary reference standards which are very accurate instruments. Accredited calibration laboratories must meet international and national standards for management, environment, equipment, procedures, and documentation.
Calibration of measuring instruments involves comparing the output of the instrument being tested to a more accurate standard instrument under various input conditions. Environmental conditions during calibration must match those during use, and corrections may be needed for different conditions. Calibration needs to be repeated regularly as instrument characteristics change over time due to factors like wear, dirt, and temperature fluctuations. The required calibration frequency depends on the instrument type, usage, and environment. Companies use working standards for internal calibrations, but these also need calibrating against secondary reference standards which are very accurate instruments. Accredited calibration laboratories must meet international and national standards for management, environment, equipment, procedures, and documentation.
Calibration of measuring instruments involves comparing the output of the instrument being tested to a more accurate standard instrument under various input conditions. Environmental conditions during calibration must match those during use, and corrections may be needed for different conditions. Calibration needs to be repeated regularly as instrument characteristics change over time due to factors like wear, dirt, and temperature fluctuations. The required calibration frequency depends on the instrument type, usage, and environment. Companies use working standards for internal calibrations, but these also need calibrating against secondary reference standards which are very accurate instruments. Accredited calibration laboratories must meet international and national standards for management, environment, equipment, procedures, and documentation.
& measurement (2 Credit Hours) Calibration of Measuring Instruments
Principles of Calibration
Calibration consists of comparing the output of the instrument under
test against the output of an instrument of known accuracy when the same input (the measured quantity) is applied to both instruments.
This procedure is carried out for a range of inputs covering the
whole measurement range of the instrument Environmental conditions of the calibrated instruments should be the same under which they were calibrated
For use of instruments under different environmental
conditions, appropriate correction has to be made Instruments used as a standard in calibration procedures are usually chosen to be of greater accuracy than the process instruments that they are used to calibrate
Such instruments are only used for calibration purposes, greater
accuracy can often be achieved by specifying a type of instrument that would be unsuitable for normal process measurements
Null-type instruments are often used for calibration duties, as the
need for a human operator is not a problem in these circumstances Instrument calibration has to be repeated at prescribed intervals because the characteristics of any instrument change over a period
Changes in instrument characteristics are brought about by such
factors as mechanical wear, and the effects of dirt, dust, fumes, chemicals, and temperature change in the operating environment Determination of the frequency at which instruments should be calibrated is dependent on several factors that require specialist knowledge.
The type of instrument, its frequency of use, and the environmental
conditions all strongly influence the calibration frequency necessary, and because so many factors are involved,
It is difficult or even impossible to determine the required frequency of
instrument recalibration
Instead, practical experimentation has to be applied to
determine the required frequency of instrument recalibration In many cases, deviations in the form of a simple output bias can be corrected by a small adjustment to the instrument
In other cases, the output scale of the instrument may have to be
redrawn or scaling factors altered where the instrument output is part of some automatic control.
In extreme cases, where the calibration procedure shows signs of
instrument damage, it may be necessary to change a damage part of instrument. The calibration facilities provided within the instrumentation department of a company and Instruments used for calibration at this level are known as working standards.
Working standard instruments are kept by the instrumentation
department of a company solely for calibration duties, and for no other purpose, then it can be assumed that they will maintain their accuracy over a reasonable period of time because use-related deterioration in accuracy is largely eliminated However, over the longer term, the characteristics of working standard instruments will drift, mainly due to aging effects in components within them.
Therefore, a program must be instituted for calibrating working
standard instruments at appropriate intervals of time against instruments of yet higher accuracy.
The instrument used for calibrating working standard instruments is
known as a secondary reference standard. This must obviously be a very well-engineered instrument that gives high accuracy and is stabilized against drift in its performance with time.
This implies that it will be an expensive instrument to buy.
An international standard now exists (ISO/IEC 17025, 2005), which sets down criteria that must be satisfied in order for a standards laboratory to be validated.
These criteria cover the management requirements necessary to
ensure proper operation and effectiveness of a quality management system within the calibration or testing laboratory and also some technical requirements that relate to the competence of staff, specification, and maintenance of calibration/test equipment and practical calibration procedures used. The national standards organizations lay down strict conditions that a standards laboratory has to meet before it is approved.
These conditions control laboratory management, environment,
equipment, and documentation.
As far as the laboratory environment is concerned, proper temperature
and humidity control must be provided, and high standards of cleanliness and housekeeping must be maintained. Finally, full documentation must be maintained. This should describe all calibration procedures, maintain an index system for recalibration of equipment.
Having met these conditions, a standards laboratory becomes
an accredited laboratory for providing calibration services and issuing calibration certificates