Microstructure As A Critical Factor of Cement Mortars' Behavior: The Effect of Aggregates' Properties
Microstructure As A Critical Factor of Cement Mortars' Behavior: The Effect of Aggregates' Properties
A R T I C L E I N F O A B S T R A C T
Keywords: The purpose of this work is to assess the influence of the aggregates’ properties on the hygric and mechanical
Aggregate behaviour of Portland cement mortars. This assessment allows the establishment of a close relationship between
Mortar the mortars’ performance and its pore size distribution, which is very sensitive to the aggregates’ characteristics:
Portland cement
It was found that the grain size distribution is the dominant parameter influencing the pore size distribution of
Pore size distribution
Mechanical-properties
the coarse porosity of Portland cement mortars, while the mineralogy and its potential reactivity characteristics
Hygric-properties have an important role on the volume of the coarse and gel porosity. The main outcome shows a remarkable
increase of mechanical strength in mortars with low volume and diameter pore size in the coarse porosity.
Moreover, a high average of connected large capillary diameter pores is, in general, associated with an increase
of the water flow.
* Corresponding author.
E-mail addresses: [email protected] (A.R. Santos), [email protected] (M.R. Veiga), [email protected] (A. Santos Silva), [email protected] (J. de Brito).
https://doi.org/10.1016/j.cemconcomp.2020.103628
Received 15 October 2019; Received in revised form 24 March 2020; Accepted 8 April 2020
Available online 25 April 2020
0958-9465/© 2020 Elsevier Ltd. All rights reserved.
A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Nomenclature
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A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Table 1
Acronyms and composition of the studied mortars.
Acronym’s Composition
was chosen to accurately evaluate the distribution of pore size in the their original size (40 � 40 � 160 mm3) and without wrapping them
small mesopore range [47]. with paraffin. During the absorption process, the specimen’s weight was
Additionally, thermogravimetric and differential thermal analysis measured repeatedly until saturation was reached (difference between
(TG-DTA) was also performed on mortar specimens, previously dried at two successive weight measurements less than 1% in 24 h).
40 � C and ground to a grain size up to 106 μm, in order to evaluate the The maximum water absorption per unit area achieved by capillarity
hydration process and the eventual presence of hydrated compounds as is given by the asymptotic value of absorption (Abs) and the rate at which
a result of pozzolanic reaction between the reactive siliceous minerals the capillary absorption occurs in the early stages is given by the capil
and the alkaline binder. The TG-DTA analysis was performed in a lary water absorption coefficient (CC). The two tangents method, defined in
Setaram TGA analyser, under argon atmosphere (3 L/h) and using Pt/Rh the Italian technical standard Normal 11/85 [50], was adopted for the
crucible, with heating rate of 10 � C/min, from room temperature to estimation of the CC, since this method seems to be the most appro
1000 � C. priate, especially in cases in which building materials have a first ab
The measurements were performed for each test in one specimen of sorption stage deviating from linearity [51].
each mortar, at 90 days of curing, since the reproducibility of both The drying process of the specimens, based on EN 16322 [52], was
techniques is extremely high. conducted immediately after the absorption test (with the sample
saturated with water), by measuring the weight loss over time, until the
2.2.3. Mechanical and hygric characterization of the mortars samples reached equilibrium with the environment conditions (differ
To monitor the mechanical performances in the mortars, the dynamic ence between two successive weightings less than 0.1%).
modulus of elasticity was determined using the fundamental resonance From the drying curve, which shows the amount of water content of
frequency method based on EN 14146 [48], using the equipment of the specimens per unit area as a function of the square root of time, the
frequency of resonance ZRM ZEUS 2005, and the flexural (Rt) and drying index (ID), representing the resistance of a material to the evap
compressive (Rc) strengths were measured according to the EN 1015-11 oration of water, can be calculated using a simplified method of nu
standard [44], using an electromechanical testing device, from merical integration, trapezoidal rule. Moreover, the drying rates
PROET, model ETI-HM-S/CPC, with a load cell of 200 kN. The modulus corresponding to the first [D1 in kg/(m2 min)] and second drying phase
of elasticity and flexural tests were performed on 40 � 40 � 160 mm3 [D2 in kg/(m2 min1/2)] were also determined, following EN 16322 [52].
mortar prismatic specimens and the compressive strength tests were All the characterization procedures were performed in three mea
conducted on half-prisms of each specimen resulting from the flexural surements per mortar type, at 90 days of curing.
test.
The water absorption by capillary action test was performed based
on the EN 1015-18 standard [49], but the specimens were used with
Table 2
Physical properties of the raw materials.
Characteristic Aggregates Binder
Grain size Al Sb C B G Ci
D10 - particle diameter corresponding to 10% of the cumulative undersize distribution (by volume); D50 - median particle diameter (by volume); D90 - particle diameter
corresponding to 90% of the cumulative undersize distribution (by volume).
SSA - specific surface area; ρ - loose bulk density; W - water absorption.
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A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
4
A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Fig. 2. Differential pore size distribution and Hg-intrusion cumulative curves: (a) CP mortars; (b) CO mortars.
Table 4
Some porosity characteristics of the Ci mortars.
Characteristic Aggregates
Grain Al Sb C B G
size
Likewise, mortars with granitic sand also show a high volume of dcr,
but lead to pore diameters that lean towards the larger pores and present
high porosity, for both grain size distributions. A slight increase of the
water content for the preparation of these mortars could increase the
volume of coarse pores, due to drying shrinkage.
Contrarily, the use of basaltic aggregate, in general, shows low vol
ume below the critical pore size diameter (Fig. 2), notwithstanding, the
mortars show similar carbonation rates than the mortars with granitic
sands. The smaller volume of large capillary pores in the mortars with
basaltic aggregate, despite the dcr shifted toward larger pores, associ
ated with a low porosity (Table 4), can be due to the formation of
pozzolanic reaction products and, consequently, with an increase of
calcium-silicate-hydrate (C–S–H) gel porosity, which cannot be detected
Fig. 3. Differential pore size distribution of Ci G CO from 28 to 360 days. by the MIP technique. In fact, the chemical and mineralogical compo
sition of these sands, as well as their degree of alteration (Table 3), in
creases the degree of pozzolanic reaction which could favour the
formation of high-density C–S–H [58,59]. A more accurate assessment of
5
A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Fig. 5. Pore size distribution of Ci CO mortars at 90 days in the small mesopore Fig. 6. Dynamic modulus of elasticity at 90 days.
range obtained using the BJH method.
create a nuclei effect for precipitation of hydration products and pro
vides free dispersion of cement particles.
Table 5 On the opposite, mortars with granitic sand showed the lowest vol
Specific surface area (SSA) of the Ci mortars at 90 days. ume of small mesopores (Fig. 5), which can be associated with the lower
Characteristic Aggregate type degree of hydration (97.8%), when compared to Ci C CO. However, this
Grain Al Sb C B G reduction of volume of the adsorbed gas and the very high surface area
size values (Table 5) combined with the coarsening of the large capillary
BET SSA CO 4.15 � 6.20 � 5.10 � 4.03 � 8.74 �
pore volume (Fig. 2), can be attributed to some carbonation shrinkage of
(m2/g) 0.02 0.06 0.05 0.02 0.11 the C–S–H [61–64]. In fact, very high surface areas (which result from
the low-density of the C–S–H) will experience greater shrinkage strains
[65,66], which reduces the volume of gel porosity, increasing the
the small mesopores is mentioned below. capillary porosity.
The siliceous sands present, in general, a high volume below the On the other hand, mortars with basaltic sand also present a low
critical pore size diameter and lead to pore diameters that are shifted to volume of adsorbed gas in small mesopores range, when compared to Ci
the coarse pores (Fig. 2). Moreover, in the range of macroporosity C CO, although they present the lowest SSA values (Table 5). Due to the
(approximately between 5 and 60 μm), despite a marked reduction of mineralogical composition and the degree of alteration of the basaltic
the pore volume in all mortars, the use of siliceous sand, especially with sand, which favour the formation of pozzolanic reaction products, as
CP grain size distribution, leads to a coarsening of the pores’ diameter. well as the low volume of large capillary pores shown by MIP, this
These behaviours can be attributed to the fact that mortars prepared behaviour can be due to the development of cohesive structures of
with rounded and smoother surface grains have a worse packing and C–S–H (high-density of the C–S–H), which does not allow the nitrogen
cohesion between the binder matrix and sand particles and a consequent gas molecules to enter the structure, resulting in a decrease of the small
higher voids volume [12]. mesopores volume and BET specific surface area [66,67].
Additionally, in general, mortars with CP grain size distributions
show high Hg-intrusion cumulative volume, with the exception of the Ci
Sb mortar, which can be associated to the high level of shrinkage of the 3.3. Mechanical behaviour
matrix of the Ci Sb CO mortar, that could promote micro-cracking of the
aggregate/binder interface, or even cause a partial collapse of the 3.3.1. Dynamic modulus of elasticity
porous network, increasing the volume of the large and macroporosity. From Fig. 6 it results that Portland cement mortars present higher
values than in other studies [68,69], which is attributed to the high
3.2.2. N2 adsorption isotherms cement content (1:2.5 and 1:2.3) of the mortars in this investigation.
The pore size distribution of small mesopores range (from 2 to 200 This high stiffness can cause internal stress and lead to micro-cracking,
nm) was also evaluated on the Portland cement mortars with optimized causing a loss of mechanical characteristics and durability.
grain size aggregates (Ci CO) using N2 adsorption isotherms measured at Considering the effect of the mineralogy of the aggregates, mortars
77 K. The Barret-Joyner-Halenda (BJH) method was applied to obtain the with limestone sand (C), for both grain size distributions, have the
pore size distribution curves presented in Fig. 5. Furthermore, the spe highest stiffness. This can be explained by the syntaxial growth of calcite
cific surface area determined through the BET method is shown in particles and C–S–H gel in the interface of the limestone aggregate [70],
Table 5. which improves the higher cohesion between the matrix and the
The pore size distribution of the small mesopores (or small gel cap aggregate, and consequently increases E.
illaries porosity) is related with the interstitial spaces of C–S–H grains Contrarily, the use of granitic sand (G) in mortars increases the
and thus has a major effect on hydration rates, since gel porosity exists deformability by approximately 30% in relation to limestone sand
inside the hydration products [32]. Furthermore, this porosity is less mortars, which is in agreement with the pore size distribution (Fig. 2),
connected to the permeability but is affected by shrinkage: any where the volume and pore diameter are shifted to a higher diameter.
shrinkage results in a reduction in volume of fine pore structure, due to Moreover, when analysing the shape of aggregates of similar nature,
the collapse of the small pores, and consequently in an increase in the and considering the same grain size distribution, the use of rounded
volume of larger capillary pores [1]. grains (Al) leads to higher stiffness, when compared with angular grains
Mortar with limestone sand presents the highest volume of small (Sb). This behaviour is in line with the SSA values, since the mortars with
mesopores (Fig. 5), linked to the highest rate of cement hydration of this Al sand present higher-density of C–S–H, i.e. lower SSA than the Sb
mortar (98.6%, determined by TG-DTA, compared to 97.8–98.2% of the mortars. However, the differences are relatively low (<7%).
other mortars), could be attributed to the formation of C–S–H and cal Regarding the particle size distribution, different aggregates present
cium aluminium silicate hydrates (C-A-S-H) compounds [9,53], as different behaviours: in general, siliceous aggregates (Al and Sb) show
mentioned. In fact, as Krstulovi�c et al. [60] reported, limestone particles lower flexibility for standard grain size distribution (CP). For mortars
6
A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Fig. 7. Mechanical strengths of Portland cement mortars: a) flexural strength; Fig. 8. Capillary water absorption curves for: a) standard and b) optimized
b) compressive strength. Portland cement mortars.
with C, B and G aggregates, in general, the values obtained for optimized obvious, increasing the volume of the larger pores; therefore, in general,
grain size distribution (CO) are higher, when compared with standard these sands, namely the natural siliceous sands (Al), present low strength
grain size distribution (CP). However, for all compositions, the differ values, when compared with the other sands, for both grain size distri
ence between the grain size distributions is lower than 10%, with the butions. Likewise, the use of aggregates with regular and smooth par
exception of basaltic sands (B), in which the difference is around 20%. ticles, as Al sand, reduces the cohesion between the matrix and the
The high-density C–S–H phase observed in the microstructure of Ci B CO aggregates and it could cause a strength reduction.
could lead to high stiffness of this mortar, when compared to the stan Regarding the particle size distribution, in general, CO mortars
dard mortar [71]. present higher strength than CP mortars (Fig. 7), probably due to their
These small differences (less than 10%) show that, for these Portland well-packed system, in which the voids between grains of the same size
cement mortars, which present very high stiffness, the dynamic modulus are filled with smaller grains, thus inducing better cohesion between
of elasticity values seem to be less affected by the use of different grain aggregate grains and matrix. These results are also in line with the
size distributions than in lime mortars in a previous work [12]. reduction of diameter of coarse range observed in the MIP data. More
Overall, these data show that the dynamic modulus of elasticity of over, the slight increase of the binder content in the optimized sand
cement mortars is intrinsically related to the mineralogy of the sands mortars could also contribute to the enhancement of the mechanical
grains and consequently to the density of the C–S–H compounds formed strengths.
during the hydration process of these mortars. However, shrinkage Only in mortars with siliceous sand, especially Sb sand, the flexural
could also reduce the mortars’ stiffness. strength shows better performance in CP mortars, as observed in the E-
modulus. In fact, Ci Sb CP shows lower Hg-intrusion volume than the Ci
3.3.2. Flexural and compressive strengths
Fig. 7 summarizes the mechanical properties (flexural strength and
compressive strength) obtained for Portland cement mortars at 90 days.
Considering the effect of the aggregates’ mineralogy, like the values
obtained for the dynamic modulus of elasticity, mortars with limestone
sand (C), for both grain size distributions, have the highest values of
flexural and compressive strengths (Fig. 7). As aforementioned, the
crystallographic continuity between the limestone particles and the
binder, which have limestone filler addition in their composition, pro
vide a high cohesion between the aggregate particles and the matrix
[70]. Consequently, this continuity decreases the volume of ITZ’s
porosity (coarse porosity) and increases the mechanical strengths.
Furthermore, the high volume of hydrated compounds could also favour
the mechanical performance of these mortars.
Contrarily, in mortars with siliceous sand this continuity is less
Fig. 9. Capillary water absorption coefficient of Portland cement mortars.
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A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Fig. 10. Desorption curves for: a) standard and b) optimized Portland cement mortars.
8
A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
Table 7
Classification proposal of the pore sizes and their main effect in cement mortar’s performance.
Pores Related to Main effects
Diameter Classification
9
A.R. Santos et al. Cement and Concrete Composites 111 (2020) 103628
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The authors declare that they have no known competing financial
Comparison of natural and manufactured fine aggregates in cement mortars,
interests or personal relationships that could have appeared to influence Cement Concr. Res. 37 (2007) 924–932, https://doi.org/10.1016/j.
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