Instructions For Connection of KKD12 To Camera Cable 524/11 Service-Manual 08.
0
Fig 1 To connect camera connector KKD12, first
of all, put the following parts onto the
camera cable:
1. PVC hose transp. 4420511, L=1m
2. Thermo-shrinkable tube bl. 4412593
3. Sleeve 800601042
4. Plug housing 800600942
5. Cable entry 800602342
6. Tapered ring 800604242
Fig 2 Strip off approx.10 cm of cable sheath with
cable stripping knife.
Fig. 3 Push tapered ring up to the front edge of
cable sheath, pull Kevlar braiding back
evenly over tapered ring and secure with
insulating tape.
Fig. 4 Expose cable wires and put thrust ring with
its bulgy side on Kevlar braiding.
Fig. 5 Cut off end of coaxial cable to approx.
2.5cm and strip approx. 1cm. Shrink on a
piece of thermo-shrinkable tube 4412536
approx. 1.5 cm long.
Fig. 6 Strip approx. 2-3mm at end of inner
conductor, twist screen round inner
conductor and tin both. Then solder a piece
of 0.25mm2 red wire approx. 5 cm long to
inner conductor and a piece of 0.25 mm2
blue wire approx. 5 cm long to outer
conductor.
Fig. 7 Shrink on a piece of thermo-shrinkable tube
4403587 over inner conductor and a piece of
thermo-shrinkable tube 4412533 over the
whole coaxial cable.
Fig. 8 Press tapered ring into cable entry and
screw in thrust washer.
Fig. 9 Tighten thrust screw with no. 13 fork
spanner and apply counter pressure with a
no. 19 fork spanner.
Fig. 10 To cut cable wires to length, screw on one
half of plug holder 800600232 and cut off
the cable wires such that they overlap the
front edge by approx. 1 cm.
Fig. 11 Plug housing 800600942
Insulator 4420185
Insulator holder 800600842
Nut 800600342
Protection cap 048905642
2x O-Ring 21.95x1.78 4412154
2x O-Ring 20.35x1.78 4412156
Fig. 12 Grease O-rings lightly with silicon grease
and put them onto cable entry and plug
housing.
Fig. 13 To prepare, insert insulator with insulator
holder into plug housing, strip approx. 2
mm of cable wires and tin.
Fig. 14 Put pieces of thermo-shrinkable tube
4412536 (1.6/0.8x0.25 PVDF KYNAR) onto
cable wires and solder on cable wires acc. to
wiring diagram KT180 801700136. Then
push pieces of thermo-shrinkable tube onto
soldering contacts and shrink on.
Fig. 15 Put a piece of insulating tube with
green/yellow marking (6480629), length
approx. 1 cm, onto brown wire and then
solder on a soldering lug 2.6 ; 12mm long.
Fig. 16 Screw on one half of plug housing
800600232. (Secure screws with Loctite
243!) Screw soldering lug tight next to the
fixing screw where there is a tapped hole
with a cheese-head screw M2x12 DIN 84
CUZN (6001402). (PE conductor)
Fig. 17 Sort out cable wires a bit and screw cable
entry to plug holder with countersunk
screws M 2.5x4 (6000330). (Secure screws
with Loctite 243)
Fig. 18 Screw on second half of plug holder. It is
best to use a 2,5mm ball head wrench for hex
socket head screws to screw in the hex
socket head screws on the cable entry side.
With this tool, you can tighten the screws
from the outside through the "window" in
the plug holder.
Fig. 19 Press the PVC tube which was initially put
onto the camera cable against the cable
entry and lace over a length of approx. 2
cm with 1mm perlon wire ( 4442033 ).
Fig. 20 Put sleeve on and lace it over cable entry
with 1mm perlon wire as shown in Fig. 20.
Fig. 21 Furthermore, lace rear end of sleeve over
PVC tube and lace PVC tube behind it over
camera cable.
Fig. 22 Lace the rear end of PVC tube once again
over camera cable.
Fig. 23 After lacing, wind a layer of vulcanizing
tape 4412502 round the perlon wire.
Fig. 24 Finally, push thermo-shrinkable tubes
which were put on previously over the
lacings and shrink on with a hot air
blower.
Part list / Reparing
Part no. Qty description always dem,want
4412154 1 O-Ring 21,95x1,78-NBR x
4412156 1 O-Ring 20,35x1,78-NBR x
4412502 1m Vulcanizing tape x
4412557 0,1m Thermo shrinkable tube black x
4420185 1 Insulator connector x
4420511 1m PVC hose transp. x
4442033 2,5m Perlon wire x
6001452 4 Slotted cheese head screw M3x12 x
800600232 1 Plug holder set x
800600342 1 nut x
800601042 1 sleeve x
4412593 0,2m Thermo shrinkable tube black x
4412536 0,2m Thermo shrinkable tube black x
4403587 2cm Thermo shrinkable tube black x
4412533 2cm Thermo shrinkable tube black x
6480629 2cm Thermo shrinkable gn/ge x
6480682 1 Soldering tab x
4403627 10ml Loctite 243 x
Fig. 25 Connecting instructions for right angle
Bendix plug at winch end:
1. Put thermo-shrinkable tube, red
9/3x0.75 4412543, length approx. 17cm,
onto camera cable. (Serves as end marking
later on)
2. Push PG screw coupling and rubber seal
of right angle Bendix plug onto camera
cable.
Fig. 26 Strip off approx. 3.5cm of cable sheath
with cable stripping knife.
Fig. 27 Shorten end of coaxial cable to a length of
approx 1cm and solder on a piece of red
and a piece of blue 0.25qmm2 wire. Shrink
on pieces of thermo-shrinkable tube over
soldered joints.
(Same procedure as fig. 6, connection to
KKD12 )
Cut off the two pieces of soldered on wire
to the same length as the other cable wires.
Fig. 28 Strip approx. 2-3 mm of cable wires and
tin the ends.
Fig. 29 Solder on cable wires acc. to wiring
diagram 801700136.
Fig. 30 Sort out cable wires and screw the two
halves of the plug together.
Tighten PG screw coupling with no. 14
fork spanner.
IBAK Helmut Hunger GmbH & Co KG
Stückliste/ Parts List
Teilenr./ Part No Benennung/ description
080016940 KAMERAKABEL 524/11
Druckdatum:
200M KONFEKT.F.KW180/305 printing date: 12.09.2005
Pos. Teilenr./ Part No Benennung/ description Menge/ Qty. ME/ unit ETeil/ sparepart
1 800604040 KAMERAKABELDOSE KKD12 1,000 STK 9
CAMERA CABLE PCS
2 801706442 GERAETESTECKER BEARBEITET 1,000 STK 9
APPLIACE CONNECTOR PCS
3 4404924 KAMERAKABEL TYP 524/11 200,000 M
CAMERA CABLE TYPE 524/11 M
4 4420511 PVC-SCHLAUCH 1,000 M 9
PVC-TUBE M
5 4442033 PERLONDRAHT 1 MM 6,000 M 9
PERLON WIRE M
6 4412593 SCHRUMPFSCHLAUCH, SCHWARZ 0,240 M 9
SHRINK-ON SLEEVE, BLACK M
7 4412557 SCHRUMPFSCHLAUCH, SCHWARZ 0,060 M 9
SHRINK-ON SLEEVE, BLACK M
8 4403627 KLEBSTOFF LOCTITE 243 0,001 STK 0
ADHESIVE PCS
9 4411589 KABELVERSCHR. PG7 IP 68 1,000 STK 9
CABLE SCREW COUPLING PCS
10 4412543 SCHRUMPFSCHLAUCH, ROT 0,200 M 9
SHRINK-ON TUBE M
21 430580148 MONTAGEPLAN FÜR KKD 1,000 STK 0
ASSEMBLY DIAGRAM PCS
22 08000054P PRÜFPLAN 1,000 STK 0
TEST PLAN PCS
Seite/ page: 1
IBAK Helmut Hunger GmbH & Co KG
Stückliste/ Parts List
Teilenr./ Part No Benennung/ description
800604040 KAMERAKABELDOSE KKD12
Druckdatum:
F.KABEL 524/11 U. 316/11 printing date: 12.09.2005
Pos. Teilenr./ Part No Benennung/ description Menge/ Qty. ME/ unit ETeil/ sparepart
1 800601541 GEHÄUSE, KOMPL. 1,000 STK 9
HOUSING PCS
2 800600232 STECKERHALTERPAAR 1,000 STK 9
PAIR OF CONNECTOR HOLDERS PCS
3 800600342 MUTTER 1,000 STK 9
NUT PCS
4 800604242 KONUS 1,000 STK 9
CONE PCS
5 800604142 DRUCKSCHEIBE 1,000 STK 9
THRUST WASHER PCS
6 800602242 DRUCKSCHRAUBE 1,000 STK 9
PRESSING SREW PCS
7 800602342 KABELEINFÜHRUNG 1,000 STK 9
CABLE ENTRY PCS
8 800600842 BUCHSENHALTER 1,000 STK 9
SOCKET HOLDER PCS
9 800600942 STECKERGEHÄUSE 1,000 STK 9
PLUG HOUSING PCS
10 048905642 SCHUTZKAPPE 1,000 STK 9
PROTECTION CAP PCS
11 800601042 MANSCHETTE 1,000 STK 9
SLEEVE PCS
14 4412154 O-RING 21,95X1,78 - NBR 2,000 STK 9
O-RING PCS
Seite/ page: 1
IBAK Helmut Hunger GmbH & Co KG
Stückliste/ Parts List
Teilenr./ Part No Benennung/ description
800604040 KAMERAKABELDOSE KKD12
Druckdatum:
F.KABEL 524/11 U. 316/11 printing date: 12.09.2005
Pos. Teilenr./ Part No Benennung/ description Menge/ Qty. ME/ unit ETeil/ sparepart
15 4412156 O-RING 20,35X1,78 - NBR 2,000 STK 9
O-RING PCS
17 4420185 ISOLATIONSEINSATZ BUCHSE 1,000 STK 9
INSULATING INSERT PCS
18 6000659 SENKSCHRAUBE M2,5X5 4,000 STK 9
COUNTERSUNK SCREW PCS
19 6000330 SENKSCHRAUBE M2,5X4 4,000 STK 9
COUNTERSUNK SCREW PCS
20 6001452 ZYLINDERSCHRAUBE M3X12 4,000 STK 0
SLOTTED CHEESE HEAD SCREW PCS
24 6001402 ZYLINDERSCHRAUBE M2X12 1,000 STK 9
SLOTTED CHEESE HEAD SCREW PCS
25 6480682 LÖTÖSE 2,6 ; 12MM LANG 1,000 STK 9
SOLDERING TAB PCS
Seite/ page: 2
camera cable
shrinkable hose
plastomer hose,resistant
to petrol and oil
shrinkable hose
sleeve
shrinkable hose
bandage of plastomer line ,1mm
Mounting from KKD on camera cable
with safety hose, to use in canalization
