Midas 2881
Midas 2881
HAEFELY TEST AG
MIDAS 2881
Mobile Insulation
Diagnosis &
Analysing System
Version 2.0
(LAN version only)
4843930
HAEFELY TEST AG and its sales partners refuse to accept any responsibility for consequential or
direct damage to persons and/or goods due to none observance of instructions contained herein or
due to incorrect use of the equipment.
Further be aware that safety is the responsibility of the user!
Any correspondence regarding this instrument should include the exact type number, instrument
serial number and firmware version number. With the exception of the firmware version number, this
information can be found on the registration plate on the right panel of the instrument. The firmware
version specified in the miscellaneous folder under the setup menu.
Unauthorized opening of the unit may damage the EMI protection of the system and will reduce its
resistance to interference and transients. It may also cause the individual unit to be no longer
compliant with the relevant EMC emission and susceptibility requirements. If the unit has been
opened, the calibration will be rendered invalid.
Note
HAEFELY TEST AG has a policy of continuing improvement on all their products. The design of this
instrument will be subject to review and modification over its life. There may be small discrepancies
between the manual and the operation of the instrument, particularly where software has been
upgraded in the field.
HAEFELY TEST AG retains the right to modify the functionality, specification or operation of the
instrument without prior notice.
All rights reserved. No section of this manual may be reproduced in any form, mechanical or
electronic without the prior written permission of HAEFELY TEST AG.
Indicates hazards.
There is a risk of equipment damage or personal injury or death. Carefully read and follow the
instructions. Be sure to follow any safety instructions given in addition to those for the site at which
tests are being performed.
This operating manual is designed for completeness and easy location of the required information.
Customers who already have experience with this kind of equipment will find this document to be of
assistance as an extended help. A keyword index at the end of the operating manual greatly eases
use.
If you find a mistake or inconsistency in the operating manual then please feel free to inform our
Customer Support department with your corrections so that other users may benefit.
Abbreviations, definitions
Wherever possible the corresponding IEC definitions are used. The following abbreviations and
definitions are used in this manual:
2 Technical Data 4
3 Safety 6
3.1 General ........................................................................................................... 6
3.2 Personnel Safety ............................................................................................ 6
3.3 Safety Features .............................................................................................. 7
3.4 Safety Precautions.......................................................................................... 7
3.5 Summary ........................................................................................................ 8
4 Theory 9
4.1 Why is Insulation Tested? ............................................................................... 9
4.2 What is Loss Factor? ...................................................................................... 9
4.3 What is Dissipation Factor tan ? ................................................................. 10
4.4 The Difference between Power Factor and Dissipation Factor ..................... 11
4.5 Apparent Power, Real Power, Reactive Power............................................. 11
4.6 Test Instruments ........................................................................................... 12
4.7 Evaluation of Test Results ............................................................................ 12
4.8 Supplementary Test Methods ....................................................................... 16
4.9 Standard Capacitor, Measuring Current & Limits.......................................... 16
4.10 Parallel & Series Equivalent Circuits............................................................. 17
5 Functional Description 18
5.1 System Overview .......................................................................................... 18
5.2 V-potential point and Guarding ..................................................................... 19
5.3 Test Modes ................................................................................................... 21
5.4 Interference Suppression .............................................................................. 23
6 Operation Elements 24
6.1 Individual Parts ............................................................................................. 24
6.2 Laptop as System Controller......................................................................... 25
6.2.1 Interfaces ...................................................................................... 25
6.3 Computer connection.................................................................................... 25
6.4 Instrument Side Panel .................................................................................. 26
6.4.1 Measuring Inputs .......................................................................... 26
6.4.2 High Voltage and Power Outputs .................................................. 27
6.5 HV GND Connection Surveillance ................................................................ 29
Introduction I
7 Software 31
7.1 General ......................................................................................................... 31
7.1.1 Start-up ......................................................................................... 31
7.1.2 Main Window ................................................................................ 32
7.1.3 Title bar ......................................................................................... 33
7.1.4 Alarm Messages ........................................................................... 34
7.1.5 Function Keys ............................................................................... 35
7.2 File Manager ................................................................................................. 35
7.2.1 File Selector Dialog ....................................................................... 36
7.2.2 Report ........................................................................................... 37
7.2.3 Data Format Files ......................................................................... 39
7.3 Display of Measurement Values ................................................................... 39
7.4 Tab sheet SETUP ......................................................................................... 43
7.4.1 Menu DUT Info.............................................................................. 44
7.4.2 Menu Conditions (Temperature correction)................................... 45
7.4.3 Menu Settings ............................................................................... 47
7.4.4 Menu Options................................................................................ 50
7.4.5 Menu Auxiliary .............................................................................. 53
7.5 Tab sheet MANUAL ...................................................................................... 55
7.5.1 Tools Window ............................................................................... 57
7.5.2 Definition of Columns for Measuring Spreadsheet ........................ 58
7.5.3 Formulas in Measuring Grids ........................................................ 59
7.5.4 Menu Signal Analysis .................................................................... 61
7.6 Tab sheet SEQUENCE ................................................................................. 65
7.6.1 Definition of Spreadsheet Sequence............................................. 65
7.6.2 Sequence Measurement ............................................................... 68
7.6.3 Edit Sequence Limiters ................................................................. 70
7.6.4 Starting Sequence ........................................................................ 72
7.6.5 Sequence with External AC Power Source ................................... 74
7.7 Tab sheet ANALYSIS ................................................................................... 75
7.7.1 Spreadsheet Measurement ........................................................... 75
7.7.2 Graphic Analysis ........................................................................... 76
7.7.3 More Analysis ............................................................................... 77
7.8 Remote Operation ........................................................................................ 78
7.8.1 Characteristics of the interface...................................................... 79
7.8.2 General Commands ...................................................................... 82
7.8.3 System control commands ............................................................ 84
7.8.4 Measurement commands ............................................................. 86
7.8.5 Alarms ........................................................................................... 88
II Introduction
11 Recycling 107
13 Conformity 109
Appendix 110
Index 151
Introduction III
1.2 General
The MIDAS provides determination of the capacitance and dielectric loss of liquid and solid insulation.
Measurements can be carried out on solid insulation such as cables, capacitors, power transformers,
generators, motors, bushings etc. and on insulating oil with an optional oil test cell.
Operation is achieved via a sunlight readable touch screen and offers optimal user friendliness.
Operation is simple thanks to the user dialogue system and on-line help.
The system is ideal for high and low voltage measurements over a wide frequency range. The test
setup has been specially developed for efficient use in maintenance measurements, production and
quality control. Thanks to it’s high precision, the system is also ideal for laboratory and development
use.
Once a measurement on a specific device is done I can be recalled and repeated in the same way
and results can be compared graphically. So the system shows fast and easy a trending analysis of
your equipment under test.
1.3 Hardware
The measuring instrument is fully automatically balanced and the measurement values are calculated
and displayed. The measuring instrument is provided with two measurement inputs, HV Supply, HV
Ground and Safety Ground. Over 20 various parameters can be measured respectively calculated.
The instrument , as a double vector meter, recognises the type of test object ( inductive / capacitive)
and determines and displays its values automatically.
Advanced noise reduction is provided for field measurements where the measurement results might
otherwise be falsified due to interferences.
The combination of the measuring instrument with built-in high voltage supply, standard capacitor CN
and all suitable connection cables provides the user with a complete measurement system.
Introduction 1
Qty Description
1 MIDAS Instrument trolley with measuring hardware and HV supply *
* MIDAS standard type supplies 12kV,
* MIDAS G type supplies 15kV
Control Computer
1 Fully installed Laptop in shell case (MIDAS 2881)
Cables in rugged trolley including
Shielded measuring cable, unipolar, LEMO plug, 20m, with clamp, indicator blue
Shielded measuring cable, unipolar, LEMO plug, 20m, with clamp, indicator white
HVGND measuring cable, unipolar, LEMO plug, 20m, with clamp, indicator yellow
HV supply cable, unipolar, double shielded, 20m, yellow
Safety Ground cable, 20m, with locking pliers, yellow/green
Country-specific mains cord, 2P & E, 10A , 2m
HV connection hook, used with HV supply cable
HV connection clamp, used with HV supply cable
Handheld Safety Switch with cable, LEMO plug, 10m
Small set of accessories
1 Operating Instruction (this manual) and Test Certificate
1 USB Memory Stick with software and manual in electronic format
2 Introduction 2
5287 Current Booster to increase test current (while voltage decreases), especially for
short circuit impedance testing of power transformers to diagnose transformer
winding deformation.
5288A 10kV Resonating inductor (creates LC parallel resonant circuit) to increase test
current up to max. 4.4A. Used for testing of high capacitance values up to 1uF
5289 15kV Resonating inductor (creates LC parallel resonant circuit) to increase test
current up to max. 6A. Used for testing of high capacitance values up to 1.56 uF
6835 Mobile Test cell for on-site maintenance measurements on liquid insulations
(10kV max.)
Introduction 3
4 Technical Data 4
Technical Data 5
3.1 General
Safety is the most important aspect when working on or around high voltage electrical equipment.
Personnel whose working responsibilities involve testing and maintenance of the various types of high
voltage equipment must have understood the safety rules written in this document and the associated
safety practices specified by their company and government. Local and state safety procedures
should also be consulted. Company and government regulations take precedence over Tettex
recommendations.
The MIDAS generates high voltage and is capable of causing serious even lethal electrical shock. If
the instrument is damaged or it is possible that damage has occurred, for example during
transportation, do not apply any voltage.
The instrument may only be used under dry operating conditions. The use of MIDAS is prohibited in
rain or snow.
Do not open the MIDAS, it contains no user replaceable parts.
Do not switch on or operate a MIDAS instrument if an explosion hazard exists.
6 Safety 6
For visual warning of high voltage presence a warning lamp bar is located on the top rear side of the
instrument. Optional a strobe light is delivered which can be mounted on the device under test.
The MIDAS is equipped with a HV GND connection surveillance. The high voltage can only be
switched on when the earth circuit is properly connected. The instrument indicate the status
“Grounded” or “Open” by LED and by software.
A separate green/yellow earth cable is provided for the purpose of safety grounding the instrument.
The earth cable should be connected to the Earthing Screw on the back of the MIDAS at one end and
to the station grounding system at the other end.
The green / yellow safety ground cable should be the FIRST lead to be connected to the set.
Safety 7
After the tests are completed, all test leads should be disconnected first from the device under
test and earthed before they are disconnected from the instrument.
The green / yellow safety ground cable should be the LAST lead to be disconnected from the
set.
Do not disconnect the voltage cables from unless the MIDAS Voltage is set to HV OFF, and the
Safety Switch is released. Attempts to disconnect leads while the MIDAS is energized may
result in a serious and possibly lethal electrical shock.
3.5 Summary
Note: Many accidents that happen around high voltage equipment involve personnel who are familiar,
and perhaps too familiar, with high voltage equipment. Staying alert and ever watchful requires
constant training and awareness of the inherent hazards. The greatest hazard is the possibility of
getting on a live circuit. To avoid this requires constant vigilance - for oneself and for one's fellow
workers.
In addition to the obvious dangers, personnel should be alert to recognize subtle dangers as well. For
example, during transformer excitation-current tests, the floating terminals may have significant
voltages induced in them by simple transformer action. Therefore, all terminals of a device under
test, unless grounded, should be considered to be live while the test is in progress.
When potential transformers or any transformers are interconnected, voltage can be back-fed through
the secondary windings to produce high voltage on the primary although the primary is seemingly
isolated from the power system. This entail a second important rule - all terminals of a device under
test should be completely isolated.
Finally it should be noted that the MIDAS is relatively heavy. We recommend that at least two people
are used to slide the MIDAS and three to lift it. Special care must be taken in lifting or sliding the
Instrument into or from a vehicle so as not to incur bodily injury.
8 Safety 8
Theory 9
A
C
d
where:
A electrode face
d distance between the electrodes
C capacitance
In an ideal capacitor the resistance of the insulation material (dielectric) is infinitely large. That means
that, when an AC voltage is applied, the current leads the voltage by exactly 90° as it flows as pure
current.
After further consideration it must be realized that every insulation material contains single free
electrons that show little loss under DC conditions with P= U2/R. Under AC a behaviour called
dielectric hysteresis loss occurs which is analogous to hysteresis loss in iron.
As losses therefore occur in every insulation material, an equivalent diagram of a real capacitance can
be constructed as follows:
P R IR X C 1
tan
QC IC R C R
Power Factor
IR PR tan
PF cos
Figure 2 - Parallel equivalent diagram of a lossy I SC 1 tan2
capacitance with vector diagram
10 Theory 10
tan PF
PF tan
1 tan 2
1 PF 2
Because most test objects are not a pure resistance and therefore have a phase angle between the
test voltage and current, this phase shift must also be taken into consideration in the power
calculation.
Theory 11
12 Theory 12
Theory 13
Influence of Temperature
Most insulation measurements have to be interpreted based on the temperature of the specimen. The
dielectric losses of most insulation increase with temperature. In many cases, insulations have failed
due to the cumulative effect of temperature, e.g. a rise in temperature causes a rise in dielectric loss
which causes a further rise in temperature, etc.
It is important to determine the dissipation factor temperature characteristics of the insulation under
test, at least in a typical unit of each design of apparatus. Otherwise, all tests of the same spec should
be made, as nearly as practicable, at the same temperature. On transformers and similar apparatus,
measurements during cooling (after factory heat-run or after service load) can provide required
temperature correction factors.
To compare the dissipation factor value of tests made on the same or similar type of equipment at
different temperatures, it is necessary to correct the value to reference temperature base, 20°C
(68°F). The MIDAS does that automatically. See also chapter "Software : Menu Conditions
(Temperature correction)”.
The insulation material temperature for apparatus such as spare bushings, insulators, air or gas filled
circuit breaker and lightning arresters is normally assumed to be the same as the ambient
temperature. For oil-filled circuit breakers and transformers the insulation temperature is assumed to
be the same as the oil temperature. The (transformer mounted) bushing insulation temperature can be
assumed to be the midpoint between the oil and ambient temperatures.
The capacitance of dry insulation is not affected by temperature; however, in the case of wet
insulation, there is a tendency for the capacitance to increase with temperature.
Dissipation factor-temperature characteristics, as well as dissipation factor measurements at a given
temperature, may change with deterioration or damage of insulation. This suggests that any such
change in temperature characteristics may be helpful in assessing deteriorated conditions.
Be careful making measurements below the freezing point of water. A crack in an insulator, for
example, is easily detected if it contains a conducting film of water. When the water freezes, it
becomes non-conducting, and the defect may not be revealed by the measurement, because ice has
a volumetric resistivity approximately 100 times higher than that of water. Tests far the presence of
moisture in solids intended to be dry should not be made at freezing temperatures. Moisture in oil, or
in oil-impregnated solids, has been found to be detectable in dissipation factor measurements at
temperatures far below freezing, with no discontinuity in the measurements at the freezing point.
Insulating surfaces exposed to ambient weather conditions may also be affected by temperature. The
surface temperature of the insulation specimen should be above (never below) the ambient
temperature to avoid the effects of condensation on the exposed insulating surfaces.
Influence of Humidity
The exposed surface of bushings may, under adverse relative humidity conditions, acquire a deposit
surface moisture which can have a significant effect on surface losses and consequently on the
results of a dissipation factor test. This is particularly true if the porcelain surface of a bushing is at
temperature below ambient temperature (below dew point), because moisture will probably condense
on the porcelain surface. Serious measurement errors may result even at a relative humidity below
50% when moisture condenses on a porcelain surface already contaminated with industrial chemical
deposits.
It is important to note that an invisible thin surface film of moisture forms and dissipates rapidly on
materials such as glazed porcelain, which have negligible volume absorption. Equilibrium after a
sudden wide change in relative humidity is usually attained within a matter of minutes. This excludes
thicker films which result from rain, fog, or dew point condensation.
14 Theory 14
Electrostatic Interference
When tests are conducted in energized sub stations, the readings may be influenced by electrostatic
interference currents resulting from the capacitance coupling between energized lines and bus work to
the test specimen.
The measurement difficulty, which is encountered when testing in the presence of interference,
depend not only upon the severity of the interference field but also on the capacitance and dissipation
factor of the specimen. Unfavorable weather conditions such as high relative humidity, fog, overcast
sky, and high wind velocity will increase the severity and variability of the interference field. The lower
the specimen capacitance and its dissipation factor, the greater the difficulty, with possible reduction in
accuracy, in making measurements. It is also possible that a negative dissipation factor reading may b
obtained so it is necessary to observe the polarity sign for each reading.
The MIDAS interference suppression feature minimizes the influences but however, the influences
may be minimized considerably by:
Using the maximum voltage of the test set if possible.
Disconnecting and grounding as much bus work as possible from the specimen
terminals.
Making measurements on a day when the weather is sunny and clear, the
relative humidity is less than 80%, the wind velocity is low, and the surface temperature of exposed
insulation is above the ambient temperature.
If the test set is energized from a portable generator when conducting tests in an energized substation
the readings may fluctuate over a significant range. This results from the frequency of test mains
being out of synchronization with the electrostatic interference field. If it is not possible to synchronize
the frequency of the two voltage systems, disconnect and ground as much bus work as possible from
the specimen terminals. This will decrease both the interference pickup and the reading fluctuation.
Theory 15
(1) Maximum test voltage shall be less than the nominal voltage of
UTestmax UCN
the standard capacitor.
(3) Maximum current through standard capacitor CN EXT ICN max 300 mA
Note: Maximum input current of the “CN EXT INPUT” to avoid overload *
ICN max
(4) Maximum test voltage ** UTest max
2 f CN
ICN min
(5) Minimum test voltage UTest min
2 f CN
16 Theory 16
Example:
UTest =10kV, CX=80nF (tan < 0.01), f=50Hz, internal AC source used, built-in CN used
IX = 251mA within IX range – OK
> 150mA - Only intermittent testing allowed due to max. supply
output current limit
Psupply = 2513VA within P range – OK
ICN = 314 uA within ICN range – OK
1
Rp
tan * Cp *
* measured values
Cs Cp * (1 tan2 *)
tan2 *
Rs Rp
1 tan2 *
Figure 5 - Series equivalent circuit Cs-Rs * measured values
Theory 17
The MIDAS measuring system is based on the double vector-meter method which relies upon the
measurement of the current IN through the known reference capacitor CN and the measurement of the
current IX through the unknown test object CX.
Both branches are energized by the built-in HV AC power source (UTest) and both currents are
measured by the adjustable high accurate shunts RX and RN and then digitised. By using IEEE 1394
“fire wire” data bus technology each digitised value is time stamped. With this technology not only the
values but also the time information (phase displacement) between IN and IX can be measured very
fast and highly accurate.
The digitised data streams are fed into the PC and over the known standard capacitor all other
desired measuring values can now be determined online.
18 Functional Description
Functional Description 19
Normal connection in GST gA+B mode to measure high voltage winding to tank CHG . But with this
connection the stray capacitance Cstray (surface leakage current on bushing surface) is measured in
parallel and therefore causes a minor error on the measurement. The measured value is CHG. + Cstray
Figure 8 - Measurement with connected V-Potential point to the powered bushings (guarding)
Normal connection in GST gA+B mode to measure high voltage winding to tank CHG. With guard collars
mounted on the bushings surface close to the tank (not touching). These electrodes, connected to the
V-potential point bypass now the leakage current and therefore also the stray capacitance Cstray The
measured value is now only CHG. and the best accuracy is reached.
Note: As guard collar you can use any conducting material as aluminium foil, copper band, etc
20 Functional Description
Figure 9 - Measuring setup on a single phase transformer with two low voltage windings. The Test Mode Switch is
set to UST A resulting in a measurement of the capacitance CHL1.
Note: The connection between HV GND on the measuring instrument and the earth point of the test
object is a normal measuring channel as well. A good clean contact is essential.
CHL1 +
Grounded Specimen Test, A and B and HV
GST A+B
GND used as measuring channels.
RX RX RX CHL2 +
CHG
Functional Description 21
Note: For testing the insulation secondary winding – tank, the HV cable and measuring cables shall
be exchanged. The HV shall be connected to the secondary winding(s) and the measuring cable to
the primary winding. The measured capacitances in the table will change accordingly.
Test Mode „GST g“ for grounded test objects with guarding (V-potential)
This test mode directly measures the capacitance between the HV terminal and the housing (which is
grounded). The partial capacitances that are undesirable for the measurement are connected to the
V-potential point and thereby rendered ineffective.
When measuring transformers‚ this configuration measures the capacitance and dissipation factor
between the various winding groups and the transformer housing. The windings which are not used
for measurement are connected to the v-potential of the measuring system via the A (or B) measuring
cable and the internal Test Mode Switch.
22 Functional Description
The desired measuring frequency has to be introduced in the “Detect Frequency” text box.
The measurement will take a little bit longer when these algorithms are applied, please be patient and
do not release the handheld before the measurement is complete
Functional Description 23
1. Measuring Instrument
2. Trolley
3. Laptop
24 Operation Elements
6.2.1 Interfaces
The supplied Laptop is fully installed with operating system and MIDAS software.
The communication between the Midas and the computer is done trough a normal Ethernet
connection using the delivered Ethernet cable, the instruments is also equipled with a swiss style
mains plug to connect the laptop during measurements.
Ethernet Ethernet connection for Instrument control)
Power Mains plug for the laptop
Both plugs are located in the “glove box” on the backside of the instrument.If desired, the remaining
cable length and the laptop charger can be located there while using the system.
Operation Elements 25
1. Measuring connections
2. High Voltage and safety ground connections
The Safety Switch should be used at all times. Never short circuit it and do not use
fixed mechanical locking devices for depressing the switch button. The switch button
must be manually operated at all times.
The instrument must be disconnected from all voltage sources if a fuse has to be
replaced. When replacing the mains fuse always use a replacement fuse with the same
specifications and current rating.
26 Operation Elements
Operation Elements 27
28 Operation Elements
Figure 15
Safety ground
connection
Side panel – Safety Ground
A separate green/yellow earth cable is provided for the purpose of safety grounding the instrument.
The Safety Ground cable should be connected to the Earthing Screw on the back of the MIDAS at
one end and to the station grounding system at the other end.
For safety reasons the earth cable should be the FIRST lead to be connected to the set and the LAST
to be disconnected.
The device under test, its tank or housing, and the MIDAS must be solidly and commonly grounded or
earthed. This also applies to any mobile equipment being tested.
Operation Elements 29
No light
The system is in a safe state.
The emergency stop is pressed, the Safety Switch is released or HV-GND
lead is not connected.
Illuminated
Blinking
Never attempt to disconnect the High Voltage Test Cable or the Low Voltage Lead(s) from
either the terminals of the test specimen to which they are connected at the outboard end, or
from the receptacles on the Instrument at the inboard end unless the MIDAS Voltage is set to
HV OFF (No warning lamp light), and the Safety Switch is released. Attempts to disconnect
leads while the MIDAS is energized may result in a serious and possibly lethal electrical shock.
30 Operation Elements
7.1 General
7.1.1 Start-up
Once the system has been started, the following Start-up window comes, in which two options could
be selected for different operations.
Select to start the system in Manual Mode. The default file for storing
measuring data will be used.
Select to launch the file manager in which you have the possibility to select a
file for operation, to load a previous file, or to create a new file. See section “File Manager“ for more
information.
Software 31
32 Software
Device Status if Path and Status field Help Button Minimize Close
Name operation name of the Button Button
mode is actual active
“Simulated” file
Device Name
Name of the controlled device (MIDAS).
The colour of the title bar will change to red, if high voltage is
switched ON.
Simulation Mode
If the MIDAS OFFICE software is used on a standalone PC or
laptop to prepare sequences, connection diagrams, display
measurements etc. the “Simulated” status is shown in the title
bar.
The “Simulated” mode provides the same functionality as on the
MIDAS itself, but no system hardware is needed. The measuring
values are simulated.
Document Name
The actual active (loaded) test file and its path is shown here. All
data are stored in this file.
Status Field
In this field you find the actual status of the system.
Help Button
Pressing this button an explorer with help screen will open
Minimize Button
The display of the software will be minimized and you have
access to the Windows OS desktop.
This button can only be pressed while the HV is switched off.
Close Button
Press “Exit to Windows” button to terminate the MIDAS software
and exit to Windows Operating System.
Press “Shut Down” button to terminate the MIDAS software and
shut down the system.
Software 33
Alarm “Emergency”
The emergency button on the right hand side of the screen panel
is pressed. Release the Emergency Button to remove this alarm
(rotate to unlock).
Alarm “HV Ground not conn.”
The HV GND Input is not connected to the ground of the device
under test. See “HV GND Connection Surveillance”.
Alarm “Safety Switch”
The hand held Safety Switch is released. Press the Safety
Switch to remove this alarm.
Alarm “Ext. Noise Reduction”
If it is not possible to get stable values, f. e. due to external
disturbance, the user is asked to enable the “Ext. Noise
Reduction”. In this case a filter will be activated and the test
frequency will be switched ± 5% of the line frequency, if
necessary. So it is possible to get more stable measurement
results.
This alarms shows if “Ext. Noise Reduction” is activated.
For more information see “Button Extended Noise Reduction”
Alarm “Watchdog”
This error message appears if the internal communication
between the built-in PC and the measuring hardware is
interrupted for more than 1.6 sec. The high voltage is switched off
to ensure that the locked software never let the high voltage
active.
This message should not appear in normal operation
Alarm “Power Amp. Failed”
This error message appears if the internal power amplifier is
overloaded, shorted or is not able to set the desired voltage.
Check if there is a short-circuit at the device under test or if the
cooling of the system is not granted.
There is a timer built-in the software which supervises the
duty cycle of the power amp. Due to required cooling intervals the
source will be shut down automatically before it overheates.
See chapter “Technical Data” for the maximum duty cycles
For voltages lower than 10 kV and power higher than 1.5 kVA,
the maximum voltage in Tab sheet MANUAL should be set below
10 kV to get to power at the test object. In this case a lower
winding on the high voltage transformer will be used.
34 Software
Button “About”
Pressing this button will pop-up the following message window with
information about software version, calibration time and instrument
serial number.
Button “Signal analysis”
Pressing this button an additional analysis window will pop up where
values and wave shapes are shown and can be recorded.
Button “Ext. Noise Reduction off”
Activate/deactive the extended noise reduction
Software 35
36 Software
Software 37
38 Software
Different font colors are used to identify the actual status and validity:
Color Meaning
The measured values are not yet stable. The built-in averaging routine is
still calculating a mean value. Normally during fast voltage changes the
values are displayed in dark green.
The value is now stable and has the correct accuracy. In an automatic
Light green sequence mode the value will be recorded now and the next voltage step
will be set.
Signal Overflow error. This case should not be seen during normal
operation. IN case it arise contact us.
Software 39
DF (tan )
Actual measured Dissipation Factor.
DF (tan )@20°C
Dissipation Factor, temperature corrected to 20°C with the
selected Temperature Correction Table.
DF%(tan )
Actual measured Dissipation Factor in percentage format
DF%(tan )@20°C
Dissipation Factor in percentage format, temperature corrected
to 20°C with the selected Temperature Correction Table.
PF (cos )
Actual measured Power Factor.
40 Software
U rms
Effective voltage applied to the test object
U rms sqrt(3)
Effective voltage applied to the test object multiplied by 3. E.g.
to get Line-Line voltage from the Line-Ground value.
Ieff Ref
Effective Current through CN
Ieff Test
Effective Current through CX
Frequency
Measured frequency of applied voltage
Line Frequency
Measured Line Frequency
S / N Ratio
Signal / Noise Ratio shows the signal noise ratio.
The noise will be measured while switching high voltage on
during calibrating noise. To determinate the noise signal again,
the high voltage can be switch off and on again.
ZX
Complex Impedance of the test object. Shown in absolute value
and phase-angle
YX
Complex Admittance of the test object. Shown in absolute value
and phase-angle
(Zx)
Phase-angle of the complex Impedance of the test object
I mag(Lp)
Effective magnetization current
Software 41
CP (ZX= CP RP)
Capacitive part of the test impedance (capacitance) ZX in
parallel equivalent circuit
RP (ZX= CP RP)
Resistive part of the test impedance (capacitance) ZX in parallel
equivalent circuit
CS (ZX= CS+ RS)
Capacitive part of the test impedance (capacitance) ZX in serial
equivalent circuit
RS (ZX= CS+ RS)
Resistive part of the test impedance (capacitance) ZX in serial
equivalent circuit
LS (ZX= LS+ RS)
Capacitive part of the test impedance (inductance) ZX in serial
equivalent circuit
RS (ZX= LS+ RS)
Resistive part of the test impedance (inductance) ZX in serial
equivalent circuit
LP (ZX= LP RP)
Capacitive part of the test impedance (inductance) ZX in parallel
equivalent circuit
RP (ZX= LP RP)
Resistive part of the test impedance (inductance) ZX in parallel
equivalent circuit
Standard Cap Cn
Actual Standard Capacitor Cn (internal or external)
Apparent Power S
Apparent Power energized complex impedance ZX
Real Power R
Real Power energized complex impedance ZX
Reactive Power Q
Reactive Power energized complex impedance ZX
Real Power @ 2.5kV
Real Power (losses, watts) on the test object, normalized to a
test voltage of 2.5kV.
2 2
Real Power @2.5kV = PAct.voltage 2.5kV / (Act. voltage)
42 Software
Ambient Temp.
Ambient Temperature. This value is manually set in Menu
“Setup: Conditions”
Insulation Temperature
Insulation Temperature
This value is set in Menu “Setup: Conditions”
Relative Humidity
Relative Humidity. The value is manually set in Menu “Setup:
Conditions”.
Temperature Correction
Temperature correction factor. Multiplier for the temperature
correction calculation. This value depends on the actual
insulation temperature and the selected type of insulation
Connection
Actual selected connection mode
Scope
Waveform display.
The voltage value applied at the shunts in function of the time.
This selection is only available at the fourth rightmost field.
The general information about the Device under Test should be entered
in this panel.
Software 43
44 Software
If there is an mandatory input field which has to be filled in, the tab sheet
button at the top is marked with a red asterisk.
When all marked mandatory fields are filled, the red asterisk in the tab
sheet button will switch to a green hook.
Actual DUT
insulation
temperature
DUT type
selection
Correction
factors table
(information)
Temperature correction data are average values and therefore subject to some error. The error is
minimized if tests are performed at or near to reference temperature. This is not always possible in
the field. But when questionable tan values are measured at very high or very low temperatures the
equipment should be retested closer to the reference temperature.
To perform the correction, the temperature of the DUT insulation at the moment it is tested has to be
defined. Additionally for information the actual ambient temperature and humidity can be entered.
The test object temperature can be obtained form the DUT temperature indicator or using the laser
temperature/humidity measuring device (optional).
Software 45
Correction factor K 0.80 0.90 1.00 1.12 1.25 1.40 1.55 1.75 1.95 2.18 2.42 2.70 3.00
Note: The correction factors given above are valid for insulation systems that use mineral oil as the
insulating fluid. Other insulating fluids may require different correction factors.
0°C 2°C 4°C 6°C 8°C 10°C 12°C 14°C 16°C 18°C 20°C 22°C 24°C ..
32°F 36°F 39°F 43°F 46°F 50°F 54°F 57°F 61°F 64°F 68°F 72°F 75°F ..
Conventional
Liquids 0.64 0.66 0.68 0.69 0.7 0.72 0.76 0.81 0.86 0.93 1 1.1 1.2 ..
Insulating Oil
Silicon Oils -
1 1.23 1.52 ..
New
.. .. ..
46 Software
Measuring Cables
AC Supply
If you need higher test voltage or current to energize your test object, an external 50/60 Hz power
supply can be used. For this configuration you need an external standard capacitor as well.
Software 47
Current Booster
If the max. output current of the system is not enough (e.g. for short circuit impedance testing) the
optional current booster type 5287 can used (increased current at output voltages 10V or 100V).
Standard Capacitor Cn
This option allows using the Midas with an
external standard capacitor (e.g. Tettex types
3320 or built-in the Current Booster 5287).
The corresponding values of the external
nominal capacitor has to be introduced
accordlingly.
If the current booster 5287 is selected, these values are stored in the system and recalled when the
current booster is again used.
48 Software
During this test the device will apply high voltage, please follow the safety rooles as while performing
the test
By pressing ”Evaluate Parameters”, the evaluation procedure will be started You are guided with the
connection diagram:
You have to bring the HV cable very close to the test object where it shall be connected but don’t
connect it.
Pay attention that you don’t touch the cable during energizing.
After the cable will be energized with the set voltage the capacitance and the dissipation factor of the
stray capacitance will be measured.
Software 49
Resonating Inductor
For operating with an external resonating inductor like 5288a or 5289 this button has to be selected. A
resonating inductor is used to increase the range of the capacitive load by parallel resonance.
This button has to be deactivated if the resonating inductor is not used. Otherwise the overcurrent
protection for the highvoltage transformer is deactivated.
50 Software
Software 51
52 Software
Software 53
In this mode manual tests can be easily performed. Before doing a test following parameters must be
manually selected:
1. connection mode,
2. Applied voltage
3. Frequency.
After switching high voltage on, the measuring values can be recorded (stored) in the
MEASUREMENTS spreadsheet by clicking the “Record” button.
The main elements in this tab sheet are:
Element Description
Field Measuring Values
The displayed measuring value can be selected over a drop
down list.
Software 55
For voltages lower than 10 kV and power higher than 1.5 kVA,
the maximum voltage should be set below 10 kV to get to power
at the test object. In this case a lower winding on the high voltage
transformer will be used.
Field Set Frequency
In this field the frequency which has to be applied to DUT can be
entered.
Button Record
The actual selection of measured data will be stored in the
spreadsheet. The “Time” field and the “description” field will be
copied from the previous line.
Button Comment
By pressing this button the comment field of the selected row can
be modified. It is also possible to select more than one row and
change them simultaneously.
Button Tools
Clicking this button will open a list with elements described below.
This list will also pop up if you click the right mouse button
somewhere in the tab sheet.
For additional information about every option in this pop up
window consult the chapter “tools window”
56 Software
”
Button Edit Description
Click this button to modify the description field of the selected
row. It is also possible to select more than one row and change
them simultaneously.
Button New Measuring Series
Pressing this button will insert a blank line. With this feature you
organize the spreadsheet in a more readable way. The blank line
is also used to record the actual time. So it possible to group
measuring values, especially for analysis purpose
Software 57
58 Software
With and you can move the position of a specific active column.
Note: The columns in the measuring spreadsheet itself can also be moved in position with simple drag
and drop.
Software 59
60 Software
Software 61
Button description:
62 Software
This menu records all measured data in function of the time. It displays some statistical data as
Average and Standard Deviation. Be aware that the recorded data looks very instable. This is caused
by the automatic scaling of the scope, where the lowest and the highest value will be used for
minimum and maximum y-axis. At maximum 1000 values are recorded.
Software 63
Button X / Y Axis
By pressing this button the measuring values for the x- or y-axis
can be chosen. If you select "Index" as axis, the values are
shown in order which they are recorded.
64 Software
Column Description
Software 65
66 Software
Button Edit
This button will open a numerical or alphanumerical input for editing the
content of the cell.
If more than one row of a column is selected, the changes will be applied to
all of these rows.
If this button is pressed on the selected column “Bitmap”, a file selection
dialog will appear, where the desired picture can be chosen.
Button Edit Limit(s)
With this button the parameters of the limiters for the selected test mode can
be selected.
Button Delete Limit(s)
If this button is clicked the limits will be deleted. The sign will
disappear.
Button Insert Row
By pressing this button a new row with the same content as the row above
will be inserted.
Button Blank Row
By pressing this button a blank row for better organization of the sequence
will be added.
Button Delete Row(s)
By pressing this button the selected row(s) will be deleted.
Software 67
This dialog pops up after pressing . The sequence may be continued by pressing
, or interrupted by . During the whole dialog the high voltage is switched off.
In the second half of the tab sheet SEQUENCE the measured values of a sequence are stored. All
technical feasible data are recorded during a sequence. With the buttons in the top row of the window,
the amount of displayed measuring data can reduced or enlarged.
68 Software
Software 69
By pressing , a dialog appears in which the “atention” and “Pass” limiters can be modified.
These limits are defined as yellow (Atention) and green (pass) areas in the analisys chart in the
analisys folder.
Limits can be defined as absolute or relative (in porcentage) to the expected value. When defining
limits, first the attention area has to be defined. After the green area is defined.
Definition with absolute values
1a “Attention” area (absolute) 2a “Pass” area (absolute)
70 Software
Column Rel
Software 71
Button Add
Pressing this button will add a line to the spreadsheet.
Button Delete
Pressing this button will delete one row in the spreadsheet.
Graphic Preview
All limits of the sequence spreadsheet with the
same connection are shown in this graph
72 Software
Software 73
74 Software
Software 75
Description:
Button X- / Y - Axis
By pressing the labels of the X or Y axes, a popup
occurs where all possible axes values can be
selected.
Tab sheet predefined Views
These buttons can be used to predefine a graphical
view. The X- / Y- Axis and the selected measured
data are stored under free definable name.
Button Define View
Pressing this button will pop-up a menu with the
following buttons:
76 Software
Pressing the button will open the following dialog in which you can manage files for
analyzing.
Software 77
To remote control the MIDAS the Ethernet or the RS232 interface can be used.
78 Software
Command Syntax
The command syntax corresponds to the IEEE 488.2 standard. The following list is an explanation of
the terms, special characters and rules of syntax.
' or " Marks the beginning and the end of a string argument.
The MIDAS can process command sequences, whereby only one query is allowed per sequence
which must be positioned at the end of the sequence.
You can transmit upper and lower case letters when transmitting command headers and arguments.
Data Format
All numerical input and outputs are in SI units (Volts, Amperes, Ohms, etc.). The following summary
shows the formats used:
Software 79
<DEFINITE LENGTH Data byte sequence with definite length, #10 0123456789<EOS>
ARBITRARY BLOCK closed by the end character
RESPONSE DATA>
Register
Various registers are used in MIDAS in order to interrogate the state of the device via the interface.
Most registers are defined in the IEEE 488.2 Standard and are extended for the specific
characteristics of the MIDAS. The following table shows the relationship of all registers used together
with the associated bit assignments and resulting values:
Bit
*STB
7 Not in use, always '0'
Status Byte 6 RQS/MSS (Status of the RQS line) if queried over the serial connection
Register MSS (Master Summary Status) if queried via the *STB?
'1', if a message exists for the controller.
5 ESB (Standard Event Status Bit). Set, if since the last read or delete operation
something has changed in the Event Status Register.
4 MAV (Message Available). Set if there is still data to read through the
controller.
3 Not in use, always '0'
2 Not in use, always '0'
1 Not in use, always '0'
0 ISR. Set if the internal status register has a changed contents. The internal
status can be queried with ISR?
Used to mask the status byte bits (with the exception of bit 6). If a bit is set to '1' in
*SRE
this register, then the associated bit in the status register can be set as a collective
alarm and initiate a request, otherwise nothing will happen.
Service
Request
Enabling
Register
Bit
*ESR
15 - 8 Reserved— answer with '0'
Standard Event 7 PON Set to '1' when the MIDAS is switched on
Status Register 6 URQ Not used
5 CME Shows the processing errors that are stored in the CMR register
and can be queried with CMR?
4 EXE Shows a execution error that is stored in the EXR register and
can be queried with EXR?
3 DDE Shows that a MIDAS-specific error has occurred and which can
be queried with DDR?
2 QYE Shows a query error that is stored in the QYR register and can be
queried with QYR?
1 RQC Always '0' because the MIDAS is not able to take over bus
control.
0 OPC Unused and always '1' if and *OPC is recognised because all
commands are processed in a strictly one after another.
80 Software
Bit
ISR
7 0
Internal Status 6 0
Register 5 0
4 0
3
2
1 Set if a transmission error (time out) occurs.
0 Set if the device is in the 'local' state.
Used to mask the bits in the ISR. If a bit is set to '1', then the associated bit in the
ISE
ESR can be set and a collective alarm initiated, otherwise nothing.
Internal Status
Enable
Register
Holds the last syntax error that occurred while processing the interface buffer.
CMR
Bit
Command 7 0
Error Register 6 0
5 0
4 0
3 General error
2 Illegal syntax
1 Illegal argument
0 Unknown command
Holds the last execution error
EXR
0 No error
Execution Error 1 Query in the 'Remote' state not allowed
Register 2 A Query in the 'Local' state not allowed
3 Setting in the 'Remote' state not allowed
4 Setting in the 'Local' state not allowed
5 Argument outside the specified range
6 Too many or too few parameters
7 No data to transmit
Holds the last MIDAS-specific error
DDR
Bit
Device 7
Dependent 6
Register 5
4
3
2 Illegal Insulation Type
1 File Error
File does not exist. Illegal file name a.s.o.
0 Illegal State.
To change a value the system is not in the state needed, as f.e. High Voltage Off
State
Software 81
Most of the commands have a short form and a long form. Short forms are written in upper case
characters. The part of the command header written in upper case has to be transmitted so that the
MIDAS can recognize the command. The part of the command written in lower case letters can also
be transmitted. It is only used for better understanding.
In general, queries can be executed in local mode. However, most of the set operations have to be
carried out using remote control operation first (remote mode).
The command tables give information about the allowable operations. An 'x' marked in a column
means:
LS setting or executing is allowed in local mode operation,
LA querying in local mode operation is allowed,
RS setting or executing in remote control mode is allowed,
RA querying in remote control mode is allowed.
82 Software
*ESR? <NR1> X X Returns and then clears the contents of the Event
Status Register.
Software 83
SAVE <String> X Stores the current working file under the name
<String> .
Sets bit 1 at the “Device Dependent Register” in
case of an error.
LOAD <String> X Loads the actual working file. If the file does not
exist the “Device Dependent Register” Bit 1 will
be set.
84 Software
USTAB
GSTAB
GST gA
GST gB
GST gAB
Software 85
86 Software
Software 87
f.e. you can send MSET "URMS, PF, CAPX, ITEST" and
you will get with the command "MeasDATa" a similar
string as "957 V, +0.00119 , 106.21 pF, 31.25 uA" for
answer.
MeasDATa <String> X X A string of measuring data which are set by the command
"MeasSet", which are separated by a comma.
7.8.5 Alarms
Command Command Argument L L R R Commentary
header1 header2 S A S A
or Arg.
88 Software
Software 89
General
The capacitive load range covered by the MIDAS system can be increased using a Compensating
Reactor (resonating inductor).
CX Capacitance (DUT) to be
measured
CN int. Standard capacitor
UTest Test voltage, applied to the test
object
Lk Compensating reactor for test
current extension
RX Measuring shunt on the DUT
side
A variable reactor coil is connected in parallel with the capacitive test object CX. This configuration
constitutes a parallel resonating circuit.
By adjusting LK the resonant point can be found and then the resonant circuit draws only a (small)
amount of real power from the mains (through the resistive part of Cx and Lk).
This arrangement allows measurements of capacitances up to:
See chapter “Application Guide : Measuring high cap values using the Resonating Inductor” for a
connection example.
1 Inductor 5288A
1 High voltage link cable to MIDAS, 3m
Specification
Frequency 50/60Hz
Max. Output Current 3.30 A @ 50Hz
2.75 A @ 60Hz
Max. Output Power 33 kVA
Inductance Range 9.7H .. 250H typical
Load tuning range 50 nF .. 1 uF @ 50 Hz
35 nF .. 0.7 uF @ 60 Hz
Duty Cycle at full load 50% at rated output poer over a 16h periode. Max. ON time 15 min.
PD level @ max. output < 500 pC
Operating temperature +5°C .. +50°C
Storage temperature -20°C .. +70°C
Humidity 5 .. 95% r.h., non-condensing
Weight Approx. 135 kg (297 lbs)
Dimensions 58 x 48 x 84 cm (22.8” x 19” x 33”)
Connection
Connect the MIDAS “HIGH VOLTAGE OUTPUT” with the supplied short yellow HV cable to the
“High Voltage Input” of the Resonating Inductor.
Connect the test object to the “High Voltage Output” of the Resonating Inductor with the standard
yellow HV cable (20m) of the MIDAS.
See also chapter “Application Guide : Measuring high cap values using the Resonating Inductor” for a
connection example.
Operation
The display shows actual tuning. Beside the top value display a “L+” or L-“ instruction pops up
when the optimal tuning range is left. “Phase shift 180°” can be used when the direction of the
controls (depending on how the inductor is wired) works inverted.
Specification
50Hz 60Hz
Maximum Output Current 7.35A 6.12A
Load tuning range 127nF - 1560nF * 88nF - 1.08uF *
Max. Operating Voltage 15kV rms
Maximum Output Power 110kVA
Duty cycle at full load 50% at rated output power over a 16h period. Max. ON time: 15min.
PD Level @ Max. Output <500pC
Inductance range 6.5H .. 80H typical
Winding Resistance ≤ 22 @20°C
Input Power 100 .. 240 VAC, 50 / 60 Hz, 1000W, active PFC (IEC61000-3-2)
Main Fuse 10A slow-blow with high breaking capacity
Dimensions WxDxH 55 x 71 x 108 cm (22 x 28 x 43")
Weight approx. 376 kg (825 lbs)
Operating Temperature -10 .. 50°C
Storage Temperature -20 .. 70°C
Relative Humidity 5 .. 95 % r.h.
* use additional baseload capacitor for load ranges < 250nF
Description
The earth cables should be the FIRST leads to be connected to the equipment. The unit itself
is also earthed over the outer shield of the HV Input cable and the PE pin of the mains cable.
The Midas must be switched ON FIRST – after the Midas is powered you can switch on the
Inductor.
Do switch OFF the Inductor FIRST - after that the MIDAS system can be switched off.
The earth cable should be connected to the Earthing Screw on the bottom of
the 5289 and the ground at one end and to the station grounding system at the other end.
Check all the wiring and please be aware of the fact that during
a measurement high voltages and high current (15 kV, 5 A) are
involved.
Here you can supervise how to adjust the resonating inductor. On the top Line you get the blue
instruction fields how to tune the Inductor (Press L+ or Press L-). The phase shift should be as small
as possible (< 10° )
To work with the Inductor start at low voltages (1..2kV) and tune for resonance. Wait until the
measured value is stable (light green display value) before setting a next value
Increase the voltage in small steps (1..2kV) and re-tune for resonance, repeat
these steps until you reach the desired voltage.
Lower the voltage (< 5kV) before switching of respectively releasing the safety switch.
Set the inductance gap back to a medium position. This protects the end position switches and also
the core of the inductor against mechanical wear.
Connections
Connect the MIDAS Power Output “LV Out to Booster” with the supplied 2m cable to the “Power
Input” of the Current Booster.
Connect the MIDAS “CNEXT” input with the 2m coax cable to the “CN” output of the Current
Booster.
Connect the V-potentials of the MIDAS and the Booster with the gray 2m cable.
Connect the test object to the “Test Voltage Output” of the Booster with the supplied 20m cable.
Select the “Booster” option in the settings dialogue and set all corresponding values (cable
If the instrument is to be used in extreme environmental conditions (e.g. unclean, oily air with airborne
metal or coal dust, high humidity etc.) then it should be protected by building into a suitable housing
with forced air filtering or similar suitable protection. If such protective measures cannot be provided,
then the instrument should be periodically checked for contamination and promptly cleaned with
suitable cleanser when required. This kind of service work is particularly important if high voltages are
to be measured and should be performed by an authorised service agent.
Instrument Calibration
When delivered new from the factory, the instrument is calibrated in accordance with the calibration
report provided. A periodical calibration of the instrument every two years is recommended.
As the calibration process is fairly extensive, the instrument can only be calibrated and, if necessary,
adjusted at HAEFELY TEST AG’s factory. An updated calibration report will then be issued.
Changing Fuses
Before changing the mains fuse, remove the mains power cord. Fuses should only be replaced with
the same type and value.
If the instrument is to remain unused for any length of time, it is recommended to unplug the mains
lead. In addition, it is advisable to protect this high precision instrument from moisture and
accumulation of dust and dirt with a suitable covering.
Pictograms
Recycling 107
HAEFELY TEST AG
Customer Service - Tettex
Lehenmattstrasse 353
CH-4052 Basel
Switzerland
Conformity 109
110 Appendix
14.1 Bushings
The most important function of a bushing is to provide an insulated entrance for an energized
conductor into an equipment tank or chamber. A bushing may also serve as a support structure for
other energized parts of an equipment.
Generally two types of bushings are available:
Condenser type
Oil-impregnated paper insulation with interspersed conducting (condenser)
layers or oil-impregnated paper insulation, continuously wound with interleaved lined paper layers.
Resin-bonded paper insulation with interspersed conducting (condenser)
layers.
Non-condenser type
Solid core, or alternate layers of solid and liquid insulation.
Solid mass of homogeneous insulating material (e.g. solid porcelain).
Gas filled.
The primary insulation of outdoor bushings is contained in a weatherproof housing, usually porcelain
or silicone. The space between the primary insulation and the weather shed is usually filled with an
insulating oil or a compound (plastic, foam, etc.). Bushings also may use gas such as SF6 as an
insulating medium between the center conductor and the outer weather shed.
Bushings may be classified as being equipped or not equipped with a potential tap (sometimes also
called "capacitance" or "voltage" tap) or a dissipation factor test tap (power factor tap). Usually high
voltage bushings are fitted with potential taps while medium or low voltage bushings are equipped
with dissipation factor taps.
In higher voltage designs, the potential tap may be utilized to supply a bushing potential device for
relay and other purposes. Therefore these are capable of withstanding fairly high voltages.
Potential taps also serve the additional purpose of permitting a dissipation factor test on the main
insulation of a bushing without the need to isolate the upper and lower terminals from the associated
equipment and connected deenergized bus. Dissipation factor taps are not designed to withstand high
potential since their purpose is solely to provide an electrode for making a dissipation factor test on
the bushing C1 insulation.
The dissipation factor tap is normally designed to withstand only about 500V while a potential tap
may have a normal rating of 2.5kV to 5kV. Before applying a test voltage to the tap, the maximum
safe test voltage must be known and observed. An excessive voltage may puncture the insulation
and render the tap useless.
Note:
Equal capacitances ( C1a..C1e )
produce equal distribution of voltage
from the energized center conductor to
the grounded condenser layer and
flange.
The tap electrode is normally grounded
in service except for certain designs
and bushings used with potential
device.
For bushings with potential taps, the
C2 capacitance is much greater than
C1 For bushings with power-factor tap ,
C1 and C2 capacitances may be the
same order of magnitude.
Construction of a bushing
In the dissipation factor tap design, the ground layer of the bushing core is tapped and terminated in a
miniature bushing on the main bushing mounting flange. The tap is connected to the grounded
mounting flange by a screw cap on the miniature bushing housing. With the grounding cap removed,
the tap terminal is available as a low-voltage terminal for a UST measurement on the main bushing
insulation, C1 conductor to tapped layer.
In some bushing designs the tapped layer is brought out into an oil-filled compartment. The potential
tap is allowed to float in service. A special probe is inserted through an oil filling hole to make contact
with the tapped layer, to permit a measurement.
A bushing is a relatively simple device and field test procedures have been evaluated to facilitate the
detection of defective, deteriorated, contaminated or otherwise damaged insulation. The most
important types of tests applicable to bushings are:
Overall Test (Centre Conductor to Flange, C1/C2)
Centre Conductor to Tap Test (C1)
Tap Insulation Test (Tap to Flange, C2)
During measurements on bushings in transformers, all terminals of the windings to which the bushings
are connected must be tied together electrically. Otherwise higher-than-normal losses may be recorded
due to the influence of the winding inductance. Also, for safety the bushings associated with all windings
not energized should be grounded and not left floating.
The C1 insulation is
measured by the UST
A mode. The
connection is shown in
the figure beside.
The capacitance and
tan delta is recorded at
diferent.
Condenser Bushings
The dissipation factor and capacitance recorded are compared with one or more of the following:
Nameplate data.
Results of prior tests on the same bushing.
Results of similar tests on similar bushings.
Dissipation factors for modern condenser bushings are generally in the order of 0.5% after correction
to 20°C. They should be within twice the nameplate value. Increased dissipation factors indicate
contamination or deterioration of insulation.
Capacitances should be within +/- 5 .. +/- 10% of nameplate value, depending upon the total number
of condenser layers. Increased capacitance indicates the possibility of short-circuited condenser
layers. Decreased capacitance indicates the possibility of a floating ground sleeve, or open or poor
test tap connection.
Negative dissipation factors accompanied by small reductions in capacitance or charging current are
experienced occasionally, and may result from unusual conditions of external surface leakage or
internal leakages resulting from carbon tracks.
On bushings equipped with taps, the measurement on C1 is supplemented by a Tap-Insulation test on
C2. Test potential may have to be reduced from 2.5 kV depending upon the tap rating. The dissipation
factor of tap insulation is normally not corrected for temperature. Dissipation factors recorded for tap
insulation are generally on the order of 1%. Results should be compared with those of earlier tests or
with results of tests on similar bushings.
Capacitances recorded for tests on potential taps should also be checked against nameplate values, if
available. Decreased capacitance indicates the possibility of a floating ground sleeve, or poor test tap
connection.
Cable-Type Bushings
Overall dissipation factor and Hot-Collar losses are relatively high because of inherently high losses in
the cambric insulation. Test results should be compared among similar bushings and with those
recorded for previous tests. Abnormally high losses can result from moisture entering the top of the
bushing and contaminating cambric and compound, migration of oil into the compound through a
bottom seal, cracked porcelain, etc.
Hot-Collar Test
14.2 Transformers
References and standards for the dissipation factor tests can be found in:
IEC60076-1 (2000) clause 10.1.3 “Measurement of the dissipation factor of the insulation”
IEEE Std C57.12.90-1999 clause 10.10 “Insulation power-factor tests”
Test Levels
The following sections try to illustrate three typical applications of testing the insulation properties of
transformers. First an ordinary two winding transformer is presented, then an autotransformer is
visualized and finally a three winding transformer is explained.
Measurement connections of a two windings transformer for measurement of CHG and CHL
Test Connections
Measurement connections of an autotransformer with tertiary winding for measurement of CHG & CHT
Test Connections
3 phase, 3 winding transformer in Yn-Yn formation with tertiary winding. Measurement connections for
measurement of CHG , CHT and CHL
Test Connections
Note: For regular comparison measurements normal UST- mode measurements should be
sufficiently accurate and are reproducible when measured directly afterwards or after a longer period
of time.
To obtain the exact dissipation factor of the capacitance C1 obtained by a UST- measurement on a
transformer, an additional calculation should be made to correct for the dissipation factor error.
This dissipation factor error is caused by the physical phenomenon, that
there is always the influence of one or more parallel capacitances C2 to
Rshunt (e.g. CLG or CHG on a two winding transformer), which can not be
excluded during an UST- mode measurement.
The dissipation factor error caused by the influence of the always parallel
capacitance C2 to Rshunt (e.g. CLG or CHG), is in most cases negligible.
Only in the rare cases that the Rshunt will switch to the highest value of
200 Ω and the parallel capacitance (C2) to the Rshunt is relatively high,
the error becomes significant. The Rshunt will switch to the highest value
of 200 Ω, when the current measured through the Rshunt is smaller than
3mA. This will only occur when the capacitance C1 to be measured has a
very low value (e.g. 50~100pF) or when the test voltage applied to the
capacitance to be measured C1 is very low.
Therefore the following formula may be used to calculate the dissipation factor error :
Dissipation factor error = Rshunt * ω * C2.
The exact dissipation factor will be the dissipation factor as displayed by MIDAS subtracted by the
dissipation factor error :
Tan (exact) = Tan (Midas288X) - Rshunt * ω * C2.
Test Connections
Test Voltage
Current transformers which are rated 15 kV and above can be tested with an applied voltage of 10 kV.
For units rated below 15 kV a convenient test voltage should be chosen, which is equal to or below
the nameplate rating.
For dry type CTs a the test voltage of 10% to 25% above line-to-ground operating voltage can be
applied.
Sometimes it might be useful to investigate abnormal results on the units by making a series of tests
at several voltages to determine if the condition causing the abnormal result is nonlinear or voltage
sensitive within the range of possible Test Levels. For example a test sequence of 2 kV, 10kV and
12kV may be used.
Test Procedure
Current transformers are tested in the same manner as two winding transformers (see section “Power
and Distribution Transformers”).
As for all transformer tests, the device under test must first be isolated, deenergized and grounded.
For the dissipation factor test the high voltage cable should be applied to the shorted terminals of the
primary winding. The secondary winding should be shorted and grounded.
For current transformers which are tested in storage, the frame must be grounded externally.
Some HV CTs are equipped with taps similar to those on bushings. For these units a supplementary
test can be performed, in addition to the overall test. The main insulation C1 (between tap and
conductor) and the tap insulation C2 (between tap and ground) can be tested separately. Current
transformers with such taps often have nameplate values of dissipation factor and capacitance C1,
C2.
As already indicated in section “Bushings”, the test potential applied to the tap must not exceed the
voltage rating of the tap.
Test Procedure
Before any attempt is made to measure a voltage transformer, the unit should be isolated,
deenergized and grounded effectively.
For test purpose the inductive unit of a capacitor voltage transformer can be disconnected from the
capacitor voltage divider. This allows beside the overall test (voltage ratio, phase displacement)
separate measurements about the condition of the voltage divider and the electromagnetic unit.
A test procedure with the corresponding test modes is shown in the figure below. The connection
between the intermediate voltage of the voltage divider and the tuning reactor must be opened. Then
the capacitance and the loss factor of the capacitor voltage divider can be measured as outlined in the
table below.
Since the high voltage winding of the transformer is not capacitive graded, a measurement of the loss
angle (tan δ) will give no significant results. More meaningful tests would be secondary/ adjustment
winding resistance measurements and oil sample analysis.
The applied test voltage for the capacitor voltage divider should be chosen between 90 – 110% of the
rated voltage. In order to reveal any change in capacitance due to the puncture of one or more
elements, a preliminary capacitance measurement can be made at a sufficiently low voltage (less
than 15% of rated voltage). If the rated voltage exceeds the maximum available test voltage,
measurements should be performed at the maximum test voltage.
Test Connections
Measurement Procedure
If this measurement setup is used to calculate load losses the winding resistance measurements and
the winding temperature measurement shall be carried out before the actual short-circuit impedance
measurements are taken.
If there are built-in current transformers, they must be shorted during the test to avoid saturation of
their iron cores and over-voltages at the secondary terminals.
The bushing taps must be earthed.
The duration of the test should be as short as possible to avoid any significant heating of the
windings. As a rule of thumb 30 seconds are recommended.
The measurement current should be as close as possible to the rated current and not lower than half
of rated current. For verifying the test results a second measurement with approx. 10% lower current
can be executed. After extrapolation, the two measurements should agree.
where:
R = R1 + R2 R1 = resistance of primary winding
X = X1 + X2 R2 = resistance of secondary winding
X1 = stray resistance of primary winding
X2 = stray resistance of secondary winding
For a schematic of the current booster unit see chapter "Accessories and Options: Current Booster”
Note: According to the standards; the measurement current should be as close as possible to the
rated current and not lower than half of rated current. This means that only small power (distribution)
transformers with a rating of max. 30 Amps at the High Voltage winding can be measured according
to the standards. Power Transformers with higher current rating can be measured only in order to
compare them with earlier field measurements with similar test equipment (fingerprint comparison).
The excitation current test should be performed before any DC tests. Excitation current tests should
never be conducted after a DC test has been performed on the transformer. Results will be incorrect
because of residual magnetism of the core left from the DC tests.
Measurement Procedure
Excitation current measurements should be performed at the highest test voltage possible within the
range of the test instrument. Nevertheless the test voltage should not exceed the voltage rating of the
windings.
The test voltage is normally applied to the high voltage side of the transformer. This minimizes the
charging current and deterioration or faults in the secondary windings are still detectable.
The secondary winding is always left open.
Due to induced voltages during the excitation current test, caution should be exercised in the vicinity
of all transformer terminals.
Built in current transformers must be shorted during the test and condenser bushing taps should be
earthed.
The test connection for measuring excitation current on a three-phase transformer is outlined below.
Test Connections
DUT, excitation High Voltage INPUT A INPUT B HV GND INPUT Test Mode
current through to to to to
LXP3 1 3 2 Tank GND UST A
LXP1 1 3 2 Tank GND UST B
LXP2 2 3 1 Tank GND UST A
LXS1 4 7 - Tank GND UST A
LXS2 5 7 - Tank GND UST A
LXS3 6 7 - Tank GND UST A
In general, if there is an internal problem, the differences between the phases with the higher current
will be greater. When this happens, other tests should also show abnormalities, and an internal
inspection should be considered. The results, as with all others, should be compared with factory and
prior field tests.
Test Levels
For evaluating the extent of insulation deterioration caused by ionization a power factor (dissipation
factor) tip-up test can be used. In this test, the dissipation factor is measured at two different voltages,
the first low enough so that no ionization occurs (normally 25 percent of rated line-to-ground voltage),
the second at rated line to ground voltage or slightly above it. The tip-up value is obtained by
subtracting the value of the dissipation factor measured at the lower test voltage from that measured
at the higher test voltage.
When the dissipation factor increases significantly above a certain voltage, it is evident that ionization
is active and producing some loss.
Sometimes it might be helpful to perform the tip-up test at more than only two voltages. For example if
the first measurements show an abnormal tip-up a second test sequence with 20% , 40%, 80%, 100%
and 125% of the rated voltage can be executed. This can give the a deeper insight into the aging
mechanism of the tested insulation.
Test Connections
Typical values and limits for stator coils and generator bars according to IEC60034-1 and VDE0530:
Dissipation factor @ 20% rated voltage max. 0.04 typical < 0.03
Max. Dissipation factor 0.05
Tip-Up Dissipation factor / kV 0.0025
Typical phase windings values (measured @ rated voltage 21kV) of a 500MVA generator:
Capacitance 0.27uF
Dissipation factor 0.014
By adjusting the resonating inductance the 50/60Hz resonant point can be found where the circuit
draws the minimum amount of real power from the main supply.
The arrangement MIDAS with resonating inductor enables measurement of a max. capacitances up to
1.6 uF (@ 50Hz, @15 kV.
/ 5288A
Rotating Machine Stator Test connections to measure C1G , C12 and C13 using a resonating inductor
After clicking this button, the following screen with the ‘Resonating Inductance Balance’ will appear.
When performing measurements with both the Midas and the resonating inductor, the voltage should
be stepwise increased (e.g. 2kV, 5kV, 8kV, etc.). In between the steps the ‘Resonating Inductance
To test a representative sample of liquid insulation any dirt or water in the sample should be
avoided.
The volume of the test cell is approximately one liter. It should be filled until there is about 2cm of
liquid above the top of the cylinder inside the cell; when the cover is replaced, the cylinder of the inner
cell should be covered with liquid. If there is an insufficient amount of liquid in the cell, sparking may
take place above the liquid level.
The test cell should be placed either at the bottom of the plastic case, or on a suitable insulating
material. The reason for undesirable breakdown could be caused by air bubbles, water, and other
foreign material in the cell. To prevent such breakdowns the sample should be allowed to settle down
before testing. Air bubbles could evaporate and any foreign particles can settle to the bottom.
By rotating slowly the seated inner cell, air bubbles can be released through holes in the inner
cylinder.
The test cell is built on the “Outer Cell Electrode” and the
removable “Inner Cell Electrode with Cover”
Dissipation factor test cell 6835 for liquid insulation including transportation case
Mineral Oil
Carbon or asphalt in oil can cause discoloration. Carbon in oil will not necessarily increase the power
factor of the oil unless moisture is also present.
14.5 Cables
Dissipation-factor tests on cables are useful to indicate general deterioration and/or contamination. An
increase in dissipation-factor with test voltage may be an indication of a serious general condition of
corona in the insulation.
The measured dissipation-factor is an average of the dissipation-factor of each elementary length of
insulation. Therefore, if a long cable is measured, an isolated section of the cable having an
abnormally high dissipation factor may be completely masked and have no significant effect on the
average value.
Cables have relatively high capacitance per unit length (typically 0.3 μF per phase per kilometer).
Therefore, for long cables, the energy capability of the MIDAS may be exceeded. In this case we
recommend to use the resonating inductor, with which test specimens of up to 1.6 μF can be tested
(refer chapter "Accessories and Options: Resonating Inductor”).
Effective dissipation-factor tests can be performed on relatively short lengths of cable (especially on
shielded cables and unshielded cables enclosed in a metallic sheath). Tests on cables should be
performed from both ends.
Testing of cables generally requires additional precautions because the entire device under test is
not always visible. Both ends of the cable under test should be clearly identified and isolated.
Avoid prolonged exposure to high humidity conditions before testing because such exposure may
result in moisture absorption in the insulating materials. It is desirable to make tests on the winding
insulation shortly after shutdown.
Test Levels
Cables rated up to 15 k V should be tested at several voltages up to the operating line-to-ground
voltage. For example, a 15 kV insulation class cable on a 13.8 kV systems normally operated at 8 kV
should be tested at several voltages up to 8 kV. Additional a test with 10% to 25% above the
operating line-to-ground voltage can be performed to accentuate corona and other high-Ioss
conditions.
Cables rated above 15 kV insulation class should be tested at 15 kV or, when an external power
supply is available, at the highest test voltage possible.
3 Phase Unshielded Cables Enclosed in a Common Metallic Sheath: Test connections to measure C1G , C12 and C13
Test Connections
14.6 Capacitors
Capacitor test do check the insulation quality of the device. Normally the dissipation factor should be
low and should stay stable as well as the capacitance. Units to be tested are power-factor correction
capacitors (cap banks, used to improve the power factor of a high voltage grid), surge capacitors,
energy storage capacitors, etc.
Capacitors can be built based on series of single cap modules (e.g. paper-oil coupling capacitor) If
one modules shows a problem the result is always the average of all connected modules. So a small
change in the measured total value could show a bigger problem in a single module.
Before any measurements are done it must be verified that the capacitor is completely discharged.
Bushings and housing must be earthed.
Measurement Procedure
C1 1 2 GND UST A
CG1 1 2 Tank GND GST gA+B
CG2 2 1 Tank GND GST gA+B
CG1 + CG2 1+2 Tank GND UST A
Test Connections
Dead Tank Breaker measurement connections for measurement of C2G and C12
Test Connections
C1T = C1B + CG1 + (PS1 + R1) C1B, C2B: bushing stray capacitances (undrawn)
C2T = C2B + CG2 + (PS2 + R2) CG1, CG2: grading capacitors
CTG: insulation column capacitance
S1, S2: breaker switches
PS1, PS2: pre insertion switches
R1, R2: pre insertion resistors
Test Connections
The surge arrester power loss test can reveal the presence of moisture, salt deposits, corrosion,
cracked porcelain, open shunt resistors, defective pre-ionising elements and defective gaps.
Exercise extreme care when handling arresters suspected of being damaged, since dangerously high
gas pressures can build up within a sealed unit. Everyone is instructed to stand clear during the
testing of surge arrestors because of the possibility of their violent failure.
S1 GSTg A+B 1 - 2 2
Assemblies consisting of two units per phase are tested in the manner
outlined below. Again, the line is de-energized and grounded then
disconnected from the arrester stack.
DUT Test High INPUT INPUT GND
Mode Voltage A HV GND
to to to
S1 UST A 2 1 3 3
S2 GST gA+B 2 1 3 3
S4 GST gA+B 4 1 5 5
Delete View 78
Index
Difference 64
Edit 68, 73
Edit Comment 70, 77
Edit Description 58
Edit Limit(s) 68
Evaluate Parameters 49
A Ext. Noise Reduction 35
B Load 36, 65
Add 73 Minimize 33
Apply 75 Previous 72
Delete 73 Report 36
Index 151
152 Index
D Connection 43
Document Name 33 DF 40
Language 51 DF% 40
G Insulation Temperature 43
Preview 73 Lp (parallel) 42
Ls (serial) 42
H PF (cos ) 40
Index 153
P
Parallel Capacitance Detection 50
S
S / N Ratio 41
Simulation Mode 33
Status Field 33
T
Tab Sheet
Analysis 32
Attention 72
Auxiliary 44
Conditions 43
DUT Info 43
Manual 32
Noise Channel 62
Options 44
Pass 72
predefined Views 77
Reference Channel (Cn 62
Sequence 32
Settings 44
Setup 32
Test Channel (Cx) 62
Text
Stray Capacitance 49
Stray DF (tan) 50
Value Cn internal 49
V
Value of external Standard Capacitor Cn 48
154 Index