New Holland E27B Tier 3 Compact Hydraulic Excavator Service Repair Manual
New Holland E27B Tier 3 Compact Hydraulic Excavator Service Repair Manual
New Holland E27B Tier 3 Compact Hydraulic Excavator Service Repair Manual
E27B
Tier 3
Compact Hydraulic Excavator
PIN NETN27001 and above
MAINTENANCE SPECIFICATIONS
6+23
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1 SPECIFICATIONS SECTION
SYSTEM
2 MAINTENANCE SECTION
3 SYSTEM SECTION
4 DISASSEMBLY SECTION
DISASSEMBLING
5 TROUBLESHOOTING
6 ENGINE SECTION
E / G TROUBLESHOOTING
OPT.
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performing any disassembly.
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(6) Relieve all pressure in air, oil or water systems be-
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fore any lines, fittings or related items are discon-
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nected or removed. Always make sure all raised
The serviceman or mechanic may be unfamiliar with components are blocked correctly and be alert for
many of the systems on this machine. This makes it possible pressure when disconnecting any device
important to use caution when performing service work. from a system that utilizes pressure.
A knowledge of the system and or components is im- (7) Lower the bucket, dozer, or other attachments to
portant before the removal or disassembly of any com- the ground before performing any work on the ma-
ponent. chine. If this cannot be done, make sure the bucket,
Because of the size of some of the machine compo- dozer, ripper or other attachment is blocked correct-
nents, the serviceman or mechanic should check the ly to prevent it from dropping unexpectedly.
weights noted in this manual. Use proper lifting proce- (8) Use steps and grab handles when mounting or dis-
dures when removing any components. Weight of com- mounting a machine. Clean any mud or debris from
ponents table is shown in the section ; steps, walkways or work platforms before using.
SPECIFICATIONS. Always face to the machine when using steps, lad-
The following is a list of basic precautions that must al- ders and walkways. When it is not possible to use
ways be observed. the designed access system, provide ladders, scaf-
folds, or work platforms to perform safe repair oper-
(1) Read and understand all Warning plates and decal
ations.
on the machine before Operating, Maintaining or
Repairing this machine. (9) To avoid back injury, use a hoist when lifting com-
ponents which weigh 20kg (45lbs) or more. Make
(2) Always wear protective glasses and protective
sure all chains, hooks, slings, etc., are in good con-
shoes when working around machines. In particu-
dition and are the correct capacity. Be sure hooks
lar, wear protective glasses when using hammers,
are positioned correctly. Lifting eyes are not to be
punches or drifts on any part of the machine or at-
side loaded during a lifting operation.
tachments. Use welders gloves, hood/goggles,
apron and the protective clothing appropriate to the (10)To avoid burns, be alert for hot parts on machines
welding job being performed. Do not wear loose fit- which have just been stopped and hot fluids in
ting or torn clothing. Remove all rings from fingers, lines, tubes and compartments.
loose jewelry, confine long hair and loose clothing (11)Be careful when removing cover plates. Gradually
before working on this machinery. back off the last two capscrews or nuts located at
(3) Disconnect the battery and hang a "Do Not Oper- opposite ends of the cover or device and carefully
ate" tag in the Operators Compartment. Remove ig- pry cover loose to relieve any spring or other pres-
nition keys. sure, before removing the last two capscrews or
nuts completely.
(4) If possible, make all repairs with the machine
parked on a firm level surface. Block the machine (12)Be careful when removing filler caps, breathers and
so it does not roll while working on or under the ma- plugs on the machine. Hold a rag over the cap or
chine. Hang a "Do Not Operate" tag in the Opera- plug to prevent being sprayed or splashed by liq-
tors Compartment. uids under pressure. The danger is even greater if
the machine has just been stopped because fluids
(5) Do not work on any machine that is supported only
can be hot.
by lift, jacks or a hoist. Always use blocks or jack
(13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is
tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera-
you understand how to use them before performing tion. Any high speed rotating component that has
any service work. been damaged or altered should be checked for
(14)Reinstall all fasteners with the same part number. balance before reusing.
Do not use a lesser quality fastener if replacements (22)Be careful when servicing or separating the tracks
are necessary. (crawlers). Chips can fly when removing or install-
(15)Repairs which require welding should be per- ing a track (crawlers) pin. Wear safety glasses and
formed only with the benefit of the appropriate ref- long sleeve protective clothing. Tracks (crawlers)
erence information and by personnel adequately can unroll very quickly when separated. Keep away
trained and knowledgeable in welding procedures. from front and rear of machine. The machine can
Determine type of metal being welded and select move unexpectedly when both tracks (crawlers)
correct welding procedure and electrodes, rods or are disengaged from the sprockets. Block the ma-
wire to provide a weld metal strength equivalent at chine to prevent it from moving.
least to that of the parent metal. Make sure to dis-
connect battery before any welding procedures are
attempted.
(16)Do not damage wiring during removal operations.
Reinstall the wiring so it is not damaged nor will be
damaged in operation of the machine by contacting
sharp corners, or by rubbing against some object or
hot surface. Do not connect wiring to a line contain-
ing fluid.
(17)Be sure all protective devices including guards and
shields are properly installed and functioning cor-
rectly before starting a repair. If a guard or shield
must be removed to perform the repair work, use
extra caution and replace the guard or shield after
repair is completed.
(18)The maintenance and repair work while holding the
bucket raised is dangerous due to the possibility of
a falling attachment. Don’t fail to lower the attach-
ment and place the bucket to the ground before
starting the work.
(19)Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses can cause fires. Do not bend
or strike high pressure lines or install ones which
have been bent or damaged. Inspect lines, tubes
and hoses carefully. Do not check for leaks with
your hands. Very small (pinhole) leaks can result in
a high velocity oil stream that will be invisible close
to the hose. This oil can penetrate the skin and
cause personal injury. Use card-board or paper to
locate pinhole leaks.
(20)Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are in-
stalled correctly to avoid excessive heat, vibration
or rubbing against other parts during operation.
Shields that protect against oil spray onto hot ex-
haust components in event of a line, tube or seal
failure must be installed correctly.
OCE INDEX (%
Book Code No. Index
Title 1
Distribution Year–Month No. 33 25
MAINTENANCE SPECIFICATIONS
S5PA0105E01
OUTLINE 1
2014-07
S5PD0203E01
SPECIFICATIONS 2
2014-07
S5PD0303E01
ATTACHMENT DIMENSIONS 3 2
2014-07 42 34
S5PX1111E01
TOOLS 11
2014-07
S5PD1203E01 STANDARD MAINTENANCE
TIME SCHEDULE
12
2014-07
S5PD1303E01 MAINTENANCE STANDARD
AND TEST PROCEDURE 13
2014-07
43 11 3
S5PX2112E01 MECHATRO CONTROL 51
(OPT.) 21
2014-07
S5PD2203E01
HYDRAULIC SYSTEM 22
2014-07
S5PD2303E01
SYSTEM
ELECTRIC SYSTEM 23
2014-07
44 12
S5PD2403E01
COMPONENTS SYSTEM 24
2014-07
S5PX2512E01
AIR-CONDITIONER SYSTEM 25
2014-07
_
S5PA3105E01 DISASSEMBLING 21 13
DISASSEMBLING
S5PX4211E01
HYDRAULIC SYSTEM 42
2014-07
S5PS4314E01
ELECTRIC SYSTEM 43 31 23
2014-07
S5PW4431E02
ENGINE 44
2014-07
S5PS4613E01
BY ERROR CODES 46
2014-07
_
32 24
E/G
S5PX5112E01
ENGINE 51
2014-07
_
127(
This Manual is prepared as a technical material in This Manual may be properly revised due to the im-
which the information necessary for the maintenance provement of products, modification of specifications,
and repairing services of our hydraulic excavators are etc. And there are cases where the system on actual
collected, and is categorized into 7 Chapters, Specifica- machine and a part of the contents of this manual may
tion, Maintenance, System, Disassembly, Trouble- differ due to the variations of specification by countries.
shooting, Engine, and Installation Procedures for For the section in which the description is hardly under-
Optional Attachment. stood, contact our distributor.
• The Chapter "Specification" describes the specifi- The number is assigned to every part handled in this
cations for entire machine and material, which are Manual on account of the description, but the parts,
instructive for replacement and repairing of attach- which cannot be supplied as service parts are con-
ments. tained. Therefore, the order must be placed with re-
spective formal number with due confirmation on the
• The Chapter "Maintenance" describes the material,
Parts Manual for applicable machine.
which is helpful for maintenance service and adjust-
ments for entire machine.
• The Chapter "System" describes the operating sys-
tem like hydraulic system, electric system, compo-
nents, and so on.
• The Chapter "Disassembly" describes the removal
and installing of assembly mounted on the upper
structure and undercarriage, and the assembling
and disassembling of the associated hydraulic
equipment.
• The Chapter "Troubleshooting" describes how to
find the fault equipment.
• The Chapter "Engine" describes the engines mak-
ing use of the "Maintenance Manual" provided by
the suppliers.
• The Chapter "Installation Procedures for Optional
Attachment" describes the supplements added on
request as required.
㨇1. OUTLINE㨉
Ძ
1. OUTLINE
TABLE OF CONTENTS
1-1
㨇1. OUTLINE㨉
CX55BX : PS02-00101~
(CASE-AUS)
E55BX : PS02-00101~
(NH-AUS)
SK17SR-3 : PU09-10115~
(NA)
SK35SR-5 : PX15-22809~
(NA)
SK55SRX-6E : PS04-10001~
(North America)
SK17SR-3 : PU09-10115~
(EUR)
SK55SRX-6 : PS03-05001~
(OCE)
SK30SR-5 : PW14-46519~
(EUR)
SK35SR-5 : PX15-22809~
(EUR)
SK55SRX-6 : PS03-05001~
(KOR)
SK30SR-6E : PW16-80001~
(North America)
SK45SR-6 : PH08-10001~
(OCE)
SK30SR-6 : PW15-50001~
(OCE)
1-2
㨇1. OUTLINE㨉
Ძ
1.1.1 PREPARATION BEFORE DISASSEMBLING
(4) Recording
Record the following items for communication and prevention of recurring malfunction.
(1) Wear appropriate clothes with long sleeves, safety shoes, safety helmet and protective glasses.
(2) Suspend warning tag "DO NOT OPERATE" from the doorknob or the operating lever, and have a
preliminary meeting before starting work.
(3) Stop the engine before starting inspection and maintenance to prevent the operator being caught
in machine.
(4) Identify the location of a first-aid kit and a fire extinguisher, and also where to make contact in a
state of emergency.
(5) Choose a hard, level and safe place, and place the attachment on the ground securely.
(6) Use a lifter such as a crane to remove heavy parts (20 kg [45 lbs] or more) from the machine.
1-3
㨇1. OUTLINE㨉
1-4
㨇1. OUTLINE㨉
Ძ
2. Perform air bleeding when :
a. Hydraulic oil changed
b. Parts of suction side piping replaced
c. Hydraulic pump installed
d. Slewing motor installed
e. Travel motor installed
f. Hydraulic cylinder installed
3. Perform air bleeding of the hydraulic pump and slewing motor after loosening the upper drain plug,
starting the engine and keep it in low idle condition.
Complete the air bleeding when seeping of hydraulic oil is recognized, and tightly plug.
4. Perform air bleeding of the travel motor and the hydraulic cylinders by running the engine for more
than 5 minutes at low speed without load.
5. Perform air bleeding of pilot line by performing a series of digging, slewing and travel.
6. Check hydraulic oil level after placing the attachment to the oil check position, and replenish oil if
necessary.
Operation of the hydraulic equipment without filling hydraulic oil or lubricant or without performing air
bleeding will result in damage to the equipment.
Do not allow the hydraulic cylinder to bottom on the stroke end just after the maintenance.
1-5
㨇1. OUTLINE㨉
1-6
㨇1. OUTLINE㨉
Ძ
(1) O-ring
Ensure O-rings have elasticity and are not damaged before use.
Use the appropriate O-rings. O-rings are made of various kinds of materials having different
hardness to apply to a variety of parts, such as the part for moving or fixed portion, subjected to
high pressure, and exposed to corrosive fluid, even if the size is same.
Fit the O-rings without distortion and bend.
Always handle floating seals as a pair.
1-7
㨇1. OUTLINE㨉
1-8
㨇1. OUTLINE㨉
1-9
㨇1. OUTLINE㨉
1-10
㨇2. SPECIFICATIONS㨉
Წ
2. SPECIFICATIONS
TABLE OF CONTENTS
2-1
㨇2. SPECIFICATIONS㨉
2-2
㨇2. SPECIFICATIONS㨉
Წ
Item Name Item Name Item Name
1 Engine 14 Canopy 27 Swing cylinder
2 Hydraulic pump 15 Right side cover 28 Boom cylinder
3 Muffler 16 Guard 29 Boom
4 Control valve 17 Engine hood 30 Arm cylinder
5 Hydraulic oil tank 18 Counterweight 31 Arm
6 Fuel tank 19 Swing bearing 32 Bucket cylinder
7 Swing motor 20 Rubber track shoe 33 Idler link
8 Swivel joint 21 Idler Assembly 34 Bucket link
9 Air cleaner 22 Lower roller 35 Bucket
10 Battery 23 Upper roller 36 Light
11 Radiator 24 Travel motor 37 Fuel cooler
12 Oil filter 25 Dozer cylinder
13 Reserve tank 26 Dozer
2-3
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