New Holland E27B Tier 3 Compact Hydraulic Excavator Service Repair Manual

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SERVICE MANUAL

E27B
Tier 3
Compact Hydraulic Excavator
PIN NETN27001 and above

Part number S5HD0003E01


1st edition English
October 2014
Printed in U.S.A.
Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. New Holland is a registered trademark of CNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.
+<'5$8/,&(;&$9$725

MAINTENANCE SPECIFICATIONS
6+23
0$18$/PRGHO (%

,1'(;
1 SPECIFICATIONS SECTION

SYSTEM
2 MAINTENANCE SECTION
3 SYSTEM SECTION
4 DISASSEMBLY SECTION

DISASSEMBLING
5 TROUBLESHOOTING
6 ENGINE SECTION
E / G TROUBLESHOOTING
OPT.

Book Code No.6+'(



*(1(5$/6$)(7<,1)250$7,21 3) &$87,21 Indicates a potentially hazardous
situation which, if not avoided, may result in mi-
nor or moderate injury. It may also be used to
alert against possible damage to the machine
'RQRWRSHUDWHRUSHUIRUPDQ\PDLQWHQDQFHRQWKLV and its components and is represented as fol-
PDFKLQHXQWLODOOLQVWUXFWLRQVIRXQGLQWKH23(5$ lows:
725¶60$18$/DQGWKLV0$18$/KDYHEHHQWKRU
RXJKO\UHDGDQGXQGHUVWRRG
,PSURSHURSHUDWLRQRUPDLQWHQDQFHRIWKLVPDFKLQH (4) It is very difficult to forecast every danger that may
PD\FDXVHDFFLGHQWVDQGFRXOGUHVXOWLQVHULRXVLQ occur during operation. However, safety can be en-
MXU\RUGHDWK sured by fully understanding proper operating pro-
$OZD\VNHHSWKHPDQXDOLQVWRUDJH cedures for this machine according to methods
,ILWLVPLVVLQJRUGDPDJHGSODFHDQRUGHUZLWKDQ recommended by Manufacturer.
DXWKRUL]HGRXU'LVWULEXWRUIRUDUHSODFHPHQW
(5) While operating the machine, be sure to perform
,I\RXKDYHDQ\TXHVWLRQVSOHDVHFRQVXOWDQDXWKR
work with great care, so as not to damage the ma-
UL]HGRXU'LVWULEXWRU
chine, or allow accidents to occur.
(1) Most accidents, which occur during operation, are (6) Continue studying the manual until all Safety, Oper-
due to neglect of precautionary measures and safe- ation and Maintenance procedures are completely
ty rules. Sufficient care should be taken to avoid understood by all persons working with the ma-
these accidents. Erroneous operation, lubrication chine.
or maintenance services are very dangerous and
may cause injury or death of personnel. Therefore
all precautionary measures, NOTES, DANGERS,
WARNINGS and CAUTIONS contained in the man-
ual and on the machine should be read and under-
stood by all personnel before starting any work with
or on the machine.
(2) Operation, inspection, and maintenance should be
carefully carried out, and safety must be given the
first priority. Messages of safety are indicated with
marks. The safety information contained in the
manual is intended only to supplement safety
codes, insurance requirements, local laws, rules
and regulations.
(3) Messages of safety appear in the manual and on
the machine : All messages of safety are identified
by either word of "DANGER", "WARNING" and
"CAUTION".
1) '$1*(5 Indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury and is represented as
follows:

2) :$51,1* Indicates a potentially hazardous


situation which, if not avoided, could result in
death or serious injury and is represented as
follows:


6$)(7<35(&$87,216 stands, capable of supporting the machine, before
performing any disassembly.

7KHSURSHUDQGVDIHOXEULFDWLRQDQGPDLQWHQDQFH
IRUWKLVPDFKLQHUHFRPPHQGHGE\0DQXIDFWXUHU 'RQRWRSHUDWHWKLVPDFKLQHXQOHVV\RXKDYH
DUHRXWOLQHGLQWKH23(5$725¶60$18$/IRUWKH UHDGDQGXQGHUVWDQGWKHLQVWUXFWLRQVLQWKH23
PDFKLQH (5$725¶60$18$/,PSURSHUPDFKLQHRSHUD
,PSURSHUSHUIRUPDQFHRIOXEULFDWLRQRUPDLQWH WLRQLVGDQJHURXVDQGFRXOGUHVXOWLQLQMXU\RU
QDQFHSURFHGXUHVDUHGDQJHURXVDQGFRXOGUHVXOW GHDWK
LQLQMXU\RUGHDWK5HDGDQGXQGHUVWDQGWKH0$1
(6) Relieve all pressure in air, oil or water systems be-
8$/EHIRUHSHUIRUPLQJDQ\OXEULFDWLRQRUPDLQWH
fore any lines, fittings or related items are discon-
QDQFH
nected or removed. Always make sure all raised
The serviceman or mechanic may be unfamiliar with components are blocked correctly and be alert for
many of the systems on this machine. This makes it possible pressure when disconnecting any device
important to use caution when performing service work. from a system that utilizes pressure.
A knowledge of the system and or components is im- (7) Lower the bucket, dozer, or other attachments to
portant before the removal or disassembly of any com- the ground before performing any work on the ma-
ponent. chine. If this cannot be done, make sure the bucket,
Because of the size of some of the machine compo- dozer, ripper or other attachment is blocked correct-
nents, the serviceman or mechanic should check the ly to prevent it from dropping unexpectedly.
weights noted in this manual. Use proper lifting proce- (8) Use steps and grab handles when mounting or dis-
dures when removing any components. Weight of com- mounting a machine. Clean any mud or debris from
ponents table is shown in the section ; steps, walkways or work platforms before using.
SPECIFICATIONS. Always face to the machine when using steps, lad-
The following is a list of basic precautions that must al- ders and walkways. When it is not possible to use
ways be observed. the designed access system, provide ladders, scaf-
folds, or work platforms to perform safe repair oper-
(1) Read and understand all Warning plates and decal
ations.
on the machine before Operating, Maintaining or
Repairing this machine. (9) To avoid back injury, use a hoist when lifting com-
ponents which weigh 20kg (45lbs) or more. Make
(2) Always wear protective glasses and protective
sure all chains, hooks, slings, etc., are in good con-
shoes when working around machines. In particu-
dition and are the correct capacity. Be sure hooks
lar, wear protective glasses when using hammers,
are positioned correctly. Lifting eyes are not to be
punches or drifts on any part of the machine or at-
side loaded during a lifting operation.
tachments. Use welders gloves, hood/goggles,
apron and the protective clothing appropriate to the (10)To avoid burns, be alert for hot parts on machines
welding job being performed. Do not wear loose fit- which have just been stopped and hot fluids in
ting or torn clothing. Remove all rings from fingers, lines, tubes and compartments.
loose jewelry, confine long hair and loose clothing (11)Be careful when removing cover plates. Gradually
before working on this machinery. back off the last two capscrews or nuts located at
(3) Disconnect the battery and hang a "Do Not Oper- opposite ends of the cover or device and carefully
ate" tag in the Operators Compartment. Remove ig- pry cover loose to relieve any spring or other pres-
nition keys. sure, before removing the last two capscrews or
nuts completely.
(4) If possible, make all repairs with the machine
parked on a firm level surface. Block the machine (12)Be careful when removing filler caps, breathers and
so it does not roll while working on or under the ma- plugs on the machine. Hold a rag over the cap or
chine. Hang a "Do Not Operate" tag in the Opera- plug to prevent being sprayed or splashed by liq-
tors Compartment. uids under pressure. The danger is even greater if
the machine has just been stopped because fluids
(5) Do not work on any machine that is supported only
can be hot.
by lift, jacks or a hoist. Always use blocks or jack


(13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is
tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera-
you understand how to use them before performing tion. Any high speed rotating component that has
any service work. been damaged or altered should be checked for
(14)Reinstall all fasteners with the same part number. balance before reusing.
Do not use a lesser quality fastener if replacements (22)Be careful when servicing or separating the tracks
are necessary. (crawlers). Chips can fly when removing or install-
(15)Repairs which require welding should be per- ing a track (crawlers) pin. Wear safety glasses and
formed only with the benefit of the appropriate ref- long sleeve protective clothing. Tracks (crawlers)
erence information and by personnel adequately can unroll very quickly when separated. Keep away
trained and knowledgeable in welding procedures. from front and rear of machine. The machine can
Determine type of metal being welded and select move unexpectedly when both tracks (crawlers)
correct welding procedure and electrodes, rods or are disengaged from the sprockets. Block the ma-
wire to provide a weld metal strength equivalent at chine to prevent it from moving.
least to that of the parent metal. Make sure to dis-
connect battery before any welding procedures are
attempted.
(16)Do not damage wiring during removal operations.
Reinstall the wiring so it is not damaged nor will be
damaged in operation of the machine by contacting
sharp corners, or by rubbing against some object or
hot surface. Do not connect wiring to a line contain-
ing fluid.
(17)Be sure all protective devices including guards and
shields are properly installed and functioning cor-
rectly before starting a repair. If a guard or shield
must be removed to perform the repair work, use
extra caution and replace the guard or shield after
repair is completed.
(18)The maintenance and repair work while holding the
bucket raised is dangerous due to the possibility of
a falling attachment. Don’t fail to lower the attach-
ment and place the bucket to the ground before
starting the work.
(19)Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses can cause fires. Do not bend
or strike high pressure lines or install ones which
have been bent or damaged. Inspect lines, tubes
and hoses carefully. Do not check for leaks with
your hands. Very small (pinhole) leaks can result in
a high velocity oil stream that will be invisible close
to the hose. This oil can penetrate the skin and
cause personal injury. Use card-board or paper to
locate pinhole leaks.
(20)Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are in-
stalled correctly to avoid excessive heat, vibration
or rubbing against other parts during operation.
Shields that protect against oil spray onto hot ex-
haust components in event of a line, tube or seal
failure must be installed correctly.


OCE INDEX (%
Book Code No. Index
Title 1
Distribution Year–Month No. 33 25

MAINTENANCE SPECIFICATIONS
S5PA0105E01
OUTLINE 1
2014-07
S5PD0203E01
SPECIFICATIONS 2
2014-07
S5PD0303E01
ATTACHMENT DIMENSIONS 3 2
2014-07 42 34
S5PX1111E01
TOOLS 11
2014-07
S5PD1203E01 STANDARD MAINTENANCE
TIME SCHEDULE
12
2014-07
S5PD1303E01 MAINTENANCE STANDARD
AND TEST PROCEDURE 13
2014-07
43 11 3
S5PX2112E01 MECHATRO CONTROL 51
(OPT.) 21
2014-07
S5PD2203E01
HYDRAULIC SYSTEM 22
2014-07
S5PD2303E01
SYSTEM

ELECTRIC SYSTEM 23
2014-07
44 12
S5PD2403E01
COMPONENTS SYSTEM 24
2014-07
S5PX2512E01
AIR-CONDITIONER SYSTEM 25
2014-07
_

S5PA3105E01 DISASSEMBLING 21 13
DISASSEMBLING

2014-07 & ASSEMBLING 31


S5PD3203E01
ATTACHMENT 32
2014-07
S5PD3303E01
UPPER STRUCTURE 33
2014-07
S5PD3403E01
TRAVEL SYSTEM 34 46 22
2014-07
_
TROUBLESHOOTING

S5PX4211E01
HYDRAULIC SYSTEM 42
2014-07
S5PS4314E01
ELECTRIC SYSTEM 43 31 23
2014-07
S5PW4431E02
ENGINE 44
2014-07
S5PS4613E01
BY ERROR CODES 46
2014-07
_
32 24
E/G

S5PX5112E01
ENGINE 51
2014-07
_

PD03-05001~ APPLICABLE MACHINES


127(
This Manual is prepared as a technical material in This Manual may be properly revised due to the im-
which the information necessary for the maintenance provement of products, modification of specifications,
and repairing services of our hydraulic excavators are etc. And there are cases where the system on actual
collected, and is categorized into 7 Chapters, Specifica- machine and a part of the contents of this manual may
tion, Maintenance, System, Disassembly, Trouble- differ due to the variations of specification by countries.
shooting, Engine, and Installation Procedures for For the section in which the description is hardly under-
Optional Attachment. stood, contact our distributor.

• The Chapter "Specification" describes the specifi- The number is assigned to every part handled in this
cations for entire machine and material, which are Manual on account of the description, but the parts,
instructive for replacement and repairing of attach- which cannot be supplied as service parts are con-
ments. tained. Therefore, the order must be placed with re-
spective formal number with due confirmation on the
• The Chapter "Maintenance" describes the material,
Parts Manual for applicable machine.
which is helpful for maintenance service and adjust-
ments for entire machine.
• The Chapter "System" describes the operating sys-
tem like hydraulic system, electric system, compo-
nents, and so on.
• The Chapter "Disassembly" describes the removal
and installing of assembly mounted on the upper
structure and undercarriage, and the assembling
and disassembling of the associated hydraulic
equipment.
• The Chapter "Troubleshooting" describes how to
find the fault equipment.
• The Chapter "Engine" describes the engines mak-
ing use of the "Maintenance Manual" provided by
the suppliers.
• The Chapter "Installation Procedures for Optional
Attachment" describes the supplements added on
request as required.


㨇1. OUTLINE㨉


1. OUTLINE
TABLE OF CONTENTS

1.1 GENERAL PRECAUTIONS FOR REPAIRS ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-3


1.1.1 PREPARATION BEFORE DISASSEMBLING ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-3
1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-3
1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ̖̖̖̖̖̖̖̖̖̖̖̖1-4
1.1.4 ELECTRICAL EQUIPMENT ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-6
1.1.5 HYDRAULIC PARTS ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-7
1.1.6 WELDING REPAIR ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-7
1.1.7 ENVIRONMENTAL MEASURE ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-7
1.2 INTERNATIONAL UNIT CONVERSION SYSTEM (Based on MARKS' STANDARD HANDBOOK FOR
MECHANICAL ENGINEERS) ̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖̖1-8

Book Code No. S5PA0105E01

1-1
㨇1. OUTLINE㨉

Issue Date of Issue Applicable Machines Remarks


S5PA0105E01
First Edition June, 2009 E10SR : PA03-05001~
(NHK-EUR)

December, 2010 SK55SRX : PS02-00101~


(KOR)

January, 2011 SK50P : PS02-00101~


(SE Asia)

March, 2011 SK55SRX : PS02-00101~


(AUS)

CX55BX : PS02-00101~
(CASE-AUS)

E55BX : PS02-00101~
(NH-AUS)

September, 2013 SK27SR-5 : PV13-34084~


(NA)

SK17SR-3 : PU09-10115~
(NA)

SK35SR-5 : PX15-22809~
(NA)

SK55SRX-6E : PS04-10001~
(North America)

November, 2013 SK10SR-2 : PA03-05001~


(EUR)

SK17SR-3 : PU09-10115~
(EUR)

December, 2013 SK27SR-5 : PV13-34084~


(EUR)

SK55SRX-6 : PS03-05001~
(OCE)

SK30SR-5 : PW14-46519~
(EUR)

SK35SR-5 : PX15-22809~
(EUR)

January, 2014 SK50P-6 : PS03-05001~


(SE Asia)

SK55SRX-6 : PS03-05001~
(KOR)

April, 2014 SK55SRX-6 : PS03-05001~


(EUR)

May, 2014 SK35SR-6E : PX17-40001~


(North America)

June, 2014 SK35SR-6 : PX16-30001~


(OCE)

SK30SR-6E : PW16-80001~
(North America)

SK45SR-6 : PH08-10001~
(OCE)

SK30SR-6 : PW15-50001~
(OCE)

1-2
㨇1. OUTLINE㨉

1.1 GENERAL PRECAUTIONS FOR REPAIRS


1.1.1 PREPARATION BEFORE DISASSEMBLING

(1) Understanding operating procedure


Read OPERATOR'S MANUAL carefully to understand the operating procedure.

(2) Cleaning machines


Remove soil, mud, and dust from the machine before carrying it into the service shop to prevent loss
of work efficiency, damage of parts, and difficulty in rust prevention and dust protection while
reassembling.

(3) Inspecting machines


Identify the parts to be disassembled before starting work, determine the disassembling procedure by
yourself considering the workshop situations etc., and request procurement of necessary parts in
advance.

(4) Recording
Record the following items for communication and prevention of recurring malfunction.

1. Inspection date and place.


2. Model name, applicable machine number, and hour meter read.
3. Trouble condition, place and cause.
4. Visible oil leakage, water leakage and damage.
5. Clogging of filters, oil level, oil quality, oil contamination and loosening of connections.
6. Result of consideration if any problem exists based on the operation rate per month calculated
from hour meter indication after the last inspection date.

(5) Arrangement and cleaning in service shop


1. Tools required for repair work.
2. Prepare space to place the disassembled parts.
3. Prepare oil containers for draining oil etc.

1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING

(1) Wear appropriate clothes with long sleeves, safety shoes, safety helmet and protective glasses.
(2) Suspend warning tag "DO NOT OPERATE" from the doorknob or the operating lever, and have a
preliminary meeting before starting work.
(3) Stop the engine before starting inspection and maintenance to prevent the operator being caught
in machine.
(4) Identify the location of a first-aid kit and a fire extinguisher, and also where to make contact in a
state of emergency.
(5) Choose a hard, level and safe place, and place the attachment on the ground securely.
(6) Use a lifter such as a crane to remove heavy parts (20 kg [45 lbs] or more) from the machine.

1-3
㨇1. OUTLINE㨉

(7) Use proper tools, and replace or repair defective tools.


(8) Support the machine and attachment with supports or blocks if the work is performed in the lifted
condition.

1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT

(1) Removing hydraulic equipment


1. Before disconnecting pipes, release the hydraulic pressure of the system, or open the return side
cover and take out the filter.
2. Carefully drain oil of the removed pipes into a containers without spilling on the floor.
3. Apply plugs or caps on the pipe ends to avoid oil spillage and dust intrusion.
4. Clean off the external surface of the equipment before disassembling, and drain hydraulic and gear
oil before placing it on the workbench.

(2) Disassembling hydraulic equipment


1. Do not disassemble, reassemble or modify the hydraulic equipment without the permission of the
manufacturer, who is not responsible for the performance and function of the product after
modification.
2. When disassembling and reassembling for unavoidable reason, refer the work to qualified
personnel who have the specific knowledge or completed the parts service training.
3. Provide matching marks to facilitate reassembling work.
4. Before starting the work, read the manual of disassembling procedure, if it is provided, and
decide whether the work can be performed by yourself.
5. Use the special jig and tools without fail if they are specified.
6. If it is hard to remove a part according to the procedure, do not try it by force but investigate the
cause.
7. Place the removed parts in order and attach tags to facilitate the reassembling.
8. Note the location and quantity of parts commonly applied to multiple locations.

(3) Inspecting parts


1. Ensure that the disassembled parts are free from seizure, interference and uneven contact.
2. Measure and record wear condition of parts and clearance.
3. If the problem is found in a part, repair or replace it with a new one.

(4) Reassembling hydraulic equipment


1. Turn ON the ventilation fan or open windows to maintain good ventilation prior to starting the
cleaning of parts.
2. Perform rough and finish cleaning before assembling.
3. Remove washing oil by air and apply clean hydraulic or gear oil for assembling.
4. Always replace the removed O-rings, backup rings and oil seals with new ones by applying grease
in advance.
5. Remove dirt and moisture from and perform degreasing on the surface where liquid gasket to be
applied.
6. Remove rust preventive agent from the new parts before use.
7. Fit bearings, bushings and oil seals using special jigs.
8. Assemble the parts utilizing matching marks.
9. Ensure all the parts are completely assembled after the work.

1-4
㨇1. OUTLINE㨉

(5) Installing hydraulic equipment


1. Ensure hydraulic oil and lubricant are properly supplied.


2. Perform air bleeding when :
a. Hydraulic oil changed
b. Parts of suction side piping replaced
c. Hydraulic pump installed
d. Slewing motor installed
e. Travel motor installed
f. Hydraulic cylinder installed
3. Perform air bleeding of the hydraulic pump and slewing motor after loosening the upper drain plug,
starting the engine and keep it in low idle condition.
Complete the air bleeding when seeping of hydraulic oil is recognized, and tightly plug.
4. Perform air bleeding of the travel motor and the hydraulic cylinders by running the engine for more
than 5 minutes at low speed without load.
5. Perform air bleeding of pilot line by performing a series of digging, slewing and travel.
6. Check hydraulic oil level after placing the attachment to the oil check position, and replenish oil if
necessary.

Operation of the hydraulic equipment without filling hydraulic oil or lubricant or without performing air
bleeding will result in damage to the equipment.

Do not allow the hydraulic cylinder to bottom on the stroke end just after the maintenance.

1-5
㨇1. OUTLINE㨉

1.1.4 ELECTRICAL EQUIPMENT

(1) Do not disassemble electrical equipment.


(2) Handle it carefully not to drop and give a shock.
(3) Turn the key OFF prior to connecting and disconnecting work.
(4) Disconnect the connector by holding it and pressing the lock. Do not pull the wire to apply force
to the caulking portion.
(5) Connect the connector and ensure it is completely locked.
(6) Turn the key OFF prior to touching the terminal of starter or generator.
(7) Remove the ground (earth) terminal of battery when handling tools around the battery or its relay.
(8) Do not splash water on the electrical equipment and connectors during machine washing.
(9) Check for moisture adhesion inside the waterproof connector after pulling it out, since it is hard
to remove moisture from the connector.
If moisture adhesion is found, dry it completely before the connection.

Battery electrolyte is hazardous.


Battery electrolyte is dilute sulfuric acid. Exposure of skin or eyes to this liquid will cause burning or
loss of eyesight.
If the exposure occurs, take the following emergency measures and seek the advice of a medical
specialist.
-When skin exposed :
Wash with water and soap sufficiently.
-When eyes exposed :
Immediately wash away with city water continuously for more than 10 minutes.
-When a large amount of the liquid flows out :
Neutralize with sodium bicarbonate or wash away with city water.
-When swallowed :
Drink a large amount of milk or water.
-When clothes exposed:
Immediately undress and wash.

1-6
㨇1. OUTLINE㨉

1.1.5 HYDRAULIC PARTS


(1) O-ring
࡮ Ensure O-rings have elasticity and are not damaged before use.
࡮ Use the appropriate O-rings. O-rings are made of various kinds of materials having different
hardness to apply to a variety of parts, such as the part for moving or fixed portion, subjected to
high pressure, and exposed to corrosive fluid, even if the size is same.
࡮ Fit the O-rings without distortion and bend.
࡮ Always handle floating seals as a pair.

(2) Flexible hose (F hose)


࡮ Use the appropriate parts. Different parts are used depending on the working pressure even the
size of fitting and the total length of the hose is same.
࡮ Tighten the fitting at the specified torque.
Ensure no kink, tension, interference nor oil leakage is recognized.

1.1.6 WELDING REPAIR


(1) Refer repair welding to qualified personnel according to the appropriate procedure.
(2) Disconnect the ground (earth) cable of the battery before starting the repair.
Failure to do so will cause damage to the electrical equipment.
(3) Move away the articles in advance that may cause fire if exposed to sparks.
(4) Before starting the repair of the attachment, do not fail to cover the plated surface of the piston
rod with flameproof sheet to prevent it from being exposed to sparks.

1.1.7 ENVIRONMENTAL MEASURE


(1) Run the engine at the place that is sufficiently ventilated.
(2) Industrial waste disposal
Dispose of the following parts according to the relevant regulations :
Waste oil and waste container
Battery
(3) Precautions for handling hydraulic oil
Exposure of eyes to hydraulic oil will cause inflammation. Wear protective glasses before handling
to avoid an accident. If an eye is exposed to the oil, take the following emergency measures :
-When an eye exposed :
Immediately wash away with city water sufficiently till stimulative feeling vanishes.
-When swallowed :
Do not let vomit, and receive medical treatment immediately.
-When skin exposed:
Wash with water and soap sufficiently.
(4) Others
Use replacement parts and lubricants authorized as the manufacturer's genuine parts.

1-7
㨇1. OUTLINE㨉

1.2 INTERNATIONAL UNIT CONVERSION SYSTEM (Based on


MARKS' STANDARD HANDBOOK FOR MECHANICAL
ENGINEERS)
Introduction
Although this manual includes International
System of Unit and Foot-Pound System of
Units, if you need SI unit, refer to the
following international system of units.
Given hereinafter is an excerpt of the units
that are related to this manual.
1. Etymology of SI Unites
French: Le Systeme International d' Unites
English: International System of Units
2. Construction of SI Unit System

1-8
㨇1. OUTLINE㨉

1-9
㨇1. OUTLINE㨉

1-10
㨇2. SPECIFICATIONS㨉


2. SPECIFICATIONS
TABLE OF CONTENTS

2.1 COMPONENTS NAME ääääääääääääääääääääääääääääääääää2-3


2.2 MACHINE DIMENSIONS äääääääääääääääääääääääääääääääää2-4
2.3 SPECIFICATIONS AND PERFORMANCE ääääääääääääääääääääääääää2-5
2.4 MACHINE & COMPONENTS WEIGHT (DRY) ääääääääääääääääääääääää2-7
2.5 TRANSPORTATIONääääääääääääääääääääääääääääääääääää2-9
2.5.1 LOADING MACHINE ON A TRAILER äääääääääääääääääääääääää2-9
2.5.2 TRANSPORTATION DIMENSION AND WEIGHT OF ATTACHMENT äääääääääää2-10
2.6 TYPE OF CRAWLER SHOES äääääääääääääääääääääääääääääää2-11
2.7 TYPE OF BUCKET ääääääääääääääääääääääääääääääääääää2-12
2.8 ENGINE SPECIFICATIONS ääääääääääääääääääääääääääääääää2-13
2.8.1 SPECIFICATIONS ääääääääääääääääääääääääääääääääää2-13
2.8.2 ENGINE PERFORMANCE CURVE äääääääääääääääääääääääääää2-14

Book Code No. S5P'E0

2-1
㨇2. SPECIFICATIONS㨉

Issue Date of Issue Applicable Machines Remarks


S5PW0240E01
First Edition June, 2014 SK30SR-6 : PW15-50001~
(OCE)

2-2
㨇2. SPECIFICATIONS㨉

2.1 COMPONENTS NAME


Item Name Item Name Item Name
1 Engine 14 Canopy 27 Swing cylinder
2 Hydraulic pump 15 Right side cover 28 Boom cylinder
3 Muffler 16 Guard 29 Boom
4 Control valve 17 Engine hood 30 Arm cylinder
5 Hydraulic oil tank 18 Counterweight 31 Arm
6 Fuel tank 19 Swing bearing 32 Bucket cylinder
7 Swing motor 20 Rubber track shoe 33 Idler link
8 Swivel joint 21 Idler Assembly 34 Bucket link
9 Air cleaner 22 Lower roller 35 Bucket
10 Battery 23 Upper roller 36 Light
11 Radiator 24 Travel motor 37 Fuel cooler
12 Oil filter 25 Dozer cylinder
13 Reserve tank 26 Dozer

2-3
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