Faculty of Engineering Department of Textile Engineering Report On
Faculty of Engineering Department of Textile Engineering Report On
Faculty of Engineering Department of Textile Engineering Report On
Submitted by:
Md. Rabbi Hasan ID: 162-23-4745
Supervised by:
Md. Abdullah Al Mamun
Designation: Assistant Professor
This report submitted in partial fulfillment of the requirements for the degree of
Bachelor of Science in Textile Engineering
Advance in Apparel Manufacturing Technology
I hereby declare that this industrial attachment is done by me and all the information is collected
during my industrial training. And I have also declare that neither this Industrial Attachment nor
any part of this Industrial Attachment has been presented anywhere for any degree or diploma.
ID: 162-23-4745
Signature:
Approval Sheet
This industrial attachment is prepared from DBL Group (Jinnat Apparels Ltd) and submitted by
Md. Rabbi Hasan (ID No 162-23-4745) in partial fulfillment of the requirement for the degree of
BACHELOR OF SCIENCE IN TEXTILE ENGINEERING has been examined and hereby
recommended for approval and acceptance.
Supervisor
_____________________
At first my gratefulness goes to almighty ALLAH to give me strength and ability to complete the
industrial report.
I have also wanted to thanks those peoples who helped me during my training period and
inspired me.
I have also expressing my gratings to Prof. Dr. Mahbubul Haque Head, Department of Textile
Engineering, for his support and continuous guidance throughout my long journey in Daffodil
International University
I should thanks the management of DBL Group and want to also thanks for giving me the
opportunity to complete the industrial training successfully and also their helping hands.
I have also dedicated this report to Md. Abdullah Al Mamun, Assistant Professor of Daffodil
International University who helped me a lot to complete me industrial training report.
At last I want to dedicate this industrial report to my parents who were the main supporting hand
and also the encouraging persons.
DBL Group started its business in 1991. The group diversified its business includes spinning,
knitting, dyeing, all over printing, garments washing, packaging, ceramics, tiles, telecom and
garment accessories. DBL Group is one of the largest and 100% export oriented composite knit
garments and textiles manufacturing industry in Bangladesh. DBL group is supplying quality
apparels across the world to the best of the retailers and the biggest brands of the fashion
industry. Total export of the group reached USD 320 million in 2014-2015. DBL Group
currently employs about 23,400 people. The vision of DBL group is to "Extend leadership
through World Class Performance". Mission of DBL group is to develop a progressive,
empowered and consumer focused corporate culture to enhance market leadership along with the
passion of corporate social responsibility.
DBL Group is using energy efficient machinery with less environmental impacts in all of its
projects. DBL Group has a biological ETP (Effluent Treatment Plant) which has a capacity of
4000 cubic meters and is the largest ETP in the country. Moreover, the group is in process of
installing another ETP with the capacity of 7500 cubic meters soon. DBL Group has a captive
power plant of 35MW and is in the process of expanding its infrastructure.
Their vision 2020 aim to sustain the confidence which has been endowed on us by the society
and grow further as a distinctive business house for its customers, employees, associates and
stakeholders.
Established 1991
Employee 23400
Power plant 35 MW
T- shirt
Polo shirt
Vest
Tank tops
Shorts
Skirts
Trousers
Jogging suits
Jackets
Night wears
Cut & Sew: 11, 80,000 Pcs; Intimate: 18, 20,000 Pcs
1. H & M
2. Wal-Mart
3. Puma
5. G-Star
6. ZARA (SPANISH)
Knitting Manager
Production Master
Production Officer
Knitting In charge
Knitting Supervisor
Knitting Technician
Knitting Operator
Feeding the yarn in the feeder via trip-tape positive feeding arrangement and tension deice
Knitting
Inspection
Numbering
> PAILUNG
> INITEX
> SANTONI
> SHIMASEIK
> Diameter: 30
> Gauge: 24
> Diameter: 30
> Gauge: 24
> Gauge: 14
Chairman
GM
SPM PO
PM
APO
APM
In-charge
PO
Operator
APO
Helper
Supervisor
Sr. Operator
Operator
Helper
4 Dryer Siemens 1
5 Indesit Dryer Siemens 2
6 Verivide Light Box (CAC-60) For _ 1
Visual color assessment
The object of this machine is to slit the tube fabric in open width form. Tube type fabrics e.g.
single jersey, Lycra jersey, pique, interlock, terry, fleece are subjected to slitting machine. Some
more information of slitting machine is given below:
Voltage 400V
Frequency 50 Hz
Current 12 amp
PK 2 bar 40-50
> Brushing
> Shearing
> Softening
> Soil release
> Root-proofing
> Anti-bacterial
Features:
2. Thanks to the adjustable heat-time control unit and ergonomic usage of the control panel
which is located on the body .it’s very easy to complete the process according to the receipt
3. there is an defected failed result expected on the product .which has one leg on the left and
another leg on the right – thanks to the optimum vacuum blow of the machine
4. There is one emergency stop button on the hot air blower group which can move towards front
– back and right – left
6. Pre- curing process for every single jean is appromately 2-25 min and daily capacity is 600
Pcs
Specifications:
Model: 3D-CEF4
Weight: 200 kg
Voltage: 220v
Air: 6 bar
Manufacturing Country: UK
Features:
These two ovens heat treat automotive side impact bars in baskets. They are loaded with a
standard fork truck, then a process timer ensures the correct heat treatment time. A single chart
recorder, in one of the oven's control panel, logs temperature, time and batch number for
traceability of both ovens
Specifications:
Model: DTS380
Voltage: 400 KW
Frequency: 50 H
Number of Machine: 10
Features:
Features
Capacity: 30 pieces
Feature of machine
Specifications:
Specifications:
Specifications:
Volt: 400
Frequency: 50Hz
Stainless steel inner cylinder and large S.S. loading-unloading door. Outer body painted.
Low spin extract. Vibration less during extraction. Low spin extract makes articles lighter
to unload.
Automatic timed. Full electrical protection against single phasing & motor.
Temperature (40-60) C
Cold wash
Temperature: (60-70) C
Lot size: 50 kg
Temperature: (50-60) C
Temperature: (60-70) C
5th step
After the drying quality is checked and good quality garments will be delivery to garments
factory.
Temperature: 60C
Time: 10-20
Temperature: 45C
Temperature: cold
Temperature: 75C
6th step
After the drying, a garment goes to quality section for quality checking and good one is
delivered.
Remedies:
Remedies:
Machine fault
Fabric fault
Remedies:
3.4.1 Generator:
Industrial generators are highly specialized pieces of equipment. Individuals who work with
them on a regular basis should have adequate training to properly evaluate the condition of the
machine, as well as have the knowledge and expertise to fix any problems they find. Generators
built for industrial use are normally powered by natural gas or diesel. Knowing the power source
used will determine a lot as to how the machine will have to be repaired.
> Industrial Generators are developed to ensure that there is a continuous supply of power in the
event of failure of the grid systems. Thus, these equipment’s have the capacity to guarantee an
efficient performance of the equipment, in case there are breaks of electric supply
> There are several generators for the industrial application with different solutions to meet the
requirements of a continuous power supply and according to the types of emergency or need.
> As far as the industrial branch is concerned, electric energy is usually derived from mechanical
generators, which are the ones that perform better, as their energy conversion capacity is higher.
And in the case of the industrial sector, it is extremely important to ensure maximum
performance. For example, in the health sector, the continuous supply of energy is vital.
> Understand how to work single jersey circular knitting machine, double jersey knitting
machine & flatbed collar knitting machine
4.2.2 Finishing:
> Learned about final inspection
4.3 Washing:
> Learned about washing process
4.4 Utility:
> Learned about generator
The completion of the two months industrial attachment at DBL group (Mymun complex) gave
us the inspiration that factory is one of the appropriate destiny to implement the theoretical
knowledge. From this industrial attachment we got the details idea about the factory
environment, production process, total management, store & inventory process, maintenance,
utility etc.
DBL group is well equipped and the working environment is excellent. The relation between top
management to bottom level is so nice. We are lucky to get the opportunity of having training in
this mill. The factory runs by a number of efficient Textile Engineers, Skilled technical & Non-
technical persons.
All the Textile Engineers, technical & Non-technical persons are very sincere, co-operative and
helpful. We wish good luck of them and also for this factory.