Programming Station For (Heidenhain) Lathe Controls - en
Programming Station For (Heidenhain) Lathe Controls - en
Software ID
English (en)
10/2022
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Copyright © DR. JOHANNES HEIDENHAIN GmbH.
Contents
1 Documentation....................................................................................................................... 9
2 Programming Station............................................................................................................. 15
3 Appendix................................................................................................................................ 63
1 Documentation....................................................................................................................... 9
2 Programming Station............................................................................................................. 15
3 Appendix................................................................................................................................ 63
DANGER
Danger indicates hazards for persons. If you do not follow the
avoidance instructions, the hazard will result in death or severe
injury.
WARNING
Warning indicates hazards for persons. If you do not follow
the avoidance instructions, the hazard could result in death or
serious injury.
CAUTION
Caution indicates hazards for persons. If you do not follow the
avoidance instructions, the hazard could result in minor or
moderate injury.
NOTICE
Notice indicates danger to material or data. If you do not follow
the avoidance instructions, the hazard could result in property
damage.
Informational notes
Follow the informational notes provided in these Operating
Instructions to ensure error-free and efficient utilization of the
programming station.
In these instructions, you will find the following informational notes:
Designations used
Designation Definition
Programming station A programming station is an application for PCs with Windows operating systems.
The programming station contains the following:
Control software
VBox expansion: TNC VB Base
Common software or data for the installation and operation of all programming stations
with virtualization software on a Windows PC.
VirtualBox virtualization software from ORACLE
The programming station is based on the same software as the corresponding
HEIDENHAIN control. Thus, operation is identical, and the results are compatible.
DataPilot MP 620 DataPilot is the name of the programming stations for HEIDENHAIN lathe controls.
MP 620 is an abbreviation for the control name MANUALplus 620.
DataPilot CP 640 DataPilot is the name of the programming stations for HEIDENHAIN lathe controls.
CP 640 is an abbreviation for the control name CNC PILOT 640.
Software release The term “software release module” designates supplementary hardware or software that
module functions as a license key for PC applications.
If the required software release module is missing, then the PC application will not start or
will only start with a limited range of functions (e.g., as a trial version).
HEIDENHAIN uses USB dongles as software release modules for the programming
stations; these dongles are copy protection plugs that are inserted into the USB port of a
PC.
License server A PC that controls the license accesses in the network is referred to as the license server
(master PC).
In a classroom, for example, the teacher’s PC might function as the license server, and the
students’ PCs (client PCs) would be the PC workstations.
Items supplied
The MANUALplus 620 and CNC PILOT 640 programming stations
are available in two versions.
The following is included in delivery (programming station with
dongle):
The programming station on CD
USB dongle for removing the memory restrictions
User’s Manuals on DVD
The following is included in delivery (programming station with
network dongle):
The programming station on DVD
USB dongle with 14 or 20 network licenses for removing the
memory restrictions
User’s Manuals on DVD
Compatibility
When the programming and execution of the NC programs are
identical, the programming station and control are compatible.
To ensure compatibility, the control must feature the control
functions used on the programming station.
Ensure compatibility by observing the following:
During programming, take into account the actual performance
range of the control (e.g., with regard to the NC software version
and the available software options)
Further information: "Software assignment", Page 18 and
"More detailed documentation", Page 13
Rules of use
All information concerning the legal use of HEIDENHAIN products
and services can be found on the Internet at:
Terms of use
Terms of business
Privacy Statement
Default installation
Use the default installation only in the following cases:
For initial installation of the programming station
If you are using only one programming station version
If you do not want to overwrite an installed programming
station version, use the custom installation procedure.
Further information: "Custom installation", Page 24
Custom installation
Select the Custom install type
All of the listed applications will be individually installed.
Select Install
Select Finish
The programming station will start after successful installation.
Controls
The programming station is operated using the mouse and PC
keyboard.
Keyboard
Control key PC keyboard Function
F1 to F10 Select the function in the horizontal soft-key row
Shift, Alt, Ctrl and 1 to 9 on the Select the function in the vertical soft-key row
numeric keypad
F11 Alternate between cycle help graphics for outside or inside
machining
Alt, Ctrl and down arrow key Switch to next parameter group
Ctrl and 8 on the numeric keypad Move the X axis in positive direction
Ctrl and 1 on the numeric keypad Move the Y axis in positive direction
Ctrl and 9 on the numeric keypad Move the Y axis in negative direction
Ctrl and 6 on the numeric keypad Move the Z axis in positive direction
Ctrl and 4 on the numeric keypad Move the Z axis in negative direction
Ctrl and 3 on the numeric keypad Traverse the fourth axis in positive direction
Ctrl and 7 on the numeric keypad Traverse the fourth axis in negative direction
Ctrl, Alt and 3 on the numeric Traverse the fifth axis in positive direction
keypad
Ctrl, Alt and 7 on the numeric Traverse the fifth axis in negative direction
keypad
Additionally 5 on the numeric Use rapid traverse with manual axis traverse
keypad
Alt Alt
+ +
Ctrl Ctrl
+ +
SK1 SK2 SK3 SK4 SK5 SK6 SK7 SK8 SK9 SK10
HEIDENHAIN F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
DataPilot
Main menu
Soft key Keys
Switch between the tool slides
Machine functions
Spindle functions
Clamping functions
Diagnostic functions
Service functions
Machine functions
Soft key Keys
NC start
NC stop
Back
Spindle functions
Soft key Keys
Change spindles
Clamping functions
Soft key Keys
Clamp and unclamp the workpiece
Clamping mode
File types
Extension Use
.dxf CAD drawings for the contour transfer
.gtb Machining sequences for the Automatic Working Plan Generation
.gmi ICP contour descriptions of the finished part
.gmr ICP contour descriptions of the workpiece blank
.gms ICP contour descriptions of the face
.gmm ICP contour descriptions of the lateral surface
.gmz NC programs of the Teach-in submode
.mon Load monitoring files
.nc NC main programs of the smart.Turn operating mode
.ncs NC subprograms of the smart.Turn operating mode
.png Image files (e.g., for the Subprogram call unit
Display settings
In the TNC VBox Control Panel, you can configure various
programming station display settings after selecting the Display tab:
Normal: Opens the programming station with the selected
resolution in a window
You can select the following preset resolutions for programming
stations for lathe controls in the Virtual Box:
MP620
1024x768
1366x768 with touchpad
CP640
1024x768 with eight soft keys
1280x1024 with ten soft keys
1366x768 with ten soft keys
1920x1080 with ten soft keys
Scale (no 3D acceleration): Opens the programming station
in a window, the size of which can be adjusted. You can use the
mouse to drag the programming station window to the desired
size
Full: Opens the programming station in full-screen mode
3D-acceleration option: Activates or deactivates the 3-D
hardware acceleration of the graphics card
Touch support option: Activates or deactivates touch support
When touch support is active, you can use touch screens as well
as the HEROS functions for touch screens.
If you confirm the setting with Apply, then the programming station
will be restarted.
NOTICE
Caution: Data may be lost!
System data will be overwritten by the programming station
update.
Create a backup
If you need information, for example, about a soft key, then open
the help system as follows:
Click on the ? button between the vertical and
horizontal soft-key row
The mouse pointer now receives a question mark.
Click on the desired soft key with the mouse
pointer
The control will now open the help system.
NOTICE
Caution: Data may be lost!
You can force the programming station to shut down by using the
Break function in the TNC VBox Control Panel. The most recently
made changes will not be saved.
Shut down the programming station correctly
Shutting down the programming station via the Switch off and
restart dialog window
Move the mouse pointer to the bottom of the soft-
key row
The programming station displays the taskbar.
Press the icon
The programming station opens the Switch off
and restart dialog window.
Select the Switch-off function
Confirm with OK
Shutting down the programming station via the TNC VBox Control
Panel
Depending on your PC settings, you must press the Windows
key on the ASCII keyboard in order to show the taskbar
Click the HEIDENHAIN VirtualBox icon in the
bottom right of the taskbar
The TNC VBox Control Panel will now start.
Press the Stop button
The programming station will now shut down.
The TNC VBox Control Panel will continue to
remain active.
To restart the programming station again, use the
Start function
Setup_B_Magazine
Axes X, Z, Y, B, and W
Three spindles
One magazine
One channel
Setup_B_MultiFix_Turret
Axes X, Z, Y, and B
Two spindles
One turret and one Multifix
One channel
Setup_CH3_B_2x_Turret
Axes X, Z, Y, and B (depending on the channel)
Four spindles
Two turrets
Three channels
Setup_CH3_B_Magazine_Turret
Axes X, Z, Y, and B (depending on the channel)
Four spindles
One turret
Three channels
Setup_Turret
Axes X, Z, Y, and W
Three spindles
One turret
One channel
To load a configuration:
Switch to the Organization mode of operation
Loading configurations
To improve compatibility between the programming station and
the control, you can load the following data from the control to your
programming station:
Tool descriptions and technology data
Machine parameters
Language-specific keyboard
The programming station is also operated using a PC keyboard. For
example, if you notice incorrect or swapped letters when entering file
names, you can select your preferred keyboard layout by language.
To select your language-specific keyboard layout:
Prerequisites
Before you can transfer data, you must connect the PC
on which you have installed the programming station to
your machine. The corresponding User's Manual contains a
detailed description.
Further information: "More detailed documentation",
Page 13
You can start a data transfer only from your machine.
Proceed as follows:
If a transfer directory does not exist, then use the Explorer to
create a new directory on your PC or on any network drive desired
(e.g., <c:\pgmtransfer>)
Switch back to the programming station
Select the Devices VirtualBox menu (menu bar to the upper left)
Select the Shared Folders Settings function
Select Add Shared Folders
Select the transfer folder under Folder Path
Select options (e.g., Make Permanent)
Apply your selection with OK
Restart the programming station in order to apply the settings
Icon Function
Create a new folder
Edit folder
Remove folder
NOTICE
Caution: Data may be lost!
During uninstallation, all of the files of the virtual machine are
deleted!
Create a backup
The same file is used for uninstallation and installation. Use the
programming station DVD or downloaded installation file for this
purpose.
Alt
Alt Alt
+ +
C H
Ctrl Ctrl
Ctrl + +
EmStop Pg
G Dn
Alt Alt
+ +
Ctrl Ctrl
+ +
SK1 SK2 SK3 SK4 SK5 SK6 SK7 SK8 SK9 SK10
HEIDENHAIN F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
DataPilot
Index
Index uninstallation.............................. 58
updating....................................... 41
C S
Compatibility.................................... 18 Software version............................. 45
Configuration System requirements..................... 17
programming station.......... 50, 51
Controls............................................ 30 T
Conversational language Terms................................................ 12
changing...................................... 49 TURNguide....................................... 43
D U
Data transfer.................................... 54 Uninstallation
Designations.................................... 12 drivers.......................................... 61
Drivers license server.............................. 62
installing...................................... 25 programming station................ 58
uninstalling.................................. 61 Updating the software................... 41
Drives................................................ 37 User's Manuals................................ 13
F
File types.......................................... 37
Folder structure............................... 37
H
Help................................................... 43
I
Installation
drivers.......................................... 25
license server.............................. 26
programming station................ 21
Items supplied................................. 16
K
Keyboard.......................................... 30
L
Language
changing...................................... 49
Licenses............................................ 19
License server
installing...................................... 26
uninstalling.................................. 62
N
Names............................................... 12
Network dongle............................... 48
O
Online help....................................... 43
Overview of keys............................. 30
P
PLC program............................. 33, 36
Programming station
configuring............................ 50, 51
installation................................... 21
operating..................................... 30
shutting down............................. 46
starting......................................... 38
HEIDENHAIN | Operating Instructions | 10/2022 65
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
+49 8669 31-0
+49 8669 32-5061
[email protected]
Technical support +49 8669 32-1000
Measuring systems +49 8669 31-3104
[email protected]
NC support +49 8669 31-3101
[email protected]
NC programming +49 8669 31-3103
[email protected]
PLC programming +49 8669 31-3102
[email protected]
APP programming +49 8669 31-3106
[email protected]
www.heidenhain.com