20

COSTS OF INDIVIDUAL EQUIPMENT

The choice of appropriate equipment often is influenced by construction and performance characteristics other than the basic
considerations of price. A lower efficiency or a shorter life may be ones also are provided. Although graphs are easily read and can
compensated for by a lower price. Funds may be low at the time of bring out clearly desirable comparisons between related types of
purchase and expected to be more abundant later, or the economic equipment, algebraic representation has been adopted here.
life of the process is expected to be limited. Alternate kinds of Equations are .capable of consistent reading, particularly in
equipment for the same service may need to be considered: comparison with interpolation on logarithmic scales, and are
water-cooled exchangers vs. air coolers, concrete cooling towers vs. amenable to incorporation in computer programs.
redwood, filters vs. centrifuges, pneumatic conveyors vs. screw or Unless otherwise indicated, the unit price is $lOOO, $K. Except
bucket elevators, and so on. where indicated, notably for fired heaters, refrigeration systems,
In this chapter, the prices of classes of the most frequently used and cooling towers (which are installed prices), the prices are
equipment are collected in the form of correlating equations. The purchase prices, FOB, with delivery charges extra. In the United
prices are given in terms of appropriate key characteristics of the States delivery charges are of the order of 5% of the purchase price,
equipment, such as sqft, gpm, lb/hr, etc. Factors for materials of but, of course, dependent on the unit value, as cost per lb or per

EXAMPLE 20.1 f3 = 0.85,

Installed Cost of a Distillation Tower f 4 = 1,
Shell and trays are made of AIS1 304 stainless steel. Dimensional
data are: C,= 375.8 exp[0.1739(4)] = 753.4,
CPI = 204,9(4)0.6332(120)0.8016
= 22,879,
D=4ft, purchase price C = 1.7(101,726)+ 58(1.42)(0.85)(753.4)
L = 120 ft, + 22,879
N = 58 sieve trays, = $248,646
wall thickness 6 = 0.50 in. for pressure, From Table 20.1, the installation factor is 2.1 so that the installed
tb = 0.75 in. at the bottom, price is
flanged and dished heads weigh 325 Ib each,
= 2.1(248;646) = $522,156
Cinstallcd
weight W = (n/4)(16)(120(0.5/12)(501) + 2(325) = 32,129 lb
C, = expl7.123 + 0.1478(10.38) + 0.02488(10.38)2 A tower packed with 2 in. pall rings instead of trays:
+ 0.0158(120/4) In(O.75/0.50)]
= 101,726 packing volume Vp= (n/4)(4)’(120) = 1508 cuft,
fl = 1.7, = 2.1[1.7(101,726)+ 1508(23.0)+ 22,879)]
Cinstalled
f2 = 1.189 + 0.0577(4) = 1.420, = $484,044

EXAMPLE 20.2 belt drive coupling, C = 1.2 exp[3.689 + 0.8917(5.42)]

Purchased and Installed Prices of Some Equipment = $6008,
a. A box type fired heater with CrMo tubes for pyrolysis at
total installed cost, Ctota,= 1.3(162,210+ 8113 + 6008)
1500psig with a duty of 40 million Btu/hr. From Item No. 10
(Table 20.1), the installed price is = $229,230.

= 33.8(1.0 + 0.10 + 0.15)(40)0.86

Cinstalled
= 1008.32K$, $1,008,320. C. A two-stage steam ejector with one surface condenser to handle
200 lb/hr of air at 25 Torr, in carbon steel construction. From
b. A 225HP-reciprocating compressor with motor drive and belt
Table 20.3 the installation factor is 1.7.
drive coupling. Items Nos. 2 and 13 (Table 20.1). The
installation factor is 1.3.
compressor C = 5960(225)0.61= 162,210, X = 200/25 = 8,
motor, 1800 rpm, TEFC, C = 1.2 fl = 1.6, f 2 = 1.8, h = 1.0

X exp[4.5347 + 0.57065(5.42) + 0.04069(5.42)’] purchase C = 11(1.6)(1.8(1.0)(8))0~41 = 74.31 K$, $74,310,

= $8113, installed C = 1.7Cp = $126,330.

663
664 COSTS OF INDIVIDUAL EQUIPMENT
cuft. Multipliers have been developed whereby the installed cost of other standard materials are given for many of the items covered
various kinds of equipment may be found. Such multipliers range here. Usually only the parts in contact with process substances need
from 1.2 to 3.0, but details are shown in Table 20.3. be of special construction, so that, in general, the multipliers are
Data are taken from a number of published sources and are not always as great as they are for vessels that are made entirely of
updated to the beginning of 1985 with the cost indexes of Chemical special materials. Thus, when the tube side of an exchanger is
Engineering Magazine, a selection of which is in Table 20.2. The special and the shell is carbon steel, the multiplier will vary with the
main sources and the dates of their prices are Hall et al. (1981), amount of tube surface, as shown in that section.
Institut Francais du Petrole (1975), and Evans et al. (1979). As with most collections of data, the price data correlated here
References also are made to price data of some equipment not exhibit a certain amount of scatter. This is due in part to the
covered here. Many data as of mid-1982 have been collected by incomplete characterizations in terms of which the correlations are
Ulrich (1984). Perry’s Chemical Engineers Handbook (1984) has made, but also to variations among manufacturers, qualities of
many data scattered throughout; the page numbers having such data construction, design differences, market situations, and other
are listed in the reference (Green, 1984). factors. Accordingly, the accuracy of the correlations cannot be
Material of construction is a major factor in the price of claimed to be better than f 2 5 % or so.
equipment so that multipliers for prices relative to carbon steel or

TABLE 20.1. Index of Equipment

1. Agitators Falling film

2. Compressors, turbines, fans 10. Fired heaters
Centrifugal compressors Box types
Reciprocating compressors Cylindrical types
Screw compressors 11. Heat exchangers
Turbines Shell-and-tube
Pressure discharge Double pipe
Vacuum discharge Air coolers
Fans 12. Mechanical separators
3. Conveyors Centrifuges
Troughed belt Cyclone separators
Flat belt Heavy duty
Screw, steel Standard duty
Screw, stainless Multiclone
Bucket elevator Disk separators
Pneumatic Filters
4. Cooling towers Rotary vacuum belt discharge
Concrete Rotary vacuum scraper discharge
Wooden Rotary vacuum disk
5. Crushers and grinders Horizontal vacuum belt
Cone crusher Pressure leaf
Gyratory crusher Plate-and-frame
Jaw crusher Vibrating screens
Hammer mill 13. Motors and couplings
Ball mill Motors
Pulverizer Belt drive coupling
6. Crystallizers Chain drive coupling
External forced circulation Variable speed drive coupling
Internal draft tube 14. Pumps
Batch vacuum Centrifugal
7 Distillation and absorption towers Vertical mixed flow
Distillation tray towers Vertical axial flow
Absorption tray towers Gear pumps
Packed towers Reciprocating pumps
8. Dryers 15. Refrigeration
Rotary, combustion gas heated 16. Steam ejectors and vacuum pumps
Rotary, hot air heated Ejectors
Rotary, steam tube heated Vacuum pumps
Cabinet dryers 17. Vessels
Spray dryers Horizontal pressure vessels
Multiple hearth furnace Vertical pressure vessels
9. Evaporators Storage tanks, shop fabricated
Forced circulation Storage tanks, field erected
Long tube
 COSTS OF INDIVIDUAL EQUIPMENT 665
TABLE 20.2. Purchase Prices of Process Equipment (Basic: CE Plant Cost Index = 325, Middle 1985)

1. Agitators 3. Conveyors (IFP) K$

[Meyers and Kime, Chem. Eng., 109-112 (27 Sep. 1976)l Troughed belt: C = 1.40L0.=, 10<L<1300ft
Flat belt: C=0.90Lo.66, 10< L<1300ft
C = exp[a + b In HP + c(ln HP)'] $, 1 < HP< 400
Screw (steel): C = 0.40L0'76, 7 < L.= 100 ft
Single Impeller Dual Impeller Screw (stainless steel): C = 0.70L0'78, 7 < L< 100 ft
Bucket elevator: C = 4.22L0.63, 10 < L < 100 ft
Speed 1 2 3 1 2 3 Pneumatic conveyor (Chemical Engineers' Handbook, McGraw-Hill,
Carbon a 8.57 8.43 8.31 8.80 8.50 8.43 New York, 1984). 600ft length
steel b 0.1195 -0.0880 -0.1368 0.1603 0.0257 -0.1981 C=exp[3.5612-0.0048In W+0.0913(ln W)'], I O < W<100 klb/hr
c 0.0819 0.1123 0.1015 0.0659 0.0878 0.1239
4. Cooling towers, installed K$
Type 316 a 8.82 8.55 8.52 9.25 8.82 8.72
b 0.2474 0.0308 -0.1802 0.2801 0.1235 -0.1225 Concrete (IFP) C = 135f0°'61, 1 < 0 <60 Kgal/min:
c 0.0654 0.0943 0.1158 0.0542 0.0818 0.1075
A t ("C) 10 12 15
f 1.0 1.5 2.0
Speeds 1: 30,37, and 45 rpm
2: 56,68,84, and 100 rpm Redwood, without basin (Hall): C = 33.90°'85, 1.5 < 0 < 20 K gal/min
3: 125, 155,190, and 230 rpm
5. Crushers and grinders (IFP) K$
2. Compressors, turbines, and fans (K$)
Cone crusher: C = 1.55 W1.05, 20 < W <300 tons/hr
Centrifugal compressors, without drivers (IFP, 1981):
Gyratory crusher: C = 8.0@ 60, 25 < W < 200 tons/hr
C = 6.49(HP)'.'* K$, 200 < HP < 30,000 Jaw crusher: C = 6.3@ 57, 10 < W < 200 tons/hr
Hammer mill: C = 2.44@ '", 2 < W < 200 tonslhr
Reciprocating compressors without drivers (IFP): Ball mill: C = [email protected], 1 < W <30 tons/hr
Pulverizer: C = 2 2 . 6 ~ @ ' ~ ' , 1 < W < 5 tons/hr
C = 5.96(HP)0'61 K$, 100 < HP < 20,000
6. Crystalkers (IFP, Chemical Engineers' Handbook, p. 19.40)
Screw compressors with drivers (IFP):
External forced circulation:
C = 1.49(HP)0.71 K$, 10 < HP < 800
+
C = f expr4.868 0.3092 In W + 0.0548(/n W)'],
Turbines (IFP): 10 < W < 100 klb/hr of crystals

Pressure discharge, C = 0.31(HP)0'81 K$, 20 < HP < 5000 Internal draft tube: C = 178fW0.58, 15< W < 100 klb/hr of crystals
vacuum discharge, C = 0.69(HP)0.61 K$, 200 < HP< 8000 Batch vacuum: C =8.16fV0.47,. 50< V< 1000 cuft of vessel

Fans with motors (Ulrich) Type Material f

Forced circulation Mild steel 1.o
C = f& exp[a + 6 In 0 + c(ln 0)*1installed cost, K$, 0 in KSCFM Stainless type 304 2.5
Vacuum batch Mild steel 1.o
a b C 0 Rubber-lined 1.3
Stainless type 304 2.0
Radial blades 0.4692 0.1203 0.0931 2-500
Backward curved 0.0400 0.1821 0.0786 '2-900
Propeller -0.4456 0.2211 0.0820 2-300 7. Distillation and absorption towers, tray and packed (Evans et al.,
Propeller, with 1984) prices in $
guide vanes -1.0181 0.3332 0.0647 2-500 Tray towers:
materials factor, fm
C, = f,Cb + Nf&fC, + C,,
Carbon steel 2.2 Distillation:
Fiberglass 4.0
Stainless steel 5.5 C, = exp[7.123 + 0.1478(1n W )+ 0.02488(1n W)'
Nickel alloy 11.0 +0.01580(L/D) ln(Tb/Tp)l,
9020 < W < 2,470,000 Ibs of shell exclusive of nozzles and skirt
Pressure Factors, Fp C, =375.8exp(O.l739D), 2 < 0.=16ft tray diameter
~ ~ ~ N = number of trays
Centrifugal Axial = 204,900.6332 0 8016
Pl L. , 2<D<24,
57 < L < 170ft (platforms and ladders)
Pressure Backward
(kPa[gagel) Radial Curved Prop. Vane Material f, r,
Stainless steel, 304 1.7 1.189+0.05770
1 1.o 1.o 1.0 1.00 Stainless steel, 316 2.1 +
1.401 0.07240
2 1.15 1.15 - 1.15 Carpenter 2OCB-3 3.2 +
1.525 0.07880
4 1.30 1.30 - 1.30 Nickel-200 5.4
8 1.45 1.45 - - Monel-400 3.6 2.306 + 0.1 120D
- - - Inconel-600 3.9
16 1.60 lncoloy-825 3.7
Titanium 7.7 (continued)
666 COSTS OF INDIVIDUAL EQUIPMENT
TABLE 20.2-( continued)

Tray Types f Spray dryers:

Valve 1.oo
Grid 0.80 C = F exp(O.8403 + 0.8526(1n x ) - 0.0229(1n x)',
Bubble cap 1.59 30 < x < 3000 Ib/hr evaporation
Sieve (with downcomer) 0.85
Material F
f = 2.25/(l.0414)N, when the number of trays N is less than 20 Carbon steel 0.33
304,321 1.oo
Tb is the thickness of the shell at the bottom, Tp is thickness required for 316 1.13
the operating pressure, D is the diameter of the shell and tray, L is Monel 3.0
lnconel 3.67
tangent-to-tangent length of the shell
Absorption: Multiple hearth furnaces (Hall et al., 1984)
C = exp(a + 0.88N), 4< N < 14 number of hearths
+ +
Cb = exp(6.629 0.1826(1n W ) 0.02297(1n W)'],
4250 < W < 980,000 Ib shell Diameter (ft) 6.0 10.0 14.25 16.75 18.75 22.25 26.75
Sqft/hearth, 12 36 89 119 172 244 342
CP l = 246.4D0'7396L0'7068,3 < D < 21, approx
27 < L < 40 ft (platforms and ladders), a 5.071 5.295 5.521 5.719 5.853 6.014 6.094
6 , G, G, and f as for distillation
9. Evaporators (IFP; also Chemical Engineers Handbook, p. 11.42)
Packed towers: Forced circulation: C = & expL5.9785 - 0.6056(1n A) + 0.08514(1n A)'],
150 < A < 8000sqft heat transfer surface
c=fJ,+v,c,+cpl Long tube: C = 0.36f,A0'85, 300 < A < 20,000 sqft
Falling film (316 internals, carbon steel shell)
V, is volume of packing, Cp is cost of packing $/curt
C = exp[3.2362 - 0.0126(ln A) + 0.0244(1n A)'], 150 < A < 4000 sqft
Packing Type 4 ($/CUR)
Ceramic Raschig rings, 1 in. 19.6 Forced-Circulation Evaporators
Metal Raschig rings, 1 in. 32.3
lntalox saddles, 1 in.
Ceramic Raschig rings, 2 in.
19.6
13.6
Construction Material: Shell/Tube r,
Metal Raschig rings, 2 in. 23.0
Metal Pall rings. 1 in. 32.3 Steel/copper 1.oo
lntalox saddles, 2 in. 13.6 Monel/cupronickel 1.35
Metal Pall rings, 2 in. 23.0 Nickel/nickel 1.80

8. Dryers (IFP)
Long-Tube Evaporators
+ +
Rotary combustion gas heated: C = (1 f h)exp[4.9504 - 0.5827(1n
+
A) 0.0925(1n A)'], 200 < A < 30,000 sqft lateral surface
Construction Material: Shell/Tube r,
Rotary hot air heated: C = 2.38(1 + C+ I~A'.'~, 200<A<4000sqft
lateral surface Steel/copper 1.o
Rotary steam tube: C = 1.83FAy, 500 < 4 < 18,000 sqft tube sur- Steel/steel 0.6
face, f = 1 for carbon steel, F = 1.75 for 304 stainless Steel/aluminum 0.7
Nickel/nickel 3.3
Cabinet dryer: C = 1.15f,A0.77, lO<A<50sqft tray surface

10. Fired heaters, installed (Hall) K$

Pressure r, +
Box type: C = k ( l + f f,)Qo'88, 20 < Q < 200 M Btu/hr
Atmospheric pressure 1.o
Vacuum 2.0 Tube Material k
Carbon steel 25.5
Material r, CrMo steel 33.8
Stainless 45.0
Mild steel 1.o Design Type 6
Stainless type 304 1.4
Process heater 0
Pyrolysis 0.10
Reformer (without
catalyst) 0.35

Drying Gas f Design Pressure, (psi) r,

Up to 500 0
Hot air 0.00 1,000 0.10
1,500 0.15
Combustion gas (direct contact) 0.12 2.000 0.25
Combustion gas (indirect contact) 0.35 2;500 0.40
3,000 0.60
Materials r, Cylindrical type: C = k(1 + f + f,)Qo'82, 2< Q <30 M Btu/hr
Mild steel 0.00 Tube Material k
Lined with stainless 304-20% 0.25 Carbon steel 27.3
Lined with stainless 316-20% 0.50 CrMo steel 40.2
Stainless 42.0 (continued)
TABLE 20.2-(continued)

Design Type 6 Filters (Hall), prices in $/sqft:

Cylindrical 0
Dowtherm 0.33 rotary vacuum belt discharge: C = explll.20 - 1.2252(1nA)
+ 0.0587(1n A)’], 10 < A < 800 sqft
Design Pressure (psi) r, rotary vacuum drum scraper discharge: C = exp[ll.27
Up to 500 0
1,000 0.15 - 1.3408(In A) + 0.0709(ln A)’] $/sqft,
10 < A < 1500 sqft
1,500 0.20 rotary vacuum disk: C =exp[10.50 - 1.008(lnA)
11. Heat exchangers + 0.0344(1n A?] $/sqft, 100< A < 4000 sqft
Shell-and-tube (Evans): C = ch$C,, price in $ horizontal vacuum belt: C = 28300/Ao5$/sqft, 10<A< 1200sqft
pressure leaf: C = 695/AoZ9$/sqft, 30 < A < 2500 sqft
Cb=exp[8.821 -0.30863(1nA)+0.0681(lnA~’l, 150<A<12,000sqft plate-and-frame: (Chemical Engineers’ Handbook):
Type 6 C = 460/A0’45$/sqft, 10 < A < 1000 sqft
Fixed-head exp[-1.1156+0.0906(lnA)] vibrating screen (IFP): C = 3.1A0.59K$, 0.5 < A < 35 sqft
Kettle reboiler 1.35
U-tube exp[-0.9816 + 0.0830(ln A)] 13. Motors and couplings, prices in $
Pressure Range (psig) r, Motors: C = 1.2 exp[a, +a& HP) aJn HP)’] +
100-300 0.7771 + 0.04981(1n A) Belt drive coupling: C = 1.2 expr3.689 + 0.8917(1n HP)]
300-600 1.0305+0.07140(lnA) Chain drive coupling: C = 1.2 expl5.329 + 0.5048(1nHP)]
600-900 1.1400+0.12088(1nA)
Variable speed drive coupling:
6 = gl +&(In A)
C = 12,000/(1.562 + 7.877/HP), HP < 75
MateriaI g1 s? Coefficients
Stainless steel 316 0.8603 0.23296
Stainless steel 304 0.8193 0,15984 Type a1 82 a3 HP limit
Stainless steel 347 0.6116 0.22186
Nickel 200 1.5092 0.60859
Monel400 1.2989 0.43377 Open, drip-proof
lnconel 600 1.2040 0.50764 3600 rpm 4.8314 0.09666 0.10960 1-7.5
lncoloy 825 1.1854 0.49706 4.1514 0.53470 0.05252 7.5-250
Titanium 1.5420 0.42913 4.2432 1.03251 -0.03595 250-700
Hastelloy 0.1549 0.51774
1800 rpm 4.7075 -0.0151 1 0.22888 1-7.5
Double pipe (IFP): C = 900f,$A0”8, 2 <A<60 sqft, price in $ 4.5212 0.47242 0.04820 7.5-250
7.4044 -0.06464 0.05448 250-600
Material: 1200 rpm 4.9298 0.301 18 0.12630 1-7.5
Shell/Tu be 6 5.0999 0.35861 0.06052 7.5-250
cs/cs 1.o 4.6163 0.88531 -0.02188 250-500
cs/304L stainless 1.9 Totally enclosed, fan-cooled
cs/316 stainless 2.2
3600 rpm 5.1058 0.03316 0.15374 1-7.5 ‘
Pressure 3.8544 0.83311 0.02399 7.5-250
(bar) r, 5.3182 1,08470 -0.05695 250-400
54 1.oo 1800 rpm 4.9687 -0.00930 0.22616 7.5-250
4-6 1.10 4.5347 0.57065 0.04609 250-400
6-7 1.25
1200 rpm 5.1532 0.28931 0.14357 1-7.5
Air coolers (Hall): C = 24.6A0.40, 0.05 < A < 200 Ksqft, price in K$ 5.3858 0.31004 0.07406 7.5-350
12. Mechanical separators Explosion-proof
Centrifuges: solid bowl, screen bowl or pusher types 3600 rpm 5.3934 -0.00333 0.15476 1-7.5
4.4442 0.60820 0.05202 7.5-200
C=a+bW, K$ 1800 rpm 5.2851 0.00048 0.19949 1-7.5
4.8178 0.51086 0.05293 7.5-250
Inorganic Process Organic Process 1200 rpm 5.4166 0.31216 0.10573 1-7.5
5.5655 0.31284 0.07212 7.5-200
MateriaI a b a b 14. Pumps
~~

Centrifugal (Evans) prices in $: C = FMFTCb, base cast-iron, 3550 rpm

Carbon steel 42 1.63 - -
316 65 3.50 98 5.06
vsc
Monel 70 5.50 114 7.14 C, = 1.55 expi8.833 - 0.6019(ln Q f i
Nickel 84.4 6.56 143 9.43 +
0.0519(ln Qflw’], 0 in gpm, H in ft head
Hastelloy - - 300 10.0
Material Cost Factor FM
10< W<90 5 < W<40tons/hr Cast steel 1.35
304 or 316 fittings 1.15
Disk separators, 316 stainless (IFP): Stainless steel, 304 or 316 2.00
Cast Gould‘s alloy no. 20 2.00
Nickel 3.50
C = 8.0Q0.52, 15 < Q < 150 gpm, K$ Monel 3.30
IS0 B 4.95
Cyclone separators (IFP): K$ IS0 c 4.60
Titanium 9.70
Hastelloy C 2.95
heavy duty: C = 1.39Q0.98, 2 < Q < 40 K SCFM Ductile iron 1.15
Bronze 1.90
standard duty: C = 0.65Q0’9’, 2 < 0 < 40 K SCFM
multiclone: C = 1.56Q0.68, 9 < Q < 180 K SCFM FT = exp[b, + ib,(lnf Q + b&ln Qfi21 (continued)

667
668 COSTS OF INDIVIDUAL EQUIPMENT

TABLE 20.2-(continued)

Type bl 4 4 Vacuum pumps: C =8.15X’.03 K$,

One-stage, 1750 rpm, VSC 5.1029 -1.2217 0.0771 0.3 < X< 15 (Ibs air/hr)/(suction Torr).
One-stage, 3550 rpm, HSC 0.0632 0.2744 -0.0253
One-stage, 1750 rpm, HSC 2.0290 -0.2371 0.0102
Two-stage, 3550 rpm, HSC 13.7321 -2.8304 0.1542
Multistage, 3550 rpm, HSC 9.8849 -1.6164 0.0834 17. Vessels (Evans) prices in $
Flow Range Head Range HP Horizontal pressure vessels: C = fMC, + C,
Type (gpm) (max)
One-stage, 3550 rpm, VSC 50-900 50-400 75
One-stage, 1750 rpm, VSC 50-3500 50-200 200 C, = expp3.571 - 0.2330(1n W l + 0.04333(1n W)’],
One-stage. 3550 rpm, HSC 100-1500 100-450 150
One-stage, 1750 rpm, HSC 250-5000 50-500 250 BOO< W<914,000Ib shell weight
Two-stage, 3550 rprn, HSC 50-1 100 300-1 100 250 C, = 1370D0~2029,3 < D < 12 ft diameter (platforms and ladders)
Two-stage, 3550 rpm, HSC 100-1500 650-3200 1450

Vertical mixed flow (IFP): C = 0.036(gpm)0.82K$, 500 < gpm < 130,000
Vertical axial flow (IFP): C = 0.020(gpm)0’78K$, 1000 < gpm < 130,000 Vertical vessels: C = fMCb + C,
+
Gear pumps (IFP): C = exp[-0.0881 0.1986(ln 0)
C, = expI9.100 - 0.2889(1n W ) + 0.04576(1n W)’],
+ 0.0291(ln Of] K$, 10 < 0 < 900 gpm
5000 < W < 226,000 Ib
Reciprocating (Pikulik and Diaz, 19791, without motor, = 246D0.7396 0 7068
a L’ , 6<D<10,
Cast iron: C=40.00°’8’ K$, 15< 0 < 4 0 0 g p m 12 < L < 20 R tangent-to-tangent
Others: C = 410FQ0.52K$, 1 < 0 <400 gpm
Material Cost Factor FM
316 stainless F = 1.00 Stainless steel, 304 1.7
AI bronze 1.40 Stainless steel, 316 2.1
Nickel 1.86 CarDenter 2OCB-3 3.2
Monel 2.20 Nickel-200 5.4
Monel-400 3.6
Inconel-600 3.9
.~
15. Refrigeration (IFP): C = 146F0°.65 K$, 0.5 < 0 < 400 M Btu/hr, in- lncoloy-825 3.7
stalled prices Titanium 7.7

Temperature Level (“C) F Storage tanks, shop fabricated: C = FM exp[2.631 1.3673(1n V ) -+

0 1.oo 0.06309(1n V)’], 1300< V<21,000gal
-10
-20
1.55
2.10
Storage tanks, field erected: C = fMexp(ll.662 - 0.6104(ln V) +
-30 0.04536(1n V)’], 21,000< V< 11,000,000 gal
2.65
-40 3.20
-50 4.00
Material of Construction Cost Factor FM
16. Steam ejectors and vacuum pumps (Pikulik and Diaz, 1979): Stainless steel 316 2.7
Stainless steel 304 2.4
Stainless steel 347 3.0
Ejectors: C = ll.Of,f##.“’ K$, 0.1 <X<lOO Nickel 3.5
Monel 3.3
X = (Ib air/hr)/(suction pressure in Torr) lnconel 3.8
Zirconium 11.0
No. Titanium 11.o
Brick-and-rubber-or
Type f, Stages 4 Material r, brick-and-polyester-lined steel 2.75
No condenser 1.0 1 1.0 carbon steel 1.o Rubber- or lead-lined steel 1.9
1 surface condenser 1.6 2 1.8 stainless steel 2.0 Polyester, fiberglass-reinforced 0.32
1 barometric condenser 1.7 3 2.1 hastelloy 3.0 Aluminum 2.7
2 surface condensers 2.3 4 2.6 Copper 2.3
2 barometric condensers 1.9 5 4.0 Concrete 0.55

TABLE 20.3. Multipliers for Installed Costs of Process

Equipmenta
~_________

Equipment Multiplier Equipment Multiplier

Agitators, carbon steel 1.3 Chimneys and stacks 1.2

stainless steel 1.2 Columns, distillation, carbon steel 3.0
Air heaters, all types 1.5 distillation, stainless steel 2.1
Beaters 1.4 Compressors, motor driven 1.3
Blenders 1.3 steam on gas driven 1.5
Blowers 1.4 Conveyors and elevators 1.4
Boilers 1.5 Cooling tower, concrete 1.2
Centrifuges, carbon steel 1.3 Crushers, classifiers and mills 1.3
stainless steel 1.2 Crystallizers 1.9
continued)
 REFERENCES 669
TABLE 20.34continued)

Equipment Multiplier Equipment Multiplier

Cyclones 1.4 Pumps, centrifugal, carbon steel 2.8

Dryers, spray and air 1.6 centrifugal, stainless steel 2.0
other 1.4 centrifugal, Hastelloy trim 1.4
Ejectors 1.7 centrifugal, nickel trim 1.7
Evaporators, calandria 1.5 centrifugal, Monel trim 1.7
thin film, carbon steel 2.5 centrifugal, titanium trim 1.4
thin film, stainless steel 1.9 all others, stainless steel 1.4
Extruders, compounding 1.5 all others, carbon steel 1.6
Fans 1.4 Reactor kettles, carbon steel 1.9
Filters, all types 1.4 kettles, glass lined 2.1
Furnaces, direct fired 1.3 kettles, carbon steel 1.9
Gas holders 1.3 Reactors, multitubular, stainless steel 1.6
Granulators for plastic 1.5 multitubular, copper 1.8
Heat exchangers, air cooled, carbon steel 2.5 multitubular, carbon steel 2.2
coil in shell, stainless steel 1.7 Refrigeration plant 1.5
glass 2.2 Steam drums 2.0
graphite 2.0 Sum of equipment costs, stainless steel 1.8
plate, stainless steel 1.5 Sum of equipment costs, carbon steel 2.0
plate, carbon steel 1.7 Tanks, process, stainless steel 1.8
shell and tube, stainless/stainless steel 1.9 Tanks, process, copper 1.9
shell and tube, carbon/stainless steel 2.1 process, aluminum 2.0
Heat exchangers, shell and tube, carbon steel/aluminum 2.2 storage, stainless steel 1.5
shell and tube, carbon steel/copper 2.0 storage, aluminum 1.7
shell and tube, carbon steel / M o d 1.8 storage, carbon steel 2.3
shell and tube, Monel/Monel 1.6 field erected, stainless steel 1.2
shell and tube, carbon steel/Hastelloy 1.4 field erected, carbon steel 1.4
Instruments, all types 2.5 Turbines 1.5
Miscellaneous, carbon steel 2.0 Vessels, pressure, stainless steel 1.7
stainless steel 1.5 pressure, carbon steel 2.8

a [J. Gran, Chem. Eng., (6 Apr. 1981)l.

Installed Cost = (purchase price)(multiplier).

TABLE 20.4. Chemical Engineering Magazine Cost Indexes

OCt.
Year 1970 1975 1980 1985

CE Plant Cost Index 125.7 182.4 261.2 325.8

Equipment costs 123.8 194.7 347.5
Fabricated equipment 122.7 192.2 335.5
Process machinery 122.9 184.7 333.3
Piping, valves, and fittings 132.0 217.0 385.3
Process instruments and controls 132.1 181.4 323.9
Pumps and compressors 125.6 208.3 421.1
Electrical equipment 99.8 142.1 251.9

REFERENCES 20.37, 20.38, 21.22, 21.45, 22.134, 22.135, 25.69, 25.73-25.75.

6. R.S. Hall, J. Matley, and K.J. McNaughton, Current costs of process
1. Chemical Engineering Magazine, Modern Cost Engineering, McGraw- equipment, in Ref. 2, pp. 102-137.
Hill, New York, 1979. 7. Institut Francaise du Petrole (IFP), Manual of Economic Analysis of
2. Chemical Engineering Magazine, Modern Cost Engineering II, McGraw- Chemical Processes, Technip 1976, McGraw-Hill, New York, 1981.
Hill, New York, 1984. 8. B.G. Liptak, Costs of process instruments, in Ref. 1, pp. 343-375.
3. L.B. Evans, A. Mulet, A.B. Corripio, and K.S. Chretien, Costs of 9. A. Pikulik and H.E. Diaz, Costs of process equipment and other items,
pressure vessels, storage tanks, centrifugal pumps, motors, distillation in Ref. 1, pp. 302-317.
and absorption towers, in Ref. 2, pp. 140-146, 177-183. 10. G.P. Purohit, costs of shell-and-tube heat exchangers, Chem. Eng., (22
4. J. Gran, Improved factor method gives better preliminary cost estimates, Aug. 1983, 4 Mar. 1985, 18 Mar. 1985).
in Ref. 2, pp. 76-90. 11. G.D. Ulrich, A Guide to Chemical Engineering Process Design and
5. D.W. Green and J.O. Maloney (Eds.), Perry’s Chemicaf Engineers’ Economics, Wiley, New York, 1984.
Handbook, McGraw-Hill, New York, 1984, cost data on pp, 6.7, 6.22, 12. W.M. Vatavuk and R.B. Neveril, Costs of baghouses, electrostatic
6.112, 6.113, 6.121, 7.19, 11.19, 11.20, 11.21, 11.29, 11.42, 17.27, 17.33, precipitators, venturi scrubbers, fanc carbon adsorbers, flares and
18.45, 18.46, 18.47, 19.13, 19.40, 19.45, 19.65, 19.89, 19.101, 19.102, incinerators, in Ref. 2, pp. 184-207.