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Chapter 4 Solution

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80 views10 pages

Chapter 4 Solution

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qcnareshkumararies
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Ebeling, dn Introduction to Reliability and Maietaieabilitv Engineering, 2" ed Vaveland Press, Inc., Copyright £2009 CHAPTER 4 4L a) R@)=e > =912 {ia\P b) Bl Rig) =e °° =99 tg = o(-In( 99))! = 20575 days c) METF = 6.T(1+1/g) =550-F(1+1/ 14) = 550-T(171) = 550.910572 do -e{rq+2 p)-{ra+i py}= so {r(142 14)-[r@ up} 50081 days {re 43) -[ra7}) P} = 550°{1267032- (910572)'} os = Al)" = $50(- =@(1-1/ py * =5500-1/14)" ain RY! = 550(—1n¢.90))'* = 110.22 days o= Vo =36395 days R(100+200) _ RQ00) b) (100 /200) = 4.3 The power supply has a Weibull failure distribution with B=2.1 and #=| ¥7(1/ ,)* | 7 ot 4 | dan | | = 932898 hrs 1 odl(atal Atal Lote ( 12000 18500 \ 21500 MIIF = @.T(1+1/ 8) =9328.98(.885633) = 8262 05 hrs . Rt,)= 9 5 tz =6-(-In(9))7) = 932898(—In(.9))}*** = 3194.79 hrs 44 a) R(t)= +> Rd50)=2¢ =9989 b) MIFF =i, +6-T(141/f)=50+8500.P(1+1/ 154) = 50+8500.9 = 7700hrs ©} tyyg =p + (—In.50)'* =50 + 8500(.69315)'** = 67498 brs ® cee {+2 )-[ra+t py} =sso0{ra +2 154)-[5f} = $500°{r(230)- 81} 25772442 4 gs +A-MR}F > tg = 50+8500(—-In( 98)? A Ebeling, An Introduction to Reliability and Maintainability Engineering, 2" ed. Waveland Press, Inc., Copyright © 2009 4.5 For 2 redundant components, ro=rfi-e "T= Rao =1-fi-e" 7 =992 — RD For tings. Set Rtas) and solve for tas: OTtnea | tuca =53 1 yes, by trial and ecror 47 Ra)= as) ons 20 is | sooa) MTTF=P-Td+1/5) a T(L77) = 998177-923763 = 922.08 hrs 4.8 Failure time is Weibull with F-1.5 and T=500. f a) RGO)=e bv) t= Tiny = = ty, = 500(—In(.90))*? =11154 hes ¢) MITF=7-T(1+1/ 4) =500-Td+2/3)=500-903=45 15 brs = 9438 96887 a2 Ebeling. 4 Introchiction to Reliability aru? Mamainabilin: Engineering. ed. ‘Waveland Press, Inc, Copyright © 2009 <2au} 90 Plies <2 o=-200-235 La198 1645 210235) = =1-(-117) =1-121=879 af 2128 a) t, =(-232)2128 + 235= 18563 hrs 232 > &, RCLO/ 200) = A+ 200) __R(210)___879 __ 8 _o96 R(200) Lal 1-@(-164) 9495 4.10 a) tetra? > ty = 223607 » Resta iat s med z 1 30) R(S weeks) = R(840 hrs) =1- 6 — In | = 1-@(-239) =99158 See) PEO) ai BoE) oH MEAS Therefore probability of failure = 1 - 99158 = 00842 4 c) MIIF }32.06 hrs 4) o =hye Ce” -1) = 22362" (e** -1) = 108275422 + 97 =104055 hrs 2236 Sa =189002 hrs 43 Ebeling, An Introduction to Reliability and Maintainability Engineering, 2" ed. Waveland Press, Inc., Copyright © 2009 ail aD RO=e PF R500) =e IMO = 9599 b) BI— Rét,,)=99 tog = R-tn(99)7' F = Bl typ = 999 t a¢q = 12000(—In(.999))'*! = 44742 brs: e) MTTF= FT (1+1/ £E) =12000-T (148) = 12000-88574 = 1062896 hrs V-7Q0+2/4-[ra+i/ Hf t=12000 @a9s)-[raasyt 2000*IBhossi-(335747F1=2812708829 — W=530358 hrs 0 toy = tae = A-In( 5))' = =12000(—In(5))*** = 10078.22 hrs taste — A1-1/B)* =1200001-1/ 20 fick e) F (1 yr)= F (8760 hrs) =1- R(8760)=1-e “P"™ —4033 4.12 without bum - in: ty, = 2450(—1n(90))' ° =17896 vith burn-in: RG/30) = BEA30) _ RO430) _ REE3O): op RGO) 9776 e R(t +30) =90(.9776) = 8798 30 oak =8798 — £=2450(—In(8798)y' -30 =19.453 days Burn-in testing increases design life by 194.53-178.96=15.57 days; may not be worth it. & Lt =1399.757 hrs 4.13 a) The 4 belt system has a Weibull failure distribution with E-134 & T= Ne re[b 25008 +b s4008* +b sooo +b 61008 F (72) =1—R(72) =1-e BBE" = os = 019 ») F (72/4000) =1- R72 / 4000) = ora 8" «994 1- Re72 +4000 R(4000) where R(t/T,)= “4 ” Waveland Press, Inc., Copyright 2 2009 427 (a) R(2000) jh ap ONS z =1-) € .851)=.80234 41.7 85007 eS 1 t 2350. zaltgeqg 7253 of 1-850? =161.87 161 landing 428 . ay _ (a) G0) =e een Ie) ee (8)R(50| 50) = 200) - 87706 «go 44 R(s0) 9519 (©) MIF gag = 1 2 22; MITF, ‘nay = (8939.43) (1710/7) =11,315.7 MITF sper-oy, = 2000 7 =216.6 4.29 This is a gamma distribution with the shape parameter of 2.4. (a) Using trial and error and the Chapter 4 spreadsheet or the course software, Dis found to be approximately 5865. (b) R(5,000) = 872443, (c) MTTF = 14,076, (¢) tia 12,176.67, (d) 1 - [1 - .872443]*= 98373 430) Manufacturer RZ) MTTF tues 7250 RWT Space Division S11 415 330.4 seis Rockweed-Smarton 9276 S85 443.7 9202 (©) R&t}50) = RO+50VRGSO) = .95;; solve (trial and error) for t= 39.5 thr. 49 Ebeling, 4n Duroduction to Reliability and Maimrainability Engineering. 2 ed Waveland Press, Inc, Copyright © 2009 414 Be a) = R,(5000)=2e° pk _ ee =9784 6) MITF =P-TQ+1/ -(2-2"£]=12000-T(148) {1281]=136171 hrs ok __-HEK =163 — =t=4100 hrs ¢) Fd yx)= F(8760 brs)= d) Finds such that 2e- 4.15 a) R(,)=1-) Bk Fe“ feo» Ol = -164 = 2 25 25(-12325) +10=4.19 days ») ) Ray=1-) FELYE1-) 36) -1-00016 = 90088 ii) RQ)=1-) Boke, —) (-32)=1-.00069 =99931 iit) RG) -1- » fe ) (-2)= 1-02275=97725 = 7816.60 cycles =78166¢ ? =17 y (high variability) —1) = 7816.67 e'* (eo 099,124.041: 1=33153 cycles = 9075 1-) (-109) 95 Ebeling, An Introduction to Reliability and Maintainability Engineering, 2“ ed. Waveland Press, Inc., Copyright © 2009 x10": 2107? and b=1 4.17 Ttis Weibull with F=2 and 7: a} A(t) = E fe_[_2 PEER fg ois re Va \oao™ * A(t)=2=10™ where E=2 and T=1x10° bo) MITR= niles) 5g 100000 -I'(15) = 100000 886227 = $8622.7 hrs MITE, =1/ 4 =1/.000011=909091 hrs — Based only on MITF, Apreferred. c) R(2/3 yr) =R(5840 hrs) R(5840) = MY 5997 2 RY SEO) =e Based only on warrantly costs, motor B is preferred. g =713 ; RQ/1)=e4 oy z RO /)= Motor Bwill reduce replacement costs. hot r 4.18 average failure rate = AFR= sax! P=100 +12(2.32)=127.84 hrs 4.20 a) tg = MTTF-e* * =3600e* =487.21 hrs R(100) =1- a ee 79) =785 b) R(100 /100)= : ik = 888 o} R(100/ 200)= 4) This is a decreasing Hilo rate (DFR) so do not replace until a failure occurs. Operating past the maximum point on the hazard rate curve: 46 Ebeling, An Introduction to Reliability and Maintainability Engineenng, “ed. ‘Waveland Prees, Ine., Copyright © 2009 At) = f() / RO) 0.0035. 0.003 + 0.0025 0.002 0.0015. 0.001 0.0005 0 0 40 m 3am aa re 1) 4.21 a) ote = rere 1/ 2g s6419-1 b+ 1/298 56419 -1(15) = 56419-896027 = 5 yrs ») F (12 months) =F (1 year) =1- RQ) =1-e% O31 c) cages ap ROD oy BO) Ses F(/1)=1-R0/. ae a 5H ae d) Expected value of first year warranty: $500(.031)-$15.3 Expected value of second year warranty: $500(.09)=$45 ‘Warranty costs: $25 and $40 respectively. First year warranty should not be purchased. Second year warranty should be purchased. 2) ‘Value if both must be purchased: ($500}(1-R(2))=($500)(1--88)=$60 ‘Warranty costs: $25+$40=$65 ‘Warranties should not be purchased. 422 Knotsew, Dell Eye | Ima Goode %@) RU10,000 hours) S61 281 OH () MITE DLE O17) [97454 | 126.666 (c) The mode 40.867 28.915 0 (d) The median time to failure 76,967 65,000 111,299 ‘Waveland Press, ic, Copyuigat © 2009 (© The 90 percent design life 20,040 248 [193500 @ The reliability for the next 9368 ois | 947 10,000 hours if it has survived the first 10,000 hours. (@ characterize the hazard tate | IFR IERDFR | IFR function as DFR, CFR, or IFR. 4.23 Weibull distribution with beta = 1.2 and theta = 10,000 (@RU,000 brs) (@ The median time to failure 7368 (© The 90 percent design life 1533 (@ The conditional reliability to get to a 1000 hours given it survives 500 hr. 965 (© characterize the hazard rate function me as DFR, CFR. IFR, or combination ® “Average failure rate from 0 to 5,000 Hiei 4.24 Lognormal distribution with tmed = 10,000 and s = 1.2 G)R(1_000 his) 9725 (6) MTTF (in hrs) 20544 (© The mode (in hours) 2369 (@ The median time to failure 10,000 (©) The 90 percent design life 2140 (® The conditional reliability to get to 1000 hours given it survives 100 hr. (@ characterize the hazard rate function as DFR. CFR, JFR, or combination Eee. (i) Average failure rate from 0 to 5.000 hrs 662x 10° 4.25 (@) R(S000) = 9885, (@ 1 - [L- R(S000/5000)] tooo = 4773, (©) R(5000|5000) = R(10,000) / R(S000) = 4884 ‘383 4.26 gamma distribution with 7 = 1.8 and c= 10,000 hr. (a) MTTF = 17,000 br., (b) std. dev. = 13,038 tor,, (¢) tta= 13,807 br., (d) trace — 7,000 (e) toss = 2420 hir., (e) R(S,000) = 8534, (£) RU,000)5,000) = R(6000) / R(5000) = .9511, (g) IFR Ebeling, An Introduction to Reliability and Maintainability Engineering, 2“ ed ‘Waveland Press, Inc., Copyright @ 2009 4:10

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